Cannon, VEAM, BIW A Historical Achievement of Technology Leadership Defining and Championing Innovation Showcasing a portfolio of creativity, ITT's "Engineered For Life" execution embraces products which have become ubiquitous in a broad collection of markets including: Military/Aerospace, Civil Aircraft, Industrial Instrumentation, Medical, Oil & Gas, Energy, Transportation, Telecom/Handset, Computer, Consumer, and Automotive. ITT's rich interconnect history embraces contributions to both technological breakthroughs and social movements. With one of the industry's broadest product offerings, ITT's interconnect products have supported: * Every Free World space mission, bringing the universe to our doorstep. * Motion picture, radio, and television equipment, serving laughter and entertainment to millions. * Commercial and military communications systems, linking the voices of the world. * Computerized tools, reshaping the information highway. * Aircraft, rapid transit, and automobiles, mobilizing our expanding society. * Oil and natural gas production, powering the world's economies. * Agricultural equipment, attacking the roots of world hunger. www.ittcannon.com ITT Interconnect Solutions ITT Interconnect Solutions is a division of the multinational ITT Corporation, a $11.6 billion dollar global enterprise representing the brands Cannon, VEAM, and BIW. Our connector portfolio remains the most extensive in the industry offering the most reliable and cost effective range of interconnect solutions. These innovations have enabled ITT to provide products and technologies to such markets as: advanced manufacturing facilities allows ITT to offer products at market driven prices. Our capabilities, especially in robotics, computerized precision tooling, Kaizen Project Management, Six Sigma tools, and testing, give ITT the most optimized global manufacturing footprint in the interconnect industry. The Custom Difference * * * * * * * Automotive Computer/Consumer Industrial/Instrumentation Military/Aerospace Oil Fields Telecom/Handset Transportation When you specify a Cannon, VEAM or BIW connector, you can rely on a product designed, developed, and manufactured to the highest quality and reliability standards. This tradition of excellence is based on ITT's corporate culture of operating its businesses under the principles of Six Sigma. At ITT, Six Sigma is not just a quality philosophy but a complete corporate culture that drives the entire business. Our Value Based Management and Value Based Product Development systems are two cornerstones that allow for the development of both leadership and product engineering principles, ensuring the correct industry leading products are developed to the accepted market driven lead times. These principles have allowed ITT to become the market leader in all of our business portfolios. Six Sigma Manufacturing ITT operates manufacturing facilities in the United States, Germany, Italy, Mexico, China, Japan and the UK, all of which have particular product area strengths allowing ITT to offer a truly global footprint to our customers. Our facilities are world class and accommodate full vertical integration utilizing the latest manufacturing technologies including: automated and robotic machining centers, Super Market manufacturing cells, Kanban pull systems, and automated electrical, mechanical, and optical test and inspection equipment. The combination of our manufacturing strength and our As the industry leader in harsh environment interconnect applications, ITT's world class engineering teams will work directly with our customers to design and develop cost effective solutions for their applications. In many cases we may modify one of our standard designs to ensure a highly reliable solution where timing is critical. Yet, in those cases where a complete custom interconnect solution is required, ITT will work with our customer's Engineers to design an interconnect solution which will be cost effective yet highly reliable. As professional consultants, our Engineering teams will provide a thorough systems and mechanical analysis of any proposed solution. These analyses provide our customers with sophisticated electrical signal and mechanical characterizations to determine the best solution for their application. RoHS Compliance Information ITT has implemented a strict parts control plan for all ITT electronics plants worldwide that allows the Cannon, VEAM, and BIW connector product portfolios to meet the requirements of European Union Directive 2002/95/EC better know as the Reduction of Hazardous Substances initiative. As appropriate, specific Cannon, VEAM, and BIW products may be ordered with an R prefix number which insures our customers will receive RoHS compliant parts for their commercial electronics applications and equipment. Since most RoHS hazardous substances center around specific metal plating and lead solder coatings, ITT's products for RoHS compliance are available in the following plating finishes: electroless nickel, stainless steel, Anodize over aluminum and Gold plating. It should be noted that gold plating would be recommended as the replacement for tin-lead solder when ordering board mount connectors. www.ittcannon.com 3 VEAM PowerLock PowerLock Applications The VEAM PowerLock connector series for field installation power distribution systems offers the ultimate in safety and reliability under the most severe operating conditions. PowerLock is available in four standard formats which allow complete hook up through the standard daisy chain principle. There are two Source connectors, one for panel mounting and one for cable attachment. These are identified as Panel Source and Line Source. The other two types are Drain connectors. These connectors are identified as Panel Drain and Line Drain. Typical applications for PowerLock include three phase motors, generators, load banks, lighting distribution panels and in-house supplies. PowerLock connectors serve a very diverse industry base which includes outdoor concerts, carnivals, sporting events, television outdoor broadcast, theatres, electricity supply companies and many heavy industrial environments such as construction. Reliable connections for field installation power distribution systems such as mobile generators. Wind turbine and alternative energy power transfer systems. www.ittcannon.com 4 VEAM PowerLock PowerLock Applications We offer a wide variety of devices for electricity supply companies. Fuse carriers with integrated PowerLock connectors provide a safe and efficient connection to a power distribution board. Insulated rotary clamps provide a compact connection to a slotted busbar. Insulated G-Style clamps for direct connection to a live low voltage busbar. www.ittcannon.com 5 In addition to our PowerLock series, we also offer these connectivity solutions: Harsh environments Cannon APD Cannon CA-Bayonet In-line and bulkhead connectors resistant to harsh environmental conditions (contaminants, vibration and shock). Signal and power connectors with exceptional sealing against the ingress of fluids and will withstand the effects of high vibrations. Audio VEAM CIR-LK Quick coupling and uncoupling. High impact heavy duty coupling mechanism. Bayonet connector for audio applications, 4 to 53 channels. VEAM VSC Entertainment & Lighting Heavy duty ribbed coupling ring. Extended female ground contacts for first mate, last break. Threaded circular 19-pin connector with replaceable crimp or solder contacts. VEAM TOURLOCK Intermateable connectors with CIR-LK series, higher resistance to the physical shocks and tearings. IP67 protection. www.ittcannon.com 6 VEAM PowerLock Table of Contents Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 ITT Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 PowerLock locking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 PowerLock Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-16 PowerLock sequential mating boxes . . . . . . . . . . . . . . . . . . . . . . . . . .17-22 Steel Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Insulated G Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-25 Insulated Horizontal Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Insulated Rotary Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Insulated T Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Insulated Overhead Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Insulated Underground Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Cable Lug Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 PowerLock Lug Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Sealing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Fuse Carrier with Integral Connector Input . . . . . . . . . . . . . . . . . . . . .32 DIN Fuse Carrier Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Screw in End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Snaplock Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-37 Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 www.ittcannon.com 7 Introduction VEAM PowerLock ITTVeamPowerLockconnectorsareplasticbodiedsinglepoleelectricalconnectorsused in high current applications. For use in single and polyphase power distribution systemsupto660amps,therangeincludespanelandcablemountedconnectors, and associated accessories. PowerLock connectors are moisture and impact resistant and feature insulated contact tips to prevent accidental touching of electrically live parts. Typical uses include 3 phase motors, generators,windturbinesandpowerdistributionboardsinawidevarietyof applications. PowerLockconnectorsareeasytoterminatetocoppercableusingeitherindustrystandardcrimptoolsorset-screw contacts.Thesilverplatedcontactsareavailablein2continuouscurrentranges,thosewithbrasscontactsare suitableforuseupto400ampsandthosewithcoppercontactsupto660amps. The high impact plastic connector bodies are keyed to prevent connection errors, and color coded to suit 3 phase electricalsystemsthatareusedintheUS,EuropeandAustralia. Ground Neutral Line 1 Line 2 Line 3 Europe North America Australia *OldUKcolorsavailableonrequest Connectorsforattachmentdirectlytocable(lineconnectors)aresuppliedwithaloosecontact.Fittingtothecableis byeithercrimporset-screwtermination,thecontactisthenretainedwithintheinsulatorbodywithanyloncotterpin. Securecouplingofaconnectorpairisthroughabayonetlocktogetherwithasecondarylockingpin.Thesecondarylock engageswhenthebayonetlockisfullyturnedanddisconnectionrequiresasimplereleasekey.Thesecondarylockdiscouragestamperingandreducestheriskofaccidentalorunauthoriseddisconnection.Iffastdisconnectionisrequired, foranapplicationwheretamperingisnotarisk,theconnectorscanbefittedwithaslidingcollarthatquicklyunlocks theconnectors. Cableconnectorsarefittedwithcableglandstofitawiderangeofcables.Thecableglands,togetherwithaninterfacialseal,provideaningressprotectionlevelofIP67whenmated. Features & Benefits Typical Applications * * * * * * * * * * * * * 400ampor660ampcontinuouspowerratings ColoredandKeyedtoensurecorrectmating AllconnectorsIP2Xfingerprotected CrimporSet-screwcableattachment EnvironmentallysealedtoIP67 Secondarylockforaddedsecurity Generators&LoadBanks 3PhaseMotors FieldCamps Back-uppowersystems Powerdistributionpanels Outdoorevents WindTurbines VEAM PowerLock Connector locking PowerLockconnectorsfeatureabayonetcouplingmechanismwithasecondarylockingpin.Whenapairofconnectors arematedandfullyturnedtoengagethebayonet,thespringloadedsecondarylockingpinontheDrainconnectors, snapsintoaslotontheSourceconnector;aspecialreleasekeyisthenrequiredtouncoupletheconnectors. Coupling Un-Coupling Uncoupled - Note the secondary locking pin on the right hand connector and the slot on the left hand connector. Touncouple,therelease key,LL0023Nispushed intotheslot. Aligningthearrowlinesup the keyways allowing the connectors to be pushed together fully compressing thelockingpin. Thereleasekeyisused topushthelockingpin outoftheslot. Connectors are turned clockwise and locking pin snaps into the slot on the matinghalf. With the release key holdingthelockingpin back, the connectors can now be turned counter-clockwise and uncoupled. ReleaseKey LL0023N OrderCode-AN389900010 Connector Descriptions Source -thisthetermusedtodescribetheconnectorfittedwithamalecontactinafemalehousing,itisusuallythe connectorattachedtothesourceofthepower,i.e.the`live'connector,thecontactisfittedwithaninsulatedendcap topreventaccidentalfingertouchingofliveparts. Drain - thisisthetermusedtodescribetheconnectorfittedwithafemalecontactinamalehousing,thisisnotnormallytheliveconnector,howeveritdoesincludeaspringloadedinsulatedcaptopreventfingertouching. TheDrainconnectorisfittedwithasecondarylockingpinthatlocksintothematinghalfwhenthe2connectorsare fullyengaged.Asimplereleasekeyisrequiredtodisconnecttheparts. Line -Thelineconnectoristhefreeconnectorfittedtoacable.CrimporSet-Screwcontactsareavailableforattachingtheconductor. Panel -Panelconnectorsfeatureasquare4holeflangeforattachingtoapanel.The4holesarenormallysupplied open,howevercanbepre-fittedwiththreadedinsertstoreducemountingtime. www.ittcannon.com 9 Specifications VEAM PowerLock Electrical Number of Contacts SinglePole Current Rating 400ampor660ampcontinuous Operating Voltage 1000VAC/1500VDC Test Voltage 4500VAC Short Circuit Rating 16kAfor1s,34kApeak Insulation Resistance >5000Mohm Electrical Protection IP2XFingertouchprotected Contact Resistance <0.1mOhm Mechanical Contact Material Brass(400amp)orCopper(660amp),SilverPlated Housing Material HighTemperatureThermoplastic Locking Bayonetwithsecondarylockingpin Mating Cycles 500 Contact Type SetScrew(400amp)orCrimp(660amp) Contact to Housing Retention NylonCotterPin Cable Retention Cableglandnut Vibration 10-2000Hz/15g Environmental Operating Temperature -30Cto+125C(-22Fto+257F) Ingress Protection IP67whenmated Flammability UL94-V0 RoHS Compliant Listing and Approvals PowerLockconnectorsaretestedandcertifiedbyVDE SelectedPowerLockproductsarelistedbyULandapprovedforuseinNorthAmerica, forfurtherdetailscontactITT,InterconnectSolutions. PowerLockconnectorsaremanufacturedandtestedasrequiredtocarryEuropeanCE marking. Safety Note: PowerLock connectors and related products should only be installed and handled by suitable qualified persons. Specifications and dimensions subject to change www.ittcannon.com 10 VEAM PowerLock How to Order Body Style Example = NLDFT Description Code Line Source Line Drain Panel Source Panel Drain NLS NLDFT NPS NPDFT Ground / Green Neutral / Blue Neutral / White Neutral / Black Line 1 / Brown Line 1 / Black Line 1 / Red Line 2 / Black Line 2 / Red Line 2 / White Line 3 / Grey Line 3 / Blue E-GN N-BL N-W N-BK 1-BN 1-BK 1-R 2-BK 2-R 2-W 3-GY 3-BL Use with NLDFT & NPDFT L Leave blank for NLS & NPS Crimp 300mm copper cable* Crimp 240mm copper cable* Crimp 185mm copper cable* Crimp 150mm copper cable* Crimp 120mm copper cable* Crimp 107mm copper cable* Crimp 95mm copper cable* Crimp 70mm copper cable* Crimp 50mm copper cable* Crimp 35mm copper cable* Set Screw 120 mm (See Note) M12 Threaded post 400amp M12 Threaded post 660amp M12 Threaded hole 400amp M12 Threaded hole 660amp Gland Gland Gland Gland nut nut nut nut 15-23mm 19-28mm 22-32mm 30-38mm O O O O Sliding Collar (Source only) Hand Grip (Line only) No Flange (Panel only) M6 threaded insert front M6 threaded insert rear Line/Phase Color -- E-GN -- L Contact Cable Special Type Gland Option -- C240 -- M40B -- HG IMPORTANT SAFETY INFORMATION Standard PowerLock and SnapLock contact are copper based contacts, they should not be used for direct termination onto aluminum cables as galvanic corrosion and overheating can occur. If you intend to use aluminum cables please contact ITT for advice on alternatives to the standard copper contacts. NPDFT & NLDFT only C300 C240 C185 C150 C120 C107 C95 C70 C50 C35 S120 T4 T6 H4 H6 M40S M40A M40B M50 NLS & NLDFT only NPS & NPDFT only NPS only NOTE - When using S120 contact with smaller cables, a reduction kit is required. Each kit contains a series of sleeves to suit the cable size. NLS & NLDFT only SC HG NF M6F M6R Release Key Order Code -AN389900010 * For aluminium cable, please contact ITT Veam / Cannon or our local distributor Specifications and dimensions subject to change www.ittcannon.com 11 Cable size Kit order code 95mm 70mm 50mm 35mm 25mm A3099000100 A00602825 A00602831 A00602840 A00602830 cable cable cable cable cable Line Source VEAM PowerLock LineSourceistheconnectorwithamalecontactwhichisnormallyconnectedtothesourceofthepower.The contactsarefittedwithaplasticendcapthatpreventsaccidentalfingertouchingoflivepartsoftheconnector andmeetsIP2Xrequirements.Differentcontactsareavailabletosuitcableconductorsfrom25mmto300mm. Connectors rated either 400 amp or 660 amp, can be fitted to a wide range of coppercables,andtoaluminiumcablesonrequest. The 400 amp connectors use a standard set-screw contact suitable for 120mm conductors; when using smaller conductors a range of reduction sleeves are available to order separately that can be used with cables down to 25mm, see page11forfurtherinformation. 660 amp contacts are crimped using industry standard crimping tools and dies, a rangeofcontactsareavailabletosuitcablesfrom35mmto300mm CableglandsmeetingIP67requirementsarefittedtotheconnectors,4sizesareavailablethatcoverarangeof cables with outside diameters from 15mm to 38mm. When selecting the M50 gland, please note that this is suppliedwithanadaptor(notshownabove)thatstepstheconnectorupfromM40toM50. A Sliding Collar can be factory fitted to the source connector which allows a pair of connectors to be disconnected without the use of a separate release key. Rubber hand grips are available that fit over the ribbedsectionofthemaininsulatorbody,thesegrips assistwiththehandlingoftheconnectorswhenbeing usedindifficultconditions. Ordersuffix=HG Ordersuffix=SC Orderinginformation-seepage11forfulldetailsoftheoptionsavailable Examplepartnumber: NLS-1-BN-S120-M40A NLS - X - XX - XXXX - MXXX - XX Line & Color Contact Cable Gland Special Options HG SC Hand Grip Sliding Collar Specifications and dimensions subject to change www.ittcannon.com 12 Line Drain VEAM PowerLock LineDrainistheconnectorwithafemalecontactwhichisnotnormallythelivepart,howevertheyarefittedwith aspringloadedplasticcapthatpreventsaccidentalfingertouchingofthecontact,andtheconnectormeetsIP2X requirements.Contactsareavailabletosuitcableconductorsfrom25mmto300mm. Connectors rated either 400 amp or 660 amp, can be fitted to a wide range of coppercables,andtoaluminiumcablesonrequest. The 400 amp connectors use a standard set-screw contact suitable for 120mm conductors;whenusingsmallerconductorsarangeofreductionsleevesareavailabletoorderseparatelythatcanbeusedwithcablesdownto25mm,seepage11 forfurtherinformation. 660 amp contacts are crimped using industry standard crimping tools and dies, a rangeofcontactsareavailabletosuitcablesfrom35mmto300mm CableglandsmeetingIP67requirementsarefittedtotheconnectors,4sizesareavailablethatcoverarangeof cables with outside diameters from 15mm to 38mm. When selecting the M50 gland, please note that this is suppliedwithanadaptor(notshownabove)thatstepstheconnectorupfromM40toM50. Rubber hand grips are available that fit over the ribbedsectionofthemaininsulatorbody,thesegrips assistwiththehandlingoftheconnectorswhenbeing usedindifficultconditions. The drain connector is fitted with a secondary locking pin.Whenapairofconnectorsaremated,thesecondarylockingpinengageswithaslotinthesourceconnector that prevents the connectors from being uncoupled without the use of a special release key, or when the sourceconnectorisfittedwithaslidingcollar. Ordersuffix=HG Orderinginformation-seepage11forfulldetailsoftheoptionsavailable Examplepartnumber: NLDFT-2-BK-L-C185-M40B NLDFT - X - XX - L - XXXX - MXXX - XX Line & Color Contact Cable Gland Special Options HG Specifications and dimensions subject to change www.ittcannon.com 13 Hand Grip Panel Source VEAM PowerLock Threadedpostversionshown 42.50 Panel Source connectors are supplied fully assembled with the male contact havinganM12threadedpost,withnutandspringwasherforconnectiontoa standardcablelug,orM12threadedholeforfixingwithabolt.Theseconnectors areratedeither400amp(T4/H4)or660amp(T6/H6). 42.50 The standard connector is mounted to a panel through 4 fixing holes on the flange,panelcut-outdetailsareshownontheright.Asanalternative,theflange holescanbepre-fittedwithM6threadedinsertsforeitherfrontorrearfixing, add suffix M6F for front fitting or M6R for rear fitting (rear mounting may obscuretheproductlabel,maximumpanelthickness4mm). 44.00 Neoprene Gaskets to seal the flange against a panel are available to order separately,orderpartnumberA2499001150. Ifrequired,theconnectorcanalsobesuppliedwithoutaflange(specialoption suffix-NF). ASlidingCollarcanbefittedtothe source connector which allows a pairofconnectorstobedisconnected without the use of a separate releasekey. 4 HOLES o 5.50mm Panel Cutout Threaded Insert Ordersuffix=SC Orderinginformation-seepage11forfulldetailsoftheoptionsavailable Examplepartnumber: NPS-N-BL-T4 NPS - X - XX - XX - XX Gasket Special Options Line & Color Contact M6F M6R NF SC M6 threaded insert front mounting M6 threaded insert rear mounting No Flange Sliding Collar Panel connectors can also be supplied with an un-assembled crimp or set-screw contact. In this case the contactisfittedtothecable,andmustbeassembledtotheinsulatorbodybeforethefullyassembledconnectorisfittedtothepanel.Thisisanon-standardoption,pleasecontactyoursupplierforfurtherinformation. Specifications and dimensions subject to change www.ittcannon.com 14 Panel Drain VEAM PowerLock PanelDrainconnectorsaresuppliedfullyassembledwiththefemalecontacthavinganM12threadedpost, withnutandspringwasherforconnectiontoastandardcablelug.Theseconnectorsratedeither400amp (T4) or 660 amp (T6). This connector is fitted with the secondary locking pin for secure connections, see explanationonLineDrainpage13. 42.50 47.00 42.50 Thestandardconnectorismountedtoapanelthrough4fixingholeson theflange,panelcut-outdetailsareshownontheright.Asanalternative, theflangeholescanbepre-fittedwithM6threadedinsertsforeitherfront orrearfixing,addsuffixM6FforfrontfittingorM6Rforrearfitting(rear mounting may obscure the product label, maximum panel thickness 4mm). NeopreneGasketstosealtheflangeagainstapanelareavailabletoorder separately,orderpartnumberA2499001150. 4 HOLES o 5.50mm Panel Cutout Ifrequired,theconnectorcanalsobesupplied withoutaflange(specialoptionsuffix-NF). Gasket Orderinginformation-seepage11forfulldetailsoftheoptionsavailable Threaded Insert NPDFT - X - XX - L - XX - XXX Examplepartnumber: NPDFT-3-BL-L-T6 Line & Color Contact Special Options M6F M6R NF M6 threaded insert front mounting M6 threaded insert rear mounting No Flange Panelconnectorscanalsobesuppliedwith an un-assembled crimp or Set-Screw contact. In this case the contact is fitted to the cable, and must be assembled to the insulator body before the fully assembled connector is fitted to the panel. This is a non-standard option, please contact your supplier for further information. Specifications and dimensions subject to change www.ittcannon.com 15 VEAM PowerLock Panel Drain with Backshell Panel Drain connectors (SKPP) can be supplied with a backshell to provide a watertight fitting to the cable. Theseconnectorsaresuppliedwithaloosefemalecontactthatisfittedtothecablebeforebeingassembledinto theconnectorhousing. Connectorsratedeither400ampor660amp,canbefittedtoawiderangeofcoppercables,andtoaluminium cablesonrequest. This connector is fitted with the secondary locking pin for secure connections, see explanation on Line Drain page13. 42.50 Thestandardconnectorismountedtoapanelthrough 4 fixing holes on the flange, panel cut-out details are shownontheright.Asanalternative,theflangeholes can be pre-fitted with M6 threaded inserts for either front or rear fixing, add suffix M6F for front fitting or M6R for rear fitting (rear mounting may obscure the productlabel,maximumpanelthickness4mm). 42.50 47.00 NeopreneGasketstosealtheflangeagainstapanelarepre-fittedtothisstyle. 4 HOLES o 5.50mm Orderinginformation-seepage11forfulldetailsoftheoptionsavailable NPDFT - X - XX - L - XXXXSKPP - MXXX - XX Line & Color Contact Cable Gland Special Options M6F M6R M6 threaded insert front mounting M6 threaded insert rear mounting ExamplePartNumber:NPDFT-E-GN-L-SI20SKPP-M40A Specifications and dimensions subject to change www.ittcannon.com 16 Sequential Connecting Box VEAM PowerLock APowerLockBoxisa3phasehighpowerconnectingunit,usedasaterminationpointforpowercables.The boxesincludeanumberofsafetyfeaturestopreventincorrectconnectionanddisconnection.AllPowerLock devices are `keyed' to eliminate the possibility of connecting with the wrong line, and color coded to suit international3phasestandards. Anywhere that you are unable to rely on a public utility power source, a PowerLock Box can provide a connectionpointforamobilegenerator,intoyourlowvoltage(1500voltDC)network. Features and Benefits * Connectwithstandard`Powerlock'connectors * SequentialconnectingensuresGround/Earthis connectedfirst * 400amp&660ampcontinuouscurrentoptions * ColorcodedtosuitEuropean,NorthAmerican,and Australian3phasestandards * SourceandDrain(PoweroutorPowerin)options * Allports`keyed'topreventincorrectconnection * SealedSecuritylidoptional * IP2XFingerprotected * Locktopreventinterference * 19"x2Urackmountingorflangemount * Environmentallysealedconnectorportsto protectionlevelIP65 Typical Applications * MobileGenerators * Powerforfieldcamps * Hospitals * Outdoorevents * Weldingequipment * Barrackblocks * Docksidepowerplant * DataandIntelligencecenters * Bringinageneratorduringanemergency,connecttoaPowerLockBox,andyouarequicklyupand runningagain * Wheneveryouneedaflexiblesourceoflowvoltagepower,withaPowerLockBoxinstalled,youhavea safeandsecureconnectionpoint. Specifications and dimensions subject to change www.ittcannon.com 17 VEAM Power Lock Sequential Connecting Box Technical Overview ThePowerLockBoxisdesignedforuseinhighcurrentapplicationsandoffersmanysafetyandsecuritybenefitswhencomparedwithasetofindividualconnectors. Performance Current rating 400ampor660ampcontinuous Voltage rating 1000VAC/1500VDC Contact material Brass(400amp)orCopper(660amp),silverplated Housing material Hightemperaturethermoplastic Endurance 500connectioncycles Environmental protection Un-liddedversionIP65whenconnectorsarefitted of connector ports LiddedversionIP65withlidlockedorwhenconnectorsarefitted Electrical protection IP2X(fingersafe) Flammability rating UL94-V0 Operating temperature -30Cto+85C Color coding European,NorthAmerican&Australian3phasecolourcoding RoHS & WEEE Compliant Safety notice ThePowerLockBoxshouldonlybeinstalledandoperatedbysuitablyqualifiedpersons Specifications and dimensions subject to change www.ittcannon.com 18 Sequential Connecting Box VEAM PowerLock Mounting Options ThePowerLockBoxisdesignedformountingto19"racksor toapanelcutout.For19"rackmountingtheunitissuppliedtofita2Uspacing,andwhereanoverlapisrequired forfittingtoapanelcutout,thePowerLockBoxcanbesuppliedwithaflange,makingtheoverallheight107mm.The rearviewofaflangedversionisshown(right). Operation of the PowerLock Box EachconnectorporthasanM12threadedpostwithnutandspring washerontherearforthefixedcablingofthePowerLockBox.In additionthereisa3poleconnectorontherearofthebox,connectedtoamicro-switchthatisactivatedonceallcableconnectorsare insertedintothePowerLockBox.Theboxisthenoperatedasfollows: * Foraboxfittedwithasealedlid,firstunlockthelidusingthe keyprovided,fortheun-liddedgostraighttothenextstep * InserttheGround/Earthconnectorintothegreenportonthe leftandturn45totherighttolock * Insertinsequence,fromlefttoright,theNeutralfollowedby the3phases * OncetheLine3connectorisinplace,usingthekeyprovided, locktheboxasindicatedonthefrontpanel * Theboxisnowconnectedandreadytobepoweredup Never attempt to uncouple the connectors while under load. PowerLock Sequential Connecting Box Ordering Information PBX--XX--XX--XX--XXX Box SL SLF NL NLF type =SealedLid =SealedLidwithFlange =NoLid =NoLidwithFlange Example A660ampboxwithasealedlidandDrain contactswithEuropeancolorcodingis: Contact type PS=Source PD=Drain PBX-SL-PD-EU-660 Regional color code EU=Europe US=NorthAmerican AU=Australia Power rating 400=400amp 660=660amp Specifications and dimensions subject to change www.ittcannon.com 19 VEAM Power Lock Steel Cabinets for PowerLock Box and NRG Box ThePowerLockPowerDistributionCabinethasbeendesignedandtestedtoconformtotherequirementsforCEmarkingby implementingtherequirementsoftheLowVoltageDirective(LVD)73/23/EECwhichisimplementedastheElectricalEquipment (Safety)Regulations1994. Itcomplieswiththefollowingspecifications:BSEN60439-1:1999,BSEN60439-5:1996andIEC60529:1992 Thecabinetisfittedwitheither1or2NRGorPowerLockBoxsequentialunitsratedat400Aor600A.Theseunitsallowsafe connectioninthecorrectsequenceofPowerLockconnectors(Ground,Neutral,Phase1,Phase2,Phase3).Theunitincorporates a key lockable switch which can be connected to auxiliary safety circuits. Once locked, it prevents unmating of the systembyunauthorizedpersonnel. Thecabinetisfittedwithexternalaccessandblankingpanelswhicharedesignedtoaidintheroutingofcablesbothintoand outofofthecabinet.Aninformationplateisfittedontothesideofthecabinetincorporatingdatafortraceability.Thecabinetdoorincorporates2doorlocks(triangularkeytype)forsecurity.Whenlatched,thecabinethasanIP34Denvironmental rating.Foradditionalsecurity,apadlockcanalsobefitted.Fixingplatesareprovidedtoenabletheunittobebesecurely fixedduringinstallation,priortoelectricaloperation. The cabinet is fitted with generic safety signs. These signs give warning of the potential electrical hazard, together with mandatorysignsregardingcabinetsecurityandisolation.AllsignssuppliedconformtothecurrentrequirementsoftheHealth andSafety(SafetySignsandSignals)Regulations. Part Number Structure ENC - 1AU 2AU 1EU 2EU 1US 2US 400 600 - BCE - PS - PBX - TCE - PD - NBB PBXforPowerLockBoxes,leaveblankforNRG's PanelSourceorPanelDrain BottomCableEntry,TopCable EntryorNoBusBars 400or600AmpNRGboxes NumberofNRG/PBXboxesandcolorcoding-AU-Australia EU-Europe US-NorthAmerica Specifications and dimensions subject to change www.ittcannon.com 20 Insulated G Style Clamp VEAM PowerLock * Completelyinsulatedwhichallowsfordirectconnectionofageneratorcabletoalivelowvoltagebusbar. * TheclampisfixedtothebusbarbymeansofaninsulatedboxspannerwhichmeetstherequirementsofIEC60900 (liveworking,handtoolsforuseupto1000Vacand1500Vdc). APowerLockgeneratorinputconnectionpointisincorporatedwithintheclamptoallowfordirectconnectionofthe generatorcableend. Thesedevicesareratedat400Aand660Acontinuous.Theclampsarealsokeyedtodistinguishbetweenphasesand preventconnectionerrors. Theclampheadwidthofthe400ampversionsis28mm,the660ampclampsare45mmwide. G clamp - Short Extension Arm - 400 amp Line / Color Description Code ITT Part Number Earth / Green LVB100-E-GN-S 078214-6404 Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey Installation Tool LVB100-N-BL-S LVB100-1-BN-S LVB100-2-BK-S LVB100-3-GY-S LVS200H 078214-6403 078214-6400 078214-6401 078214-6402 A00044028 G clamp - Short Extension Arm - 660 amp Line / Color Description Code Earth / Green Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey Installation Tool LVB200-E-GN-S LVB200-N-BL-S LVB200-1-BN-S LVB200-2-BK-S LVB200-3-GY-S LVS200H ITT Part Number A00044S2E A00045S2N A00045S21 A00045S22 078214-6000 A00044028 G clamp - Long Extension Arm - 400 amp Line / Color Description Code ITT Part Number Earth / Green LVB100-E-GN-E 078214-6414 Neutral / Blue Line 1 / Brown LVB100-N-BL-E LVB100-1-BN-E 078214-6413 078214-6410 Line 2 / Black Line 3 / Grey Installation Tool LVB100-2-BK-S LVB100-3-GY-E LVL200H 078214-6411 078214-6412 A00044027 G clamp - Long Extension Arm - 660 amp Line / Color Description Code Earth / Green Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey Installation Tool LVB200-E-GN-E LVB200-N-BL-E LVB200-1-BN-E LVB200-2-BK-E LVB200-3-GY-E LVL200H Specifications and dimensions subject to change www.ittcannon.com 21 ITT Part Number A00044E2E A00044E3N A00044E31 A00044E32 A00044E43 A00044027 Insulated G Style Clamp VEAM PowerLock * Completelyinsulatedwhichallowsfordirectconnectionofageneratorcabletoalivelowvoltagebusbar. * TheclampisfixedtothebusbarbymeansofaninsulatedboxspannerwhichmeetstherequirementsofIEC60900 (liveworking,handtoolsforuseupto1000Vacand1500Vdc). APowerLockgeneratorinputconnectionpointisincorporatedwithintheclamptoallowfordirectconnectionofthe generatorcableend. Thesedevicesareratedat400and660Acontinuous.Theclampsarealsokeyedtodistinguishbetweenphasesandpreventconnectionerrors. Theclampheadwidthofthe400ampversionsis28mm,the660ampclampsare45mmwide. G clamp - Right Angle Extension Arm - 400 amp Line / Color Description Code ITT Part Number Earth / Green LVB100-E-GN-R 078214-6424 Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey Installation Tool LVB100-N-BL-R LVB100-1-BN-R LVB100-2-BK-R LVB100-3-GY-R LVS200H 078214-6423 078214-6420 078214-6421 078214-6422 A00044028 G clamp - Right Angle Extention Arm - 660 amp Line / Color Description Code ITT Part Number Earth / Green LVB200-E-GN-R A00044R2E Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey Installation Tool LVB200-N-BL-R LVB200-1-BN-R LVB200-2-BK-R LVB200-3-GY-R LVS200H 078214-6023 078214-6020 078214-6021 078214-6022 A00044028 G clamp -Dual Extension Arm - 660 amp Line / Color Description Code ITT Part Number Earth / Green LVB1200-E-GN 078214-6114 Neutral / Blue Line 1 / Brown LVB1200-N-BL LVB1200-1-BN 078214-6113 078214-6110 Line 2 / Black Line 3 / Grey LVB1200-2-BK LVB1200-3-GY 078214-6111 078214-6112 Installation Tool LVL200H A00044027 Specifications and dimensions subject to change www.ittcannon.com 22 Insulated Horizontal Clamp VEAM PowerLock * Completelyinsulatedwhichallowsfordirectconnectionofageneratorcabletoalivelowvoltagebusbar. * TheclampisfixedtothebusbarbymeansofaninsulatedboxspannerwhichmeetstherequirementsofIEC60900 (liveworking,handtoolsforuseupto1000Vacand1500Vdc). APowerLockgeneratorinputconnectionpointisincorporatedwithintheclamptoallowfordirectconnectionofthe generatorcableend. These devices are rated at 660A continuous. The clamps are also keyed to distinguish between phases and prevent connectionerrors. Horizontal Clamp - Short Extention Arm - 660 amp Line / Color Description Code Earth / Green Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey Installation Tool LVK600-E-GN-S LVK600-N-BL-S LVK600-1-BN-S LVK600-2-BK-S LVK600-3-GY-S LVS200H ITT Part Number A00044S8E 078214-6213 078214-6210 078214-6211 078214-6212 A00044028 Horizontal Clamp - Long Extention Arm - 660 amp Line / Color Description Code Earth / Green Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey Installation Tool LVK600-E-GN-E LVK600-N-BL-E LVK600-1-BN-E LVK600-2-BK-E LVK600-3-GY-E LVL200H ITT Part Number 078214-6204 078214-6203 078214-6200 078214-6201 078214-6202 A00044027 Horizontal Clamp - Long Extention Arm - 660 amp Line / Color Description Code Earth / Green Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey Installation Tool LVK600-E-GN-R LVK600-N-BL-R LVK600-1-BN-R LVK600-2-BK-R LVK600-3-GY-R LVS200H Specifications and dimensions subject to change www.ittcannon.com 23 ITT Part Number A00044R8E A00044R9N A00044R91 A00044R92 A00044R95 A00044028 Rotary Clamp / T Connector VEAM PowerLock Rotary Clamp / Generator Connector (FRED) * CompactunitincorporatesaLineSourceFingerProofconnectorwitharotarytypeclamp,suitableforuse onslottedBus-bars.ThehandlemeetstherequirementsofIEC60900(liveworking,handtoolsforuseupto 1000Vacand1500Vdc). * Theclampismanufacturedinhighconductivitymaterialandissuitablefor660Acontinuousoperation. * Therotarywheelismanufacturedfromhardenedsteelwhicheliminatesproblemsassociatedwithholeelongation. * Anergonomicfullyinsulatedinstallationtoolisavailableforfixingtheclamptoaslottedbus-bar. Rotary Clamp / Generator Connector (FRED) Line / Color Description Code ITT Part Number Earth / Green Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey Installation Tool LVE500-E-GN LVE500-N-BL LVE500-1-BN LVE500-2-BK LVE500-3-GY LVE500H A00044055 078214-6103 078214-6100 078214-6101 078214-6102 A00044054 Insulated T-Piece Connector TheinsulatedT-Piececonnectorallowstheusertheoptiontosplitonephaseintotwoorcombinetwophasesinto onebythequickestandsafestpossiblemeans. TheInputandOutputconnectorsarecolorcodedandmechanicallykeyedthesametopreventconnectionerrors. AllconnectorsareIPX2ratedwhenun-matedandcomewiththeSecondaryLockingasstandard. Position A Order Information Position A (x1): Position B (x2): Phase: Color: Position B Amperage: Panel Drain Finger Proof (PDFT) or Panel Source (PS) Panel Drain Finger Proof (PDFT) or Panel Source (PS) 1, 2, 3, N, E Red (R), Yellow (Y), Blue (BL), Black (BK), Green (GN) Brown (BN), Grey (GY), White (W) 400 Amps (T4), 660 Amps (T6) Version shown: APDFT-BPS-3-BL-T4 Specifications and dimensions subject to change www.ittcannon.com 24 Insulated Generator Connectors VEAM PowerLock ThiscompactunitincorporatesaPowerLockgeneratorinputconnectionpointwitharearterminationareatoaccept solidalloycablecores. Thisenablesatemporarymobilegeneratortobeconnectedtoanundergroundcablewhenrepairworkisundertaken. Thecableisexcavated,cutandthePowerLockconnectorthenfittedtothecablecoresvia2setscrews.Thegenerator cableendcanthendirectlylinkintotheundergroundcable. After completion of the repair, the PowerLockfittings are simply removed and the main cable spliced using existing methods. Insulated Underground Cable Generator Connector Line / Color Description Code Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey Ratchet Tool LVJ900-N-BL LVJ900-1-BN LVJ900-2-BK LVJ900-3-GY LVJ900H ITT Part Number 078214-9033 078214-9030 078214-9031 078214-9032 A0004406H Insulated Overhead Line Clamp / Generator Connector ThisdeviceallowsfordirectconnectionofageneratorunittoLowVoltageoverheadlinesystems. TheunitconsistsofaninsulatedLineClamp,3metersof50mm2flexiblecoppercableandaPowerLockgeneratorinput cable,otherlengthsareavailableuponrequest. Themethodsofconnectionis: 1.Thecopperoralloyoverheadwireiscleanedtoensuregoodconnectionpoints. 2.Theclampishookedontothewireandtightenedviatheinsulatedclampbody. 3.Theflexiblecableisthenstrappedtothepole. 4.Atthecableend,aPowerLockgeneratorconnectionpointisprovidedforconnectionofthegeneratorcable. ThegeneratorconnectionpointoffersallstandardsafetyfeaturesassociatedwiththePowerLockrange,suchaskeysto distinguishphases,IP67sealingandindividualphasecolorcoding. Insulated Overhead Line Clamp Line / Color Description Code ITT Part Number Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey LVF600-N-BL LVF600-1-BN LVF600-2-BK LVF600-3-GY 078214-6303 078214-6300 078214-6301 078214-6302 Specifications and dimensions subject to change www.ittcannon.com 25 Cable Lug Converter VEAM PowerLock TheMulti-ConverterenablesanyusertoeasilyconvertluggedcabletoPowerLock withinminutesensuringallsafetyandsecurityofbasicPowerLockconnectorseries. APowerLockconnectionpointisincorporatedwithintheunittoallowfordirect connectionofthegeneratorcableend. AvailableinbothSourceandDrainformats,thisdeviceassuresthecorrect connectionwhetheritbePowerLockorLugtomaximizecablemanagement. Cable Lug Converter - Source and Drain - 660 Amp Line / Color ITT Part Number ITT Part Number Earth/Green Source 078214-9055 Drain 078214-9065 Neutral/Blue Source 078214-9053 Drain 078214-9063 Line1/Brown Source 078214-9050 Drain 078214-9060 Line2/Black Source 078214-9051 Drain 078214-9061 Line3/Grey Source 078214-9052 Drain 078214-9062 TighteningTool 274-7630-000 274-7630-000 Cable Lug - Mini Converter - 400 Amp TheMiniConverterenablessmallercableswithacablelugtobeconvertedto aPowerLockconnection. The lug is simply attached directly to the PowerLock connector with a bolt termination,andthecontactassembledintotheinsulatedbody. This termination is suitable for smaller cables up to 400 amps in either SourceorDrainconfiguration. Orderinginformation-seepage11forfulllinecolorandcablegland selection. NLX - MC - X - XX - M40X D - Drain S - Source Line and Color Cable Gland Specifications and dimensions subject to change www.ittcannon.com 26 VEAM PowerLock PowerLock Lug Connector These devices allow for the conversion of PowerLock plug and socket system to a standard nut and bolt fixing. The units are simply connected to the PowerLock line connectors and locked to avoid accidental disconnection. Ordering information - see page 11 for full line color and color selection. NPSNF - X - XX - XX - RA Line and Color Contact - T4 or T6 Miscellaneous Parts and Accessories PowerLock Release Key - L0023N AN389900010 S120 Cable Sleeve AN3099000200 PowerLock Box Key 201-7535-000 Secondary Lock Kit A00900100 NRG Box Key - Pack of 3 AN0000006 PowerLock Box Replacement Signal Connectors 320-7744-000 Hand Grip 317-7671-000 Gasket for PowerLock Panel mount A2499001150 Cotter Pin NLDFT A3299000500 Cotter Pin NLS A3299000550 Cotter Pin NPDFT and NPS A3299000100 Reduction Sleeves See page 11 Gland nut M40S - PowerLock 368-7514-000 Gland nut M40A - PowerLock 368-7514-001 Gland nut M40B - PowerLock 368-7514-002 Gland nut M50 - PowerLock 368-7515-000 Gland nut 25S - Snaplock 5S1699000100 Gland nut 25L - Snaplock AS1699000200 M40 to M50 adaptor 368-7516-000 Contact Kits - all contact kits contain a fully assembled contact and replacement cotter pin. Order Code: NLX - XXX - CONKIT D - Drain S - Source Contact, see page 11 for options Insulator Kits - all insulator kits contain a fully assembled insulator and replacement cotter pin. Kits only available for M40 size insulators. Order Code: NLX - X-XX - XXX - M40 - INSKIT D - Drain S - Source Line and Color, see page 11 for options Current rating of contact being used - 400 or 660 amp Specifications and dimensions subject to change www.ittcannon.com 27 Sealing Cap VEAM PowerLock Whennotmated,theconnectorinterfacecanbeprotectedbyusingasealingcap. Twotypesofcapareoffered,asimplesoftplasticcapprovidingIP53protectionand anenvironmentallysealedrigidplasticcapwithIP67protectionandthesecondary lockfeature,thesearecolorcodedtosuittheparentconnector. Allcapsarefittedwithacordlanyardforsecuringtoit'sparentconnector.Cable connectorshavealoopinthecordtofitaroundthecablegland,itisnecessaryto specifythecableglandsizeinthepartnumberwhenorderingtoensurethecorrect sizeloopissupplied.CapsforpanelconnectorshaveanM6ringterminalonthe endofthelanyard. CapsnotonlyofferprotectionagainstingressofmoistureanddirtintotheinterfaceofthePowerLockconnector,theyalsoofferadegreeofprotectionagainstmechanicaldamagethatcanbecaused whenconnectorsoncablesarebeinghandledandtransported. IP53 Protection Caps Description Order Code Panel Drain Panel Source Line Drain with M40S and M40A gland Line Drain with M40B gland Line Source with M40S and M40A gland Line Source with M40B gland PCPD-5 PCPS-5 PCLD-5-M40A/S PCLD-6-M40B PCLS-5-M40A/S PCLS-6-M40B IP67 Protection Caps Ordering Information PCS - NLS - E-GN - M40a/S Cap Style PanelDrainNPD PanelSourceNPS LineDrainNLD LineSourceNLS Cap for Drain Connectors Line / Phase Color seepage11forselection Cord Size M40SandM40AM40A/S M40BM40B NLD & NLS only Cap for Source Connectors Specifications and dimensions subject to change www.ittcannon.com 28 Fuse Carrier with Integral Generator Input Connector VEAM PowerLock JW4ST(3.625"/92mmpitch)fusecarrierwasdevelopedtoprovideasafeandefficientmeansofconnectingamobile generatorsupplycabletofullyshroudedornon-shroudeddistributionboards.Theunitcomplieswiththe requirementsofEATS37.2. Thegeneratorcable(whenfittedwithPowerLockLineDraincablecoupler)canbepluggeddirectlyintotheFuseCarrier andusedtofeedeithertheLowVoltagebus-barorfeedercircuit. Thefusegeneratorconnectorisfingerprooftoavoidaccidentaltouchingofliveelements. Theinputconnectorsarecolorcodedandmechanicallykeyedtopreventconnectionerrors.Line1unitswillonlyaccept aLine1generatorconnector. Theintegralgeneratorconnectoralsoacceptsgeneratorconnectorswiththepatentedsecondarylockingdevice whicheliminatesthepotentialofaccidentaldisconnectionunderloadconditions. BecausethisunitisdirectreplacementfortheexistingstandardJW4STfuseunit,itoffersasafe,fastandcost effectivemethodofupgradingexistingdistributionboardstohavegeneratorinputpoints.Itisnotnecessarytomake anymodificationstothecabinetotherthanremoveanexistingfusewayandreplacewiththeJW4STsystem. JW4ST Fuse unit with PowerLock Connection point (JS) Line / Color Description Code ITT Part Number Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey LVD400-N-BL LVD400-1-BN LVD400-2-BK LVD400-3-GY 078214-9013 078214-9010 078214-9011 078214-9012 JW4ST82(3.25"/82mmpitch)fusecarrierwasdevelopedtoprovideasafeandefficientmeansofconnectingamobile generatorsupplycabletofullyshroudedornon-shroudeddistributionboards.Theunitcomplieswiththerequirements ofEATS37.2. TheunitacceptstandardBS88-5fuses(notsupplied). TheJW4ST82fuseunitalsoofferstheabilitytomakeadirectconnectiontomanypolemountedtransformerfuseunits. JW4ST Fuse unit with PowerLock Connection point (JP) Line / Color Description Code ITT Part Number Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey LVD401-N-BL LVD401-1-BN LVD401-2-BK LVD401-3-GY 078214-9023 078214-9020 078214-9021 078214-9022 Specifications and dimensions subject to change www.ittcannon.com 29 VEAM PowerLock DIN Fuse Carrier Adaptor ThisFusecarrieradaptorwasdevelopedtoprovideasafeandefficient PowerLockconnectiontoDINfusecarrierrackswhicharemountedon mostoftheEuropeanpowerdistributionboards.ThereareFullBlade andHalfBladeversionsavailablewhichgivetheuseranoptiontoselect whatsideneedstobefed. Forpartnumbersandorderinginformation,pleasecontactITTVEAM/ Cannonorourlocaldistributor. Screw In End Cap Fuse / Pole Mounted Thisdeviceallowsfordirectconnectionofageneratorcabletoa 200Atransformerpolemountedfuseunit.Theexistingfuseunit isunscrewedfromtheholderandreplacedwiththePowerLock unit,whichincorporatesadummyfusetoallowfortheoutgoing circuitonly.Thisenablesthegeneratorfeedcabletobedirectly plugged into the pole mounted unit in order to feed the overheadLowVoltagetransmissionlines. Line / Color Description Code Neutral / Blue Line 1 / Brown Line 2 / Black Line 3 / Grey LVC300-N-BL LVC300-1-BN LVC300-2-BK LVC300-3-GY ITT Part Number 078214-9043 078214-9040 078214-9041 078214-9042 Specifications and dimensions subject to change www.ittcannon.com 30 Introduction VEAM Snaplock TheSnaplockconnectorseriesisaminiaturepowercablehookupsystemofferinghighcurrentcapabilitywhilemaintainingminimalphysicaldimensions. Snaplockoffersacommerciallyviableoptiontohistoricalhardwiringtechniques.Inaddition,Snaplockoffersimproved safetycharacteristicsthroughutilizationofinsulatedbodies,sealingmechanisms,lockingmechanismsandprotected currentcarryingelements. Snaplockconnectorsareavailableinarangeofcolorsforsimpleidentificationofindividuallines. ThecontactelementsarebasedonourprovenLouvrebandtechnologywhichensureslowcontactresistancethus minimizingpowerloss,lowphysicalinsertionforceswithaselfwipingaction,andhighnumberofmatingcycles.The malecontactelementsareprotectedbyanon-conductivetipwhichmakesphysicalcontactwiththecurrentcarrying elementimpossible. The contacts are held in the insulators via a clip retention system. This allows for fast, simple assembly and good retention of the contact sets, especiallywherevibrationisanenvironmentalconcern. Contact termination to the cable conductor is by standard compression crimp or set-screw fixing and for panel mounting a threaded M12 post. Connectors for panel mounting and cable mountingareavailable.AllconnectorsareIP67sealedwhenmatedthroughutilizationofintegralsealingringsandcable glandstrainrelief. Thespeedofconnectionanddisconnectionoffersgreatsavingsinequipmentdowntime,servicingandmaintenance procedures.Thesecurityoftheconnectionismaintainedbyasimplebutveryeffectivelockingmechanismwhichcanbe utilizedasatemporaryorsemi-permanentlock. Thespringloadedslidelockfeatureshownabovelocksintobayonetgrooveonthematinghalf,andcanbedisengaged byslidingbackusingonesthumb.Thislockfeaturecanbemadesemi-permanentbyslidingtheretainerforward. Specifications and dimensions subject to change www.ittcannon.com 31 VEAM Snaplock How to Order Example = Description Code Panel Male - M12 post fixing Panel Female - M12 post fixing Panel Female with Cable Fixing Cable Male - cable fixing Cable Female - cable fixing SNPM SNPF SNPFL SNLM SNLF Body Contact Contact Gland Body Style Gender Size Nut Color SNLM -- P -- C50 -- 25L -- GN IMPORTANT SAFETY INFORMATION Standard PowerLock and SnapLock contact are copper based contacts, they should not be used for direct termination onto aluminum cables as galvanic corrosion and overheating can occur. If you intend to use aluminum cables please contact ITT for advice on alternatives to the standard copper contacts. Male Contact (pin) use with SN..M P Female Contact (skt) use with SN..F S Crimp 70mm Copper Cable Crimp 50mm Copper Cable Crimp 35mm Copper Cable Crimp 25mm Copper Cable Set-Screw 70mm Copper Cable Set-Screw 50mm Copper Cable Set-Screw 35mm Copper Cable Set-Screw 25mm Copper Cable Threaded Post (Panel Mount) C70* C50* C35 C25 S70* S50* S35 S25 TP Gland nut 10-14mm O Gland nut 13-18mm O 25S 25L Red Black Green Blue Brown Grey White Yellow R BK GN BL BN GY W Y Cable fixing versions only *C50, C70, S50 and S70 contacts can only be used with gland nut 25L Specifications and dimensions subject to change www.ittcannon.com 32 Specifications VEAM Snaplock Electrical Number of Contacts SinglePole Current Rating 250ampcontinuous Operating Voltage 1000VAC/1500VDC Test Voltage 4500VAC Dielectric Strength 4500VAC Electrical Protection IP2Xonmaleconnector Contact Resistance <0.1mOhm Mechanical Contact Material Brass(Set-screw)orCopper(Crimp),SilverPlated Housing Material HighTemperatureThermoplastic Locking Bayonetwithslidelock Vibration 10-2000Hz/15g Mating Cycles 500 Contact Type SetScreworCrimp Contact to Housing retention Cclip Cable Retention Cableglandnut Environmental Operating Temperature -30Cto+125C(-22Fto+257C) Ingress Protection IP67whenmated Flammability UL94-V0 Cable Connectors Male Cable Plug OrdercodeSNLM-P-XXX-XXX-XX Female Cable Socket OrdercodeSNLF-S-XXX-XXX-XX Cableconnectorsareavailablewithcontactstofitarangeofcableswithcentreconductorsfrom,25mmto70mm Contactscanbespecifiedforeithercrimpingtocableorforset-screwfixing. Glandnutsareofferedin2sizestosuitcableoveralldiametersfrom10mmto18mm. Specifications and dimensions subject to change www.ittcannon.com 33 Panel Connectors VEAM Snaplock Male Panel Plug OrdercodeSNPM-P-TP-XX Female Panel Socket OrdercodeSNPF-S-TP-XX Thestandardpanelconnectorsaremountedthrough4holesintheflange.TherearoftheconnectorhasanM12threadedpostfittedwithanutandlockwasher,totakeacablefittedwithastandardcablelug.Maleandfemaleconnectors areavailableinarangeofcolors,andallpanelconnectorsarefittedwithagasket. Themaleconnectorisfittedwithaslidinglatchtopreventaccidentaldisconnection.Thislatchcanbelockedinplace tomakethisamorepermanentlock. Thepanelfemaleconnectorcanalsobesuppliedwithacableglandnutfitting,thisversionusesacrimpedorset-screw contact,thecontactsizeneedstobespecifiedwiththisitem. Female Panel Socket with cable fixing OrdercodeSNPFL-S-XXX-XXX-XX Panel Cut out for all versions Specifications and dimensions subject to change www.ittcannon.com 34 Tooling VEAM PowerLock and Snaplock Crimp Tool - C130 000V74174 Crimp Tool with Case 274-7634-000 Crimp Tool with PowerLock Dies and Case (Dies include - C50, C70, C95, C120, C150, C185, C240 and C300) 320-7732-000 Crimp Tool with Snaplock Dies and Case (Dies include - C25, C35, C50, and C70) 320-7731-000 Crimp Die C25 (30220) 995-7654-025 Crimp Die C35 (30221) 995-7654-035 Crimp Die C50 (30222) 995-7654-050 Crimp Die C70 (30223) 995-7654-070 Crimp Die C95 (30224) 995-7654-095 Crimp Die C120 (30235) 995-7654-120 Crimp Die C150 (30236) 995-7654-150 Crimp Die C185 (30237) 995-7654-185 Crimp Die C240 (30227) 995-7654-240 Crimp Die C300 (30229) 995-7654-300 PowerLock connector Release Key, L0023N AN389900010 Snaplock contact insertion / male removal tool kit 500066100 Snaplock female contact removal tool 500066003 Snaplock Male Contact insertion/removal tool 500066002 Specifications and dimensions subject to change www.ittcannon.com 35 Notes Specifications and dimensions subject to change www.ittcannon.com 36 Product Safety and Warranty 1. MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. They contain conducting and non-conducting materials and can be divided into two groups. a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, Fire Barrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. Contact materials vary with type of connector and also application and are usually manufactured from either: Copper, copper alloys, nickel, alumel, chromel or steel. In special applications, other alloys may be specified. 2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/Catalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. 3. HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. 4. DISPOSAL Incineration of certain materials may release noxious or even toxic fumes. 5. APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. Circuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. Always use the correct application tools as specified in the Data Sheet/Catalog. Do not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. IMPORTANT GENERAL INFORMATION (i) Air and creepage paths/Operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. (ii) Temperature All information given are temperature limits. The operation temperature depends on the individual application. Product Warranty A limited warranty applies to Cannon products. In general, except for obligations assumed by Cannon under this warranty, Cannon shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence or strict liability arising in connection with the design, manufacture, sale, use or repair of the products. Product availability, prices and delivery dates are exclusively subject to our respective order confirmation form; the same applies to orders based on development samples delivered. Please refer to www.ittcannon.com (General Terms of Sale) for the complete text of Cannon's applicable Terms and Conditions, including Warranty. This publication is not to be construed as an offer. It is intended merely as an invitation to make an offer. By this publication, Cannon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. Reprinting this publication is generally permitted, indicating the source. However, Cannon's prior consent must be obtained in all cases. "Engineered for life" is a registered trademark of ITT Corporation (c)2006. All other trademarks or registered trademarks are property of their respective owners. All dates subject to change without notice. Commodities in this catalog may be controlled for export by the International Traffic in Arms Regulations (ITAR) and Export Administration Regulations (EAR) when specifically designed modified, or configured for articles controlled by the United States Government. (iii) Other important information Cannon continuously endeavors to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. ITT Interconnect Solutions, a Division of ITT Corporation manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of Cannon. Any new issue of this publication shall automatically invalidate and supersede any and all previous issues. Specifications and dimensions subject to change www.ittcannon.com 37 IMPORTANT SAFETY INFORMATION Standard PowerLock and SnapLock contact are copper based contacts, they should not be used for direct termination onto aluminum cables as galvanic corrosion and overheating can occur. If you intend to use aluminum cables please contact ITT for advice on alternatives to the standard copper contacts. Circular/Filter/Hermetic/Fiber Optic Connectors As a world leader in circular, filter, and hermetic connectors, ITT can leverage its design and manufacturing expertise to fit virtually any application. Our expertise includes fast positive mating for a wide range of military applications, as well as numerous sizes and contact configurations for various harsh environments. Our wide variety of fiber optic products include hybrid contacts, multi-channel, rack and panel, and hi-rel assemblies, including MIL and ARINC standard solutions.ITT can meet numerous specs, including NATO and MIL standards. www.ittcannon.com/circulars * www.ittcannon.com/filter * www.ittcannon.com/hermetics * www.ittcannon.com/fiberoptics D-Subminiature Connectors Cannon invented D-sub connectors in 1952. Our family of D-Subs now includes combinations of signal, power and RF, as well as severe service sealed connectors. Cannon D-Subs are available with an extensive line of backshells and accessories and are one of the most economical shielded connector solutions available. ITT D-Sub connectors are qualified to the MIL-DTL24308 specification. www.ittcannon.com/dsubs Microminiature Connectors Developed first by Cannon in the 1960's, Interconnect Solutions microminiature connectors offer high performance and reliability with exceptional versatility. Available in rectangular, circular, and strip configurations for countless applications, many of our connectors meet or exceed applicable requirements of the MILDTL-83513 specification. www.ittcannon.com/micro Rack and Panel Connectors Initially pioneered by Cannon during the 1930s, Interconnect Solutions is the world leader in rack and panel connectors, offering unmatched variety of shell configurations and insert arrangements, materials, plating, and contact options. Many of our standard and custom designs meet the stringent requirements of ARINC 600, ARINC 404 (MIL-C-81659), and MIL-DTL-83733 standards. www.ittcannon.com/rackandpanel RF Connectors ITT Interconnect Solutions has been providing interconnect products to the Microwave and RF industry since 1963 (formerly The Sealectro Corporation). The RF 50 & 75 Ohm product lines cover UHF band through Ku band requirements. These connectors and cable assemblies are available with a thread type, snap type, bayonet type or slide on coupling method. The frequencies range from DC to 18+ GHz. www.ittcannon.com/RF50 * www.ittcannon.com/RF75 Transportation The ITT ICS interconnect range includes sealed circular and rectangular connectors in metal or plastic shells. These configurations include board to cable or cable to cable/ bulkhead applications. Both signal and power contacts can be combined in various layouts. All product lines within the Transportation segment offer very low contact resistance providing maximum signal integrity. www.ittcannon.com/transportation ITT Interconnect Solutions is an international manufacturer and supplier of connectors including circular, rectangular, fiber optic, RF, power and high voltage, audio, PMCIA, Compact Flash Card, enclosures, cable assemblies, and application specific custom solutions. The Interconnect Solutions portfolio includes the brands Cannon, VEAM, and BIW. As a worldwide leader in connector technology for nearly a century, ITT offers one of the broadest product offerings, six sigma manufacturing capability, Value Based Product Development with exceptional engineering capability, and an extensive sales, distribution, and customer support network. 38 www.ittcannon.com Specifications and dimensions subject to change www.ittcannon.com 39