HEDS-9000/9100 Two Channel Optical Incremental Encoder Modules Data Sheet Description Features The HEDS-9000 and the HEDS-9100 series are high performance, low cost, optical incremental encoder modules. When used with a codewheel, these modules detect rotary position. The modules consist of a lensed (LED) source and a detector IC enclosed in a small C-shaped plastic package. Due to a highly collimated light source and unique photodetector array, these modules are extremely tolerant to mounting misalignment. High performance The two channel digital outputs and the single 5 V supply input are accessed through five 0.025 inch square pins located on 0.1 inch centers. High resolution Low cost Easy to mount No signal adjustment required Small size -40C to 100 C operating temperature Two channel quadrature output TTL compatible Standard resolutions for the HEDS-9000 are 500 CPR and 1000 CPR for use with a HEDS-6100 codewheel or equivalent. Single 5 V supply For the HEDS-9100, standard resolutions between 96 CPR and 512 CPR are available for use with a HEDS-5120 codewheel or equivalent. The HEDS-9000 and 9100 provide sophisticated motion detection at a low cost, making them ideal for high volume applications. Typical applications include printers, plotters, tape drives, and factory automation equipment. Applications Note: Avago Technologies encoders are not recommended for use in safety critical applications. Eg. ABS braking systems, power steering, life support systems and critical care medical equipment. Please contact sales representative if more clarification is needed. ESD WARNING: NORMAL HANDLING PRECAUTIONS SHOULD BE TAKEN TO AVOID STATIC DISCHARGE. Theory of Operation The codewheel rotates between the emitter and detector, causing the light beam to be interrupted by the pattern of spaces and bars on the codewheel. The photodiodes which detect these interruptions are arranged in a pattern that corresponds to the radius and design of the odewheel. These detectors are also spaced such that a light period on one pair of detectors corresponds to a dark period on the adjacent pair of detectors. The photodiode outputs are then fed through the signal processing circuitry resulting in A, A, B, and B. Two comparators receive these signals and produce the final outputs for channels A and B. Due to this integrated phasing technique, the digital output of channel A is in quadrature with that of channel B (90 degrees out of phase). The HEDS-9000 and 9100 are C-shaped emitter/detector modules. Coupled with a codewheel, they translate the rotary motion of a shaft into a two-channel digital output. As seen in the block diagram, each module contains a single Light Emitting Diode (LED) as its light source. The light is collimated into a parallel beam by means of a single polycarbonate lens located directly over the LED. Opposite the emitter is the integrated detector circuit. This IC consists of multiple sets of photodetectors and the signal processing circuitry necessary to product the digital waveforms. Package Dimensions HEDS-9x00 VCC 2.54 (0.100) TYP. 1.0 (0.04) 5.1 (0.20) DATE CODE 3.73 0.05 (0.147 0.002) HEDS-9X00 8.64 (0.340) REF. 11.7 (0.46) 17.27 (0.680) 20.96 (0.825) 2.44/2.41 X 2.79 (0.096/0.095 X 0.110) 2.16 (0.085) DEEP 1.78 0.10* (0.070 0.004) 11.9 (0.47) 45 ALIGNING RECESS 2.44/2.41 X 2.79 (0.096/0.095 X 0.110) 2.16 (0.085) DEEP 5.46 0.10 (0.215 0.004) 2.92 0.10** (0.115 0.004) 8.81 (0.347) 4.11 (0.162) 6.35 (0.250) REF. TYPICAL DIMENSIONS IN MILLIMETERS AND (INCHES) * GAP MEASUREMENT TO THE SURFACE WINDOW = 1.68 0.10 (0.066 0.004) SIDE A 5.8 (0.23) ALIGNING RECESS 2.44/2.41 DIA. (0.096/0.095) 2.16 (0.085) DEEP OPTICAL CENTER 10.16 (0.400) OPTICAL CENTER 5 4 3 2 1 6.9 (0.27) 4.75 0.10 (0.187 0.004) OPTICAL CENTER LINE 2.67 (0.105) DIA. MOUNTING THRU HOLE 2 PLACES CL 1.85 (0.073) 2.9 (0.11) 2.21 (0.087) 2.54 (0.100) 20.8 (0.82) YYXX X00 1.02 0.10 (0.040 0.004) ALIGNING RECESS 2.44/2.41 DIA. (0.096/0.095) 2.16 (0.085) DEEP 1.8 (0.07) 1.52 (0.060) OPTION CODE GND 0.63 (0.025) SQR. TYP. 8.6 (0.34) CH. B VCC CH. A N.C. GND 26.67 (1.05) 15.2 (0.60) SIDE B ** HEIGHT TO THE WINDOW = 3.02 0.10 (0.119 0.004) HEDS-9x01 5.1 (0.20) DATE CODE 2.21 (0.087) 3.73 0.05 (0.147 0.002) HEDS-9X01 1.85 (0.073) 8.64 (0.340) REF. CL 17.27 (0.680) 20.96 (0.825) SIDE A 2 16.76 0.20 (0.66 0.008) 2.67 (0.105) DIA. MOUNTING THRU HOLE 2 PLACES 2.44/2.41 X 2.79 (0.096/0.095 X 0.110) 2.16 (0.085) DEEP OPTICAL CENTER OPTICAL CENTER LINE 5.46 0.10 (0.215 0.004) 1.78 0.10 * (0.070 0.004) 2.92 0.10** (0.115 0.004) 2.9 (0.11) 2.54 (0.100) 11.7 (0.46) YYXX X00 1.02 0.10 (0.040 0.004) ALIGNING RECESS 2.44/2.41 DIA. (0.096/0.095) 2.16 (0.085) DEEP 1.8 (0.07) GND 4.01 0.20 (0.158 0.008) 1.0 (0.04) CH. B V CC CH. A N.C. GND 2.54 (0.100) TYP. OPTION CODE V CC 8.6 (0.34) 5 4 3 2 1 0.63 (0.025) SQR. TYP. 26.67 (1.05) 15.2 (0.60) 4.75 0.10 (0.187 0.004) 45 ALIGNING RECESS 2.44/2.41 X 2.79 (0.096/0.095 X 0.110) 2.16 (0.085) DEEP 10.16 (0.400) TYPICAL DIMENSIONS IN MILLIMETERS AND (INCHES) * GAP MEASUREMENT TO THE SURFACE WINDOW = 1.68 0.10 (0.066 0.004) ** HEIGHT TO THE WINDOW = 3.02 0.10 (0.119 0.004) 5.8 (0.23) 8.81 (0.347) ALIGNING RECESS 2.44/2.41 DIA. (0.096/0.095) 2.16 (0.085) DEEP OPTICAL CENTER 4.11 (0.162) 6.35 (0.250) REF. SIDE B Block Diagram Output Waveforms C P AMPLITUDE CHANNEL A S1 S2 S3 S4 CHANNEL B ROTATION Definitions Count (N): The number of bar and window pairs or counts per revolution (CPR) of the codewheel. State Width Error (S): The deviation, in electrical degrees, of each state width from its ideal value of 90e. 1 Shaft Rotation Phase (): The number of electrical degrees between the center of the high state of channel A and the center of the high state of channel B. This value is nominally 90e for quadrature output. 1 cycle (C) = 360 mechanical degrees, = N cycles. = 360 electrical degrees (e), = 1 bar and window pair. Pulse Width (P): The number of electrical degrees that an output is high during 1 cycle. This value is nominally 180e or 1/2 cycle. Pulse Width Error (P): The deviation, in electrical degrees of the pulse width from its ideal value of 180e. State Width (S): The number of electrical degrees between a transition in the output of channel A and the neighboring transition in the output of channel B. There are 4 states per cycle, each nominally 90e. 3 Phase Error (): The deviation of the phase from its ideal value of 90e. Direction of Rotation: When the codewheel rotates in the direction of the arrow on top of the module, channel A will lead channel B. If the codewheel rotates in the opposite direction, channel B will lead channel A. Optical Radius (Rop): The distance from the codewheel's center of rotation to the optical center (O.C.) of the encoder module. Absolute Maximum Ratings Storage Temperature, TS -40C to 100C Operating Temperature, TA -40C to 100C Supply Voltage, VCC -0.5 V to 7 V Output Voltage, VO -0.5 V to VCC Output Current per Channel, Iout -1.0 mA to 5 mA Recommended Operating Conditions Parameter Symbol Min. Max. Units Temperature T -40 Typ. 100 C Notes Supply Voltage VCC 4.5 5.5 Volts Load Capacitance CL 100 pF 3.3 k pull-up resistor Count Frequency f 100 kHz Velocity (rpm) x N 60 Ripple < 100 mVp-p Note: The module performance is guaranteed to 100 kHz but can operate at higher frequencies. Encoding Characteristics Encoding Characteristics over Recommended Operating Range and Recommended Mounting Tolerances. These Characteristics do not include codewheel/codestrip contribution. Description Sym. Typ. Case 1 Max. Pulse Width Error P 30 40 Case 2 Max. e Logic State Width Error S 30 40 e Phase Error 2 10 105 Units Notes e Case 1: Module mounted on tolerance circle of 0.13 mm (0.005 in.). Case 2: HEDS-9000 mounted on tolerances of 0.50 mm (0.020"). HEDS-9100 mounted ontolerances of 0.38 mm (0.015"). Electrical Characteristics Electrical Characteristics over Recommended Operating Range, typical at 25C. Parameter Symbol Typical Max. Units Notes Supply Current ICC 17 40 mA HEDS-9100 All Series, HEDS-9000 #A00, B00, and J00 Supply Current ICC 51 85 mA HEDS-9000 #T00 and U00 High Level Output Voltage VOH Volts IOH = -40 A max. Low Level Output Voltage VOL Volts IOL = 3.2 mA Rise Time tr 200 ns CL = 25 pF Fall Time tf 50 ns RL = 11 kpull-up 4 Min. 2.4 0.4 Derating Curves over Extended Operating Frequencies (HEDS-9000/9100) Below are the derating curves for state, duty, phase and VOH over extended operating frequencies of up to 240 kHz (recommended maximum frequency is 100 kHz). The curves were derived using standard TTL load. -40C operation is not feasible above 160 kHz because VOH will drop below 2.4 V (the minmum TTL for logic state high) beyond that frequency. 50 -10 -20 100 C -30 25 C -40 -50 120 -40 C 140 160 180 200 FREQUENCY (kHz) 220 CHANGE IN STATE WIDTH ERROR (ELECTRICAL DEGREE) CHANGE IN PULSE WIDTH ERROR (ELECTRICAL DEGREE) 0 30 25 C 20 100 C 10 140 160 180 200 FREQUENCY (kHz) 220 240 5 -5 100 C 25 C -10 -40 C 140 160 180 200 FREQUENCY (kHz) 220 240 CHANGE IN VOH (VOLTS) CHANGE IN PHASE ERROR (ELECTRICAL DEGREE) 5 -40 C 0 120 240 0 120 40 4 100 C 25 C 3 2 1 0 120 -40 C 140 160 180 200 FREQUENCY (kHz) 220 240 Codewheel Options Recommended Codewheel Characteristics HEDS Series Figure 1. Codestrip Design Option Optical Radius mm (in.) 5120 96 K 11.00 (0.433) 5120 100 C 11.00 (0.433) 5120 192 D 11.00 (0.433) 5120 200 E 11.00 (0.433) 5120 256 F 11.00 (0.433) 5120 360 G 11.00 (0.433) 5120 400 H 11.00 (0.433) 5120 500 A 11.00 (0.433) 5120 512 I 11.00 (0.433) 6100 500 A 23.36 (0.920) 6100 1000 B 23.36 (0.920) Parameter Symbol Minimum Maximum Window/Bar Ratio w/b 0.7 1.4 Window Length LW 1.8 (0.071) Absolute Maximum Codewheel Radius RC 6 CPR (N) Units 2.3 (0.09) mm (inch) ROP + 1.9 (0.0075) mm (inch) Notes Includes eccentricity errors Mounting Considerations * 3. * FOR WINDOW OPTION MEASUREMENT = 3.22 (0.127) Figure 2. Mounting Plane Side A. Figure 3. Mounting Plane Side B. Figure 4. Mounting as Referenced to Side A. Figure 5. Mounting as Referenced to Side B. 7 Connectors Mounting Manufacturer Part Number Surface AMP 1203686-4 640442-5 Both Side B DuPont 65039-032 with 4825X-000 term. Both HP HEDS-8902 with 4-wire leads Side B (see Fig. 6) Molex 2695 series with 2759 series term. Side B Figure 6. HEDS-8902 Connector. Ordering Information HEDS-9000 Option HEDS-6100 Option 0 0 Resolution (Cycles/Rev) Shaft Diameter 06 - 1/4 in. 08 - 3/8 in. 09 - 1/2 in. A - 500 CPR B - 1000 CPR J - 1024 CPR T - 2000 CPR* U - 2048 CPR* HEDS-9000 A B * * 01 HEDS-6100 D E F G H I J K L S * 02 03 04 05 06 08 09 A B 8 C 10 - 5/8 in. 12 - 6 mm 13 - 8 mm 10 11 * * * * * 12 T U * * 13 14 * * HEDS-910 0 Option Lead Resolution (Cycles/Rev) 0 - Straight Leads 1 - Bent Leads B C HEDS-9100 * * HEDS-9101 * A C Shaft Diameter H - 400 CPR A - 500 CPR I - 512 CPR B - 1000 CPR* J - 1024 CPR* S - 50 CPR K - 96 CPR C - 100 CPR E - 200 CPR F - 256 CPR G - 360 CPR A HEDS-5120 HEDS-5120 Option 0 0 D 01 - 2 mm 02 - 3 mm 03 - 1/8 in. 04 - 5/32 in. 05 - 3/16 in. 06 - 1/4 in. 11 - 4 mm 14 - 5 mm 12 - 6 mm 13 - 8 mm E F G H I J K S * * * * * * * * * * * 10 11 12 T U 13 14 * 01 02 03 04 05 06 * * * * * * * * * * * * D 08 09 * * * * E * F * * G * H * I * K * * * * For product information and a complete list of distributors, please go to our website: * * * * * * * * * * * * www.avagotech.com Avago Technologies and the A logo are trademarks of Avago Technologies in the United States and other countries. Data subject to change. Copyright (c) 2013-2016 Avago Technologies. All rights reserved. Obsoletes 5988-6712EN. AV02-1867EN - August 1, 2016