108-5130 Rev. H1 Product Specification (BRL) AMP Mass-Termination EI Series Connector (VAP -3R-ay EIT Y-2" +1499) Following first 11 pages are English version and last 8 pages are Japanese version. This top sheet is not part of the specification but explains both of English and Japanese versions are available. CObhyY Ai bIBES RAO 11 A- YR. TORO 8A- VILA ARTS. LObkyvy TL? hid. HRCI ENECAD, Bie. RBM TANHS OE SALT WES,108-5130 NUMBER Customer Release AMP SECURITY CLASSIFICATION (2) (2) (3) DESIGN OBJECTIVES The product described in this docusent has not been fully tested to ensure conforeance to the requirements outlined below. Therefore, AMP (Japan), Lid makes no representation or warranty, express or implied, that the product wilh comply with these requirements. Further, AMP {Japan}, Ltd. may change these requirements based on the results of additiona) testing and evalua- tion. Contact AKP Enginecring for further details, In case when product specification is referred to in this document, it | | should be read as "design objectives for all times as applicable Scope: This product specification covers requirements for product performance and test methods for AMP Mass-termination "EI" Series Connector including wire-to-wire connections in combination with the "EI" series {crimp-styie). {Note} Specifications and performance far the "EK" series (crimp- style) shall be in accordance with product specification 108- 5118. , Product Descriptions: AMP M.T.E.I. Connector has been designed to provide a wire-to-board termination at 2.5mm center line spacings by means of AMP Wire Displation Technique that enables to facilitate connector assembly processing. Suitable combination of application type can be selected from a series ef connectors, consisting of from 2 to 20-position housings in beth vertical and horizontal connector types. All these "MEIS" Connectors are interchangeable with AMP* "EI" Series Connectors. Product Design, Feature, Construction and Dimensions: A connector assembly comprises a receptacle housing assembly in which contacts are readily loaded, and a post header assembly of either horizontal or vertical type having 0.64mm square posts readily inserted, therein. Product design feature, construction and dimensions shall be conforming to the applicable customer product drawing{s). The materials used and surface finishing must be conforming ta the applicable drawing{s). Receptacle Contact Material: Phosphor Bronze, pretinned,O0.8um min. Post Material: Brass Square Wire, pretinned 0.8pm min,thick tin over O.5um min. thick copper underplate Receptacle Housing Material: 6/6 Nylon, confirming to UL 94-0 Post Housing DRY da. tern aA F422 6 ER - AMP (Japan), Ltd H1i|Vesien Ubjectives FHM YX] SK LAG ir 4 fe ARM TOKYO. JAPAN CHR SS Af hz th Ly FEN REV. Pin) Del H REVISED REA L695 VFR LE 87 app a \#425 681) | A 108-5130 H4 G]| Revised RFA-1535 CF ists lye gf err Caer bee C F | REVISED RFA 1271 Ste] Gera SHEET NAME Design Objectives _ AMP Nass~ LTR REVISION RECORD pr [cue [DATE 1 OF LL Termination "EI" Series Connector AMP J-522108-5130 NUMBER 4, Applicable Wire Sizes: The wires of the following sizes and composition shall be used for Customer Release AMP SECURITY CLASSIFICATION terminating "MEIS" Connector. Wire Size Insulation Insulation Conductor mm2 (AWG) Diameter (mm) Material Matl &, Finish 0.3-0.35 (#22) 1.1-1.5 PVC Tin-Fused Stranded 0.2 0.22 (#24) 11-15 pvc Copper Wire Tin-Plated Solid 0.12-0.15 (#26) 1.1-1.5 PVC Copper Wire Tin-Plated 7-Stranded 0.08 -0.09 (#28) 11-15 PVC . Copper Wire For application of the wires other than those specified, cansult AMP Japan engineering to evaluate applicability of the wires you are to use, 5. Performance Rating: 5.1 Voltage Rating: 250V AC or 350V DC 5.2 Current Rating: 3.5 A for AWG #22 Wire 3.0 A for AWG #24 Wire 2.5 A for AWG #26 Wire 2.0 A for AWG #28 Wire 5.3 Temperature Rating: 20C +95C Maximum operating temperature includes temperature rising by energized load and ambient temperature effect. In any case, upper limit of rated temper- ature must not be exceeded. . Quality Assurance Provisions: 6.1 Test Conditions: Unless otherwise specified, all the test must be performed under any combination of the following test conditions. Temperature 15 - 35C Relative Humidity: 45 - 758 Atmospheric Pressure: 8. 7X10*~1. 07X10 Pa P (650~800miig) 6.2 Test Specimens: 6.2.1 All the specimens employed for the tests, shall be conforming to the applicable product drawing({s), and prepared in accordance with the specified terminating procedure. 6.2.2 All the samples shall be terminated by using the wires of tin-fused copper stranded, tin-plated solid copper and ?7-strand tin-plated conductor by using AMP specified application tooling. 6.2.3 No sample shall be resued, unless otherwise specified. AMP (Japan), Ltd SHEET arias Loc REV, 20F 11] sla 108-5130 Hy NAME Jesien Ubjectives AMP Mass-Termination "RI" Series Connector AMP 3-523AMP J- 523 (Rev. MAR 91} 7, Performance Requirements : Test Items and Paragraph Number Performance Requirements Test Method 108-5130 Appearance Inspection (Para. 7.1) No cracks, blister, damages and discoloration that are detrimental] to connector functions, shall be evident. Perform visual and tactile inspection in accordance with applicable Q.I.P. (Quality inspection Procedure} NUMBER - Low Level Termination Resistance (Para. 7.2) 16 mQ Max, Initial 20 mQ Max. Final (After environmental conditioning) Apply test current of 50 mA maximum at 50 mV DC maximum to the test circuit connected as shown in Fig. 2. Measurement shall be dene by millivolt drop method. Termination resistance is calculated alter deducting resistance of terminated wires. Customer Release Insulation Resistance (Para. 7.3} 500 MQ Min. Measure insulation resistance between the adjacent contacts and between the contacts and the ground in connector assembly applying test potential of 500 V DC in accordance with Test Condition B, Test Method 302 of MIL-STD-202. SECURITY CLASSIFICATION : Dielectric Strength (Para. 7.4) No abnormalities such as corona, flashover and insulation breakdown shall be evident when tested by applying test potential of 1 kV AC, and held for ] minute. Test dielectric strength between the adjacent contacts and between the contacts and the ground in connector assembly by applying test potential of 1 kV AC in accordance with Test Method 301 of MIL-STD-202, Contact Retention Force 9.8 N (1 kgf) min. per contact position. Apply an axial pull off load to contact which is accommodated in receptacle housing (Para. 7.5) assembly, by operating the head to travel with the speed at a rate of 100 mma minute. Contact retention force is determined when the contact is dislodged. Contact Insertion Force (Initial) Fasten receptacle connector housing onto the Insertion/Extraction 3.92 N (400 gf) Max. head of tensile testing machine with its Force Extraction Force corresponding counter-part post header set (Para. 7.6) (Initial) 0.44 N (45 gf Min. | aligned to mate and unmate with the housing (25 th. Cycle) 0.44 N (45 gf) Min. with locking device set in effect. Apply an axial push-in/pull-off load by operating the head to travel with the speed at a rate of 100 mm a minute. Measure initial insertion/extraction and 25th. extraction force, AMP (Japan), Ltd. SHEET AMP Kawasaki, Japan 3 OF 11 ; J | A |. 108-5130 Hi NAME Design Objectives AMP Mass-Termination KI Series Connector108-5130 NUMBER Customer Release AMP SECURITY CLASSIFICATION 7. Performance Requirements: Test Items and Performance Requirements Test Method Paragraph Number mj a. (Wire-to- Na. Insertion | Extraction jPasten receptacle connector housing ~ board} of Force (Max.} Fores (Min) onto the head of tensile testing . Pos, (Initial) "O5th.) machine with its correcponding 6 - counterpart post header set aligned a 2.5 eh 2B to make and unmate with the housing ~ 7h ay TL IN with locking device set in effeck. @ 6-10 (Bhat) (l.bigf} |Apply an axial push-in/pull off 12,14,16] 107,84 2k load b rating the head t 4 Cig?) (2, Skat) oa Y operating 9 fu 18, 20 ili 29, 4N travel with the speed at a rate of ; (12kgf) (akaf) . testa 100mm a =minute. Measure initial _ insertion/fextraction and 25th. Q extraction force. hay x b. (Wire-to- No. Insertion Extraction Fasten receptacle connector housing 2 wire} of Force (Max.) Force (Min.) onto the head of tensile testing 3 Pos. (Initial& | (Initial&, | machine with its corresponding 10th) 10th.) 2 counterpart EI side cap connector a 2,3 et Ch aket) set aligned to mate and unmate with 5 . the housing. Apply push-in/pull-off u A 29 AN . SN load by operating the head to 8 (aKgt) (0. Taf) travel with the speed at a rate of 8 56 en oe 100 mm a minute. Measure initial c ' ig and 10th insertion/extraction e012 | Bn | Ben [forsee Durability Low level termination By using tensile testing machine, (Repeated resistance after condition- repeat insertion and extraction of Insertion/Extrac~ | ing: 10mQ max. connector housing and post header tion} , for 25 cycles at a rate not {Para. 7.8 exceeding 10 cycles a minute with the head operated to travel in normal testing speed. AMP (Japan), Ltd SHEET roe aba Loc REV. SOFIA 108-5130 i NAME Design Ubjectives AMP Mass-Termination "EL" Series Connector AMP 3.523108-5130 NUMBER 7. Performance Requirements: Customer Release AMP SECURITY CLASSIFICATION Test [tems and Performance Requirements Test Method Paragraph Number Wire Retention To withstand axial load: Wire terminated receptacle connector Force {Axial N housing is tested by using tensile Pull-off Load) AWG #22 Wire Hen Min. |testing machine. Fasten on the head {Lateral pull-off |awe #24 Wire ae Ber) Min. |and apply a pull-off load to wire Load } AWG $26 Wire 2 BN Min. end in either direction of parallel {Para. 7.9} - os . or lateral to wire axis by operating AWG #28 Wire (rier) 2"- |the head to travel with the speed at . a rate of 100mm a minute, until the To withstand lateral load: wire is broken or dislodged from the ; 19. 6N . contact slot. AWG #22 Wire (kgf) Min. Axial Direction Lateral Direction {O.D. 1.3 Min.) AWG $24 Wire 19.6N Min. (0.D.1.36 Min) | Xe?) AWG $26 Wire Dn (0.D.1.2Min.) | 58 AWG #28 Wire 9 8N Min. (O.D, 1.14 Min.) (kgf) Lateral pull-off load covers only : for the wires tested. For other wires, apply 9.8N min. commenly. (1kgf) Vibration No electrical discontinuity |Post-header-mated receptacle {Low Frequency} greater than 1 microsecond connector housing shall be fastened {Para. 7.10) shall oceur during the on vibration test plate, and apply test. vibration having amplitude of 1.5mm After vibration, termina- max both sides in sweeping tion resistance shall not frequencies to reciprocate between exceed 20m). 10 and 55 Hz. changing one cycle a Minute for 2 hours each plane, 6 houcs in total. Temperature Temperature rising by the PC board-mounted and mated pair of Rising effect of energized heat, receptacle housing and its corres-~ (Para. 7,11} shall not exceed 30 degs. ponding counterpart post header are (7C}. tested with all the contacts series wired, and applied with the test current of the following intensity. Measurement must be done after temperature rising of circuit becomes stabilized, by using thermo- couple. Test Current Wire Size (Amperes) mm (AWG) 3.5 0.3 (#22) 3.0 0.2 (#24) 2.5 0.13 (#26) 2.0 0.08 (#28) AMP (Japan), Ltd SHEET rondo Loc REV, ~5139 Sori fy ial 108 i NAME Vesign Ubyecl ives AMP Mass-Termination "EI" Series Connector AMP 3-523AMP J - 529 (Rev. MAR #1} 7. Performance Requirements : 2 my in Test Items and Performance Requirements Test Method ob Paragraph Number Humidity Cycling After test conditioning, PC board-mounted and mated pair of (Para. 7.12} Low level termination receptacle housing and its resistance shall not corresponding counterpart post exceed 20 ma, and header are tested by exposing under insulation resistance relative humidity of 80~98 % at & shall be not less than the temperature changing between 5 500 MQ. 10 and +65 C for 10 cycles, in 2 accordance with Test Method 106 of MIL-STD-202 except Step 7b. After exposure, the sample must be reconditioned in room temperature ve for 1 hour before testing. ge Thermal Shock : After conditioning, low PC board-mounted and mated pair of ~ 2) | (Para. 7.13) level termination receptacle housing and its Soe resistance shall bot corresponding counterpart post (oc exceed 20 mf, header are tested by exposing under 25 cycles of thermal effect each cycle changing as shown below, in z accordance with Test Condition A-l, e Test Method 107 of MIL-STD-202. rg After thermal conditioning, sample 53 must be reconditioned in room Re temperature for 1 hour. l cycle consisting of : 55 C for 30 minutes and +85 C for 30 minutes. Salt Spray {Para. 7.14} After conditioning, low level termination resistance shall not exceed 20 mQ. PC board-mounted and mated pair of receptacle housing and its corresponding counterpart post header are exposed under salt spray (5 % concentration) for 48 hours at 35 C in accordance with Test condition B, Test Method 101 of MIL-STD-202, After exposure, the sample must be linsed in tap water and dried to recondition for 1 hour in room temperature. Post Retemtion Force (Para. 7.15) 19.6 N (2 kgf) minimum per contact. Assembled post header is tested in the manner that it is securely placed on test fixture, and press down load is applied onto top of post as shown in Fig. 3. Post retention force is determined when the post is dislodged from housing. AMP (Japan), Ltd. SHEET AMP Kawasaki, Japan 6 OF 114 coc | toc | no. REV. }|A |]. 108-5130 H, NAME Design Objectives AMP Mass-Termination EI Series Connector108-5130 NUMBER 7. Performance Requirements: Test Items and Performance Requirements Test Method Paragraph Number Post More than 95% of tested Immerse soldering area of post Solderability: area of post contact shall contacts of post header into flux {Para. 7,16) be covered with fresh, (ALPHA 100, Gk-5, Gx-7 are smooth and uniformly recommended) for 5-10 seconds, Then, covering sufficient solder. jimmerse in solder tub containing 60% tin, 40% lead solder, controlled toa Maintain at 230+5C, for 3-10 Customer Release AMP SECURITY CLASSIFICATION seconds, and inspect for workman- ship. Soldering Heat No defective damage and . |With post header assembled on PC Resistibility: deformation, that are board, test sample shall be (Para. 7.17} detrimental te connector processed over soldering tub which functions, shall be evident |is controlled at 2605C, to pass after conditioning. through within 100.5 seconds. (Manual Soldering) In case of manual soldering, test the sample post header assembled on PCH, by applying solding iron controlled at 350 -10 C for 1 to 2 seconds. In this testing, soldering spot of the post shall remain free from the pres- sure by the applied soldering iron. Fig. 2 (End) AMP Uapan), Ltd SHEET orto" aban Loc REV. TOF Tila 108-5130 H | NAME Design Ubjectives AMP Mass-Termination "BI" Series Connector AMP J-23108-5130 NUMBER 8. Test Procedure: All the tests shall be performed in accordance with the test procedure by using the test samples of the groups specified in the sequence as listed in Table 2. Customer Release AMP SECURITY CLASSIFICATION Para- Sample Group graph Test Items No. 1 2 3 4 5 6 7 8 9 10 li 7.1 |Appearance Confirm- ation of Product 1,9 [1,7/4,5 J4,-3 1 i a 1 1 1,3 1 7,2 jLow Level Termina- 2,4,|2,4 tion Resistance 6 26 2,4 7.3 | Insulation 7 Resistance 7.4 |Dielectric Strength 8 7.5 Contact Retention Force 2 7.6 |Contact Insertion Extraction Force 2 7.7 {Connector Insertion Extraction Force 2 2 7.8 |Durability 3 7.9 |Wire Retention Force 3 7.10 |Vibration (Low Frequency} 3 7.11 | Temperature Rising 2 7.12 |Humidity (Cycling) 5 7.13 | Thermal Shock 3 7.14 {Salt Spray 5 7.15 | Post Retention Force 3 7.16 |Solderability > 7.17 |Soldering Heat Resistibility 2 Table 2 AMP (lapan), Ltd SHEET ace 8 1 Loc REY SOFLL TIA 108-5130 Hy NAME Design Ubjectives AMP Mass-Termination "EI" Series Connector . AMP J-523NUMBER 108-5130 Customer Release AMP SECURITY CLASSIFICATION 10 0.5C 7 BV] CHANF. \T R I 4 \ or A Index Marking0.64 = sq. TYP, SURFACE Feature of Front End Fig. 1 Gage for Measuring Contact Insertion/Extraction Force Unit: mm For Inserting Depth fon Test Current E Te) 50mV Max. |___ Wire length 50mA Max, Receptacle 75mm Housing on Assembly i Post Header Assembly 3 (Vertical Type} Printed Circuit Board E oo Wire vs. Circuit Board Type a (2) Test Current E 50mvV Max. 50mA Max. eS C te Wire length} 75mm Receptacle &= 1 Housing Assembly Wire length 73mm Termination resistance is calculated after deducting Pig. 2 resistance of terminated wires of 75mm in length. Low Level Termination Resistance Measurement ANIP Uapan), Ltd SHEET wae GaP Loc REV. SOFIL IJ 1A 108-5130 Hy NAME Design bjectives AMP Mass-Termination "EI" Series Connector AMP 1523108-5130 NUMBER Load - Post Header Assembly \ Customer Release AMP SECURITY CLASSIFICATION Post Post Header Housing NS Securing Fixture Fig. 3 Post Retention Force Test Method AMP Uapan), Ltd SHEET rox. aaa REY, 10 OF il 5 A 108-5130 Hy NAME Design Objectives AMP Mass-Termination "EI" Series Connector AMP J-523108-5130 NUMBER 9, Important Instructions for Mating/Unmating of connector: 9.1 Insertion of connector: Hold the connector assembly by grasping bundle of wires of wire entry side, and apply connector to mate with P> C. board post header and push in straight until it bottoms, so that they fit rightly as the corner guides slide along the edge of post header. 9,2 Extraction of Connector: When -o unmate receptacle connector, hold the connector in hand, and release locking mechanism of connector by depressing the wire side of Customer Release AMP SECURITY CLASSIFICATION connector lightiy as shown in Fig. 4, then, withdraw the connector by pulling back straight. Do not attempt unmating by pulling wire bundle. (1) Me he \ om f Connector is engaged Before withdrawal, Unmate the receptacle in position with depress wire side of connector by pulling back locking device set in connector lightly, so evenly, and straight to- effect as shown above. that locking latch is ward yourself. released and unmating Connector is easily dis- is made ready. engaged, Notes: 1) At insertion and extraction of connector, do net bend and twist connector amiss to connector axis, to prevent deformation of contact. 2) Do nok unmate by pulling wire bundle. Recommended holding methods of connector for mating and unmating operation are shown in Pig. 4. AMP (Japan), Lid SHEET roe at Loc REV. 11 OF IL JIA 108-5130 Hy NAME Design Objectives: AMP Mass-Termination "EI" Series Connector AMP J-523Lit AMP 3-002 RAT RE A at A 3 ARAFP ee (ck HO #) BAL -Th-C RASH = put | Rat Me wr ios [AJ OK Sele is tear He ASL EIS PRUE EIR ET ADODPAREBCT. Hot. 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THAT 39. 3N | ogN . ar (BARAT STU > bBR] gl yg [BAN ye | IAT ye & EE Se CHT 100mm AR) SET | RECALL COA 12, 14,16 lrigery* F | Co Bkgty )- 3 RUE B MI 18,20 [HE ENF (Bigt) Ne NET th Bk AT) 31K 73 UeEPer ASV ewer y TH a3 [Me eh (we bike | 247 % TTR RERIC RA , 10H A ULF $1008 Wt BaF [8] (2 SED 100mm 7B iB , . 4) 24,44 4) 6 a nD EL CROREM ST VaR FX b: (RAAT TEA) 4 Home Sr loge DLE | OMAN ROSH Se MET 5g |e fh fm bBy | , OIA LF 110MeB WE 8,10 |me fen laa HE, 12 1OGIB YF f10m@B WE FIG-2 (8) es RAOLI : MROI-K: ee eT Rie e WAP-TA-VarYER)-Yy-A-ampRseF 108-5130 y. | 3/8AMP #-902-1 wae: ATHAS A ine at ER TA wm 8 {E BRERA RO AE Ve YT) ble TARO AA Fb iat K He O- bE SHE NWF - TRV TY) PR OER 7.8 (TRS BEL HBR) 10 mQ LAF REC1OG/ SS RA te TEE TROD OK L25mli@A -51tk& 179. RBANRE YRFEY TVR S HA BRe F acc ee eT SA 100mm AWG*22-HE DLE | CaGRo CHERL. 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