tyeo / Electronics AGP FTE OMERSARCMT SHE FHTR CRRA. ELGAR TS CARIES ESRZSELTEPRVET, AMPPOFRULSALHROGH CPE OREGGTICHRBRL TUES, AMPit, BHA (HBA BeORAR ATOLLS. BSt SRL TSY ETOC. SHROLECShHtCMELTSt CBR Fauy, SFrybhVU-A FF rvhP AMP* Hand Tool 914181-1 for Instruction Sheet AMP*+a)/4 LARS CLARE :914181-1) Instruction Sheet 411-5505 04 OCT Rev. B PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the __ prolonged use of manually powered hand tools. AMP hand tools are intended for occasional use and low volume applications. AMP offers a wide selection of powered application equipment for extended-use, production operations. : KY 4 Ads RATCHET RELEASE RATCHET ADJUSTER I fi )' A ) Ores ) 214 mm 50 Fig.1 1. ble 2 ORAAS AMP IINI-RAPRUY CNRS EJATSAZRL-hP OLY a> FLAW 4181-1 PBRAKOWTHALTUNET, (Fig. 1 BRR) 1. INTRODUCTION This instruction sheet covers the use of AMP* Hand Crimping Tools 914181-1 which crimps AMP* UNI- POWER loose-piece tab and receptacle contact. READ THIS INSTRUCTION SHEET THORQUGHLY COTESEPRT SACRA e EC BELAE au UGE HPA OCRET AK MES CLT eR lK ac x HTWVETF, 2, TER (Fig.2 & COFFEES LBCL29IMNIULN (META) 2OIMNPLEN (BATA) AY RARER, WIV Abby DP te-F-FPULP*- FF orvb SEND KIULCHRANTORT. IDAIbRVS Rit, CLADE LVR BANE, SRULAOR Rl,. LSOEBIAV ET, CMFREBLS It Fig. 3ICRTSRICEST SL OMRRANET, BEFORE USING THE HAND TOOL. Reasons for reissue are provided in Section 6, REVISION SUMMARY. 2. DESCRIPTION (See Fig. 2) The hand tool features two fixed dies (crimpers), two movable dies (anvils), a contact support, a locator/wire stop, and a CERTI-CRIMP* ratchet. The FRONT side of the tool, into which the contact is inserted, has the tool number marked on it. The wire is inserted from BACK side of the tool which is marked above the crimping chamber with the wire size. See Fig.3. FHAALVIbOAZATY SRASH COBRA SR BRSNET, RMOKAICOMTIBEC OD Loft AMPS bt Sia, *ENILAMPORRECT,tyca / Electronics AGP ELIMOFHTSIMe-HF 1 TULF oF ryt (EAMMBHE) OMUTUETNCUDEAD ABI CHSRMBMMAZ SNES PILI EWES eo TWET, (RAE 25KQ) SKryv hPa Ral Ft FUL FF ae hE EI LANTOMONMARICBROELL E BREOMBY DBE DEBSKHRLET, RBIS. 48,018 [SF rv hE] ORB CSRLTR Su, Bae ESA AGH FDU LT oF cy KPBS SRMICE EF ROSUET, CHS AED SRON, BHROICR ROUSE S EDICTS ACTOSBCT. TROED (4a) AMP* Hand Tool 914181-1 for Instruction Sheet AMP* +E @ 1 BARS (LBA : 914181-1) 411-5505 The tool is provided with CERTI-CRIMP* ratchet 'to regulate crimping pressure which is regulated to achieve optimum crimping of terminal. (Maximum force 25 Kg) The ratchet adjuster is used to control the crimp height of the contact's barrel when a certain mount of wear has taken place on the ratchet mechanism or other internal parts of tool. See Paragraph 4 - D [Ratchet Inspection | . : The crimping jaws bottom before the CERTI-CRIMP ratchet releases. This design features nsures maximum electrical and tensile performance of the crimp. FRONT OF TOOL (WIRE SIDE) SEER) SL 1 TERR STRIPPED WIRE ; RAY HOLDER SPRING ayaa CONTCT GFTAVH-Y avn INSUL. BARREL 149K Uh CHOBE (aye) WIRE BARREL BACK OF TOOL (CONTACT SIDE): BK LUG g-ayand TERMINAL HOLDER BSS MRA PIO TERMINAL HOLDER UNIT Fig, 2 ER argo bs WIRE CONTACT NUMBER acs DER TA EAR IRE ES IND sie ssh Ava Symbol SIZE ~ INSUL LP STRIP mm AWG DIA.(mm) | TAB/2 7} REC/Y & TAB/& 7 | REC/U & 0.12-0.37} 26-22 | 1.2-2.9 175153 175155 175149 175151 A 0.5 -0.89 | 20-18 2.0 - 2.7 175154 175156 175150 175152 B 1.25 - 1.38 16 2.5-3.3 175154 175156 175150 175152 Cc 3-3.5 mm BHREC SES STRIP LENGTH | (\Wrse Fig. 3 2 Rev BEYED / Etecironies AMP 3. EB Ie MWIeBRAt 1 AcmFeBRlred, SRT AE PENA IL AT hOMBACBREL TRS, Fig3I@RLERECSRERBHE LOPS, RB PISOR. MRED .EWHOUVEWEDCEBLT Faur, LF OFIBCESBLTFEU, 1 CADSR ERS < ESICUTFSELY, 24+ RILERBUSF oy hERMl, ERBATAZAEH UT FAL, 3. LRSMP SAL RAIRNA YL ALY aLNL IAD BAIL RIRERALTF Au, DLA TROY DL WNECOF-BADyRCASEIICHMBRAL TF AW, OF-BPXTRZEFSILEDECE CRBL THRAU, Figt SROTE, 4. DL RIRERBLERENLDKLEIL ATK Han SHR(CBOTK SU, CORMAT. ALS TRNAVALY aL NELIAV, TIAVINSEILE BASHA RAL, | 5. RBCS LASROARTOFT-A2N FEL TOR FBR ICHARICHALET. fei BO OT a: TVALH-YsSry-Ahy FWioMeo TLE DKA MEUatT, 6. BRECON ERELT. FFovbORManssE CNY PILEMOR US CHRBERTLET, 7./\> PIL ERT EB AN EMPERMUIM LT FSA Ue Ba 4WRIBRIC EH. ALaRIbPRTALCHET SBkLIACRVPeMBSIE, PAULEY FAT IL (P/N 22014-1) OHREBHHLET, AMP* Hand Tool 914181-1 for Instruction Sheet AMP* 8) E @ LS Avs a BA St (TBS :914181-1) 411-5505 3.CRIMPING PROCEDURE Refer to Fig.3, and select wire of the specified size and insulation diameter. Strip the wire to the length indicated No not cut or nick the wire strands. Select an applicable loose piece contact, and identify the appropriate crimp section. Proceed as follows: 1.Hold tool so that BACK (wire side) faces you. 2.Open the dies by squeezing tool handles together until CERTI-CRIMP* ratchet release. 3.Insert contact insulation barrel from the FRONT side of the tool into the crimping chamber. Position the contact on the crimpers so that the locator/wire stop enters the contact locator slot. See Fig.4. 4,Hoiding the contact in place, squeezing the tool handles together just enough to hold the contact in the crimping chamber. Do NOT deform insulation barrel or wire barrel. 5.Insert stripped wire through locator and into the contact wire barrel until insulation butts against locator/wire stop. 6.Holding the wire in place, squeeze tool handles together until CERTI-CRIMP ratchet releases. 7.Allow tool handles to open FULLY and remove crimped contact from tool. When contact cling to crimping die so that crimping dies are worn out, crimping oil (P/N 2207 4-1) is recommended. Rev Btycea / Electronics AEP 4 (Ro - I AMPFHLT ESC LB smmanasaic, FTAM he Ott AMD RBI AR. FARANTHUET, RISE < bb7 RI -BOBMS CHIT RS, AMOMBit, BRABOIS, ReeBRHICS HHT, MBL TBLEZ SN ELA, {DARGA OEE, SARE. MUAH 2m t SHROBB ETT 3.fFEEORMMO RS 4 BeOS 5. ARAN LE MY Rue 41 Be ae (1) AN PLed LIAL TLS SRC LIiGTe,. FUREBELET, MRO CUBS, Bom BMHELEWILACLEAERUCHKAU, LAE HELDRBWUTISL CBA tHE AU, UF ALFPELSCVLEELDTUSDRBHLT Feu, (3). 2COEL, WHS. BHRtB<t-a2-t4 S.A.E No2toYMO LE OMinid & BH L EU he EUTRE, BRC BALAPERUAUSEAUW, (4) TLRE@RLEWLSMAT AZAR TAMPASEWE (2). DILINY KILERAL, BERL EHRICRE LTP SU,- 4.2 TBARS ATES DUNT TARO BW. Cty bh, BRR OIciteE-a AT IVS.A.E No20#4 OLE OBA CE IAL TFS U, ERA tt O@BADLECSAL TWSHE Ata OB ARTE IC BRL TNSRES Bieta G18 -BeE RRL TNSRS Ridin PBBMCT, MEOWUBLKE SSH TRUT FSU, Sb QUE RRC MT O RA oS PAE ARS TT. MEESIAT SSLICRUET, BB iiss _ (A) AN> FILES Foy bORMT SE CHE. UK JL@eHICH SET, BLANKA AZLRIBY BUMIBEMLING FILO ATW YL FMRC HOTUSOD CRAPURILEWET, BIC OMHOARH, HI, BRE LIKE SEL AGF AU, (2) Ria $7 20 BC CBR, BB. UU ENS eu DRELTFSU, SLEEK PBEM S nissnen BEY ODBILAU ETO CEI OMHORH, HIE. BSRPERMKBRICSRLAU FSU, AMP* Hand Tool 914181-1 for Instruction Sheet AMP*F HES TA ARaHAS (CAB : 914181-1) 411-5505 4. MAINTENANCE AND INSPECTION PROCEDURE AMP recommends that a maintenance and inspection program be performed periodically to ensure dependable and uniform terminations. Though recommendations call for at least one inspection a month, frequency of inspection depends on; 1, The care, amount of use, and handling of hand tool. 2. The presence of abnormal amounts of dust and 3. The degree of operator skill 4. The presence of abnormal amounts of dusts and dirt. 5. Your own established standard 4.1 DAILY MAINTENANCE (1) The tool should be immersed in a reliable commercial decreasing compound to remove accumulated dirt, grease and foreign matter. Remove remaining decreasing compound with a lint free cloth. When decreasing compounds are not available, tool may be wiped clean with a lint free cloth. Do not use hard or abrasive objects that damage the tool. (2) Make certain that the retaining pins are in place and that they are secured with retaining rings. (3) All pins, pivots points, and bearing surfaces should be protected with a THIN coat of any good SAE 20 motor oil. Do not oil excessively. (4) When the tool is not in use, keep handles closed to prevent objects from becoming lodged in the crimping dies. Store the tool in a clean, dry area. 4.2 PERIODIC MAINTENANCE A LUBRICATION Lubricate all pins, pivot points and bearing surfaces with a good grade S.A.E.No.20 motor oil as follows: Tool used in daily production-Luuiwaic Jaily @ Tool used daily (occasional)-Lubricate weekly Tool used weekly-Lubricate monthly Wipe excess oil fram tool, particularly from crimping area. Oil transferred from the crimping area onto certain terminations may affect electrical characteristics of an application. B VISUAL INSPECTION (1) Close tool handles until ratchet releases and then allow them to open freely. If they do not open quickly and fully, the spring is defective and must be replaced. (2) Inspect crimping area for worn, cracked, or broken dies. If you checked the crimp height by the gage, these damages can affect the characteristics of crimping worse. Refer to Fig.5 which is shown about examples of damages Rev Btyca / Electronics AGP 44 7BSet VWULSPAth) ome COPMEETIRMILISFigSNKAIAGRMEBMOVITO A-REBRLEUNIFEW ECA, DULDTTIO NAKA -SELTHRMANTWNEKTOCHSRICTZ MAD EERLTF SU, (1) Fig 2e BRL, BPO CRF CRRA eRO RAD HN EBACE, 2) 38 (HisFib|] Shel CHFeLBRICEBLT Feu, . (3) VT JOXH CFG SICHEL, ERB A ERELT Feu, AS BOMACHENISLEAORBS SISEL WESZA5nET, SL. AEEYREBEL EUS @ls, TReweHomAL. Hh. CHEST KS W\. B5SO (SHRUMRRR) EBRLTK AU VIFOA-ROMAABICD WT. 4 etRy AS [408-7424] IMD Mo TUET, AMP* Hand Tool 914181-1 for Instruction Sheet AMP*$ GEG LAA aR (ABU : 914181-1) 411-5505 4.4 Crimp Height Inspection This inspection required the use of a modified crimp height comparator with a modified anvil as shown in Fig.5. (1) Refer to Fig.2. and select a contact and a wire (maximum size) for each crimp section listed in the chart. (2) Refer to Section 3, CRIMPING PROCURE, and crimp contact accordingly. (3) Using a crimp height comparator, measure the wire barrel crimp height as shown in Fig. 5. If the crimp height conforms to that height, the tool is considered dimensionally correct. If not, the tool must be returned to AMP for evaluation and repair. See Section 5, REPLACEMENT AND REPAIR. For additional information concerning the use of the crimp height comparator, refer to AMP instruction sheet [408-7424 | is? > EL MODIFIED ANVIL 1 TIVNEWDY -LBRMO PRI S POSITION POINT ON CENTER OF WIRE BARREL OPPOSITE SEAM BRUT Az EjS mS & CRIMP HEIGHT WIRE SIZE D4IVW/IXVLIL 4YAVYAVINLIL (SBF) WIRE BARREL INSUL. BARREL (REF) A: 0.12 - 0.37 0.79 - 0.87 mm 1.96 - 2.16 mm B: 0.50 - 0.89 1.08 - 1.18 3.06 - 3.26 mm C: 1.25 - 1.38 1.38 - 1.48 3.30 - 3.50 mm Fig.5 Rev Btyco / Electronics AMP* Hand Tool 914181-1 for Instruction Sheet AMP AMP* SES CLSAURRIPRS (CAB: 914181-1) 411-5505 DFFery hKwB D_ Ratchet Inspection BRL CHE Ae PEDDKERIS, KRU Ay FAVE ROD ftp aR IL htSFmSeleT. 5SFaoybhyy-2z RATCHET RELEASE ARR b ECCENTRIC BOLT When crimp height is not proper because of the abrasion on parts, adjust slightly with eccentric bolt. levy Fv FIXED HANDLE RY YAY PRY BUTTON HEAD SCREW dae (STE 2SKGAI CAREC SEF (CRE ANTE. BLL PEA CREDO ECU F. BSlt, TLASBMetiweL. WM, SIRES TRE, 5 x BRUTE SERIC TRB RECBALSVECA, COFHLA (Sm B. (ERR EMT 3 7 HLS CERISE ET, TAO, MBICRL Tit, BEV OMMOARH,. B PARMA REBRIC BH LAU PAD, EERO. ROFAS OMA EAT LC RB) OMAMOARA, Waa. SRA MISES BIR PAU, Fall Rt OP RRMASOREARCT, EC FJ00-1684-97 (BUT _ @ WRRAEOI+vy hee LRAARKORE EigF xo >/NC: SSA 1.25 - 1.42 mme 3 BH 1.25 - 1.38 mme EC FJ00-2072-02 Iz BvyT @ HORE @ 5X\-YRESBARBORE @ SN\-VYKEBRA ORE Fig.6 By BI\Y Pov MOVEABLE HANDLE , , : The adjusiment on ratchet is designed within load force 25 kg. When the rachet is not adjusted properly, send tool with a written description of the problem to your AMP representative for repair and adjust. , 5. REPLACEMENT AND REPAIR No parts are customer-replaceable. Parts should be replaced by AMP to ensure quality and reliability of the tool. Tool may also be returned to your AMP representative for evaluation and repair. For repair or adjustments, send tool with a written description of the problem to your AMP representative. .6. REVISION SUMMARY Since the pervious release of this sheet, the following change was made; Per EC FJ00-1684-97 @ Instruction sheet format change Specification change Symbol C : Was 1.25 - 1.42 mmz Now 1.25 - 1.38 mme Per EC FJ00-2072-02 @ Change of trade mark @ Change of specification in page 5 @ Change of Crimp height in page 5 Rev B