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| SB®120 ORDERING INFORMATION |
SB®120 Connectors
- up to 240 Amps
SB®120 Standard Housings
The second to smallest SB® housings work with wire
contacts up to 1 AWG [35 mm²] as well as busbar
contacts. Genderless design mates with itself.
Mechanical keys are color coded.
Description ----- Part Numbers -----
Minimum Quantity ...... 250 50 ....
Red 6810G3-BK 6810G3
Gray 6810G1-BK 6810G1
Blue 6810G2-BK 6810G2
SB®120 Chemical Resistant (CR) Housings
Same features as the Standard SB®120 but molded in a chemical
resistant PBT/ PC blend. Suitable for use to -40°C.
Description ------- Part Numbers -------
Minimum Quantity ...... 250 50 .....
Red P6810G3-BK P6810G3
Gray P6810G1-BK P6810G1
Bottom View
MatedLength
[ 104.6 ]
4.12
[ 20.6 ]
0.81
Material ID
P = Chemical Resistant
[ 63.5 ]
2.50 [ 37.6 ]
1.48
[ 2.5 ]
0.10
[ 19.1 ]
0.75 [ 8.6 ]
0.34
[ 46.4 ]
1.83
[ 5.1 ]
Ø 0.20
(2) PLC’S
Like the other Multipole connectors, the SB®120 offers
color-coded mechanically keyed housings. Keys can be
used to identify and separate different circuits, or prevent
users from accidentally cross mating different voltages.
Wires sizes from #10 (5.3 mm²) to #1 (42.4 mm²) are held
in the second smallest SB® housing.
• New extended range contacts expand wire size up
to #1 AWG (42.4 mm²)
Allows UL rated currents up to 240 amps
• Chemical resistant housing option
Extends temperature range down to -40°C, while offering
enhanced UV and chemical resistance
• Panel mounting grooves
With use of mounting clamps, can be easily mounted through panels
©2018AndersonPowerProducts,Inc.Allrightsreserved.APP®,AndersonPowerProducts®,A®,SB®andtheAPPLogoareregisteredtrademarksofAndersonPowerProducts,Inc.
SECTION 3
SB® 120
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All Data Subject To Change Without Notice www.andersonpower.com
SB®120 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
See reducing bushings in accessory section for smaller wires.
Dimensions
Mating - A - - B -
AWG mm² Force -------LoosePiecePartNumbers------- inches mm inches mm
Minimum Quantity ........... 600 500 50 ...............................................
1 42.4 Low 1323G1-BK - 1323G1 0.47 11.94 0.39 9.91
2 33.6 High - 1319-BK 1319 0.44 11.18 0.34 8.64
4 21.1 High - 1319G4-BK 1319G4 0.44 11.18 0.29 7.37
6 13.3 High - 1319G6-BK 1319G6 0.44 11.18 0.22 5.59
SB®120 Silver Plated Busbar Contacts
Use 2 busbar contacts per housing to provide a quick disconnect input or
output busbar connection. Busbar contacts are for mating with wire contacts only.
Partnumber120BBSincludeslocknuts.Locknutsmustbeorderedseparately
for B01997P1.
Mating
Type Thread Force -------LoosePiecePartNumbers-------
Minimum Quantity ............... 1,000 300 20 ....
Busbar #10-24 High - B01997P1 120BBS
LockNut #10-24 - H1216P8 - 110G54
SECTION 3
SB® 120
[ 50.8 ]
2.0
[ 21.3 ]
0.84
[ 10.4 ]
0.41
B
A
See Busbar contact drawing on
website for further detail.
[ 77.0 ]
3.03
[ 11.1 ]
0.44
[ 9.5 ]
0.38
[ 2.5 ]
0.10
#10 - 24 THD
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Electrical
Current Rating Amperes ¹ UL 1977 CSA
Wire to Wire (1 AWG) 240 130
Wire to Busbar (2 AWG) 120
Voltage Rating AC/DC
UL1977 600
Dielectric Withstanding Voltage
Volts AC 2,200
Avg. Mated Contact Resistance Milliohms ¹
51/2”of#2AWGwire 0.136
Hot Plug Current Rating Amperes - Wire & Busbar
250 cycles at 120V DC 60A
Mechanical
Wire Size Range AWG mm²
Wire Contacts with Bushings 10 - 1 5.3 - 42.4
Max. Wire Insulation Diameter in. mm
0.600 15.240
Operating Temperature ² °F °C
Standard -4° to 221° -20° to 105°
Chemical Resistant* -40 to 221° -40° to 105°
Mating Cycles No Load by Plating Silver (Ag)
Wire and Busbar Contacts 10,000
Avg. Mating / Unmating Force Lbf. N
Wire to Wire 20 89
Min. Contact / Spring Retention Force
lbf 75
N 333.6
| SB®120 CONNECTOR SPECIFICATIONS |
Materials
Housing
Standard Plastic Resin Polycarbonate
Chem. Resistant Resin Polycarbonate / PBT blend
Contact Retention Spring Stainless Steel
Housing Flammability Rating
UL94 V-0
Glow Wire 960°C (GWFI) / 800°C (GWIT)
Wire & Busbar Contacts
Base Copper Alloy
Plating Silver
Contact Termination Methods
Crimp ³ Wire Contacts
Hand Solder Wire Contacts
Wrench / Socket Busbar Contacts Only
NOTE 1: See IEC 60664-1 for working voltage.
NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded.
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP
recommendedtooling,anda25°Cambienttemperature.ULratingnottoexceed
the maximum operating temperature. CSA rating below a 30°C temperature rise.
²Limitedbythethermalpropertiesoftheconnectorplastichousing.
³ Use APP recommended tooling only. Alternate tools may adversely affect the
performanceofourconnectorsalongwithULandCSArecognition.
Protection
Touch Safety with Wire Contacts
IEC 60529 IP10
Environmental Sealing with Boots
IEC 60529 IP64
Unmated
Mated
Connector
Series Configurations
Creepage/Clearance
per IEC 60950-1
IIIa
Material
Group
SB®120
4.10 mm
4.10 mm
SECTION 3
SB® 120
Attributes SB120
AMP Rating AC/DC 120
Voltage Rating AC/DC (Steady State) 400 V AC/DC ( Operational)
Breaking Capacity -AMP Rating /Cycles 120 Amp/ 10 Cycles
Voltage Rating (Breaking Capacity) 220 VDC
Finger Safety - Mated only IEC 60529 - IP20
Wire Size tested 50 mm²
Contact Series Tested 1323
Climatic Testing (Cold,Heat & MFG) IEC60512Test-11j,11i&11g,
Cycle Life IEC 60512 Test 9a - 5000 Cycles
Mechanical Strength Impact IEC 60512-5 @ 29.5 Inches - dropped 8 times
Temperature Range -20 °C to 105 °C
-4 °F to 221 °F
NOTE 3: Refer to the Constructional Data form for additional
information on our website., www.andersonpower.com
| IEC INFORMATION |
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All Data Subject To Change Without Notice www.andersonpower.com
| SB®120 CONNECTOR TEMPERATURE CHARTS |
1 AWG 2 AWG
4 AWG 6 AWG
Amperes Applied
25
50
75
100
125
SB®120
Derating vs. Ambient Temperature
0 25 50 75 100 125 150 175 200 225 250
Ambient Temperature (°C)
0
10
20
30
40
50
60
0 25 50 75 100 125 150 175 200 225
1 AWG 2 AWG
4 AWG 6 AWG
Amperes Applied
SB
®
120
Temperature Rise at Constant Current
Temperature Rise
Above Ambient (°C)
For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website.
Current - Temperature Derating per IEC 60512-5-2 Test 5B
Temperature rise charts are based on a
25°C ambient temperature.
| SB® 120 ACCESSORIES |
SECTION 3
SB® 120
981G1
981G2
The given wire O.D. information is an estimate.
Cable clamps should be evaluated for
performance with the actual wire to
be used.
1.82
1.44
2.38
1.75
0.16 DIA.
4 Places 0.88 High X 1.88 Wide
Panel Cutout
Mounting Clamp for SB®120
Mounting clamps can be used for fastening a SB®120 series housings to a panel.
Fastening hardware not included.
Description --- Part Number ---
Minimum Quantity ............................ 20 sets of 2 ....
Panel Mount Bracket 1467G1
Cable Clamps
Durable metal cable clamps securely hold cables to prevent accidental strain or pulls
from dislodging wire or contacts from the housing. Cable clamps are recommended
for solder terminated wires.
Cable Size
Min / Max Min / Max
Description Inches O.D. mm O.D. - Part Numbers -
Minimum Quantity .......................................................................... 50 ..........
Bolt on for Discrete Conductor 0.70 to 0.23 17.7 to 5.8 981G1
Bolt on for Bundled Conductor 0.73 to 0.29 18.5 to 7.3 981G2
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ID
[ 21.4 ]
0.84
Wire Entrance
Slide cover over
mating end.
“A” Frame Handle for SB®120
Handle makes mating and unmating the connector easier.
The non-conductive gray plastic material is strong and safe.
Machine screws and locknuts included.
Description - Part Number -
Minimum Quantity ...................... 200 .......
Gray“A”Handle&Hardware 997G1
“T” Handle
The“T”handlemakesmatingandunmatingtheconnectoreasier.The
non-conductive red plastic material is strong and safe. (2) Self tapping
screws are used to secure the handle to the connector housing.
Description ----------- Part Numbers -----------
Minimum Quantity .................................. 1,000 50 .........
Red“T”Handle+HardwareBag - SB120-HDL-RED
Red“T”HandleOnly 113899P1 -
#8x7/8”Screw(Order2PerHandle) H1120P43 -
Dust Cover
Prevents dust and dirt from entering the mating interface of the connector
when unmated. NOTE: Not a Hermetic Seal.
Description ----- Part Numbers ------
Minimum Quantity ................................... 100 50 ....
DustCoverwithLanyardStrap,Black B02019P1 134G4
SB® Environmental Boots
SB® Environmental Boots provide water, dirt, chemical and UV protection for SB®120
connectors. The durable boots shield the connectors from water and dirt to IP64 in
both the mated and unmated condition.
Description --------------- Part Number --------------
Minimum Quantity ...................................... 250 25 ...
SB®120EnvironmentalBoot,Load 3-6035P1-BK 3-6035P1
SB®120 Environmental Boot, Source 3-6034P1-BK 3-6034P1
Reducing Bushings
Use with contact part number 1319-BK to allow a smaller wire to be used with the
connector. Electrical capability is derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size Wire Size ---------- Part Numbers ---------- inches mm
Minimum Quantity ....................................................... 2,000 1,000 100 .......................
#2 AWG [33.6 mm²] #4 AWG [21.2 mm²] 5919-BK - 5919 0.28 7.11
#2 AWG [33.6 mm²] #6 AWG [16 mm²] - 5920-BK 5920 0.23 5.84
#2 AWG [33.6 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK 5921 0.18 4.57
2018-0054 DS-SB120 REV C6
Dimensions
- A - - B - - C -
in mm in mm in mm
7.9 201 2.8 71 8.0 203
A
B
C
SECTION 3
SB® 120
Screws
Handle Connector
Housing
Locknuts
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SB®
- Tooling Information
1307
5900
#8 8.4 5952
5953
5915
#1 42.4 1323G1
#2 33.6 1319
#4 21.2 1319G4
#6 13.3 1319G6
#1 42.4 1347
1387G2 1303G13 1304G32 Double
#6 13.3 1348 1387G1 1388G4 1389G3 Single
300mcm 152 910
4/0 107.2 908 1303G3
3/0 85 916
2/0 67.4 907
1/0 53.5 917
Double
SB®50
N/A
1387G2 1304G31
1303G12
Single
1387G1
1388G6
SB®120
#10 / 12
Single
5.3 / 3.3 1388G7
#6 13.3 1389G6
1309G4
SB®175
1/0 53.5 1382
1388G3
#2 33.6 1383
1388G4 1389G4
SB®350
#4 21.1 1384
1387G11368
Series
AWG mm²
Hand
Tool
Pneumatic
Bench Tool Die Locator
Number
of
Crimps
Wire Size Loose Piece Contact Crimp Tools
Loose Piece
Part Numbers
Silver
Plating
NOTE: See website for the most current information.
1368
Series
1368
Series
1389G7
SECTION 3
SB®