ca_H1-H116:Layout 1 2/10/11 8:22 AM Page 1 ca_H1-H116:Layout 1 2/10/11 8:22 AM Page 43 ARINC 404 DPX DPXA - Single Shell DPX DPXA connectors are one-piece shell miniature rack/panel connectors. The construction offers high strength and maximum utilization of insert area for contact arrangements accommodating up to 106 contacts. Shells are keystone-shaped for polarization. Operating temperature for the DPXA is -54.2C to +125C (-67F to +257F). DPXB - Polarized ARINC Shell DPXB connectors are DPXA connectors with an ARINC B shelf. Additional polarization is provided by three hexagonal polarizing posts. DPXB-33 DPX2-34B DPX2-33B DPX2 - Two Gang DPX Series DPX2 connectors are the original two-gang versions of the DPX, and are made of the same materials and accommodate the same contact arrangements. Keystone shaped shells accommodate two DPX inserts with up to 212 contacts. The DPX2 has three polarizing posts with 99 polarizing positions. DPX2 - A - ARINC A Shell DPX2-A connectors are DPX2 connectors with an ARINC A shell. This shell type has the receptacle flange placed .344 (8.74) from the front of the engaging portion of the shell, and short aluminum alloy polarizing posts permit polarization before contacts engage. DPX2-B - ARINC B Shell DPX2-B connectors supersede the DPX2-A and have an ARINC B Shell. This Shell type has the receptacle flange placed .060 (1.52) from the front of the engaging portion of the shell, and polarizing posts permit polarization before the shells engage. DPX3 - Three Gang DPX Series DPX3 connectors are three-gang versions of the DPX, made of the same materials, and accommodate the same contact arrangements. The threegang version can therefore accommodate up to a total of 318 in the keystone shaped shells, with three polarizing posts that are capable of providing up to 99 polarizing positions. DPX4 - Four Gang DPX Series DPX4 connectors are four gang versions of the DPX, made of the same materials, and can accommodate four separate arrangements that can total up to 424 contacts. The DPX4 has three polarizing posts with 99 polarizing positions. DPX3-34 DPX*MA - LITTLE CAESAR' Contact Assembly DPX*MA connectors are DPX connectors with the LITTLE CAESAR contact assembly for rear insertion, release, and extraction of crimp type contacts. Insertion requires no tool; extraction requires an expendable plastic tool. A hard dielectric, closed-entry socket insert has lead-in chamfers for positive mating of contacts. Contacts are crimpable with the M22501 tool. DPX4-33 DPX*ME - Environmental with LITTLE CAESAR Contact Assembly DPX*ME connectors are DPXMA connectors with environmental interfacial and grommet seals, and olive drab shell finish. Performance and Material Specifications (DPXA/DPXB/DPX*MA/DPX*ME) Shell Insulator Contacts Polarizing Posts Screws & Lockwashers Seals www.ittcannon.com DPXA/DPXB/DPX2 DPX*MA/DPX2*MA/ME Specifications Material Aluminum alloy Aluminum alloy QQ- A-591/A380 Finish Cadmium plate with yellow chromate Cadmium plate with yellow chromate for MA: olive drab for ME QQ-P-416 Material Melamine or Phenolic Diallyl phthalate or epoxy MIL-M-14 Material Copper alloy Copper alloy QQ-C-533 Finish Gold Gold MIL-G-45204 Termination Solder Pot Crimp N/A Material Die Cast Die cast Finish Cadmium Cadmium QQ-P-416 Material Steel Steel QQS-630-637 Finish Cadmium Plate Cadmium plate QQ-P-416 Material N/A Silicone N/A H-43 H Rack and Panel DPXA-34 ca_H1-H116:Layout 1 2/10/11 8:22 AM Page 44 ARINC 404 DPX How to Order DPXA/DPXB DPX A DPX B R MA - 32C2 - 34 P -1 67 - 33 S - 00 01 - F0 SERIES PREFIX SHELL STYLE RoHS CLASS CONTACT ARRANGEMENT H SHELL TYPE Rack and Panel CONTACT TYPE MODIFICATION POLARIZING POSITION LESS CONTACTS* SERIES PREFIX CONTACT ARRANGEMENT DPX - ITT designation 2 thru 106 (see pages H-50 to H-54) SHELL STYLE SHELL TYPE 33 for plug; 34 for receptacle A - Single shell B - Polarized ARINC shell CONTACT TYPE RoHS version P for pin: S for socket R - RoHS compatible MODIFICATION CLASS No designator - Solder type DPXA - See page H-66 to H-69 DPXB - See pages H-66 to H-69. MA - Crimp type with LITTLE CAESAR contact assembly POLARIZING POSTION ME - Environmental crimp type MB - Wire seperator MK - Mounting springs DPX2 For DPXB shell style only DPX 2 DPX 2 DPX 2 R 57 P - 57 P - 33 B - 00 01 MA 57 P - 57 P - 33 A - 03 01 MA 57 P - 57 P - 34 B - 02 01 - F0 SERIES PREFIX TWO GANG SHELL RoHS CLASS CONTACT ARRANGEMENT (Side A) CONTACT TYPE CONTACT ARRANGEMENT (Side B) CONTACT TYPE SHELL TYPE SHELL STYLE MODIFICATION NUMBER POLARZING POSITION LESS CONTACTS* SERIES PREFIX DPX - ITT Cannon designation SHELL 2 - Two gang RoHS CONTACT ARRANGEMENT 2 thru 106 (see pages H-50 to H-54 CONTACT TYPE P for pin; S for socket SHELL TYPE R - RoHS compatible SHELL STYLE No designator - original two-gang DPX A - ARINC A shell B - ARINC B shell MODIFICATION See pages H-66 to H-69. 33 for plug; 34 for receptacle CLASS POLARIZING POSITION No designator - Solder type See pages H-70 MA - Crimp type with LITTLE CAESAR contact assembly ME - Environmental crimp type Dimensions shown in inches (mm) Specifications and dimensions subject to change H-44 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:22 AM Page 45 ARINC 404 DPX How to Order DPX3/DPX4 DPX 3 ME - 57 P - 57 P - 57 P DPX 4 ME - 57 P - 57 P - 57 P - 57 P - 34 - 00 01 - 34 - 00 01 SERIES PREFIX SHELL CLASS CONTACT ARRANGEMENT (Side A) CONTACT TYPE H CONTACT ARRANGEMENT (Side B) Rack and Panel CONTACT TYPE CONTACT ARRANGEMENT SERIES PREFIX DPX - ITT designation (Side C) CONTACT TYPE SHELL 3 - Three gang CONTACT ARRANGEMENT 4 - Four gang (Side 0) CLASS CONTACT TYPE MA - Crimp type contacts in LITTLE CAESAR contact assembly ME - Environment- resistant, crimp type contacts SHELL TYPE *CONTACT ARRANGEMENT POLARIZING POSITION **CONTACT TYPE SHELL TYPE P for pin; S for socket. Designation follows each 33 for plug; 34 for receptacle arrangement as ordered for 3 or 4 gang versions. MODIFICATION See pages H-66 to H-69. See pages H-50 to H-54 for applicable arrangements. Please specify each arrangement number as indicated in ordering nomenclature for 3 or 4 gang if not listed below. MODIFICATION NUMBER POLARIZING POSITION See pages H-70 ROHS Finish Zinc Plate per ASTM-B-633 with Trivalent Chromate Coating DPXMA/ME DPXMA/DPXME - 0PX - 3 Shell Layouts Insert - Used in shell position as noted Layout MA: W8 32W4 57 67 A106 ME: AW8 A32W4 57 67 A106 *E24 A,B,C *F122 A,B G122 B *E142 C C A,C A,B C *A166 A,B A,B,C 171 A,B,C 201 C *C205 A B B240 A,C B C240 A,B C C *D244 A,B C A279 A,B A,B,C A318 *Applicable to "ME" only. Consult factory for similar layouts application to "MA." NOTE: For pictorial views of above layouts see pages 52-56. DPXMA/DPXME - 0PX - 4 Shell Layouts Insert - Used in shell position as noted Layout MA: W8 26 32W4 57 67 A106 None ME: AW8 26 A32W4 57 67 A106 None A,B,C 145 *B148 C,D B150 A,B D B A A,C *181 B A C *B189 C,D B A C,D *A198 A,B,C D A,B A,B,C,D 268 *E287 D *220 B B A *A233 279 *F287 B *E326 B A,C C,D A A C,D B A C,D B,C,D A,C,D A346 C,D A,B B346 A,B C,D 385 A B,C,D A,B,C,D A424 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com C,D H-45 ca_H1-H116:Layout 1 2/10/11 8:22 AM Page 46 ARINC 404 DPX Single Gang DPXA-33 All tolerances +_ .015(0.38) unless otherwise noted. 1.614 + _.006 (41.00 + _ 0.15) .120 (3.05)DIA. 4MTG. HOLES 2.312 (58.73) 1.125 (28.58) Rack and Panel H 1.060 (26.92) .750 + _.005 (19.05 + _ 0.13) .995 + _.005 (25.27 + _ 0.13) .125 (3.18) .125 R.TYP (3.18) 2.062 + _.005 (52.38 + _ 0.13) .750 (19.05) DPXA-34 1.750 + _.016 (44.45 + _ 0.41) 1.125 + _.015 (28.58 + _ 0.38) .187 R.TYP (4.75) 1.157 (29.39) .120 (3.05)DIA. 4MTG. HOLES 2.312 (58.73) .782 (19.86) .750 + _.005 _ 0.13) (19.05 + .125 (3.18) .125 R.TYP (3.18) 2.062 + _.005 (52.38 + _ 0.13) .344 (8.74) DPXA-33 ARINC Shell TWO HOLES .120 (3.05) DIA. FOR MTG. REF. ONLY 2.000 (50.80) MAX.GROMMET EXTENSION MTG.DATUM .766 (19.46) .720 + _.005 (18.29 + _ 0.13) 2.047 (52.00) .954 (24.23) 1.720 + _.005 (43.69 + _ 0.13) POLARIZING POST .718 + _.005 (18.24 + _ 0.13) 1.541 (39.14) MAX. 2.320 (58.93) MAX. WITH COAX NOTE: DPXME AND DPXNE GROMMETS ARE APPLICABLE TO ALL SHELL SIZES .120 (3.05) & C' SUNK 82 X.230 (5.84) DIA. 4 HOLES .125 (3.18) 1.437 (36.50) REF. DPXA-34 ARINC Shell TWO HOLES .120 (3.05) DIA. FOR MTG. REF. ONLY 1.750 + _.005 TYP. (44.45 + _ 0.13) MAX.GROMMET EXTENSION 1.061 (26.95) .120 (3.05) DIA. 4 MTG. HOLES MTG.DATUM 1.634 (41.50) MAX. 2.413 (61.29) MAX. WITH COAX .720 + _.005 (18.29 + _ 0.13) 2.012 (51.11) 1.405 (35.69) 1.720 + _.005 (43.69 + _ 0.13) 3 POLARIZING KEYS .060 (1.52) 2.000 (50.80) .125 (3.18) .718 + _.005 (18.24 + _ 0.13) NOTE - ARINC requires that DPXB shells are mounted with the polarizing posts at the top. See pages 71-72 Dimensions shown in inches (mm) Specifications and dimensions subject to change H-46 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:22 AM Page 47 ARINC 404 DPX Two Gang DPX2-33 Shell All tolerance are +_ .015 (0.38) unless otherwise noted. 2.062 + _ .005 (52.38 + _ 0.13) .063 (1.60) 2.312(58.73) A .375 TYP. (9.52) TOP .750 + _ .005 TYP. (19.05 + _ 0.13) CENTER POLARIZING POST B TWO POLARIZING POSTS MTG. DATUM 3.063 2.438 + _ .010 (77.80) (61.92 + _ 0.25) JUNCTION SHELL TABS SHOWN FOR REF. .766 (19.46) .188 (4.78) R. TYP. .125 (3.18) DPX2-34 Shell 2.312(58.72) 1.750 + _ .010 (44.45 + _ 0.41) 2.062 + _ .005 (52.38 + _ 0.13) .125 (3.18) .063 (1.60) CENTER POLARIZING POST 3.063 2.438 + _ .010 (61.93 + _ 0.25) (77.80) TWO A .375 + _ .005 TYP. (9.52 + _ 0.13) TOP .750 + _ .005 TYP. (19.05 + _ 0.13) B POLARIZING POSTS 1.125 (28.58) 2.814 + _ .010 (71.48 + _ 0.41) JUNCTION SHELL TABS SHOWN FOR REF. .344 (8.74) 8 HOLES .120 (3.05) DIA. FOR #4-40 SCREWS MTG. DATUM .188 (4.78) R. TYP. 1.016 (25.81) DPX2-33A ARINC A Shell 1.437 + _ .005 (36.50 + _ 0.13) .718 + _ .005 (18.26 + _ 0.13) .766 (19.46) .125 (3.18) TOP .720 + _ .005 (18.20 + _ 0.13) TYP. A 2.783 + _ .005 (70.69 + _ 0.13) 2.000 (50.80) .188 (4.78) R. TYP. JUNCTION SHELL TABS SHOWN FOR REF .988 + _ .005 (25.10 + _ 0.13) 3.110 (78.99) B 3 POLARIZING POSTS MTG. DATUM .954 + _ .005 (24.23 + _ 0.13) 6 HOLES .120 (3.05) DIA. FOR #4-40 SCREWS DPX2-34A ARINC A Shell 2.000 (50.80) .188 (4.78) R. TYP. 1.015 (25.78) 1.750 + _ .016 (44.45 + _ 0.41) .344 (8.74) A TOP .720 + _ .005 TYP. (18.20 + _ 0.13) 2.783 + _ .005 (70.69 + _ 0.13) FLOATING EYLETS .116 (2.95) I.D. FOR #4-40 SCREWS SHOWN FOR REF. 2.468 + _ .010 (62.69 + _ 0.25) 3.109 (78.97) B 3 POLARIZING POSTS 1.437 + _ .005 (36.50 + _ 0.13) 1.125 (28.58) MTG. DATUM Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com JUNCTION SHELL TABS SHOWN FOR REF. H-47 .125 (3.18) H Rack and Panel 8 HOLES .120 (3.05) DIA. FOR #4-40 SCREWS .988 + _ .005 (25.09 + _ 0.13) ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 48 ARINC 404 DPX Two Gang - ARINC B Shell DPX2-33B DPX2-34B 2 HOLES .120(3.05)DIA. FOR MTG.REF.ONLY .120 (3.05)DIA. & C' SUNK 82 X .230 (5.84) DIA. 4 HOLES SHOWN FOR REF. .766 (19.46) All tolerances are +_ .015(0.38) unless other wise noted. 1.750 + _.015 (44.45 + _ 0.38) 2 HOLES .120 (3.05) DIA. FOR MTG. REF.ONLY .125 (3.18) TOP A .3.075 (78.10) .988 + _.004 (25.10 + _ 0.10) 3 POLARIZING KEYS 2.783 + _.005 (70.69 + _ 0.13) 2.783 + _.005 (70.69 + _ 0.13) B MTG.DATUM + + .720 + _.005 (18.29 + _ 0.13) .720 + _.005 (18.29 + _ 0.13) .954 (24.23) .188 (4.78)R. TYP. .718 + _.005 (18.24 + _ 0.13) .718 + _.005 (18.24 + _ 0.13) 2.000 (50.80) 1.061 (26.95) 4 MTG. HOLES .120 (3.05) DIA. FOR #4-40 SCREWS MTG DATUM 1.437 (36.50) REF 1.437 (32.50) REF 2.000 (50.80) Two Gang - Screw Coupling DPX2-33F (Female) DPX2-34M (Male) 2.312 (58.72) 2.312(58.72) 1.016 (25.81) .344 (8.74) 1.750 + _.016 (44.45 + _ 0.41) .063 (1.60) 2.438 + _.006 (61.92 + _ 0.15) B 2.676 + _.016 (67.97 + _ 0.41) 2.814 + _.016 (71.48 + _ 0.41) 2.438 + _.010 (61.92 + _ 0.25) COUPLING NUT .988 + _.005 (25.09 + _ 0.13) COUPLING SCREW .750 + _.005 (19.05 + _ 0.13) TYP. TOP 1.125 (28.58) SEE DPX2-33M FOR DETAILS TWO POLARIZING POSTS .750 + _.005 (19.05 + _ 0.13) TYP. B TOP TWO POLARIZING POSTS A 3.063 (77.80) 2.062 + _.006 (52.38 + _ 0.15) 3.063(77.80) 1.612 + _.005 (40.94 + _ 0.13) .063 (1.60) A 2.062 + _.006 (52.38 + _ 0.15) .766 (19.46) .125 (3.18) .375 + _.005 (9.52 + _ 0.13) 8 HOLES .120(3.05)DIA FOR #4-40 SCREWS .125 (3.18) 8 HOLES .120 (3.05) DIA FOR #4.40 SCREWS .375 + _.005 (9.52 + _ 0.13) .188 (4.78) R. TYP .188 (4.78) R. TYP DPX2-33M (Male) DPX2-34F (Female) 2.312 (58.72) 2.312 (58.72) .766 (19.46) 2.062 + _.006 (52.38 + _ 0.15) 1.612 + _.005 (40.84 + _ 0.13) .063 (1.60) 2.438 + _.005 (61.92 + _ 0.13) A .063 (1.60) 2.814 + _.016 (71.48 + _ 0.41) 3.063 (77.80) 1.750 + _.016 (44.45 + _ 0.14) .344 (8.74) 2.676 + _.016 (67.97 + _ 0.41) 2.438 + _.010 (61.92 + _ 0.25) .750 + _.005 (19.05 + _ 0.13) TYP. TOP TWO POLARIZING POSTS COUPLING SCREW .988 (25.09) TWO POLARIZING POSTS .750 + _.005 (19.05 + _ 0.13) TYP. A TOP COUPLING NUT 1.125 (28.58) 3.063 (77.80) B 2.062 + _.006 (52.38 + _ 0.15) 1.016 (25.81) B Rack and Panel 2.468 + _.015 (62.69 + _ 0.38) B 3 POLARIZING POSTS H .125 (3.18) TOP A 3.110 (78.99) .060 (1.52) .188 (4.78) R. TYP. .125 (3.18) 375 + _.005 (9.52 + _ 0.13) 8 HOLES .120(3.05)DIA FOR #4-40 SCREWS .125(3.18) .188(4.78) R. TYP. .375 + _.005 (9.52 + _ 0.13) 8 HOLES .120 (3.05) DIA FOR #4-40 SCREWS 1.88(4.78) R. TYP. STANDARD SUPPLIED WITH HEX. SLOTTED KNOB Engaging Devices DPX2-34M with wing handle type -0901; example, DPX2-34M-0901 2.256 (57.30) MAX. DPX2-34M with extended hex, knob type -0501; example, DPX2-34M-0501 3.725 (94.62) MAX. 2.032 (51.61) .312 (7.92) HEX. Not availble on DPX2-34B Shells Dimensions shown in inches (mm) Specifications and dimensions subject to change H-48 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 49 ARINC 404 DPX3/DPX4 Two Gang - ARINC B Shell DPX3-33 DPX3-34 All tolerances are +_ .015(0.38) unless other wise noted. .766 (19.46) 2.000 (50.80) 1.061 (26.95) 2.000 (50.80) .125 (3.18) 1.612 (40.94) 1.750 (44.45) .060 (1.52) H 4.318 (109.68) 4.026 (102.26) 3.711 (94.26) 4.026 (102.26) MTG. DATUM MTG. DATUM .988 (25.10 .180 R. TYP. (4.57) .718 (18.24) .718 (18.24) .282 (7.16) .282 (7.16) 1.437 (36.50) 6 MTG HOLES .120 (3.05) DIA. .125 (3.18) 1.437 (36.50) Four Gang DPX4-33 DPX4-34 .766 (19.46) 3.860 (98.04) 3.610 (91.69) 1.612 (40.94) 2.783 (70.69) 3.110 (78.99) MTG. DATUM 1.648 (41.88) .180 R. TYP. (4.57) 2.783 (70.69) .282 (7.16) MTG.DATUM Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com .930 (23.62) 10 MTG HOLES .120 (3.05) DIA. H-49 .060(1.52) 2.468 (62.69) 3.075 (78.10) .988 (25.10) .930 (23.62) 1.061 (26.95) 3.860 (98.04) .125 (3.18) 1.648 (41.86) .125 (3.18) .282 (7.16) Rack and Panel 4.354 (110.59) ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 50 ARINC 404 DPX Contact Arrangement Variations Solder Type (Captive Contacts) NOTE: See pages 59-60 for Coaxial/Power Contact Termination Data PIN C2 Test Contact Contacts Voltage Contacts No. of Type Contact No. of Type Contact Arr. & Wire size AC (RMS) Arr. No. Contacts Code Numbers Contacts Code Numbers 1000 (1,2)V matched impedance C2 2 R 1-2 2 R 1-2 C2C 2 AB 1-2 C2 2 coax (RG-9/U) Rack and Panel H Contact C2M C7 C7 8* 10C3* C7 8 10C3 7 7 C7B 7 K 7 coax 1000 (1-7)V 8 #12 2000V 7 #20 3 coax 1500 (1-4, 8-10)V C7B 13 #16 3 coax 1500 (4-16)V 1000 (1-3)V Consult Factory 2 1-7 A 1-7 B 1-7 AC 1-2 4 F 1,2,4,5 3 G 3,6,7 Same as Pin Same as Pin 7 Same as Socket K 7 C 1-7 Same as Pin C7X 7 AA 1-7 Same as Pin C7AA 7 Z 1-7 Same as Pin 8 N 1-8 8 10C3 7 L 1-4, 8-10 3 l 5,6,7 7 L 1-4, 8-10 3 J 5,6,7 13 M 4-16 3 A 1-3 13 M 4-16 3 B 1-3 13 M 4-16 3 C 1-3 13 M 4-16 3 K 1-3 13 M 4-16 3 Z 1-3 13 M 4-16 3 AA 1-3 A10C3 G16C3 J16C3 ZE16C3 ZF16C3 0 1-8 Same as Pin Same as Pin Same as Pin Same as Pin Same as Pin Same as Pin Same as Pin Same as Pin 17 17 17 #20 2000V 17 17 L 1-17 Same as Pin 23 23 23 #20 2000 (15-23). 1500 (1-14)V. 23 23 L 1-23 Same as Pin 25C3 22 L 4-25 3 K 1-3 F25C3 22 L 4-25 3 C 1-3 22 L 4-25 3 A 1-3 22 L 4-25 3 B 1-3 22 L 4-25 3 Z 1-3 22 L 4-25 3 AA 1-3 G25C3 25C3* 25C3 22 (#20). 3 coax 1500 (4-25)V. 1000 (1-3)V J25C3 Q25C3 R25C3 1-7 (Use C7) C7M C16C3 B16C3 Contact Consult Factory C7A B16C3 B16C3* SOCKET No. of 22 2 1 L F G 4-25 1,3 2 Same as Pin Same as Pin Same as Pin Same as Pin Same as Pin Dimensions shown in inches (mm) Specifications and dimensions subject to change H-50 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 51 ARINC 404 DPX Contact Arrangement Variations Solder Type (Captive Contacts) NOTE: See pages 59-60 for Coaxial/Power Contact Termination Data PIN 6 5 13 12 26* 17 4 12 21 2 10 8 27 32 5 16 30 6 12 30 38 45* 9 15 26 5 A1 40C1 25 34 35 36 3 4 11 33 2 8 35 34 33 32 31 30 29 28 27 26 45 44 43 42 41 40 39 38 37 36 8 47 6 7 17 37 25 45 44 56 55 54 7 6 5 17 16 15 14 29 28 27 42 41 40 54 53 L M Z 1,6 14-26 2-5, 7-13 27-30 1500 (2-5 & 7-13)V 1000 (1,6 & 14-26)V Same as Pin B30C4 15 11 4 L M AA 1,6 14-26 2-5, 7-13 27-30 Same as Pin C30C4 15 11 4 L M A 1,6 14-26 2-5, 7-13 27-30 Same as Pin 32 29 3 L M 1,3,4,7-32 2,5,6 Same as Pin 32C2 30 2 L K 1-30 A1, A2 A32C2 30 2 L A 1-30 A1, A2 Same as Pin C32C2 30 2 L B 1-30 A1, A2 Same as Pin D32C2 30 2 L C 1-30 A1, A2 Same as Pin M32C2 30 2 L Z 1-30 A1, A2 Same as Pin N32C2 30 2 L AA 1-30 A1, A2 Same as Pin 40 40 L 1-40 Same as Pin 40C1 39 1 L B 1-39 A1 Same as Pin A40C1 39 1 L K 1-39 A1 F40C1 39 1 L C 1-39 A1 Same as Pin J40C1 39 1 L Z 1-39 A1 Same as Pin K40C1 39 1 L AA 1-39 A1 Same as Pin L40C1 39 1 L A 1-39 A1 Same as Pin 43 53 32 3 26 25 24 23 22 52 51 50 49 48 47 45 2 L F 45 #20 1500V 45 45 L 1-45 Same as Pin 29 57 57 #20 1500V 57 57 L 1-57 Same as Pin 64 #20 3 #16 1000V 67 64 3 L M 1-2,6-65 3-5 Same as Pin 1 9 8 33 32 31 30 67 58 57 56 55 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 39 1 48 46 45 44 43 59 1500 (1-39)V 1000 (A1)V 39 21 20 19 18 39 38 37 36 35 34 67 66 65 64 63 62 61 60 40 11 10 12 1500V 20 30 51 50 49 4 13 L F 10 21 31 42 41 52 1500 (1-30)V 1000 (A1, A2)V 30 2 1 11 12 22 33 2000 (1-6) 1500 (7-32)V 16 2 3 13 14 24 23 34 36 35 4 5 15 16 26 46 15 11 4 1 10 17 27 39 #20 1 coax 32 9 12 40 #20 8 14 20 18 38 A30C4 1 20 19 57 67* 2 10 40 21 18 Same as Pin H 1-30 A1, A2 32 33 22 14 9 57* 34 24 23 28 1-26 Contact Numbers 15 24 25 19 M No. of Contacts 7 16 25 3 27 13 8 17 26 21 30 #20 2 coax 25 35 37 6 9 16 22 28 39 7 26 Contact Numbers 1 18 11 17 29 32C2 26 10 4 23 A1 21 2 36 5 18 7 13 3 3 #16 29 #20 24 17 27 37 13 24 15 19 28 6 19 26 1500V 1 8 27 32 16 25 2 22 11 7 17 26 14 20 38 7 31 18 4 29 39 40C1* 19 28 12 21 30 40 9 23 5 13 22 31 10 29 8 18 27 15 20 24 9 3 11 32C2* 14 19 28 4 12 23 30C4 15 #20. 11 #16, 4 coax 3 10 20 29 6 40* 11 21 30 A2 4 12 22 31 No. of Contacts 1 5 13 23 32 Contact Type Code Contact Arr. No. H-51 1-39 A1 Rack and Panel 2 26 #16 7 28 6 14 26 SOCKET Contact Type Code 1 9 29 Contact Arr. Test Voltage AC (RMS) 20 23 22 21 20 19 18 17 16 15 14 30 15 7 14 22 3 11 26 25 24 8 15 23 5 1 9 16 24 6 2 10 18 25 13 3 11 19 26 30C4 4 No. of Contacts & Wire Size ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 52 ARINC 404 DPX*MA/ME Contact Arrangement Variations, Crimp Type - DPX*MA/ME Series NOTE: See pages 62-65 for Coaxial Contact data See pages 57-58 for Crimp Contact data 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 8 H Rack and Panel D8 2 1 5 6 No. of Contacts & Wire Size 8 D8 Test Voltage AC (RMS) Contact Arr. No. No. of Contacts 8 #12 8 8 12 1-8 4 #16, 4 #12 D8 4 16 12 1-4 5-8 8 W8 coax C8A G (For MA) C8B AW8 7 8 coax 1000V (1-8)V 2 4 9 10 8 3 4 5 7 10W3** 12 11 7 #20, H.D., 3 coax B16W3 13 #16, 3 coax 4 15 16 24 6 26 19 26 11 24 20 23 18 2 9 16 7 3 20 H.D. coax 1500 (1-4, 8-10)V A10C3 7 3 20 H.D. AC B10C3 7 3 20 H.D. AC 1500 (4-16) 1000 (1-3)V socket side only (Not avaiable in ME series) B16W3 13 3 16 coax 25W3 22 3 20 coax 25A3 22 3 20 C 25B3 22 3 20 D 25D3 22 3 20 B 26 26 16 1-4, 8-10 5-7 4-16 1-3 25W3 22 (#20) 3 coax 17 1500 (4-25)V, 1000 (1-3)V (Not available in ME series) 4-25 1-3 1 8 7 26 14 15 22 10 11 19 3 10 17 18 25 21 4 5 12 13 22 6 12 13 14 23 10W3 A10 10 7 8 25 4 1500V ONLY 5 25W3 2 1-3, 5, 6, 8-10 4, 7 8 #16, 2 #4 1 2 3 9 16 A10 4 5 13 14 8 10 1 6 7 15 1,2 3-10 1500V SOCKET 16 B 20 2 #8, 8 #20 8 2 3 8 2 8 10 10W3** 6 9 10 9 AB 1 4 B16W3** S C8H 9 2 3 R 1 8 10 1-8 H C8G 5 7 A10 F 8 6 7 2 6 Contact Numbers 1 3 5 C8C C8E (For ME) 10 Contact Size or Code Letter W8** 3 4 W8** Contact Arr. 21 26 #16 1500V 1-26 20 **Crimp rear release coaxial contacts. Dimensions shown in inches (mm) Specifications and dimensions subject to change H-52 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 53 ARINC 404 DPX*MA/ME Contact Arrangement Variations, Crimp Type - DPX*MA/ME Series NOTE: See pages 62-65 for Coaxial Contact data See pages 57-58 for Crimp Contact data Contact Arr. 6 5 4 12 A2 3 11 10 16 32W2 24 30 18 A1 13 (For MA) 17 23 29 22 28 27 A32W2 21 26 Test Voltage AC (RMS) 32W2** 7 14 19 1 8 15 20 2 9 No. of Contacts & Wire Size 25 30 #20, 2 coax 1500 (1-30), 1000 (A1,A2)V No. of Contacts Contact Size or Code Letter 32W2 30 2 20 coax 32A2 30 2 20 B 32B2 30 2 20 A 32C2 30 2 20 D D32C2 30 2 20 J 32F2 30 2 20 P 32G2 30 2 20 C 32W4 4 24 4 coax 20 H.D. 16 32C4 4 24 4 S 20 H. D. 16 4 24 4 4 24 4 H 20 H. D. 16 D32C4 4 24 4 G 20 H. D. 16 E32C4 4 24 4 AA 20 H. D. 16 H32C4 4 24 4 AB 20 H. D. 16 B32C4 32W4** (For MA) 32W4 A32W4 24 #20 H.D. 4 #16, 4 coax 1500 (1-28), 1000 (29-32)V C32C4 29 (For ME) 10 6 5 14 4 3 11 18 A1 22 26 A6 23 5 4 3 2 12 11 10 9 29 16 25 35 34 33 7 6 5 4 3 2 1 12 11 18 30 17 23 29 39 7 10 16 22 28 38 6 27 37 5 9 15 21 36 4 3 2 12 11 23 21 20 19 31 30 35 34 33 32 44 43 42 41 A40W1 35 34 14 13 10 1500V (For MA) A1 25 24 40 #20 33 32 40 20 40W1 39 1 20 coax 40B1 39 1 20 B 40F1 39 1 20 P F40C1 39 1 20 J 45 45 20 1-40 39 #20, 1 coax 1500 (1-39) 1000 (A1)V (For ME) 1-39 A1 1 9 8 18 17 16 29 28 27 26 40 39 38 37 36 45 45 #20 1500V **Crimp rear release coaxial contacts. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 40 40W1** 8 14 26 40 For coax contacts see page F-34 32 20 15 22 15 24 36 24 45 26 37 13 1000 7 8 17 18 27 38 19 25 28 29 #22 7 coax (Size 5) 1 39 40W1 31 19 20 21 30 36W7** 24 A4 6 22 31 A5 13 29-32 1-7, 10-22 25-28 8, 9, 23, 24 20 28 A7 1-30 A1,A2 2 1 13 12 A2 29 40 45 7 16 15 27 14 40 8 A3 23 25 36W7 9 17 19 21 R 20 H. D. 16 Contact Numbers H-53 H Rack and Panel (For ME) Contact Arr. No. 1-45 ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 54 ARINC 404 DPX*MA/ME Contact Arrangement Variations, Crimp Type - DPX*MA/ME Series NOTE: See pages 62-65 for Coaxial Contact data See pages 57-58 for Crimp Contact data 9 19 8 18 28 57 38 37 47 7 6 16 26 36 46 56 55 57 H 7 17 27 6 17 16 15 14 5 15 25 35 45 34 44 54 4 14 3 33 43 5 32 4 13 67 42 41 40 39 31 10 30 40 Contact Arr. No. of Contacts & Wire Size Test Voltage AC (RMS) Contact Arr. No. No. of Contacts Contact Size or Code Letter Contact Numbers 57 57 #20 1500V 57 57 20 1-57 67 64 #20 H.D. 3 #16 1500 (3-5) 1000 (1, 2, 6-67)V 67 64 3 20 H.D. 16 1-2, 6-67 3, 4, 5 A106 106 #22 1000V A106 106 22 1-106 20 29 39 50 49 48 3 12 11 21 41 51 29 28 27 26 25 24 23 22 1 12 22 42 53 52 2 13 24 23 2 1 11 10 9 8 21 20 19 18 38 37 36 35 34 33 32 31 30 54 53 52 51 50 49 48 47 46 45 44 43 Rack and Panel 67 66 65 64 12 25 39 A106 63 62 61 60 59 58 57 56 55 1 13 26 52 66 40 53 79 93 67 80 106 94 **Crimp rear release coaxial contacts. A106 arrangements have the POS-ALINE connector design. See below. NOTE: Engaging force of each layout arrangement shall not exceed 45 lbs. maximum. Positive Contact Alignment Design For high density A106 contact arrangement PLUG INSULATOR RECEPTACLE INSULATOR PIN SOCKET In the POS-ALIGN connector construction the entire pin contact is recessed in an individual cavity in the plug insulator while the sturdy socket members are exposed and extend from the connector receptacle face. There is a lead-in chamfer that guides the socket contact into the pin cavity assuring proper contact alignment during mating and protecting the pin contact from damage and wear. Rear inserstion, release and extraction of crimp snap-in contacts The ITT Cannon LITTLE CAESAR contact assembly permits contacts to be inserted, released, and extracted from the rear of the connector with a simply, expendable plastic tool. The contact is inserted from the rear of the connector thru a cylindrical clip in the insulator until indented tines of the clip snap securely behind the contact shoulder. The contact is released as the plastic tool is inserted into the rear of the connector, expanding the tines beyond the contact shoulder, permitting contact extraction. The simplified contact design has a single holding shoulder and no undercuts for improved bend resistance. Other features of the LITTLE CAESAR contact assembly include: hard dielectric socket face with lead-in chamfers for positive mating of contacts; good contact stability with minimum clearance between the contact and the insulator cavity wall; plus a "closed-down" design of the insulator's hard dielectric around each pin contact. This LITTLE CAESAR contact assembly was selected by the National Aerospace Standards Committee as the system to be used in a major industry connector specification, for vital programs demanding great operational reliability. The LITTLE CAESAR contact assembly is currently available in the BKA, DPX*MA, DPK, DPDMA, and DPAMA Series. Dimensions shown in inches (mm) Specifications and dimensions subject to change H-54 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 55 ARINC 404 DPX*MA/ME Contact and Termination Tooling Data - Commercial Crimp Contacts The crimp contacts are shipped with the connector, be purchased separately. The insertion/extraction not installed. Additional contacts may be ordered tools listed are plastic type. Consult factory for using the part numbers listed below. All tools must more durable metal tools. Part Number Contact Size Type DPX MA Commercial DPX ME Commercial 030-1975-007 030-1975-005 031-1113-007 031-1113-008 Pin 030-9081-000 030-2040-000 2020 Socket 031-9134-001 031-1046-002 Pin 030-9081-003 030-1892-002 2020HD Socket 031-9134-004 031-1047-002 Pin 030-9083-001 030-1893-002 1616 Socket 031-9206-004 031-9206-021 Pin 030-1909-001 030-2045-000 Socket 031-1059-001 031-1059-002 1212 Pin 030-1908-001 030-1908-001 Socket 031-1154-000 031-1154-000 Pin 030-2049-000 030-2049-000 Socket 031-1151-000 031-1151-000 0808 0406 Wire Accom. Locator Part Number Insertion/ Extraction Tool (Part No.) Layout Usage CIT-DPXMA-22 M81969/1-01 DPX ME DPX MA A106 A106 10, A32W2, 40, A40W1, 45,57 10, 25W2, 32W2 40, 40W1, 45,57 22,24,26 M22520/2-01 M22520/2-23 20,22,24 M22520/2-01 MS-3191-1 MS-3191-3 M22520/2-02 Std. Locator Std. Locator M22520/2-01 20,22,24 M22520/2-01 MS-3191-1 M22520/2-08 Standard CIET-20 M81969/1-02 (980-0004-805) 10W3 A32W4, 67 10W3 32W4, 67 16,18,20 M22520/1-01 MS-3191-1 M22520/1-02 Std. Locator CIET-16 (274-7002-000) D8, A10, 26, A32W4, 67 D8, A10, B16W3, 26, 32W4, 67 12,14 M22520/1-01 M22520/1-11 CIET-12 (274-7003-000) D8 8, D8 8 CBT-600* CBT600B* CCH8-1 Head CCHP-8-6 CET-8-2 (323-7004-000) 10 10 6 CBT-600* CBT600B* CCH4-1 Head CCHP-4-8 CET-4-8 (323-7008-000) A10 A10 CIET-20 (274-7001-000) * Requires air line pressure of 80 to 100 psi. These DPXME contacts are being superseded in favor of military DPXNE/NA contacts, this applies to all existing DPXME connector assemblies, except for size 20 contacts. Electrical Data Test Current per MIL-C-39029 Table VI Max. Current for Tests (Amps) (Mil-C-39029) Max. Potential Drop (Millivolts) at 25 C per MIL-C-39029 Contact Size Wire Size Insulation (0.D.) Limits Inch (mm) Max. 4 6 .310 (7.87) 60 60 33 8 8 .250 (6.35) 46 46 39 23 23 63 14 17 17 60 16 13 13 68 - - - 7.5 - 75 7.5 7.5 83 - - - 3 3.0 68 5 5.0 110 - - - 2 2.0 80 12 16 12 18 .135 (3.43) .103 (2.62) 20 20 20 22 .071 (1.80) 24 22 22 24 .054 (1.37) 26 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-55 H Rack and Panel Pin Socket 2222 1 Crimp Tool Part Number ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 56 ARINC 404 DPX*MA/ME Description of Modification Codes for Special Connector Insert Assemblies Series Class Rack and Panel H DPX Insert Type Class Series DPX Insert Type Class (MA) LITTLE CAESAR assembly, None DPXA DPXB Two (2) pieces, solder pot. D* - MA DPXAMA DPXBMA LITTLE CAESAR rear release contact E* - Metal plates. retention assembly, crimp pot. F* - Rear release, crimp (MB type only). DPX2- - Standard 2 pieces, solder pot, Series crimp pot, (Cat. A) MAS - LITTLE CAESAR assembly, solder pot, MB - LITTLE CAESAR rear release contact both sides, retention assembly, crimp pot, with Ex: DPX2-57S57S-33-0001 separator. - Standard LITTLE CAESAR asembly, DPX2MAS - crimp pot both sides Ring-loc coax. EX:DPX2MA-57S57S-33-0001 LITTLE CAESAR assembly, soler po, both sides Ring-Loc coax. EX: DPX2MAS-57S57S-33-001 DPX2MS- - DPX2MA MS - Ring-Loc, solder pot, ME - Environmental, connector. A* - Two (2) pieces, solder pot (Standard 2 pieces insert). B* - Ring-Loc, solder pot. (See MS) C* - (MAS) LITTLE CAESAR assembly, Ring-Loc, solder pot. Layout 25C3 pin only and 40C1 Pin and socket. EX: DPX2MS-40W1S40W1S-33-0001 Solder pot. DPX Insert Type A side: (MAS) LITTLE CAESAR assembly, solder pot (32W2S) B side; Standard 2 Piece, solder pot (57S). Ex: DPX2CA-32W2S57S-33-0001 DPX2CA-/ DPX2AC(Reverse CA) - DPX2AF - A side: Standard solder pot. B side: Rear release crimp with separator. Ex: DPX2AF-13S26S-33B-0001 DPX2BA - DPX2DA - DPX2EB - A side: Ring-Loc solder pot (40W1S). B Side: 2 Piece, Solder Pot (57S). Ex: DPX2BA-40W1S57S-33-0001 A side: (MA) LITTLE CAESAR assembly, Crimp (67S). B Side: 2 Piece, solder pot (57S). Ex: DPX3DA-67S57S-33-0001 A side: Metal plates for grounding (Coaxes). B side: Ring-Loc, solder pot. Ex: DPX2EB-C1P40W1P-34B-0001 *NOTE: When any two of these letters are used in combination, the inserts ("A" and "B") side have the style contacts indicated (see table opposite for examples). Contact and Termination Tooling Data DPXMA (LIF) Crimp Contacts Contact Size and Part Numbers Part Number Size Pin Insertion/ Extraction Tooling Crimp Tooling Socket Tool P/N Wire Size Locator P/N MIL Spec ITT Cannon Selec tor# MIL Spec ITT Cannon MIL Spec ITT Cannon Insertion Extraction Ins./Ext. AWG Insul Dia. Max. Strip Length (980-0004-804) Metal Tip 26 24 22 .054 (1.37) .130/.110 (3.30/2.54) (980-0004-805) Metal Tip 22 20 .071 (1.80) .167/.147 (4.24/3.73) 222 030-2259-000 031-1287-000 M22520 /2-01 995-0001 -584 3 3 4 M22520 2-23 995-0002 -015 M81969 /1-01 CIT-DPXMA-22-1 Metal (070256-0000) CET-DPXMA-22 Metal (070317-0000) 2020HD 030-2273-000 031-1302-000 M22520 /2-01 995-0001 -584 6 7 M22520 /2-08 995-0001 -604 M81969 /1-02 - - 1616 030-2280-000 031-1303-000 M22520 1-01 995-0001 -585 4 5 6 M22520 /1-02 995-0001 -736 M81969 /1-03 - CET-16-9 Plastic (323-7001-000) (980-0004-806) Metal Tip 20 18 16 .103 (2.62) .270/.230 (6.86/5.84) 1212 030-2286-000 031-1308-000 M22520 1-01 995-0001 -585 7 8 M22520 /1-11 995-0002 -027 M81969 /14-04 - CET-12-4 Plastic (323-7002-000) CIET-12 Plastic (274-7003-000) 14 12 .135 (3.43) .270/.230 (6.86/5.84) N Type Thermocouple NICROSIL-NISIL Contact Size and Part Numbers Pin Insertion/ Extraction Tooling Crimp Tooling Part Number Size J Type Thermocouple IRON-CONSTANTAN K Type Thermocouple CHROMEL / ALUMEL DPXMA Thermocouple Contacts Socket Tool P/N Wire Size Locator P/N MIL Spec ITT Cannon Selec tor# MIL Spec ITT Cannon MIL Spec Insertion Extraction Ins./Ext. AWG Insul Dia. Max. Strip Length M22520 /2-01 995-0001 -584 3 3 4 M22520 /2-23 995-0002 -015 M81969 /1-01 CIT-DPXMA-22-1 Metal (070256-0000) CET-DPXMA-22 Metal (070317-0000) (980-0004-804) Metal Tip 26 24 22 .054 (1.37) .130/110 (3.30/2.54) ITT Cannon 2222 Alumel 030-1975-009 031-1113-009 2222 Chromel 030-1975-010 031-1113-010 20HD Chromel 030-2163-000 031-1243-000 M22520 /2-01 995-0001 -584 6 7 M22520 /2-08 995-0001 -604 M81969 /1-02 - - (980-0004-805) Metal Tip 22 20 .071 (1.80) .167/.147 (4.24/3.73) 20HD Alumel 030-2162-000 031-1242-000 M22520 /2-01 995-0001 -584 6 7 M22520 /2-08 995-0001 -604 M81969 /1-02 - - (980-0004-805) Metal Tip 22 20 .071 (1.80) .167/.147 (4.24/3.73) 1616 Chromel 030-1898-000 031-1035-000 M22520 1-01 995-0001 -585 4 5 6 M22520 /1-02 995-0001 -736 M81969 /1-03 - CET-16-9 Plastic (323-7001-000) (980-0004-806) Metal Tip 20 18 16 .103 (2.62) .270/.230 (6.86/5.84) 1616 Alumel 030-1897-000 031-1034-000 M22520 1-01 995-0001 -585 4 5 6 M22520 /1-02 995-0001 -736 M81969 /1-03 - CET-16-9 Plastic (323-7001-000) (980-0004-806) Metal Tip 20 18 16 .103 (2.62) .270/.230 (6.86/5.84) 1616 Constantan 030-1905-000 031-1061-000 M22520 1-01 995-0001 -585 4 5 6 M22520 /1-02 995-0001 -736 M81969 /1-03 - CET-16-9 Plastic (323-7001-000) (980-0004-806) Metal Tip 20 18 16 .103 (2.62) .270/.230 (6.86/5.84) 1616 Constantan 030-1904-000 031-1060-000 M22520 1-01 995-0001 -585 4 5 6 M22520 /1-02 995-0001 -736 M81969 /1-03 - CET-16-9 Plastic (323-7001-000) (980-0004-806) Metal Tip 20 18 16 .103 (2.62) .270/.230 (6.86/5.84) See DPDMA contact for standard size 20 thermocouple contacts Dimensions shown in inches (mm) Specifications and dimensions subject to change H-56 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 57 ARINC 404 DPX Solder Coaxial/Power Contact Termination Data (Retained by Captive Insulator Assy.) Rear Extension from insulator Contact type code Pin Socket Cable Accommodation Layout Accommodation A 249-0672-000 249-0671-000 RG-187/U RG-188/U C7A, B16C3, G25C3, C30C4, A32C2, L40C1 Part Number .209 (5.31) .067 (1.70) DIA. H B 249-0702-000 249-0703-000 RG-180/U RG-195/U C7B, J25C3, C16C3, C32C2, 40C1 .209 (5.31) .125 (3.18) DIA. C 249-0749-000 249-0750-000 RG-55/U RG-58/U RG-223/U C7H, G16C3, F25C3, D32C2, F40C1 D - 249-0518-000 RG-59/U C7J, H16C3, H25C3, F32C2, E30C4, E40C1 I 249-0365-000 249-0353-000 RG-7/U 10C3 J 249-0257-000 249-0268-000 RG-55/U RG-58/U RG-223/U A10C3 K 249-0583-000 024-0015-000 253-0120-000 249-0591-000 024-0015-000 253-0120-000 RG-187/U RG-188/U 25C3, 32C2, J16C3, A40C1, C7, C7D .209 (5.31) .149 (3.78) DIA. .579 (14.71) .250 (6.35) DIA. .735 (18.67) .616 (15.65) .127 (3.23) DIA. .085 (2.16) DIA. A40C1 pin only, use C40C1 for socket .117 (2.97) L 330-0144-000 330-0145-000 7.5 amp #20 wire See Note 1 M 030-0056-010 031-0016-008 13 amp #16 wire See Note 2 N 030-0017-015 - 23 amp 8 O - 031-0059-008 #12 wire 8 .181 (4.60) .237 (6.02) 4.58 (11.63) * These coaxial contacts are supplied with the connector. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-57 Rack and Panel .209 (5.31) .106 (2.69) DIA. ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 58 ARINC 404 DPX Solder Coaxial/Power Contact Termination Data (Retained by Captive Insulator Assy.) Rear Extension from insulator Contact type code Pin Socket Cable Accommodation Layout Accommodation R 249-1521-000 249-1522-000 RG-9/U, RG-214/U C2 Z 249-1624-000 249-1598-000 RG-58/U with Capitve Contact AA 249-1599-000 249-1622-000 RG-196/U with Captive Contact C7X, ZF16C3, R25C3, B30C4, N32C2, K40C1 AB 249-1554-000 RG-58/U C2C AC Consult Factory RG-9/U RG-214/U C2M Part Number 1.250 APP. (31.75) .440 (11.18) DIA H Rack and Panel .206 (5.23) DIA. .768 (19.51) .364 (9.25) C7AA, ZE16C3 Q25C3, A30C4 M32C2, J40C1 .140 (3.56) DIA. .093 (2.36) DIA. .040 (1.02) DIA. .750 APPROX. (19.05) .224 (5.69) DIA. 249-1822-000 1.250 APPROX. (31.75) .438 (11.13) DIA. 249-5027-001 NOTES: 1. Code L-10C3, A10C3,17, 23, 25C3, E25C3, F25C3, G25C3. H25C3,J25C3, Q25C3, R125C3, 30C4, A30C4, C30C4, D30C4, E30C4, 32, 32C2, A32C2, C32C2, 032C2, F32C2, M32C2, N32C2 Q32C2, 40, 40C1, B40C1, D40C1, E40C1, F40C1, H40C1, J40C1, K40C1, L40C1, 45, 57, 67, 2. Code M-B16C3, C16C3, G16C3, H16C3, M16C3, ZE16C3, ZF16C3, 26, 30C4, 32, 67 Suggested Cable Trim Dimensions Millimeters Inches B A C INNER CONDUCTOR DIELECTRIC BRAID JACKET Code Letter A B C A B C A .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 B .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 C .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 D .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 E .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 I .166/.146 .39 .166/.146 4.22/3.71 9.91 4.21/3.71 J .166/.146 .55 .166/.146 4.22/3.71 13.97 4.21/3.71 K .198/.178 .488/.428 .25 5.03/4.52 11.38/10.87 6.35 Z .08 .41 .23 2.03 10.41 5.84 AA .11 .23 .195/.175 2.79 5.84 4.95/4.45 AB .238/.198 .233/.193 .447/.427 6.04/5.03 5.92/4.90 11.35/10.89 AC .345/.281 .516/.484 .359/.296 8.71/7.14 13.1/12.3 9.12/7.52 R .238/.198 .233/.193 .582/.542 6.05/5.03 5.92/4.90 14.8/13.8 Dimensions shown in inches (mm) Specifications and dimensions subject to change H-58 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 59 ARINC 404 DPX Solder Coaxial Cable Assembly ITT Cannon recommends resistance soldering for all should be pre-tinned. Bushing, endbells, and junc- factory for types not shown. The mechanical steps solder contacts, particularly for RF cable where tion shells (where applicabe) must be slipped over in wiring coaxials described below. excessive heat will damage the dielectric. Wires wire bundles before soldering is started. Consult For Codes A, B, C, D, and E INNER CONTACT INNER CONDUCTOR COAXIAL SHELL OUTER CONDUCTOR JACKET 1. Cut cable evenly. Trim to dimensions as shown on page 60. Care should be taken not to injure the conductor or dielectric. H 2. Remove inner contact from coaxial assembly and solder it to inner conductor of cable. Rack and Panel 3. Push inner contact back into coaxial assembly. 4. Pull outer conductor over coaxial shell, and solder. 5. Apply shrink sleeving after assembly. For Codes I and J 1. Cut cable evenly. Trim to dimensions as shown 2. on page 60. Care should be taken not to injure the conductor or dielectric. 2. Comb braid, tin conductor and remove flux. 3. 3. Remove solder pot cover. Insert cable and solder conductor to contact. The dielectric should butt against contact solder pot. 4. Replace solder pot cover and solder braid to 4. ferrule. 5. Apply shrink sleeving after assembly. For Codes K CAP SPACER 1. Cut cable evenly. Trim to dimensions as shown on page 60. Care should be taken not to injure the conductor or dielectric. CAP STRIP OUTER CONDUCTOR 2. Unscrew cap and remove spacer and inner INNER CONDUCTOR INNER CONTACT contact from coaxial assembly. 3. Push cable through center of cap and spacer. 4. Solder inner. contact to inner conductor of cable. 5. Push inner contact back into coaxial shell assembly and attach cap. 6. Separate outer conductor of cables into two pigtails 180 apart. 7. Attach on pigtail to each end of cap strip and solder. 8. Apply shrink sleeving after assembly. For Codes Z and AA OUTER SLEEVE CONTACT REAR INSULATOR SHELL FRONT INSULATOR ASSY 1. Cut cable evenly. Trim to dimensions as shown on page 60. Care should be taken not to injure the conductor or dielectric. 2. Solder inner conductor to coaxial contact through side slot in coaxial with outer sleeve pushed back on cable. 3. Pull sleeve forward over braid and solder through holes in sleeve. 4. Solder sleeve to coaxial body. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-59 ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 60 ARINC 404 DPX*MA Crimp Coaxial Contacts NOTES: 1. The "X" dimension is take from the rear of the shell. 2. Codes G and S are inactive for new design. Use codes AD and AE. 3. Code AA is designed for installations that have limited space in the terminal area. Use code AG for standard installations. *P for pin; S for socket. Y DIA. Codes A, B, C, D, E, H, P, R X Z DIA. Rack and Panel H Arr. Used In Code Letter A B B16W3 25W3 32W2 40W1 Cable Accommodation *RG-59/U RG-62/U *RG-58/U Contact Retention Part Number* X Max. .158 (4.01) .275 (6.53) .148 (3.76) .247 (6.27) P-249-1399-000 .128 (3.25) .211 (5.36) .118 (3.00) .201 (5.10) .128 (3.25) .166 (4.22) .118 (3.00) .156 (3.96) .072 (1.83) .121 (3.07) *RG-180/U RG-195/U P-249-1401-000 RG-174/U, RG-187/U RG-179/U, RG-188/U P-249-1403-000 E RG-178/U RG-196/U P-249-1405-000 W8 32W4 P-249-1633-000 H RG-174/U, RG-187/U RG-179/U, RG-188/U B16W3 25W3 32W2 40W1 P *RG-58/U with nylon braid over jacket W8 32W4 R *RG-178/U RG-196/U D Z Dia. S-249-1398-000 P-249-1397-000 Ring Loc .760 (19.30) Ring Loc .760 (19.30) Ring Loc .760 (19.30) Ring Loc .760 (19.30) S-249-1400-000 C Y Dia. S-249-1402-000 S-249-1404-000 Ring Loc .760 (19.30) S-249-1406-000 LITTLE CAESAR .592 (15.04) S-249-1608-000 Ring Loc .760 (19.30) P-249-1670-000 LITTLE CAESAR .592 (15.04) S-249-1634-000 S-249-1671-000 .062 (1.57) .111 (2.82) .072 (1.83) .091 (2.31) .062 (1.57) .081 (2.06) .072 (1.83) .121 (3.07) .062 (1.57) .111 (2.82) .128 (3.25) .235 (5.97) .118 (3.00) .215 (5.46) .072 (1.83) .091 (2.31) .062 (1.57) .081 (2.06) .158 (4.01) .238 (6.04) .148 (3.76) .228 (5.79) .130 (3.30) .238 (6.04) .120 (3.05) .228 (5.79) .158 (4.01) .238 (6.04) .148 (3.76) .228 (5.79) Crimp Tool Extraction Tool CA58073 CET-C4 (038869-0004) CCT-HX4-524 CCT-408M CCT-HX4-524 CCT-408M CET-C8 (323-7011-000) Crimp CA58073 CET-C4 (038869-0004) CCT-HX4-524 CCT-408M CET-C8 (323-7011-000) CA58073 CCT-HX3-156 CET-C8 (323-7011-000) CA58073 CCT-HX3-156 CET-C8 (323-7011-000) CCT-HX4-524 CCT-408M CET-C8 (323-7011-000) Solder CET-C4 (038869-0004) *IMPORTANT: These coaxials can only be used in the DPX*MAS or DPX*MB Connector Series. Codes F, S, T X Y DIA. Z DIA. W8 32W4 RG-59/U RG-62/U P-249-1474-000 F RG-55/U RG-142/U P-249-1958-000 S P-249-1960-000 T RG-59/U RG-62/U Codes G S-249-1471-000 S-249-1959-000 LITTLE CAESAR .775 (19.68) LITTLE CAESAR .592 (15.04) LITTLE CAESAR S-249-1961-000 .592 (15.04) X Z DIA. Y DIA. W8 32W4 G RG-58/U Codes J P-249-1631-000 LITTLE S-249-1632-000 CAESAR .500 (12.70) .130 (3.30) .211 (5.36) .120 (3.05) .201 (5.10) .130 (3.30) .273 (6.93) .120 (3.05) .263 (6.68) X Z DIA. Y DIA. W16W3 25W3 32W2 40W1 J RG-58/U P-249-1388-000 Ring Loc S-249-1390-000 798 (20.27) Dimensions shown in inches (mm) Specifications and dimensions subject to change H-60 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 61 ARINC 404 DPX*MA Crimp Coaxial Contacts CODE K X Z DIA. Y DIA. Arr. Used In Code Letter B16W3 25W3 32W2 40W1 K Cable Accommodation RG-178/U RG-196/U Part Number* X Max. Ring Loc .906 (23.01) Ring Loc .518 (13.16) LITTLE CAESAR .425 (10.80) P-249-1384-000 S-249-1413-000 Y Dia. Z Dia. .045 (1.14) .098 (2.49) .035 (0.89) .088 (2.24) .045 (1.14) .098 (2.49) .035 (0.89) .088 (2.24) Crimp Tool Extraction Tool Solder CET-C4 (038869-0004) Solder CET-C4 (038869-0004) CCT-C10 CET-C8 (038869-0004) Buchanan 612991 CET 4-8 (323-7008-000) X CODE L .500 (12.70) Y DIA. Z DIA. B16W3 25W3 32W2 40W1 L RG-178/U RG-196/U CODE U P-249-1386-000 S-249-1414-000 X Y DIA. Z DIA. W8 U RG-174/U, RG-187/U RG-179/U, RG-188/U S-249-1883-000 CODE V, AC X .069 (1.75) .117 (2.97) .059 (1.50) .107 (2.72) .260 (6.60) .356 (9.04) .254 (6.45) .349 (8.86) .205 (5.21) .356 (9.04) .199 (5.05) .349 (8.86) .088 (2.24) .126 (3.20) .084 (2.13) .122 (3.10) .114 (2.90) .168 (4.27) .104 (2.64) .158 (4.01) Y DIA. Z DIA. V RG-115/U P-249-1956-000 S-249-1957-000 LITTLE CAESAR S-249-1977-000 LITTLE CAESAR .800 (20.32) LITTLE CAESAR .260 (6.60) LITTLE CAESAR .575 (14.60) 10W3 AC RG-58/U Z DIA. CODE AA, AB, AD, AE, AF, AG X AA AB W8 32W4 AD .800 (20.32) RG-178/U RG-196/U P-249-1968-000 RG-180/U RG-195/U P-249-1982-000 RG-58/U Y DIA. T & B #WT400 S-249-1983-000 P-249-2017-000 S-249-2018-001 P-249-2019-001 AE RG-142/U P-249-1633-004 AF RG-174/U, RG-187/U RG-179/U, RG-188/U P-249-2061-000 AG RG-178/U RG-196/U S-249-2020-001 S-249-1634-003 S-249-2062-001 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-61 Daniels HX4-210 CET-C8 (323-7011-000) H Rack and Panel Contact Retention ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 62 ARINC 404 DPX*MA Crimp DPX*MA/ME Coaxial Contact Data (for environmental requirements) 6 5 Components/Accessories 4 12 3 11 10 9 19 18 28 27 2 1 8 7 A2 A1 16 15 14 20 NOTE: The A32W2 & A40W1 (Ring Type Retention); AW8 & A32W4 (LITTLE CAESAR Renention) Coaxial Contact arrangements have been redesigned to provide ease of insertion/removal of the coaxial contacts. Sealing is accomplished with the addiction of sealing sleeves provided with the coaxial contact assembly. 24 30 23 29 13 17 22 21 26 25 32W2 (MA Version) A32W2 (ME Version) H RING TYPE RETENTION (A32W2 & A40W1 CONTACT ARRANGEMENTS) Without Seal (MA) Rack and Panel Cable Accommodation Part Number* Sealed (ME) P-249-1397-001 P-249-1397-002 S-249-1398-003 S-249-1398-002 Seal 2 'A' Trim Dim. RG59B, RG62A .249 (6.32) .435 (11.05) Seal 1 X 7 Ins. Dia. Size/Max. Crimp Tool P-249-1399-002 S-249-1400-003 S-249-1400-002 P-249-1401-001 P-249-1401-002 S-249-1402-003 S-249-1402-002 P-249-1403-001 P-249-1403-002 S-249-1404-003 S-249-1404-002 P-249-1405-001 P-249-1405-002 S-249-1406-003 S-249-1406-002 RG58B X .200 (5.08) RG195 RG180B .158 (4.01)] RG179B RG174, RG179B, .113 (2.87) .460 (11.68) 31 3 2 1 9 10 8 22 29 30 16 17 23 28 38 15 21 27 37 14 20 26 36 25 35 34 33 32 CA58073 .440 (11.18) .460 (11.68) 4 11 18 24 39 P-249-1399-001 5 12 A1 19 CA58073 .415 (10.54) 6 13 40W1 (MA Version) A40W1 (ME Version) CA58073 .440 (11.18) X .083 (2.11) .480 (12.19) Cable Trim Dimensions CCT-406M .440 (11.18) RG316 RG179B, RG196 .460 (11.68) CCT-406M .420 (10.67) .400 (10.16) .330 (8.38) .310 (7.86) .460 (11.68) A *P for pin, S for socket Unsealed accomodates both Seal 1 & Seal 2 Cables. For use with connectors supplied less grommet ( Code 29**, etc.) WITHOUT SEAL Coaxial Contact Assembly Recommendations (For Codes A, B, C, D, E, J, K, L and P) (For Codes A, B, C, D, E, J, K, L and P) 1. Center contact, rear insulator, crimp ring, support bushing and seal sleeve are packaged separately and shipped with the coaxial assembly. 2. Use impact extraction tool no. CET-C4 (038869-0004). An insertion tool is not required. (See Item 4). 3. Cable Assembly Instructions Step 1- If applicable, determine which portion of seal sleeve should be used. If seal 2 is used, cut off seal 1 portion Step 2 - In sequence, place seal sleeve, support bushing and crimp ring over cable jacket. Step 3 - Trim cable per illustration. Step 4 - Place rear insulator over dielectric. Step 5 - Solder innerconductor to center contact. Step 6 - Insert soldered cable firmly into coaxial with shielding over coaxial shell. Step 7 - Pull crimp ring forward until stopped and crimped. Step 8 - Insert coaxial assembly into connector until engaged. Push support bushing into grommet until shoulder rest on tublular extension. Then pull seal sleeve forward until it is snug against grommet. 4. To extract coaxial, push back seal sleeve and support bushing. Then push out coaxial from engaging end with CET-C4 (038869-0004) impact tool. 5. When crimping with CA58073 crimp tool, care should be taken to avoid flaring the front end of the crimp ring. Place Crimp jaw so that the second tooth of the indentors is over the end of the crimp ring. 6. To facilitate extraction of contacts and avoid splaying the length of free cable adjacent to the rear surface of the connector should not be less then 2.000 (50.80). SOCKET PIN SEALED SEAL 2 SEAL 1 SEAL BUSHING SOCKET BUSHING PIN Dimensions shown in inches (mm) Specifications and dimensions subject to change H-62 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 63 ARINC 404 DPX*MA Crimp DPX*MA/ME Coaxial Contact Data (for environmental requirements) Components/Accessories 7 1 9 With Seal CU 249-0000-047 & -045 16 22 24 2 8 10 15 3 23 25 28 6 32 Cable Trim Dimensions 1 4 31 30 5 8 29 7 Without Seal CU 249-0000-044 & -046 32W4** (MA Version) A32W4 (ME Version) W8** (MA Version) AW8 (ME Version) .610 (15.49) .590 (14.99) A LITTLE CAESAR(R) CONTACT RETENTION (A32W4 & AW8 CONTACT ARRANGEMENTS) Cable Accommodation Part Number* Without Seal (MA) Sealed (ME) Seal 1 P-249-1633-003 S-249-1634-003 S-249-1634-002 P-249-1982-000 P-249-1982-001 S-249-1983-000 S-249-1983-001 P-249-2017-001 P-249-2017-000 S-249-2018-001 S-249-2018-000 P-249-2019-001 P-249-2019-000 S-249-2020-001 S-249-2020-000 P-249-2061-001 P-249-2061-000 S-249-2062-001 S-249-2062-000 Seal 2 RG179 RG174, RG316, .111 (2.82) { { { { .350 (8.89) .330 (8.38) RG179B RG180B RG195 .158 (8.89) RG58C X .196(4.98) RG142B X .196 (4.98) RG178B X .075 (1.90) .260 (6.60) .250 (6.35) SOCKET .260 (6.60) .250 (6.35) .260 (6.60) .250 (6.35) PIN .260 (6.60) .250 (6.35) *P for Pin. S for Socket Unsealed accommodates both Seal 1 & Seal 2 cables. CU DWGS with seal 249-0000-044 and 249-0000-045 For use with connector supplied less grommet (Code-29**, etc.). CU DWGS without seal 249-0000-047 and 249-0000-046 WITHOUT SEAL Coaxial Contact Assembly and Extraction Recommendations 1. Use Crimp Tool No. DIE Y211 (995-0002-249), Tool M22520 / 5-01 (9950001-761). 2. Use extraction tool No. CET-C8. An insertion tool is not required. (See Note 5). 3. Center contact, rear insulator, crimp ring, support bushing (not applicable to RG58/RG142 coaxials), seal sleeve, front insulator, shell and ferrule are shipped unassembled in a common container. 4. Cable Assembly Instructions: Step 1 - If applicable, determine which portion of seal sleeve should be used. If seal 2 is used, cut off seal 1 portion. Step 2 - In sequence, place seal sleeve, support bushing and crimp ring over cable jacket. Step 3 - Trim cable per illustration. Step 4 - Comb out braid and flare out ends to permit entry of ferrule. Step 5 - Complete termination per illustration. (See below) SEALED SEAL 2 BUSHING SEAL 1 SOCKET SEAL SOCKET BUSHING PIN PIN 5. To extract: coaxial, push back seal sleeve and support bushing. Slip cable into extraction tool. Push tool into insert until it contacts coaxial retaining shoulder. Grip both cable and tool with one hand and pull coaxial rearward out of insert cavity. 6. To facilitate extraction of contacts and avoid splaying, the length of free cable adjacent to the rear surface of the connector should not be less than 2.000 (50.80). .035 (0.89) .030 (0.76) FRONT INSULATOR FERRULE A. Carefully push inner conductor through rear insulator. BRAID B. While holding rear insulator firmly against ferrule, trim conductor to .156 (3.96)/.146 (3.71) dimension. .350 (8.89) APPROX. CRIMP AREA COAXIAL SHELL A. Place front insulator over contact and then push assembly into coaxial shell. C. Place contact over conductor and solder. .156 (3.96) .146 (3.71) B. Place parts in jaw of crimp tool. Locate jaws at start of chamfer on crimp sleeve. Press sleeve firmly into coaxial shell and crimp. C. After assembled coaxial is inserted into connector, push support bushing into grommet until shoulder rests on tubular extension. Then pull sealing sleeve forward until it is snug on grommet. CONTACT REAR INSULATOR A. Push ferrule under braid as far as it will go. Trim off braid extending beyond shoulder of ferrule, if necessary. B. While holding ferrule in place pull crimp sleeve forward over braid until it is tight against shoulder an ferrule. Pull firmly against face of ferrule to make sure it is up tight. C. Trim dielectric to the .035 (0.89)/.030 (0.76) dimension. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-63 H 'A' Trim Dim. Rack and Panel P-249-1633-004 Ins. Dia. Size/Max. ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 64 ARINC 404 DPX*MA Crimp Coaxial Cable Assembly Recommendations LITTLE CAESAR Contact Assembly Data For Codes F, S and T 1. Strip and trim cable as shown on page 60. 2. Solder inner conductor to coaxial contact with crimp ring over braid and rear insulator over inner conductor. 3. Insert cable into coaxial with shell under braid. Crimp ring with Cannon crimp tool CA58073. H For Codes G, H and R 1. Strip and trim cable as shown on page 60. Rack and Panel 2. Solder inner connector to coaxial contact with crimp ring pushed back on cable. 3. Insert cable into coaxial and pull ring forward over braid. Crimp ring with Cannon crimp tool CA58073-0001 or CCT-408M. After crimping, crimp ring must not exceed .252 (6.40) diameter. For Codes U 1. Strip and trim cable as shown on page 60. 2. Slide crimp ring over braid and jacket of cable. 3. Unbraid exposed portion of braid and fold braid wires backward over outside of crimp ring. 4. Insert prepared wire into right angle fitting of shell assembly. Conductor should be aligned in slot of the center contact. Crimp with Cannon tool CCT/C10. 5. Solder center conductor of cable to contact. Insert cap and solder in place. For Codes AA .250 (6.35) .230 (5.84) JACKET FERRULE 1 . Slip ferrule over cable jacket. Trim outer jacket. Comb out braid as shown. Retrim braid. 2. Bend up combed out braid at right angles to cable. Slide ferrule up to bend and fold braid back against DIELECTRIC ferrule. 3. Slide rear insulator over dielectric as shown. Press insulator firmly against folded back braid and trim .034 DIA. (0.86) REAR INSULATOR dielectric flush with insulator. Then cut inner conductor to length shown. .156 (3.96) .136 (3.45) 4. Place contact over conductor. Press contact and insulator firmly against braid and solder contact to conductor. CONTACT 5. Push cable assembly into shell, pressing against rear of ferrule and crimp area shown with T. & B. #WT-400 Crimp Tool while making sure parts do not move out of place. SHELL CRIMP AREA For Codes AC 1 . Trim jacket to .680 (17.27)/.660 (16.76) dimension. Then slide ferrule over braid until it stops .198 (5.03) .680 (17.27) .660 (16.76) FERRULE JACKET against jacket, and comb out exposed portion of braid. REAR INSULATOR 2. Fold combed braid over ferrule as shown. Then trim dielectric to .070 (1.78)/.060 (1.52) dimension and slide rear insulator over dielectric until it presses against braid. .070 (1.78) .060 (1.52) 3. Press insulator against braid and trim inner conductor to .247 (6.27)/.237 (6.02) dimension. Then place contact over conductor and crimp with MS3191-3 (do not use MS3191-1). Press parts firmly against locator during crimping operation. .247 (6.27) .237 (6.02) 4. Place front insulator over contact. Push parts into coaxia! shell. While holding parts firmly against stop shoulder in coaxial shell, place jaw of crimp tool at back end of shell and crimp. Use Buchanan crimp COAXIAL SHELL CONTACT FRONT INSULATOR tool #612991 (.343 [8.71) across hex]. .400 APPROX. (10-16) .070 (1.78) MAX. Dimensions shown in inches (mm) Specifications and dimensions subject to change H-64 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 65 ARINC 404 DPX*MA Crimp Coaxial Cable Assembly Recommendations (Continued) For Code V FERRULE 1. Trim cable to dimensions shown below. SOLDER ALL AROUND A. Push ferrule under braid as far as it will go and press braid down tightly around ferrule. B. Solder ends of braid to ferrule by applying a small amount of solder. Avoid excess solder as it would cause braid to swell up. 0.75 MAX. (1.90) C. Remove any solder exceeding the .349 (8.86) max. diameter. .349 DIA. MAX (8.86) D. Check the .075 (1.90) max. dielectric extension, retrim if necessary. FRONT INSULATOR 3. A. Place rear insulator over dielectric and conductor into contact. H B. Solder contact to conductor through access hole. C. Remove excess solder from outside of contact. 4. A. Place front insulator over contact. Rack and Panel .400 APPROX. (10.16) B. Push parts into coaxial shell. C. While holding parts firmly against stop shoulder in coaxial shell, place jaw of crimp tool at back end of shell and crimp, use Buchanan crimp tool #612991 [.343 (8.71) across hex]. For Codes AB, AD, AE, AF and AG .610 (15.49) .590 (14.99) Setp 1 - Trim cable as shown. Step 2 - Flare out ends of braid to permit entry of ferrule. .260 (6.60) .250 (6.35) Step 3 - Complete termination per instructions as shown below. a. Push ferrule under braid as far as it will go. Trim off braid extending beyond shoulder of ferrul, if necessary. Crimp Sleeve b. While holding ferrule in place pull crimp sleeve forward over braid until it is tight against shoulder on .035 (0.89) .030 (0.76) ferrule. Push firmly against face of ferrule to make sure it is up tight. c. Trim dielectric to the .035 (0.89)/ .030 (0.76) dimension. d. Carefully push inner conductor through rear insulator. FERRULE e. While holding rear insulator firmly against ferrule, trim conductor to .156 (3.96)/.146 (3.71) dimension. f. .156 (3.96) .146 (3.71) Place contact over conductor and solder. g. Place front insulator over contact and then push assembly into coaxial shell. CONTACT h. Place parts in jaw of crimp tool. Locate jaws at start of chamfer on crimp sleeve. Press REAR INSULATOR Sleeve firmly into coaxial shell and crimp. Use Daniels crimp tool HX4-210. .350 APPROX (8.89) FRONT INSULATOR CRIMP AREA COAXIAL SHELL Cable Trim Dimensions Inches Millimeters Code Letter A B C A B C A .420/.400 .432/.415 .330/.310 .10.67/10.16 11.05/10.54 8.38/7.87 B, C, D & P .420/.400 .460/.440 .330/.310 10.67/10.16 11.68/11.18 8.38/7.87 E .420/.400 .480/.460 .330/.310 10.67/10.16 12.19/11.68 8.38/7.87 F .785/.745 .275/.255 .228/.208 19.94/18.92 6.98/6.48 5.79/5.28 G .490/.470 .275/.255 .156/.136 12.45/11.94 6.98/6.48 3.96/3.45 H&R .581/.561 .345/.325 .156/.136 14.76/14.25 8.76/8.26 3.96/3.45 J .326/.306 .250/.230 .088/.068 8.28/7.77 6.35/5.84 2.24/1.73 K .410/.390 .290/.270 .088/.068 10.41/9.91 7.37/6.86 2.24/1.73 L .385/.365 .244/.224 .074/.064 9.78/9.27 6.20/5.69 1.88/1.63 S .678/.658 .275/.255 .156/.136 17.22/16.71 6.98/6.48 3.96/3.45 U .940/.920 .760/.740 .080/.060 23.88/23.37 19.30/18.80 2.03/1.52 V .550/.540 .415/.405 .250/.240 13.97/13.72 10.54/10.29 6.35/6.10 T .598/.578 .300/.280 .228/.208 15.19/14.68 7.62/7.11 5.79/5.28 AA, AC See page 60 for dimensions AB, AD, AE, AF, AG See page 60 for dimensions Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-65 A B C INNER CONDUCTOR DIELECTRIC BRAID JACKET ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 66 ARINC 404 DPX Modifications Codes DPXA Modifications Codes - 4. Mounting holes .120 (3.05) dia. c'sink 100 to .225 (5.72) dia. - 5. 4-40 clinch nuts. - 6. Removable insert retainer plate. - 7. Mounting holes .120 (3.05) dia. c'sink 82 to .230 (5.84) dia. -12. Mounting holes .132 (3.35)/.125 (3.18). -16. A106 insert with separator. H -17. With grommet and mounting holes .120 (3.05) dia. countersunk 100 to .225 (5.72) dia. -70. Standard mounting with (LIF) contacts. Rack and Panel -77. Same as -7 except with low insertion force (LIF) contacts (for LIF contact data). DPXB and DPX2/3/4 Modification Codes Some of the modification numbers used in the DPX only certain types. The following chart gives the type in which they may be used (-33 is for plug lines apply to all types and some are applicable for modification number, the description, and the shell shells, -34 is for receptacle shells). Modification Applicable Series - 00** DPX2-33 and 34 DPX2-33A DPX2-33F and 34F DPX2-33M and 34M Standard construction, mounting holes .120 (3.05) dia. and with tabs for junction shells. - 00 DPX2-34A Standard construction - six floating eyelets and tabs for junction shells, - 00 DPX2-33B DPXB-33 DPX3-33 DPX4-33 Standard construction, mounting holes .120 (3.05) dia. countersunk 82 to .230 (5.84) dia. - no tabs. DESCRIBES STANDARD CONNECTOR HOUSING - 00 MODIFICATION 00 - 01 #4-40 CLINCH NUTS DPX2-34B DPXB-34 DPX3-34 DPX4-34 DPX2-34B/33B DPXB-34 - 01 DPX3-34 DPX4-34 - 01 - 02 - 02 - 02 MODIFICATION 02 ATTACHING TABS 1 1 DPX2-33 and 34 DPX2-33A DPX2-34A DPX2-33F and 34F DPX2-33M-34M - 01 MODIFICATION 01 #4-40 THREAD (2 TABS PER RETAINING PLATE) Definition Standard construction, mounting holes 120 (3.05) dia. - no tabs. Standard construction and with standard junction shells. With four #4-40 clinch nuts in mounting holes. 1 With six #4-40 clinch nuts in mounting holes. 1 With ten #440 clinch nuts in mounting holes. DPX2-33 and 34 DPX2-33A DPX2-34A DPX2-33F and 34F DPX2-33M and 34M Standard construction and with 90 junction shells. DPX2-33B and 34B DPXB-33 and 34 DPX3-33 and 34 DPX4-33 and 34 Standard construction and with tabs for attaching junction shells. DPXBME-33 and 34 DPX2ME-33 and 34 DPX3ME-33 and 34 DPX4ME-33 and 34 1 Standard construction and with tabs for attaching junction shells. 2 ALTERNATE STYLE MOUNTING HOLES .120 (3.05) DIA. C'SUNK 100 TO .230 (5.84) DIA. - 03 DPX2-33 and 34 DPX2-33A DPX2-33F and 34F DPX2-33M and 34M DPXB-33 and 34 DPX3-33 and 34 DPX4-33 and 34 Mounting holes .120 (3.05) dia. countersunk 100 to .230(5.84) dia. 1 MODIFICATION 03 1 1 Applicable for all MA, ME, NA & NE Series Connectors. Applicable to NE Series also. Dimensions shown in inches (mm) Specifications and dimensions subject to change H-66 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 67 ARINC 404 DPX Modifications Codes Modfication MOUNTING HOLES .120 (3.05) DIA. C'SUNK 100 TO .230 (5.84) DIA. - 04** Applicable Series DPX2-33B DPXB-33 DPX3-33 DPX4-33 Definition .120 (3.05) dia. mounting notes countersunk 100 to .230 (5.84) dia. and tabs for attaching junction shells. 1 #4-40 THREAD ATTACHING TABS (2 PER RETAINING PLATE) H MODIFICATION 04 DPX2-33 and 34 DPX2-33F and 34F Mounting holes .137 (3.48) dia. countersunk 82 to .230 (5.84) dia. - 12 DPX2-34B DPXB-34 With mounting slots .208 (5.28) wide. - 13 DPX2-34B DPXB-34 With mounting slots .237 (6.02) wide. - 14 DPX2-33B DPXB-33 DPX2-34B DPXB-34 DPX3-33 DPX3-34 With straight junction shelf. (Not available on DPX4) MODIFICATION 08 MOUNTING SLOTS (4) .208 (5.28) MODIFICATION 12 MOUNTING SLOTS (4) .237 (6.02) MODIFICATION 13 (SEE PAGE 62 FOR JUNCTION SHELL CONFIGURATIONS #4-40 CLINCH NUTS - 17 DPX2-33B DPXB-33 DPX2-34B DPXB-34 1 1 With four #4-40 clinch nuts in mounting holes and tabs for attaching junction shells. #4-40 THREAD DPX3-34 - 17 1 ATTACHING TABS (2 PER RETAINING PLATE) - 17 DPX4-34 1 With six #4-40 clinch nuts in mounting holes and tabs far attaching junction shells. With ten #4-40 clinch nuts in mounting holes and tabs for attaching junction shells, MODIFICATION 17 ALTERNATE STYLE #4-40 CLINCH NUTS DPX2-33B DPXB-33 DPX2-34B DPXB-34 DPX3-34 - 18 #4-40 THREAD ATTACHING TABS (2 PER RETAINING PLATE) MODIFICATION 18 ALTERNATE STYLE 1 Applicable for all MA, ME, NA & NE Series Connectors. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-67 With six #4-40 clinch nuts in mounting holes and tabs for attaching junction shells. 1 Rack and Panel MOUNTING HOLES .137 (3.48) DIA. C'SUNK 82 TO .230 (5.84) DIA. ALTERNATE STYLE - 08 ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 68 ARINC 404 DPX Modifications Codes Modfication #4-40 CLINCH NUTS Applicable Series - 19** Definition DPX2-33B DPXB-33 DPX2-34B DPXB-34 DPX3-33 DPX3-34 (Same as Code -01) With six #4-40 clinch nuts in mounting holes. - 20 DPX2-33A DPX2-34A Standard construction without tabs on insert retaining plate. - 22 DPX2-33 and 34 DPX2-33A DPX2-33B DPXB-33 DPX2-33M and 34M DPX3-33 DPXBME, DPX2ME, DPX3ME, DPX4ME - 33 only DPX2-33F and 34F Do not assign - use -01 code MODIFICATION 19 Rack and Panel H MODIFICATION 20 With eight #4-40 clinch nuts in mounting holes. SUPERSEDED BY 01 MOD. MODIFICATION 22 - 23 .022 (0.56) MAX. .014 (0.36) MAX. 4 PLACES .255 (6.48) DIA. MAX. .037 (0.94) MAX. .019 (0.48) MIN .025 (0.64) MAX. .037 (0.94) MAX. .037 MAX. (0.94) .255 (6.48) DIA. MAX. .015 (0.38) MIN 4 PLACES RIVET 4 REQD. FRONT FACE OF FLANGE DPX2-33 and 34 DPX2-33A DPX2-33B DPXB-33 DPX2-34B DPXB-34 DPX3-33 and 34 DPX4-33 and 34 DPX2-33F and 34F Same as 01. 01 Recommended With floating eyelets. 1 - 34 RECEPT. - 33 PLUG MODIFICATION 23 MOUNTING HOLES(4), . 156(3.96) DIA. - 24 DPX2-34A DPX2-33B - 25 DPX2-34B DPXB-34 With six mounting holes .208 (5.28) dia. (Foating eyelets omitted) With four mounting holes .157 (3.99)/.155 (3.94) dia. (Clinch nuts omitted) 1 MODIFICATION 25 DPX2-34B DPXB-34 DPX3-34 - 26 Mounting holes .120 (3.05) dia. countersunk 82* to .230 (5.84) dia. and has tabs for attaching junction shells. 1 MOUNTING HOLES(4), . 120 (3.05) DIA., C'SUNK 82 TO .230 (5.84) DIA. MODIFICATION 26 - 29 DPX2-34A With interfacial seal (if pins) without junction shell tabs and military gold plating on the contact. - 29 DPXBME-34P & 33S DPX2ME-34P & 33S DPX3ME-34P & 33S DPX4ME-34P & 33S Standard except less grommet* DPXBME-34P DPX2ME-34P DPX3ME-34P DPX4ME-34P - 30 DPXBME-34P DPX2ME-34P DPX3ME-34P DPX4ME-34P - 31 DPXBME-34P DPX2ME-34P DPX3ME-34P DPX4ME-34P - 33 DPXBME-34P DPX2ME-34P DPX3ME-34P DPX4ME-34P - 37 1 Applicable for all MA, ME, NA and NE Series Connectors. 2 1 * On the A106S layout the grommet is replaced by the separator. 2 Standard except less grommet and with tabs for attaching junction shells. (-34 pin only) Standard except less grommet and with floating bushings. (Slatted shells). 2 Standard except less grommet and with clinch nuts in mounting holes. 2 Standard less grommet and with clinch nuts in mounting holes and with tabs for attaching junction shells. 2 **Indicates polarizing position. (See page 72) Dimensions shown in inches (mm) Specifications and dimensions subject to change H-68 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 69 ARINC 404 DPX Modifications Codes Modfication FLOATING BUSHINGS Definition Applicable Series - 39** DPXB-33 & 34 DPX2-33B DPX2-34B DPX3-33 & 34 DPX4-33 & 34 With floating eylets & tabs for attaching junction shells. 1 #4-40 THREAD ATTACHING TABS (2 PER RETAINING PLATE) H MODIFICATION 39 ALTERNATE STYLE - 70** All DPX series with LITTLE CAESAR retention Same as -00 with addition of LIF contacts See Contact Section Page 54 - 71 All DPX series with LITTLE CAESAR retention Same as -31 with addition of LIF contacts See Contact Section Page 54 - 72 All DPX series with LITTLE CAESAR retention Same as -01 with addition of LIF contacts See Contact Section Page 54 - 73 All DPX series with LITTLE CAESAR retention Same as -23 with addition of LIF contacts See Contact Section Page 54 - 74 All DPX series with LITTLE CAESAR retention Same as -33 with addition of LIF contacts See Contact Section Page 54 - 75 All DPX series with LITTLE CAESAR retention Same as -02 with addition of LIF contacts See Contact Section Page 54 - 76 All DPX as listed for code -22 Same as -22 with addition of LIF contacts All DPXB series Mounting holes .120 (3.05) dia. countersunk 82 to .230 (5.84) dia. and has LIF contacts. All DPX series with LITTLE CAESAR retention Same as -29 with addition of LIF contacts - 77 - 78 - 79 1 Applicable for all MA, ME, NA and NE Series Connectors. 2 **Indicates polarizing position. (See page 72) Applicable for NE Series Also. Polarization Two Post Type Face View of Engaging End DPX2-33F or 33M DPX2-34F or 34M B B LEFT POST TOP TOP COUPLING MECHANISM A A RIGHT POST LEFT POST COUPLING MECHANISM RIGHT POST Three Post Type DPXB-33 DPXB-34 LEFT POST DPX2-33A or 33B LEFT POST CENTER POST TOP CENTER POST LEFT POST CENTER POST RIGHT POST A RIGHT POST B RIGHT POST DPX2-34A or 34B DPX3-33 DPX4-33 LEFT POST CENTER POST A TOP TOP LEFT POST OR KEY CENTER POST OR KEY CENTER POST RIGHT POST B RIGHT POST OR KEY TOP LEFT POST RIGHT POST Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com H-69 Rack and Panel The -7*** and 8*** Modification Codes are reserved for connectors which have Low Insertion Force (LIF) Contacts. The LIF design is not applicable to thermocouple contacts, coaxial contacts and contacts larger than size 8 and Standard size 20 ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 70 ARINC 404 DPX Polarization Positions 1 2 3 4 5 6 Dark areas represent post Two Post Type Rack and Panel H DPX2 33 PLUG MALE SHELL ONLY Position DPX2 34 RECEPTACLE FEMALE SHELL ONLY Left Post Right Post Position Left Post Right Post Position Left Post Right Post Position Left Post Right Post 01 02 03 04 05 4 5 6 2 3 4 4 4 4 4 09 10 11 12 13 3 4 2 3 2 3 2 2 2 1 01 02 03 04 05 1 1 1 1 1 1 6 5 3 2 09 10 11 12 13 2 3 3 3 4 2 1 3 2 3 06 07 08 4 5 2 3 3 3 14 15 3 2 1 6 06 07 08 2 2 2 1 6 3 14 15 4 5 2 3 Three Post Type DPXB, DPX2 33B, DPX2 34B, DPX3 and DPX4 PLUG SHELL Right Post RECEPTACLE SHELL Left Post Center Post 01 02 03 04 05 1 2 3 4 5 1 1 1 1 1 1 1 1 1 1 51 52 53 54 55 3 4 5 6 1 2 2 2 2 2 5 5 5 5 4 01 02 03 04 05 4 4 4 4 4 4 4 4 4 4 4 3 2 1 6 06 07 08 09 10 6 1 2 3 4 1 1 1 1 1 1 6 6 6 6 56 57 58 59 60 2 3 4 5 6 2 2 2 2 2 4 4 4 4 4 06 07 08 09 10 4 5 5 5 5 4 4 4 4 4 11 12 13 14 15 5 6 1 2 3 1 1 1 1 1 6 6 5 5 5 61 62 63 64 65 1 2 3 4 5 2 2 2 2 2 3 3 3 3 3 11 12 13 14 15 5 5 6 6 6 16 17 18 19 20 4 5 6 1 2 1 1 1 1 1 5 5 5 4 4 66 67 68 69 70 6 1 2 3 4 2 2 2 2 2 3 2 2 2 2 16 17 18 19 20 21 22 23 24 25 3 4 5 6 1 1 1 1 1 1 4 4 4 4 3 71 72 73 74 75 5 6 1 2 3 2 2 3 3 3 2 2 1 1 1 26 27 28 29 30 2 3 4 5 6 1 1 1 1 1 3 3 3 3 3 76 77 78 79 80 4 5 6 1 2 3 3 3 3 3 31 32 33 34 35 1 2 3 4 5 1 1 1 1 1 2 2 2 2 2 81 82 83 84 85 3 4 5 6 1 36 37 38 39 40 6 1 2 3 4 1 2 2 2 2 2 1 1 1 1 86 87 88 89 90 41 42 43 44 45 5 6 1 2 3 2 2 2 2 2 1 1 6 6 6 46 47 48 49 50 4 5 6 1 2 2 2 2 2 2 6 6 6 5 5 Position Left Post Center Post Right Post 51 52 53 54 55 6 6 6 6 1 3 3 3 3 3 2 1 6 5 4 5 4 3 2 1 56 57 58 59 60 1 1 1 1 1 3 3 3 3 3 3 2 1 6 5 4 4 4 4 4 6 5 4 3 2 61 62 63 64 65 2 2 2 2 2 3 3 3 3 3 4 3 2 1 6 6 6 6 1 1 4 4 4 4 4 1 6 5 4 3 66 67 68 69 70 2 3 3 3 3 3 3 3 3 3 5 4 3 2 1 21 22 23 24 25 1 1 1 1 2 4 4 4 4 4 2 1 6 5 4 71 72 73 74 75 3 3 4 4 4 3 3 2 2 2 6 5 4 3 2 1 1 1 6 6 26 27 28 29 30 2 2 2 2 2 4 4 4 4 4 3 2 1 6 5 76 77 78 79 80 4 4 4 5 5 2 2 2 2 2 1 6 5 4 3 3 3 3 3 3 6 6 6 6 5 31 32 33 34 35 3 3 3 3 3 4 4 4 4 4 4 3 2 1 6 81 82 83 84 85 5 5 5 5 6 2 2 2 2 2 2 1 6 5 4 2 3 4 5 6 3 3 3 3 3 5 5 5 5 5 36 37 38 39 40 3 4 4 4 4 4 3 3 3 3 5 4 3 2 1 86 87 88 89 90 6 6 6 6 6 2 2 2 2 2 3 2 1 6 5 91 92 93 94 95 1 2 3 4 5 3 3 3 3 3 4 4 4 4 4 41 42 43 44 45 4 4 5 5 5 3 3 3 3 3 6 5 4 3 2 91 92 93 94 95 1 1 1 1 1 2 2 2 2 2 4 3 2 1 6 96 97 98 99 6 1 2 3 3 3 3 3 4 3 3 3 46 47 48 49 50 5 5 5 6 6 3 3 3 3 3 1 6 5 4 3 96 97 98 99 1 2 2 2 2 2 2 2 5 4 3 2 Position Left Post Center Post Right Post Position Left Post Center Post Right Post Position The last two digits in the DPX nomenclature (ex: DPXB-8-33B-0014) refer to the polarizing post position. When the last two digits are omitted it means the polarizing posts will not be assembled and position number is not stamped on the connector. This allows the customer to position the posts themselves and then stamp the appropriate number on the shell. If the last two digits are made 00 it means the polarizing posts are deleted. Dimensions shown in inches (mm) Specifications and dimensions subject to change H-70 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 71 ARINC 404 DPX Panel Cutouts DPXA 1.781 (45.24) .125 (3.15) RAD. TYP. .750 (19.05) H NOTE - WHEN USING THE -2301 FLOATING EYELET MODIFICATION, ADD .050 (1.27) TO THE CUTOUT SIZE TO ALLOW FOR FLOAT (EXCEPTION -34A) 2.062 (52.38) DPXB 1.437 (36.50) CL OF INSERT .718 (18.24) 1.720 (43.70) CL 1.720 (43.70) .120 (3.05) DIA. 4 HOLES CL .720 (18.29) 1.350 (34.30) .720 (18.29) 1.720 (43.69) .561 (14.25) .125 R. TYP. (3.18) - 33 Rear Mount - 34 Rear Mount - 34 Front Mount Dimensions shown in inches (mm) Specifications and dimensions subject to change H-71 .718 (18.24) CL OF INSERT .580 (14.73) 1.25 (3.18) 1.78 (4.52) - 33 Front Mount www.ittcannon.com 1.437 (36.50) 1.440 (3.66) .260 (6.60) .120 (3.05) DIA. 4 HOLES Rack and Panel .120 (3.05) DIA. 4 HOLES 1.140 (28.96) ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 72 ARINC 404 DPX Panel Cutouts All tolerances are + _ .015 (0.38) unless otherwise noted. DPX2 .156 R. TYP. (3.96) 2.062 (52.38) 2.062 (52.38) .120 (3.05) DIA. 8 HOLES 1.031 (26.16) .750 TYP. (19.05) 1.031 (26.16) .120 (3.05) DIA. 8 HOLES CL 2.800 (71.10) Rack and Panel CL .750 TYP. (19.05) 2.700 (68.60) 2.230 (56.60) CL .469 TYP. (11.91) 1.160 (29.50) 1.630 (41.40) .125 R. TYP. (3.18) 1.720 (43.70) 2.840 (72.10) CL .469 TYP. (11.91) .469 TYP. (11.91) - 33 FRONT MOUNT 1.780 (45.20) - 33 REAR MOUNT - 34 FRONT OR REAR MOUNT 1 1.720 (43.70) 2.460 (62.50) CL - 33A & -33B FRONT MOUNT 1.437 (36.50) 2.500 (63.50) CL 2.783 (70.69) 2.350 (59.69) CL .120 (3.05) DIA. 6 HOLES OMIT CENTER HOLES FOR - 33B 1.437 (36.50) 1 1.890 (48.00) CL 2.783 (70.69) .718 (18.24) .120 (3.05) DIA. 4 HOLES CL 1.391 (35.33) 1.391 (35.33) CL .718 (18.24) .120 (3.05) 6 HOLES 1.160 (29.46) 1.391 (35.33) 2.783 (70.69) 1.437 (36.50) 1.630 (41.40) .125 R. TYP. (3.18) .120 (3.05) DIA 8 HOLES CL .750 TYP (19.05) H 2.062 (52.38) 1.031 (26.19) .718 (18.24) 1.780 (45.21) - 33A REAR MOUNG .156 R. TYP. (3.96) - 34B FRONT MOUNT For - 23 float mtg. mod. 1.78 (45.21). 1.437 (36.50) .120 (3.05) DIA. 6 HOLES 1.437 (36.50) .718 (18.24) .718 (18.24) CL 1.391 (35.33) .120 (3.05) DIA. 4 HOLES CL 1.391 (35.33) 2.550 (64.77) CL 2.783 (70.69) 2.500 (63.50) CL 1.970 (50.04) 2.783 (70.69) 1.830 (46.48) 1.260 (32.00) .156 R. TYP. (3.96) 1.780 (45.21) - 34A REAR MOUNT (-34A FRONT MOUNT CONSULT FACTORY) - 33B REAR MOUNT - 33B REAR MOUNT Dimensions shown in inches (mm) Specifications and dimensions subject to change H-72 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 73 ARINC 404 DPX Panel Cutouts All tolerances are + _ .015 (0.38) unless otherwise noted. DPX3 1.437 (36.50) 1.437 (36.50) .718 (18.24) .120 (3.05) DIA. 6 HOLES .718 (18.24) .120 (3.05) DIA. 6 HOLES CL H .125 R. TYP. (3.18) 3.740 (95.00) CL 4.026 (102.26) 3.740 (95.00) CL 3.220 (81.79) 4.026 (102.26) 1.260 (30.00) 1.780 (45.21) 1.780 (45.21) FRONT MOUNT REAR MOUNT DPX4 3.640 (92.46) 3.120 (79.25) 3.770 (95.76) 1.391 (35.33) 1.391 (32.33) 2.500 (63.50) CL .125 R. TYP. (3.18) .930 (23.62) .120 (3.05) DIA. 10 HOLES 1.648 (41.86) .930 (23.62) 1.648 (41.86) REAR MOUNT FRONT MOUNT Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 1.980 (50.29) 2.783 (70.69) 2.783 (70.69) .120 (3.05) DIA. 10 HOLES 2.500 (63.50) CL H-73 Rack and Panel 2.013 (51.13) 2.013 (51.13) ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 74 ARINC 404 DPX Crimp Sealing Plugs - DPX*ME (for environmental requirements) Material: Teflon (All others thermoplastic) Rack and Panel H A B Part Number Contact Size Color A B C 225-1013-000 22 Black .063 (1.6) .040 (1.0) .469 (11.9) 225-0070-000 20 Red .085 (2.2) .053 (1.3) .805 / .755 (20.5 / 19.2) 225-0071-000 16 Blue .115 (2.9) .074 (1.88) 1.472 / 1.422 (37.4 / 36.1) 225-0072-000 12 Yellow .171 (4.3) .120 (3.0) 1.441 / 1.391 (36.6 / 35.5) 225-0090-000 #5 and #9 Coax White .365 (9.3) .287 (7.3) .835 (21.2) B A C C Filler Plugs - DPX* Material: Teflon (All others thermoplastic) B A B A Part Number Contact Size Color A B C 225-0094-000 22 Black .069 (1.7) .051 (1.3) .420 (10.7) 225-0095-000 20 Red .083 (2.1) .069 (1.7) .350 (8.9) 225-0096-000 16 Blue .131 (3.3) .108 (2.7) .320 (8.1) 225-0097-000 12 Yellow .187 (4.7) .156 (4.0) .320 (8.1) White .275 (7.0) .251 (6.4) .450 (11.4) White .275 (7.0) .251 (6.4) 1.061 (26.9) 225-0098-000 C C 225-0099-000 #5 Coax (Pin) #5 and #9 Coax (Socket) Dimensions shown in inches (mm) Specifications and dimensions subject to change H-74 www.ittcannon.com ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 75 ARINC 404 DPX Accessories Junction Shells 90 Angle (DPXA ONLY) DIECAST STRAIGHT JUNCTION SHELL .781 (19.84) 1.281 (32.54) 1.156 (29.36) 2.437 (61.90) APPROX. 2.312 (58.72) Part Number 20745-22 (Left) DPXA 20745-23 (Right) DPX2 20745-10 (Left) DPX2 20745-11 .125 R. TYP. (3.18) .187 R. TYP. (4.75) Style Part Number DPXA 22017 (DPXA ONLY) DIECAST STRAIGHT JUNCTION SHELL 1.406 (35.71) 3.406 (86.51) 1.156 (29.36) .812 (20.62) 2.843 (72.21) .484 (12.29) 1.281 (32.54) 1.906 (48.41) 2.312 (58.72) 1.156 (29.36) CABLE ENTRY .125 R. TYP. (3.18) .406 APPROX. (10.31) CLINCH NUTS 1.062 (26.98) Style Part Number DPX2 20745-12 Style Part Number DPXA 22017-2 (DPXA ONLY) DIECAST 90 ANGLE JUNCTION SHELL STRAIGHT JUNCTION SHELL 2.468 (62.69) 1.906 (48.41) .837 (21.26) CABLE ENTRY 1.938 APPROX. (49.23) 2.500 (63.50) CABLE ENTRY 1.282 (32.56) .932 (23.67) 1.157 (29.39) 1.281 (32.54) 1.406 (35.71) 1.782 (45.26) Style Part Number Style Part Number DPXA 20745-21 DPXA 22017-1 DPX2 20745-8 Diecast junction shells may be used on DPXA connectors. They have 4-40 NC-2B tapped mounting holes for attaching to the shell mounting hardware. * DPX2 Junction Shells are also used on DPXB connectors. Dust Caps Conductive (black) Conductive (black) DPXB-60-1 for 34 Shell DPXA-59-1 for 33 Shells Conductive Dust Caps 025-0749-001 025-0767-001 Protect Against Static Electricity 34 33 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com .187 R. TYP. (4.75) H-75 H Rack and Panel Style (Right) DPXA 1.906 (48.41) .937 (23.80) 90 ANGLE DPX2 JUNCTION SHELL (SIDE OUTLET) 1.281 (32.54) 1.281 (32.54) 1.843 (46.81) CABLE ENTRY 1.781 (45.24) 1.875 +_ .031 (47.63 + _ 0.79) 1.406 (35.71) 2.406 (61.11) 1.375 (34.93) ca_H1-H116:Layout 1 2/10/11 8:23 AM Page 76 ARINC 404 DPX Accessories Coaxial Cable Reference Guide For BKA* DPX Series (Crimp, & Solder) Refernece MIL-C-17D & DPX NE/NA MIL-C-81659 Series Rack and Panel H Max Oper. Voltage (Volts RMS) Suggested Alt Cable Code Crimp Type Coax Code Solder Type Coax DPX NE/NA Military BKA* ARINC Type Coax RG/U Type Inner Conductor Dielectric Material DOD (Inch) Jacket Material O.D (Inch) Weight (lbs/ft) Max Oper. Temp, Range ( C) 7 0.0359 " 0.250 PVC 0.370 0.080 -40 + 80 1,000 Use RG63B l 9 0.0855" Air-space PE PE 0.280 PVC 0.420 0.140 -40 + 80 4,000 Use RG214 R,AC Size 1(71W1) 55 0.0320 " PE 0.116 PE 0.032 -55 + 80 1,900 Use RG55B S C, J Size 1(71W1) 58 0.0320"BC PE 0.116 PVC 0.206 Max. 0.195 0.029 -40 + 80 1,900 Use RG58B 59 0.0253 " PE 0.146 PVC 0.242 0.032 -40 + 80 2,300 Use RG59B D,P,G JAC,AD A,F,T C, J, Z AB D 59B 0.0230" PE 0.146 PVC 0.242 0.032 -40 + 80 2,300 62 0.0253" Air-space PE 0.146 PVC 0,242 0.038 -40 + 80 750 Use up to 1000 MHz Use RG62A A,F,T E 62A 0.0253" 0.146 PVC 0.242 0.038 -40 + 80 750 71 0.0253" 0.146 PVC -40 + 80 750 Use RG71B 0.0840" 0.250 FG Braid 0.250 Max. 0.375 0.046 115 Air-space PE Air-space PE PTFE 0.148 -55 + 250 5,000 Use RG115A V 142 0.0359" PTFE 0.116 FG Braid 0.047 -55 + 250 1,900 Use RG142A S,AE Size 5/9 Seal 1 142B 0.0390" PTFE 0.116 FEP 0.206 Max. 0.195 0.050 -55 + 200 1,900 174 0.0189" PE 0.060 PVC 0.100 0.008 -40 + 80 1,500 D,H,U, AF Size 5/9 Seal 2 178 0.0120" PTFE 0.036 KEL-F 0.079 Max. 0.0054 -40 + 150 1,000 Use RG178B ER,K,AG, L,M,AF 179 0.0120 " PTFE 0,057 KEL-F 0.010 -55 + 150 1,200 Use RG1798 D,H,U, AF 179B 0.0120" PTFE 0.063 FEP 0.094 Max. 0.100 Size 5/9 Seal 1 Size 5/9 Seal 1 Seal 2 0.010 -55 + 200 1,200 Size 1(71W1) -40 + 150 1,500 0.019 -55 + 200 1,500 0.110 Max . 0.110 Max. 0.010 -55 + 250 1,200 Use RG179B 0.011 -55 + 250 1,200 Use RG316 0.155 Max. 0.080 Max. 0.020 -55 + 250 1,500 0.006 -55 + 250 1,000 PVC 0.425 0.126 -40 + 80 5,000 R,AC 0.116 PVC 0.034 -40 + 80 1,900 C,J PTFE 0.285 FG Braid 0.216 Max. 0.430 0.180 -55 + 250 5,000 0.0201 PTFE 0.060 FEP 0.102 0.012 -55 + 200 393 0.0936" PTFE 0.285 FEP 0.390 0.165 -55 + 200 400 0.0385" PTFE 0.116 FEP 0.195 0,050 0.0360" PTFE 0.119 None 0.141 0.032 PTFE 0.103 KEL-F 180B 0.0120" PTFE 0.102 FEP 187 0.0120" PTFE 0.060 PTFE 188 0.0201" PTFE 0.060 PTFE 195 0.0120" PTFE 0.102 PTFE 196 0.0120' PTFE 0.034 PTFE 214 0.0888" PE 0.285 223 0.035 " pE 225 0.0936" 316 402 Size 1(71W1) Size 1(71W1A) Size 1(71W1A) Size 5 Size 5 Size 12 Size 5 Size 5 Size 5 0.019 0.0120" Size 1(71W1) Size 5 E 0.141 Max. 0.145 Max. 180 Size 5/9 Seal 1 Use RG180B CAB B Size 5/9 Seal 1 Size 5 AB D,H,U, AF D,A,U AF A,K Use RG180B CAB B Use RG178B E,R,K. L,AA,AG AA 1,200 Use RG188A 5,000 1,900 Use RG225 -55 + 200 -55 + 200 2.500 Use RG142B Size 5 Size 5 A,K Size 5 Size 5/9 Seal 1 Size 5 Size 1(71W1) Size 1(71W1A) Size 5/9 Seal 2 Size 5/9 Seal 2 Size 1(71W1) Size 1(71W1A) Size 1(71W1) Size 1(71W1) Size 1(71W1A) NOTE: This table is shown for reference only. ITT Cannon recommends that the above information be used as a guideline and may be subject to variation between various cable manufacturers. For specific information concerning the actual physical characteristics of a specific cable, contact the manufacturer. Dimensions shown in inches (mm) Specifications and dimensions subject to change H-76 www.ittcannon.com