Amphenol MIL-DTL-38999, Series III, TV TABLE OF CONTENTS Combined MIL-DTL-38999 Series I, II, III * Shell Size & Insert Arrangements Availability. . . . . . . . . . . . . . 6-9 * Insert Arrangement Drawings. . . . . . . . . . . . . . . . . . . 10-17 * Contact - Ratings, Service Ratings, Finish Data. . . . . . . . . . . . 18, 19 * Seal Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 MIL-DTL-38999, Series III TV * Performance, Options . . . . . . . . . . . . . . . . . . . . . . 21, 22 * Weight Comparison (Composite vs. Metal). . . . . . . . . . . . . . . 23 * Test Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 * How to Order (Commercial & Military). . . . . . . . . . . . . . . . 25-27 * How to Order (Boeing BACC63). . . . . . . . . . . . . . . . . . . 28 New Featured Other New 38999 DualokTM see page 55 HD38999 see page 46 Shell Styles: * Crimp Wall Mounting Receptacle TVP00R (D389999/20) /CTVP00R (D38999/20). 29 * Crimp Box Mounting Receptacle TVP02R / CTVP02R. . . . . . . . . . . 30 * Crimp Straight Plug TV06R (D38999/26) / CTV06R (D38999/26). . . . . . 31 * Crimp CLUTCH-LOKTM Straight Plug for High Vibration TV26/MTV26 . . . . 32 * Crimp Jam Nut Receptacle TV07R (D38999/24) / CTV07R (D38999/24). . . 33 * Crimp Line Receptacle TV01R / CTV01R . . . . . . . . . . . . . . . . 34 * Crimp Flange Mounting Plug TV09R. . . . . . . . . . . . . . . . . . 35 * Hermetic Box Mounting Receptacle TVPS02Y (D38999/21). . . . . . . . 36 * Hermetic Jam Nut Receptacle TVS07Y (D38999/23). . . . . . . . . . . 37 * Hermetic Solder Mounting Receptacle TVSIY (D38999/25), Hermetic Weld Mounting Receptacle TVSHIY (D38999/27). . . . . . . . . 38 * Breakaway Fail-Safe Lanyard Release Plug D38999/29 & /30 (88-5565 / 91-5565). . . . . . . . . . . . . . . . 39, 40 * Breakaway Fail-Safe How to Order (Military/Commercial). . . . . . . . 41, 42 * Breakaway MIL-STD-1760 Lanyard Release Plug D38999/31. . . . . . . . 43 * Breakaway MIL-STD-1760 How to Order (Military). . . . . . . . . . . . 44 * Breakaway Hybrid, Low Profile Lanyard Release Plug . . . . . . . . . . . 45 * Stores Management Type II, Rail Launch (MIL-STD-1760) . . . . . . . . . 45 MIL-DTL-38999 Series III Typical Markets: * * * * * 20 Military & Commercial Aviation Military Vehicles Missiles & Ordnance C4ISR Space Applications Amphenol Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Aerospace Amphenol Aerospace MIL-DTL-38999, Series III TV Performance 38999 Series III Tri-StartTM MIL-DTL-38999 Series III with Metal Shells - Aluminum, Stainless Steel, Class K Firewall Amphenol (R) Tri-Start MIL-DTL-38999* Series III Connectors offer the highest performance capabilities for both general duty and severe environment applications. Meeting or exceeding MIL-DTL-38999 Series III requirements, the Tri-Start connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features: * * * Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Options Others Applicable Patents: Tri-StartTM Connector Patent 4,109,990. Composite Connector Patents: 4,268,103; 4,648,670; 4,682,832; 4,703,987. Clutch-Lok(R) Patent 6,152,753. BackShells * MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III. * High degree of differential torque * No settling back to the next ratchet tooth * Completely intermateable with all existing MIL-DTL-38999 Series III connectors * Offers advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection See page 32 for description, 25 - 27 for ordering. Class L * Deep Reach Shells - For increased panel thickness Stand-off Flange Shells - For attachments to Printed Circuit Boards. Connector with Integral Strain Reliefs 22992 * * The Tri-Start option CLUTCH-LOK offers all advantages of stainless steel/Class K firewall for MIL-DTL-38999 Series III connectors, plus a unique clutch design that actually tightens itself under vibration. Features include: 5015 Optional Shell Geometries Amphenol offers a number of different shell configurations to fit your needs. CLUTCH-LOKTM MIL-DTL-38999 Series III High Vibration Connector Crimp Rear Release Matrix * * Pyle * * Cables 26500 * * Connectors Matrix|Pyle * * Contacts 83723 III * * Lightweight - 17% - 70% weight savings (17-40% weight savings vs. Aluminum) (60-70% weight savings vs. Stainless steel) See Composite weight comparison chart on page 23. Corrosion Resistance - available in standard MIL-DTL-38999 olive drab cadmium (-65C to 175C) and electroless nickel plating (-65C to 200C), both withstanding 2000 hours of salt spray exposure. The base material is able to withstand an indefinite exposure to salt spray. Durability - 1500 couplings minimum (in reference to connector couplings, not contacts) Extended Life Contact - Mil-approved plating process which provides 1500 couplings minimum Qualified to BACC63CT and BACC63CU specifications Fiber Optics 26482 * * High Speed Matrix 2 * MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphenol (R) Composite Tri-Start Connector offers a lightweight, corrosion resistant connector with the same high performance features as its metal counterpart. The Composite Tri-Start Connector also includes the following features: EMI Filter Transient * EMI Shielding - solid metal-to-metal coupling, grounding fingers, electroless nickel plating, and thicker wall sections provide superior EMI shielding capability of 65dB minimum at 10 GHz Contact Protection - recessed pins in this 100% scoop-proof connector minimize potential contact damage Moisture Resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts Corrosion Resistance - shells of stainless steel or cadmium over nickel plating withstand a 500 hour salt spray exposure Vibration/Shock - operates under severe high temperature vibration, through 200C Firewall Capability - available in a stainless steel shell, class RK, RS Lockwiring Eliminated - unique, self-locking, quick coupling connector eliminates lockwiring Quick Coupling - completely mates and self-locks in a 360 turn of the coupling nut Inventory Support Commonality - uses standard MIL-DTL-38999 contacts, application tools, insert arrangements Electrostatic Discharge Protection (ESD) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principle which shunts high voltage, high current discharge events (see page 331) Hermetic- air leakage limited to 1 X 10-7 cm3 per second optional Qualified Specifications - Stainless Steel qualified to BACC63DB and BACC63DC specifications Composite Tri-Start, Qualified to MIL-DTL-38999, Rev. J III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB 21 Amphenol Aerospace 38999 III HD Dualok II I SJT MIL-DTL-38999, Series III TV Options Series III, TV Tri-Start Connectors, offer more versatility & options than any other interconnection family! High reliability and increased versatility best describe Amphenol MIL-DTL-38999, Series III circular connectors. Originally designed for the harshest of environments and most demanding of applications, Amphenol MILDTL-38999 Series III, Tri-Start connectors continue to evolve in pace with the needs of an ever-changing market. Accessories Aquacon Herm/Seal PCB High Speed Amphenol Tri-Start connectors can be configured with a number of application specific technologies like High Density HD38999, Dualok, Filters, Hermetics, PC Tails, Fiber Optics, Flex, CLUTCH-LOK, Fail Safe, and contacts. Flexibility aids in design optimization through the combination of different technologies within a common, time-tested, harsh environment connector body. Fiber Optics Contacts Connectors EMI Filter Transient Cables 5015 Matrix|Pyle Options Others BackShells Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 For more information about options, please call 800-678-0141 or visit www.amphenolaerospace.com. 22 Performance Designed for Performance Numerous advantages in performance capability are designed into the Amphenol Tri-Start Connector. A positive metal to metal coupling design, grounding fingers, and electroless nickel plating provide superior EMI shielding capability of 65 dB minimum at 10 GHz. Acme threads provide coupling durability. Thicker wall sections and a greater coupling surface area improve strength and shock resistance. Blunting of the thread on both the coupling nut and receptacle eliminates cross coupling. The connector quickly mates and self locks in a 360 turn of the coupling nut. Elongated mounting holes permit the Tri-Start Connector to intermount with various existing MIL-Spec box or wall mount receptacles, giving it a design replacement advantage. Shells of stainless steel or cadmium over nickel plating prevent severe corrosion. Resistance is tested through exposure to a 500 hour salt spray. Composite versions provide protection from salt spray exposure for 2000 hours. Other finish options are available; see how to order Tri-Start metal and Tri-Start Composite. Recessed pins minimize potential contact damage in this 100% scoop-proof connector. In a blind mating application, mating shells cannot "scoop" the pins and cause a shorting or bending of contacts. The design of the Amphenol Tri-Start interfacial seal meets the MIL-DTL-38999 Series III requirements for electrolytic erosion resistance. A rigid dielectric insert with excellent electrical characteris tics provides durable protection to the contacts. The socket contacts are probe proof, and all contacts are rear remov able. They are plated in the standard 50 micro inches minimum gold, with 100 micro inches as an option, and are available in standard Tri-Start insert arrangements and special Pyle(R) insert arrangements in sizes 10 power, 12, 16, 20 and 22D contacts. Special insert patterns are also available with larger contacts in sizes 4 and 0. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace MIL-DTL-38999, Series III TV Weight Comparisons (Composite vs. Metal) Depending on the shell style, shell size and contact count, weight savings can range from 17% to 40% compared to standard aluminum product. 38999 Tri-Start Weight in Ounces (includes contacts) Weight Wall Mount Receptacle (00 * Military D38999/20 Stainless Steel Aluminum Composite Jam Nut Receptacle (07) * Military D38999/24 Stainless Aluminum Composite Plug (06) * Military D38999/26 Stainless Steel Aluminum Composite Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket 9-35 .7216 .7840 .3248 .3777 .2588 .3121 1.1472 1.2096 .4416 .5040 .3489 .4413 1.0736 1.1360 .4236 .4625 .2606 .2994 9-98 .7216 .7776 .2496 .3056 .1664 .2224 1.1472 1.2032 .4416 .4976 .3744 .4640 1.0736 1.1296 .3968 .4624 .2991 .2337 11-35 .9488 1.0800 .3632 .4960 .2753 .4081 1.4304 1.5632 .5936 .7264 .4679 .6007 1.2480 1.3808 .5312 .6389 .3450 .4582 11-98 .9488 1.0620 .3632 .4768 .2753 .3889 1.4304 1.5440 .5936 .7072 .4679 .5815 1.2480 1.3616 .5330 .6283 .3468 .4457 13-8 III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB High Speed 1.2096 1.3888 .4800 .6592 .3696 .5488 1.9104 2.0896 .7664 .9456 .6560 .8352 1.8048 1.9840 .7936 .9728 .5237 .5952 13-35 1.2160 1.4320 .4864 .7024 .3762 .5922 1.9168 2.1328 .7728 .9888 .6136 .8296 1.8112 2.0272 .8000 .8472 .5301 .6531 13-98 1.2160 1.4016 .4864 .6720 .3762 .5618 1.9168 2.1024 .7728 .9584 .6136 .7992 1.8112 1.9968 .7978 .9856 .5244 .7157 15-5 1.5312 1.7904 .6352 .8944 .5027 .7619 2.3792 2.6384 .9728 1.2320 .7749 1.0341 2.2704 2.5456 .9632 1.1719 .6450 .8467 Contacts 15-18 1.5456 1.8416 .7760 .9456 .6432 .8128 2.3936 2.6896 .9872 1.2832 .8544 1.1504 2.2848 2.5808 .9776 1.2736 .6594 .8208 Cables 15-35 1.5424 1.8768 .6464 .9808 .5139 .8483 2.3904 2.7344 .9840 1.3280 .7861 1.1301 2.2816 2.6256 1.2179 1.3184 .8961 1.0002 17-6 2.1488 2.5904 .9360 1.3776 .7812 1.2228 2.9152 3.3568 1.2336 1.6752 .9940 1.4356 2.5008 3.1024 1.1408 1.7424 .8160 1.4176 17-26 2.1344 2.5600 .9216 1.3472 .7668 1.1924 2.9008 3.3264 1.2192 1.6448 .9796 1.4052 2.4864 2.9120 1.1264 1.3343 .8017 .8062 17-35 2.1360 2.6640 .9232 1.4512 .7684 1.2964 2.9024 3.4304 1.2208 1.7488 .9812 1.5092 2.4880 3.0160 1.1280 1.5497 .8033 1.2144 19-11 2.2592 2.6656 .9696 1.4528 .7925 1.2757 3.4352 3.9184 1.4720 1.9552 1.2033 1.6865 2.9808 3.4640 1.3472 1.8304 .9632 1.4464 19-32 2.1888 2.7264 .9760 1.5136 .7989 1.3365 3.4416 3.9792 1.4784 2.0160 1.2097 1.7473 2.9872 3.5248 1.3536 1.8912 .9696 1.5072 19-35 2.1920 2.8432 .9792 1.6304 .8021 1.4533 3.4448 4.0960 1.4816 2.1328 1.2129 1.8641 2.9904 3.6416 1.3568 2.0080 .9728 1.6240 21-11 2.7456 3.4640 1.3088 2.0272 1.1088 1.8272 3.9712 4.6896 1.8128 2.5312 1.6128 2.3312 3.4448 4.1632 1.7344 2.5312 1.3039 1.8710 21-16 2.6784 3.3168 1.2416 1.8800 1.0422 1.6806 3.9040 4.5424 1.7456 2.3840 1.4505 2.0889 3.3776 4.0160 1.6672 2.3168 1.2352 1.8736 21-35 2.6672 3.4992 1.2304 2.0624 1.0310 1.8630 3.8928 4.7248 1.7344 2.5664 1.4393 2.2713 3.3664 4.1984 1.6560 2.2309 1.2255 1.8003 21-41 2.6768 3.3600 1.2400 1.9232 1.0406 1.7238 3.9024 4.5856 1.7440 2.4272 1.4489 2.1321 3.3760 3.5792 1.6656 1.8688 1.2336 1.4368 23-21 3.0352 3.8624 1.4496 2.2768 1.2279 2.0551 4.2368 5.0640 1.9440 2.7712 1.6368 2.4640 3.7920 4.6192 1.9216 2.7488 1.4637 2.2896 23-35 3.0240 4.0448 1.4384 2.4592 1.2167 2.2375 4.2256 5.2464 1.9328 2.9536 1.6256 2.6464 3.7808 4.8016 1.9104 2.6087 1.4525 2.1507 23-53 2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672 2.2384 25-4 3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133 2.4163 25-19 3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933 2.7058 25-20 3.8190 4.7150 2.0173 3.1125 1.7733 2.8512 5.1430 6.0380 2.4877 3.5421 2.1872 3.2416 4.4350 5.3300 2.2580 3.0182 1.8288 2.8928 25-35 3.4416 4.6656 1.7216 2.9456 1.4776 2.7016 4.7952 6.0192 2.1920 3.4160 1.8915 3.1155 4.2128 5.4368 2.2032 3.4272 1.7037 2.9277 25-61 3.4304 4.4848 1.7282 2.7648 1.4841 2.5208 4.7840 5.8384 2.1808 3.2352 1.8803 2.9347 4.2016 5.2560 2.1920 3.2464 1.6912 2.7456 Fiber Optics Connectors EMI Filter Transient Matrix 2 26482 Matrix|Pyle 83723 III Pyle 26500 5015 Crimp Rear Release Matrix Class L 22992 All weight measurements are for reference only. BackShells Options Others Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 23 Amphenol Aerospace 38999 III HD Dualok II I SJT LEAKAGE dB 100 0 100 TRI-START VIBRATION CRITERIA EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY MODE STIRRING METHOD 10. 140 2 axes @ ambient 120 1. 100 6dB/octave 80 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA 20 0 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 1 2 3 4 5 6 7 BackShells FREQUENCY GIGAHERTZ 8 9 10 POWER SPECTRAL DENSITY G2/HZ Pyle 200 TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA LEAKAGE dB Matrix|Pyle 83723 III 26482 Matrix 2 EMI Filter Transient Cables 26500 60 20 Connectors 5015 80 40 Contacts Crimp Rear Release Matrix The TV and CTV Series III connector with standard solid metal-to-metal coupling, EMI grounding fingers and conductive finishes have proven to be the ultimate in EMI/EMP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-Start connectors tested with the nickel finish (Class F-metal, Class M-composite) over a wide frequency range. The vibration capability of the Tri-Start Series is shown in the chart below. This illustrates the NICKEL CLASS F, CLASS M most severe vibration envelope of any TYPICAL SHIELD EFFECTIVENESS DATA qualified connector available today. NICKEL CLASS F, CLASS M These capabilities along with a +200C, -65C MIL-DTL-38999 REQUIREMENTS temperature rating and superior moisture sealing protection provide the user with a 600 300 400 500 700 800 connector that can withstand the most FREQUENCY MEGAHERTZ rigorous application. 120 Fiber Optics 2 axes @ 200 C * (Fail Safe: 2 axes @ ambient) .1 10in/sec .06 in DA. .01 3 axes @ - 55 C ambient + 200 C* 60 G's (Fail Safe: 3 axes @ ambient 30 G's) .001 .0001 5 50 HERTZ Options Others DOUBLE AMPLITUDE (IN) SINE VIBRATION 500 5000 POWER SPECTRAL DENSITY (G2/HZ) RANDOM VIBRATION * Dependant on shell finish Test data beyond 2GHz is subject to equipment variation. 24 Amphenol(R) Tri-Start connectors provide EMI/EMP shielding capability which exceeds MIL-DTL-38999 Series III requirements. TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA 140 High Speed Class L Test Data EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY TRIAXIAL METHOD Accessories Aquacon Herm/Seal PCB 22992 MIL-DTL-38999, Series III TV, HD NOTE: For test data information on the new Clutch-Lok Tri-Start, high vibration connectors, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace MIL-DTL-38999, Series III TV How to Order (Military and Commercial) Easy Steps to build a part number... Tri-Start Series III TV 1. 2. 3. Commercial Shell Style Service Class TVPS 00 Military D38999/ 4. 5. 6. 7. Shell Size- Insert Arrangement Contact Type Alternate Keying Position Special Variations RF 9-35 P B (XXX) Shell Style Service Class Shell Size- Insert Arrangement Contact Type Alternate Keying Position 20 J G35 P N Step 1. Select a Connector Type Step 2. Select a Shell Style Do you need a Mil-Spec marked connector? Military-MIS-Spec Market D38999 Military MIL-DTL-38999 Commercial TVP, TVPS, TV, TVS CTVS CLUTCHCTVP, CTV LOK CTVPS Series III Connector If you don't need Mil-Spec Marked Connector select from the choices below. Next question to help you decide. What Shell Material & Temperature rating do you need? 00 D38999 Military 20 Military D38999 MTV, Military D38999 Composite CLUTCHLOK 20 Designates Wall Mount Receptacle 02 Box Mount Receptacle 21 Box Mount Receptacle Hermetic 01 01 01 TV Tri-Start 175C 06 06 06 26 26 Straight Plug TVP Panel mounted receptacle175C 07 07 07 24 24 Jam Nut Receptacle 09 09 Line Receptacle Jam Nut Receptacle Hermetic I 25 Solder Mount Receptacle Hermetic HI 27 Weld Mounted Receptacle, (Hermetic) Only 56 56 56 Straight plug with Dualok 26 Composite 200C CTVPS Composite Panel mounted, 200 rated receptacle 30 Lanyard release plug with socket contacts 31 Lanyard release plug for MIL-STD-1760 with pin contacts 32 Plug protection cap 33 Receptacle protection cap Steel 200C MTV Line Receptacle (01) Jam Nut Receptacle (07, 24) Flange Mounting Plug (09) Box Mount Receptacle (02, 21) Deep Reach Receptacle Consult Amphenol Aerospace Straight Plug (06) Solder Mount Hermetic Receptacle (I, 25) Options Others Wall Mount Receptacle (00, 20) BackShells CLUTCH-LOK connector with "MS" stamping (Note: remove dashes in how to order part number when ordering CLUTCH-LOK) Class L Lanyard release plug with pin contacts 22992 29 5015 200C rated, composite CLUTCH-LOK high vibration straight plug (Class RK only) Crimp Rear Release Matrix CTVS 26 Pyle Panel mounted composite receptacle 175C 26500 Composite 175C CTVP Cables Matrix|Pyle 23 Composite 175C CTV Connectors 83723 III Panel mounted, 200C rated receptacle Contacts 26482 TVPS Fiber Optics Matrix 2 200C rated High Speed Flange Mounted Plug Aluminum, Aluminum Bronze & Steel 200C TVS III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB EMI Filter Transient Aluminum 175C 38999 Lanyard Release Plug (29, 30, 31) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 25 Amphenol Aerospace 38999 MIL-DTL-38999, Series III TV How to Order (Military and Commercial) 1. Step 3. Select a Service Class III HD Dualok II I SJT TV Accessories Aquacon Herm/Seal PCB RX 2. Connector Type Shell Style CTVP TVS TVPS RB RB RX RX RX RFComposite RFMetal RFMetal RGFComposite RGF- RGF- Metal CLUTCHLOK Metal HS Ro Military F-Metal M-Composite Metal RGW- RGW- Composite Composite EMI Filter Transient Metal RK** RK** RKN RKN RL RL 26482 Matrix 2 Matrix|Pyle 83723 III Special Variations pheno l Am G RW- Metal RW- Metal RW- RK** K L W-Metal J-Composite RW- Composite Composite Pyle 26500 5015 Crimp Rear Release Matrix Class L 22992 7. Y Y Y RS* RS* YN YN RS* S N DT DT T DZ DZ Z Quadrax or Differential Twinax: Finish Description Corrosion resistant aluminum bronze for Aluminum TBD marine & other high corrosion Bronze applications, 200C. Non-conductive, anodic coated Anodic n aluminum, 500 hour salt spray, 200C. Coating Consult Amphenol Aerospace for details, options and availability of TBD non-cadmium or ROHS Compliant Finishes. Electroless nickel plated aluminum (composite) optimum EMI shielding effectiveness -65dB @ 10GHz Electroless n specification min., 48 hour salt spray, Nickel 200C (Composite-2000 hours dynamic salt spray). Electroless nickel plated ground plane Electroless n aluminum (composite), 200C Nickel Space grade, electroless nickel, 48 hour Electroless n salt spray, 200C Nickel Olive drab cadmium plated ground plane Olive Drab aluminum (composite), 175C Cadmium Corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray Passivated n resistance, EMI -45 dB @ 10 GHz Stainless Steel specification min., 200C Corrosion resistant stainless steel, Passivated non-firewall capability, plus 500 hour salt n Stainless Stee spray resistance, EMI -45 dB @ 10 GHz specification min., 200C Corrosion resistant steel, electro Stainless Steel deposited nickel, 500 hour salt spray, n w/ Nickel Plate 200C, non firewall, EMI shielding -65dB @ 10GHz specification min. Corrosion resistant olive drab cadmium plate aluminum (composite), 500 hour Olive Drab salt spray, EMI Shielding -50 dB@10 Cadmium GHz specification min., 175C (Composite - 2000 hours dynamic salt spray). Hermetic seal, passivated stainless steel, Stainless Steel n 200C (Non-hermetic connectors), Nickel plated, Stainless Steel corrosion resistant steel, firewall capabiln w/ Nickel Plate ity, 500 hour salt spray, 200, EMI shielding -65dB @ 10GHz specification min. (Hermetic connectors), Nickel plated Stainless Steel n corrosion resistant steel, 200C w/ Nickel Plate Nickel-PTFE alternative to Cadmium. Corrosion resistant, 500 hour salt spray, Durmalon n EMI -50dB at 10GHz specification min., plated 175C Zinc-Nickel Alternative to Cadmium, corrosion resistant, 500 hour salt spray, Zinc-Nickel n Conductive, -65C to +175C, EMI Plated Shielding -50 dB @ 10 GHz specification min. U C CTV CTVS, CTVPS Contacts BackShells 6. Alternate Position C Connectors RGW- RGW- Options Others 5. Contact Type E TVP Fiber Optics E /2 002 / 95 / * Consult Amphenol Aerospace for availability. **Coaxial arrangements are not available in these classes. The incorporation of Quadrax or Differential Twinax contacts requires a modified connector to accommodate keyed contacts. * D38999/26KJ20PN, is a series III stainless steel plug with twin axial and coaxial contacts that may not meet the firewall requirement of the specification. D38999/26KJ61HN, is a series III stainless steel plug with high durability contacts. However, the connector will be limited to 500 cycles of durability. Insert arrangements using multi-axial (i.e. coax, twinax, triax shielded) contacts should not be used in firewall applications. Step 4. Select a Shell Size & Insert Arrangement see pages 6-9 Double Start Threads 7 26 4. Shell SizeInsert Arrg. RX High Speed Cables 3. Service Class 7H Triple Start Threads A B C D E F G H 9 11 13 15 17 19 21 23 Mil Shell Size Amphenol 25 Shell size J 1. 2. Connector Type Shell Style 3. Service Class 4. 5. Shell Size- Contact Type Insert Arrg. 23-2 6. Alternate Position 7. Special Variations P Shell Size & Insert Arrangement are on pages 6-9. First number represents Shell Size, second number is the Insert Arrangement. * Size 7 and 7H are Double Start Threads only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace MIL-DTL-38999, Series III TV How to Order (Military and Commercial) Step 5. Select a Contact Type 38999 III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB Designates P Pin Contacts S Socket Contacts H 1500 Cycle Pin Contacts J 1500 Cycle Socket Contacts A Same as "P" except supplied less pin Contacts B Same as "S" except supplied less socket contacts ( A & B designate nonstandard contact applications) X Eyelet contacts, hermetics only Step 6. Select an Alternate Keying Position 1. 2. Connector Type 3. Shell Style Service Class 4. 5. 6. Shell SizeInsert Arrg. Contact Type Alternate Position P B Key/Keyway Position 215 248 230 205 234 197 265 320 312 275 304 240 11, 13, and 15 N* A B C D E 95 113 90 53 119 51 141 156 145 156 146 141 208 182 195 220 176 184 236 292 252 255 298 242 17 and 19 N* A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 21, 23, and 25 N* A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 25L, 33, and 37 N* A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 188 188 188 188 188 188 293 310 244 257 280 272 RECEPTACLE (front face shown) AR BSC BR BSC DR BSC MAIN KEYWAY CR BSC AP BSC BP BSC PLUG (front face shown) DP BSC CP BSC Size 7 and 7H Dualok Plug and Receptacle AR AP BP BR RECEPTACLE (FRONT FACE SHOWN) BackShells 140 132 118 140 155 131 Class L 105 102 80 35 64 91 PLUG (FRONT FACE SHOWN) Consult Amphenol Aerospace for variations. 1. Connector Type 2. Shell Style 3. Service Class 4. 5. 6. Shell SizeInsert Arrg. Contact Type Alternate Position P 7. Options Others * An "N" designation is used on D38999 military part number but not on the commercial versions Step 7. Special Variations 22992 9 N* A B C D E MAIN KEYWAY 5015 NA Pyle NA Cables 26500 240 248 230 275 234 197 Connectors Matrix|Pyle 120 132 80 140 155 131 Contacts 83723 III 7, 7H N* A B C D E A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Master key stays fixed, minor keys rotate. Inserts are not rotated in conjunction with the master key/keyway. 26482 DR or DP BSC Matrix 2 CR or CP BSC Fiber Optics EMI Filter Transient BR or BP BSC Key & Keyway Arrangement Identification Letter High Speed Crimp Rear Release Matrix AR or AP BSC Shell Size 7. Special Variations Special Variations (xxx) Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 27 Amphenol Aerospace 38999 III HD Dualok II I SJT How to Order Easy Steps to build a part number... Boeing BACC63 CT & CU 1. 2. 3. 4. 5. 6. 7. 8. Boeing Basic Number Style Shell Size Shell Finish & Contact Insert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 CT 15 -- 19 P N H Composite Accessories Aquacon Herm/Seal PCB Step 6. Select a Contact Type Step 4. Select a Shell Finish & Contact Step 1. Boeing Number BACC63 High Speed Fiber Optics Boeing BACC63 Designates Designates P Pin C CT Style Only. Cadmium Plated, Grounded S Socket D Cadmium Plated, ungrounded Designates G Nickel Plated, Grounded CT Composite Plug -- Nickel Plated, Ungrounded CU Composite Receptacle Step 2. Select a Style Step 7. Select an Alternate Keying Position Designates N Contacts Connectors EMI Filter Transient Cables Step 3. Shell Size 15 Step 5. Insert ArrangementsConsult Amphenol Aerospace for insert arrangements available. Designates 15 A-E Normal Alternates Step 8. Ordering Option One Shell Size Designates H Without Contacts & Seal Plugs 5015 Matrix|Pyle BackShells Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 Blank With Contacts & Seal Plugs Easy Steps to build a part number... Boeing BACC63 DB & DC 1. 2. 3. 4. 5. 6. 7. Boeing Basic Number Style Shell Size Separator Insert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 DB 15 -- 19 P N H BACC63 DC 17 -- 8 P N H Stainless Steel Step 1. Boeing Number BACC63 Step 2. Select a Style Designates DB Stainless Steel Plug DC Stainless Steel Receptacle Step 4. Separator Designates -- Options Others Step 7. Select an Alternate Keying Position Separator Designates N Step 5. Insert ArrangementsConsult Amphenol Aerospace for insert arrangements available. A-E Step 3. Select a Shell Size 9-25 Shell Size Normal Alternates Step 8. Ordering Option Designates H Step 6. Select a Contact Type Without Contacts & Seal Plugs Blank With Contacts & Seal Plugs Designates Designates 28 8. P Pin S Socket Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace TVP00R (D38999/20) - Crimp, Metal CTVP00R (D38999/20) - Crimp, Composite Wall Mounting Receptacle PART # Connector Type To complete, see how to order pages 25-27. S 2 PLACES TVP TVPS TVPS TVPS CTVP CTVPS D38999/ R2 2 PLACES M (TV) M1 (CTV) AA B THREAD Service Shell Size Class & Insert Arrg 00 RW 00 RK 00 RF 00 RS 00 RW METAL 00 RF 20 X L (TV) L1 (CTV) 38999 Contact Alternate Special Type Position Variations 9-35 X-X X-X X-X X-X X-X X-X P X X X X X X VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- .861 MAX 21.87 MAX (TV) LL (TV) LL1 (CTV) R1 2 PLACES Shell Style B X X X X X X III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB (453) (XXX) (XXX) (XXX) (XXX) (XXX) NA PANEL HOLE DIMENSIONS High Speed V THREAD D .909 MAX 23.09 MAX (CTV) .005 M .13 M BACK PANEL MOUNTING VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- Z (TV) Z 1(CTV) Connectors Cables 1.037 MAX 26.34 MAX (TV) -A- 1.240 MAX 31.50 MAX A2 R2 .514 .820 .773 .812 .719 1.043 .128 .153 .198 .796 .625 .234 .905 .908 .194 13 C .8750 .469 .514 .820 .773 .906 .812 1.137 .128 .153 .198 .922 .750 .234 .905 .908 .194 15 D 1.0000 .469 .514 .820 .773 .969 .906 1.232 .128 .153 .198 1.047 .906 .234 .905 .908 .173 17 E 1.1875 .469 .514 .820 .773 1.062 .969 1.323 .128 .153 .198 1.219 1.016 .234 .905 .908 .194 19 F 1.2500 .469 .514 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.297 1.141 .234 .905 .908 .194 21 G 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.442 1.266 .204 .905 .904 .194 23 H 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.547 1.375 .204 .905 .904 .242 25 J 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.672 1.484 .204 .905 .904 .242 A1 A2 LL Back Front +.15 LL1 Panel Panel AA -.00 .13 Mount Mount Max. (TV) (CTV) 16.66 13.11 5.94 22.99 23.06 TT .20 5.49 B 11.91 13.06 20.83 19.63 20.62 18.26 26.5 3.25 M15X1-6g 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 C 11.91 13.06 20.83 19.63 23.01 20.62 28.9 3.25 M18X1-6g 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 D 11.91 13.06 20.83 19.63 24.61 23.01 31.3 3.25 M22X1-6g 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 E 11.91 13.06 20.83 19.63 26.97 24.61 33.7 3.25 M25X1-6g 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 F 11.91 13.06 20.83 19.63 29.36 26.97 36.9 3.25 M28X1-6g 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 G 12.70 13.84 20.07 18.82 31.75 29.36 40.1 3.25 M31X1-6g 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 23 H 12.70 13.84 20.07 18.82 34.93 31.75 43.3 3.91 M34X1-6g 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 25 J 12.70 13.84 20.07 18.82 38.10 34.93 46.4 3.91 M37X1-6g 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 All dimensions for reference only Options Others 11 R 2 BackShells 18.26 Z. R S T V Thread Max. Z1 Max. Max. .20 Metric (TV) (CTV) 15.09 24.1 3.25 M12X1-6g 3.89 5.03 1 Class L MS M1 Shell L1 M +.00 +.00 Shell Size L Max. Max. -.13 -.13 Size Code (TV) (CTV) (TV) (CTV) 9 A 11.91 13.06 20.83 19.63 22992 Millimeters 5015 .469 Pyle .7500 26500 .594 B Crimp Rear Release Matrix .719 11 Matrix|Pyle R1 Inches A1 A2 AA Max. LL Z. Z1 Back Front Panel +.006 LL1 T Max. Max. Panel Panel Thick- -.000 .005 TT S Max. .008 (TV) (CTV) Mount Mount ness (TV) (CTV) .008 .948 .128 .153 .198 .655 .516 .234 .905 .908 .216 83723 III M M1 +.000 +.000 -.005 -.005 (TV) (CTV) .820 .773 26482 Blue band indicates rear release contact retention system Matrix 2 FRONT PANEL MOUNTING 1.084 MAX 27.53 MAX (CTV) Red band indicates fully mated MS B Thread Shell Class 2A L1 Shell Size 0.1P=0.3L- L Max. Max. Size Code TS (Plated) (TV) (CTV) 9 A .6250 .469 .514 Contacts EMI Filter Transient TT 4 PLACES RED BAND BLUE BAND T 4 PLACES Fiber Optics A1 Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 29 Amphenol Aerospace TVP02R - Crimp, Metal CTVP02R - Crimp, Composite Box Mounting Receptacle 38999 III HD Dualok II I SJT PART # Connector Type To complete, see how to order pages 25-27. Accessories Aquacon Herm/Seal PCB TVP TVPS TVPS TVPS CTVP CTVPS Shell Style Service Shell Size Class & Insert Arrg Contact Alternate Special Type Position Variations 9-35 X-X X-X X-X X-X X-X 02 RW 02 RK 02 RF 02 RS 02 RW METAL 02 RF P X X X X X B X X X X X (453) (XXX) (XXX) (XXX) (XXX) (XXX) S 2 PLACES PANEL HOLE DIMENSIONS R1 2 PLACES L (TV) L1 (CTV) BLUE BAND R2 2 PLACES Z (TV) Z 1(CTV) RED BAND High Speed A1 Fiber Optics BACK PANEL MOUNTING Contacts Connectors Cables 5015 Matrix|Pyle Options Others BackShells Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient TT 4 PLACES .005 M AA M (TV) M 1 (CTV) .13 M LL (TV) LL1 (CTV) A2 FRONT PANEL MOUNTING Red band indicates fully mated Blue band indicates rear release contact retention system Consult Amphenol Aerospace for availability of composite box mount receptacles. MS B Thread M M1 Shell Class 2A L1 +.000 +.000 Shell Size 0.1P=0.3L- L Max. Max. -.005 -.005 Size Code TS (Plated) (TV) (CTV) (TV) (CTV) 9 A .6250 .205 .250 .820 .773 Inches .719 A1 Z. Z1 Back 2 R S T Max. Max. Panel Max. .008 (TV) (CTV) Mount .594 .948 .128 .153 .198 .650 11 B .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 C .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 D 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 E 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 R1 A2 AA Max. Front Panel Panel ThickMount ness .510 .234 LL +.006 -.000 (TV) .905 LL1 .005 TT (CTV) .008 .908 .216 Millimeters MS M1 Shell M +.00 +.00 L1 Shell Size L Max. Max. -.13 -.13 Size Code (TV) (CTV) (TV) (CTV) 9 A 5.21 6.35 20.83 19.63 R 1 18.26 R 2 S T Max. .20 15.09 24.1 3.25 Z. Max. (TV) 3.89 A2 A1 Back Front Z1 Max. Panel Panel (CTV) Mount Mount 5.03 16.66 13.11 AA Max. 5.94 LL +.15 -.00 (TV) 22.99 LL1 .13 (CTV) 23.06 TT .20 5.49 11 B 5.21 6.35 20.83 19.63 20.62 18.26 26.5 3.25 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 C 5.21 6.35 20.83 19.63 23.01 20.62 28.9 3.25 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 D 5.21 6.35 20.83 19.63 24.61 23.01 31.3 3.25 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 E 5.21 6.35 20.83 19.63 26.97 24.61 33.7 3.25 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 F 5.21 6.35 20.83 19.63 29.36 26.97 36.9 3.25 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 G 5.97 7.11 20.07 18.82 31.75 29.36 40.1 3.25 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 23 H 5.97 7.11 20.07 18.82 34.92 31.75 43.3 3.91 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 25 J 5.97 7.11 20.07 18.82 38.10 34.92 46.4 3.91 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 All dimensions for reference only 30 B THREAD T 4 PLACES Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace TV06R (D38999/26) - Crimp, Metal CTV06R (D38999/26) - Crimp, Composite Straight Plug 38999 PART # To complete, see how to order pages 25-27. Connector Type Shell Style TV TVS TVS TVS CTV CTVS D38999/ Service Shell Size Class & Insert Arrg 06 RW 06 RK 06 RF 06 RS 06 RW METAL 06 RF 26 X Contact Alternate Special Type Position Variations 9-35 X-X X-X X-X X-X X-X X-X P X X X X X X B X X X X X X (453) (XXX) (XXX) (XXX) (XXX) (XXX) NA 1.234 MAX 31.34 MAX METAL 1.220 MAX 31.00 MAX B THREAD VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- Q High Speed 1.656 MAX 42.06 MAX D III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB Fiber Optics Contacts V THREAD Connectors BLUE BAND .591 +.003 -.000 15.01 +.08 -.00 Cables -A- EMI Filter Transient .359 MAX 9.12 MAX VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- COMPOSITE Pyle -A- Blue band indicates rear release contact retention system MS Shell Size Code Q Dia. Max. Shell Size MS Shell Size Code Q Max. Class L Shell Size 22992 Millimeters Inches B Thread 0.1P-0.3L-TS-2B (Plated) 5015 Crimp Rear Release Matrix .591 +.003 -.000 15.01 +.08 -.00 26500 BLUE BAND .359 MAX 9.12 MAX Matrix|Pyle Q D V THREAD 83723 III B THREAD 26482 1.234 MAX 31.34 MAX Matrix 2 1.797 MAX 45.64 MAX V Thread Metric .6250 .858 9 A 21.8 M12X1-6g B .7500 .984 11 B 25.0 M15X1-6g 13 C .8750 1.157 13 C 29.4 M18X1-6g 15 D 1.0000 1.280 15 D 32.5 M22X1-6g 17 E 1.1875 1.406 17 E 35.7 M25X1-6g 19 F 1.2500 1.516 19 F 38.5 M28X1-6g 21 G 1.3750 1.642 21 G 41.7 M31X1-6g 23 H 1.5000 1.768 23 H 44.9 M34X1-6g 25 J 1.6250 1.890 25 J 48.0 M37X1-6g Options Others A BackShells 9 11 All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 31 Amphenol Aerospace 38999 III HD Dualok II I SJT TV26/MTV26 - Crimp, Metal CLUTCH-LOKTM Plug For High Vibration Applications PART # To complete, see how to order pages 25-27. Accessories Aquacon Herm/Seal PCB Connector Type Shell Style TV TV MTV MTV 26 26 26 26 Service Shell Size Class & Insert Arrg RK RS RK RS Contact Alternate Special Type Position Variations 9-35 X-X X-X X-X P X X X N N N N (453) (XXX) (XXX) (XXX) For parts with MS Stamping use MTV26( ) part number as shown above. High Speed CLUTCH-LOK features and benefits: * High degree of differential torque * Infinite free coupling and positive metal-to-metal bottoming with each mating * No settling back to the next ratchet tooth * Available with stainless steel shells and Class K firewall inserts * All the advantages of MIL-DTL-38999 Series III including EMI/RFI shielding, electrolytic erosion resistance and contact protection with recessed pins * Enhanced connector performance at affordable prices * Completely intermateable with all existing MIL-DTL-38999 Series III connectors * Fully QPL'd Fiber Optics Contacts Connectors 26482 Matrix 2 EMI Filter Transient Cables 1.234 MAX 31.34 MAX Matrix|Pyle 83723 III Designed for high vibration and harsh environments such as aircraft gas turbine engines, the CLUTCH-LOK is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. The unique clutch design of the Amphenol CLUTCH-LOK means that you don't have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. The CLUTCH-LOK has proven to not only remain mated and pass all the Series III specification requirements, it also has proven to actually tighten itself under vibration. This is a powerful advantage over the traditionally high vibration application connectors. The CLUTCH-LOK is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection. 1.220 MAX 31.00 MAX B THREAD VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- Q 1.656 MAX 42.06 MAX Pyle 26500 D V THREAD 5015 .591 +.003 -.000 15.01 +.08 -.00 BackShells Inches Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2B (Plated) 9 A .6250 11 13 15 Options Others -A- Blue band indicates rear release contact retention system Class L 22992 Crimp Rear Release Matrix BLUE BAND .359 MAX 9.12 MAX 17 19 21 23 25 B C D E F G H J .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 Millimeters MS Shell Shell Size Size Code Q Max. V Thread Metric A 21.8 M12X1-6g B 25.0 M15X1-6g 1.157 13 C 29.4 M18X1-6g 1.280 15 D 32.5 M22X1-6g 1.406 17 E 35.7 M25X1-6g 1.516 19 F 38.5 M28X1-6g 1.642 21 G 41.7 M31X1-6g 1.768 23 H 44.9 M34X1-6g 1.890 25 J 48.0 M37X1-6g Q Dia. Max. .858 9 .984 11 All dimensions for reference only. 32 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace TV07R (D38999/24) - Crimp, Metal CTV07R (D38999/24) - Crimp, Composite Jam Nut Receptacle Connector Type PART # To complete, see how to order pages 25-27. C Shell Style TV TVS TVS TVS CTV CTVS D38999/ 07 07 07 07 07 07 24 Service Shell Size Class & Insert Arrg 9-35 X-X X-X X-X X-X X-X X-X RW RK RF RS RW RF X 38999 Contact Alternate Special Type Position Variations P X X X X X X B X X X X X X III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB (453) (XXX) (XXX) (XXX) (XXX) (XXX) NA BLUE BAND PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX .378 MAX 9.60 MAX D VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- .794 MAX 20.17 MAX PANEL HOLE High Speed DIMENSIONS D1 Fiber Optics V THREAD B THREAD H RED BAND .091 MAX 2.31 MAX -A- .940 MAX 23.88 MAX Contacts Connectors Cables EMI Filter Transient K REF SHELL SIZES 9/11 - .871 22.12 SHELL SIZES 13/25 - .878 22.30 1.280 MAX 32.51 MAX S 2 PLACES D2 VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- JAM NUT D-HOLE MOUNTING Red band indicates fully mated D2 +.000 -.010 H Hex +.017 -.016 S .010 1.062 .6250 1.199 .693 .657 .875 B .7500 1.386 .825 .770 1.000 1.250 13 C .8750 1.511 1.010 .955 1.188 1.375 1.0000 1.636 1.135 1.085 1.312 1.500 E 1.1875 1.761 1.260 1.210 1.438 1.625 19 F 1.2500 1.949 1.385 1.335 1.562 1.812 21 G 1.3750 2.073 1.510 1.460 1.688 1.938 1.5000 2.199 1.635 1.585 1.812 2.062 J 1.6250 2.323 1.760 1.710 2.000 2.188 Shell Size MS Shell Size Code Millimeters C Max. D1 +.25 -.00 D2 +.00 -.25 H Hex +.43 -.41 S .25 V Thread Metric 30.45 17.60 16.70 22.23 26.97 M12X1-6g B 35.20 20.96 19.59 25.40 31.75 M15X1-6g 13 C 38.38 25.65 24.26 30.18 34.93 M18X1-6g 15 D 41.55 28.83 27.56 33.32 38.10 M22X1-6g 17 E 44.73 32.01 30.73 36.53 41.28 M25X1-6g 19 F 49.50 35.18 33.91 39.67 46.02 M28X1-6g 21 G 52.65 38.35 37.08 42.80 49.23 M31X1-6g 23 H 55.85 41.53 40.26 46.02 52.37 M34X1-6g 25 J 59.00 44.70 43.43 50.80 55.58 M37X1-6g Options Others A BackShells 9 11 Class L H 22992 23 25 5015 D Crimp Rear Release Matrix 15 17 Pyle A 26500 9 11 Matrix|Pyle C Max. D1 +.010 -.000 Inches 83723 III Shell Size MS Shell Size Code B Thread Class 2A 0.1P0.3L-TS (Plated) 26482 .059 dia min. 1.5 dia min., 3 lockwire holes Formed lockwire hole design (6 holes) is optional Matrix 2 Blue band indicates rear release contact retention system All dimensions for reference only NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 33 Amphenol Aerospace Line Receptacle 38999 III HD Dualok II I SJT TV01R - Crimp, Metal CTV01R - Crimp, Composite PART # Connector Type Shell Style TV TVS CTV CTVS 01 01 01 01 To complete, see how to order pages 25-27. Service Shell Size Class & Insert Arrg 9-35 X-X X-X X-X RW RF RW RF Accessories Aquacon Herm/Seal PCB P X X X B X X X .280 MIN FULL THD 7.11 MIN FULL THD M (TV) M 1 (CTV) B THREAD (453) (XXX) (XXX) (XXX) VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- .861 MAX 21.87 MAX (TV) LL (TV) LL1 (CTV) GG (TV) GG 1 (CTV) High Speed Contact Alternate Special Type Position Variations V THREAD Fiber Optics D .909 MAX 23.09 MAX (CTV) Contacts Connectors Cables EMI Filter Transient 26482 Matrix 2 Matrix|Pyle 83723 III Pyle 26500 5015 Crimp Rear Release Matrix Z (TV) Z 1(CTV) 1.037 MAX 26.34 MAX (TV) L (TV) L1 (CTV) -A- 1.084 MAX 27.53 MAX (CTV) Red band indicates fully mated Blue band indicates rear release contact retention system Shell Size B Thread 0.1P-0.3LMS Shell TS-2A Size Code (Plated) M +.000 -.005 (TV) M +.000 -.005 (CTV) L Max. (TV) L1 S Max. .010 S1 .010 (CTV) (TV) (CTV) Z Max (TV) Z Max (CTV) GG .010 (TV) 1 GG1 .010 (CTV) LL +.006 -.000 (TV) LL1 .005 (CTV) 9 A .6250 .820 .773 .469 .514 .675 .635 .153 .198 .812 .699 .905 .908 B .7500 .820 .773 .469 .514 .800 .765 .153 .198 .905 .875 .905 .908 13 C .8750 .820 .773 .469 .514 .925 .885 .153 .198 1.093 1.007 .905 .908 15 D 1.0000 .820 .773 .469 .514 1.050 1.100 .153 .198 1.219 1.140 .905 .908 17 E 1.1875 .820 .773 .469 .514 1.238 1.197 .153 .198 1.375 1.229 .905 .908 19 F 1.2500 .820 .773 .469 .514 1.300 1.260 .153 .198 1.469 1.380 .905 .908 21 G 1.3750 .790 .741 .500 .545 1.425 1.385 .183 .228 1.625 1.493 .905 .904 23 H 1.5000 .790 .741 .500 .545 1.550 1.510 .183 .228 1.750 1.626 .905 .904 25 J 1.6250 .790 .741 .500 .545 1.675 1.635 .183 .228 1.875 1.777 .905 .904 M +.00-.013 (TV) M1 +.00 -.13 (CTV) Class L Millimeters MS Shell Size Code L1 S1 L Max. Max. S .25 .010 (TV) (CTV) (TV) (CTV) V Thread Metric Z Max Z1 Max (TV) (CTV) GG .25 (TV) GG1 .25 (CTV) LL +.15 -.00 (TV) LL1 .13 (CTV) 9 A 20.83 19.63 11.91 13.06 17.15 16.13 M12X1-6g 3.89 5.03 20.62 17.75 22.99 23.06 11 B 20.83 19.63 11.91 13.06 20.32 19.43 M15X1-6g 3.89 5.03 22.99 22.22 22.99 23.06 13 C 20.83 19.63 11.91 13.06 23.50 22.47 M18X1-6g 3.89 5.03 27.76 25.57 22.99 23.06 15 D 20.83 19.63 11.91 13.06 26.67 27.94 M22X1-6g 3.89 5.03 30.96 28.95 22.99 23.06 17 E 20.83 19.63 11.91 13.06 31.45 30.40 M25X1-6g 3.89 5.03 34.93 31.21 22.99 23.06 19 F 20.83 19.63 11.91 13.06 33.02 32.00 M28X1-6g 3.89 5.03 37.31 35.05 22.99 23.06 21 G 20.07 18.82 12.70 13.84 36.20 35.18 M31X1-6g 4.65 5.79 41.28 37.92 22.99 22.96 23 H 20.07 18.82 12.70 13.84 39.37 38.35 M34X1-6g 4.65 5.79 44.45 41.30 22.99 22.96 25 J 20.07 18.82 12.70 13.84 42.55 41.53 M37X1-6g 4.65 5.79 47.63 45.13 22.99 22.96 All dimensions for reference only 34 Inches 1 11 22992 BackShells BLUE BAND 1.240MAX 31.50 MAX Shell Size Options Others RED BAND S (TV) S1 (CTV) 2 PLACES VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace TV09R - Crimp, Metal Flange Mounting Plug PART # To complete, see how to order pages 25-27. .190 +.010 -.000 4.82 +.26 -.00 Connector Type Shell Style TV TVS 09 09 Service Shell Size Class & Insert Arrg 9-35 X-X RW RF R G Contact Alternate Special Type Position Variations P X B X VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- BLUE BAND 1.656 MAX 42.06 MAX (453) (XXX) 38999 III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB High Speed D Q R GG Fiber Optics Contacts Connectors B THREAD -A- .138-32UNC-2B HELICAL COIL .005 M 1.797 MAX 45.64 MAX .13 M Q Dia. Max R GG Dia .005 1.106 .859 1.038 1.838 .7500 1.106 .969 1.115 1.948 2.124 13** C .8750 1.106 1.141 1.240 15 D 1.0000 1.106 1.266 1.327 2.248 17 E 1.1875 1.106 1.391 1.417 2.375 1.2500 1.356 1.500 1.557 2.495 1.3750 1.356 1.625 1.624 2.568 23 H 1.5000 1.356 1.750 1.713 2.723 25 J 1.6250 1.356 1.875 1.801 2.848 9** Q Dia. Max A 28.09 21.82 26.37 46.69 B 28.09 24.62 28.32 49.48 R GG Dia .13 13** C 28.09 28.98 31.50 53.95 15 D 28.09 32.16 33.71 57.10 E 28.09 35.33 35.99 60.33 F 34.44 38.10 39.55 63.37 21 G 34.44 41.28 41.25 65.23 23 H 34.44 44.45 43.51 69.16 25 J 34.44 47.63 45.75 72.34 All dimensions for reference only ** Partially tooled. Consult Amphenol Aerospace for availability Options Others 17 19 BackShells 11 G .1.52 Class L Shell Size MS Shell Size Coded 22992 Millimeters 5015 F G Crimp Rear Release Matrix 19 21 Pyle .6250 B 26500 A 11 Matrix|Pyle G .060 83723 III 9** Inches 26482 Shell Size B Thread 0.1P-0.3L-TS-2A (Plated) Matrix 2 Blue band indicates rear release contact retention system MS Shell Size Coded Cables EMI Filter Transient .591 +.003 -.000 15.01+.08 -.00 3.59 MAX 9.12 MAX VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 35 Amphenol Aerospace 38999 III HD Dualok II I SJT PART # To complete, see how to order pages 25-27. TVPS02Y (D38999/21) - Hermetic Stainless Steel Box Mounting Receptacle Connector Type Shell Style TVPS TVPS D38999/ Accessories Aquacon Herm/Seal PCB Service Shell Size Class & Insert Arrg 02 02 21 9-35 X-X X-X Y YN X Contact Alternate Special Type Position Variations P X X B X X (453) (XXX) NA S 2 PLACES R1 2 PLACES High Speed .913 +.011 -.000 23.19 +.28 -.00 R2 2 PLACES .093 +.006 -.000 2.36 +.15 -.00 Fiber Optics Contacts Connectors 1 5015 Matrix|Pyle Options Others BackShells Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables TT 4 PLACES .005 M .250 MAX 6.35 MAX RED BAND .13 M Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. Shell Size MS Shell Size Coded B Thread 0.1P-0.3L-TS (Plated) R1 R2 Inches S .010 T .008 TT .008 .216 9 A .6250 .719 .594 .938 .128 11 B .7500 .812 .719 1.031 .128 .194 13 C .8750 .906 .812 1.125 .128 .194 15 D 1.0000 .969 .906 1.219 .128 .173 17 E 1.1875 1.062 .969 1.312 .128 .194 19 F 1.2500 1.156 1.062 1.438 .128 .194 21 G 1.3750 1.250 1.156 1.562 .128 .194 23 H 1.5000 1.375 1.250 1.688 .154 .242 25 J 1.6250 1.500 1.375 1.812 .154 .242 Millimeters MS Shell Shell Size Size Coded R1 R2 S .25 T .20 TT .20 9 A 18.26 15.09 23.83 3.25 5.49 11 B 20.62 18.26 26.19 3.25 4.93 13 C 23.01 20.62 28.58 3.25 4.93 15 D 24.61 23.01 30.96 3.25 4.39 17 E 26.97 24.61 33.32 3.25 4.93 19 F 29.36 26.97 36.53 3.25 4.93 21 G 31.75 29.36 39.67 3.25 4.93 23 25 H J 34.93 38.10 31.75 34.93 42.88 46.02 3.91 3.91 6.15 6.15 All dimensions for reference only 36 B THREAD T 4 PLACES Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace TVS07Y (D38999/23) - Hermetic Stainless Steel Jam Nut Receptacle Connector Type PART # To complete, see how to order pages 25-27. Shell Style TVS TVS D38999/ Service Shell Size Class & Insert Arrg 07 07 23 Y YN X C PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX 9-35 X-X X-X Contact Alternate Special Type Position Variations P X X B X X PANEL HOLE DIMENSIONS L D1 RED BAND .200 MAX 5.08 MAX H JAM NUT D-HOLE MOUNTING High Speed Fiber Optics Contacts Connectors Cables EMI Filter Transient K REF SHELL SIZES 9/11 - .871 22.12 SHELL SIZES 13/25 - .878 22.30 S 2 PLACES III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB D2 KK B THREAD (453) (XXX) NA 38999 Red band indicates fully mated D2 +.000 -.010 H Hex +.017 -.016 L Max S .010 KK +.011 -.000 .6250 1.199 .693 .657 .875 .357 1.062 .642 .7500 1.386 .825 .770 1.000 .357 1.250 .766 13 C .8750 1.511 1.010 .955 1.188 .357 1.375 .892 15 D 1.0000 1.636 1.135 1.085 1.312 .357 1.500 1.018 1.1875 1.761 1.260 1.210 1.438 .357 1.625 1.142 F 1.2500 1.949 1.385 1.335 1.562 .381 1.812 1.268 21 G 1.3750 2.073 1.510 1.460 1.688 .381 1.938 1.392 23 H 1.5000 2.199 1.635 1.585 1.812 .381 2.062 1.518 25 J 1.6250 2.323 1.760 1.710 2.000 .381 2.188 1.642 MS Shell Size code C Max D +.25 -.00 1 D +.00 -.25 2 H Hex +.43 -.41 L Max S .25 KK +.28 -.00 A 30.45 17.60 16.70 22.23 9.07 26.97 16.31 B 35.20 20.96 19.59 25.40 9.07 31.75 19.46 13 C 38.38 25.65 24.26 30.18 9.07 34.93 22.66 15 D 41.55 28.83 27.56 33.32 9.07 38.10 25.86 E 44.73 32.01 30.73 36.53 9.07 41.28 29.01 F 49.50 35.18 33.91 39.67 9.68 46.02 32.21 21 G 52.65 38.35 37.08 42.80 9.68 49.23 35.36 23 H 55.85 41.53 40.26 46.02 9.68 52.37 38.56 25 J 59.00 44.70 43.43 50.80 9.68 55.58 41.71 Options Others 17 19 BackShells 9 11 Class L Shell Size 22992 Millimeters 5015 E Crimp Rear Release Matrix 17 19 Pyle A B 26500 9 11 Matrix|Pyle D1 +.010 -.000 83723 III C Max Inches 26482 B Thread Class 2A 0.1PShell MS Shell 0.3L-TS Size Size code (Plated) Matrix 2 . 059 dia min. 1.5 dia min. 3 lockwire holes Formed lockwire hole design (6 holes) is optional. All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 37 Amphenol Aerospace TVSIY (D38999/25) - Hermetic Stainless Steel Solder Mounting Receptacle 38999 L III HD Dualok II I SJT To complete, see how to order pages 25-27. Connector Type B THREAD RED BAND Red band indicates fully mated Shell Size Service Shell Size Class & Insert Arrg I I 25 Y YN X 9-35 X-X X-X M +.15 -.13 GG Dia. +.28 -.25 KK Dia +.03 -.13 17.07 Inches MS B Thread Shell Class 2A L Size 0.1P-0.3L-TS +.011 Code (Plated) -.005 M +.006 -.005 Contact Alternate Special Type Position Variations P X X GG Dia. +.011 -.010 KK Dia +.011 -.005 Shell Size L +.28 -.00 9 A .6250 .806 .125 .750 .672 9 A 20.47 3.18 19.05 11 B .7500 .806 .125 .844 .781 11 B 20.47 3.18 21.44 19.84 Cables 13 C .8750 .806 .125 .969 .906 13 C 20.47 3.18 24.61 23.01 EMI Filter Transient 26482 Matrix 2 Matrix|Pyle D 1.0000 .806 .125 1.094 1.031 15 D 20.47 3.18 27.79 26.19 E 1.1875 .806 .125 1.218 1.156 17 E 20.47 3.18 30.94 29.36 19 F 1.2500 .806 .125 1.312 1.250 19 F 20.47 3.18 33.32 31.75 21 G 1.3750 .806 .125 1.438 1.375 21 G 20.47 3.18 36.53 34.93 23 H 1.5000 .838 .156 1.563 1.500 23 H 21.29 3.96 39.70 38.10 25 J 1.6250 .838 .156 1.688 1.625 25 J 21.29 3.96 42.88 41.28 TVSHIY (D38999/27) - Hermetic, Stainless Steel Weld Mounting Receptacle L GG M .375 MAX 9.53 MAX PART # To complete, see how to order pages 25-27. Connector Type TVS TVS D38999/ Crimp Rear Release Matrix 5015 Pyle 26500 83723 III 15 17 Shell Style Service Shell Size Class & Insert Arrg HI HI 27 Y YN X 9-35 X-X X-X B THREAD Class L 22992 RED BAND BackShells Options Others Millimeters Inches Red band indicates fully mated Shell Size MS B Thread Shell Class 2A L Size 0.1P-0.3L-TS +.011 Code (Plated) -.000 M +.006 -.005 GG Dia. +.011 -.010 Shell Size MS Shell Size Code L +.28 -.00 M +.15 -.13 GG Dia. +.25 -.00 9 A .6250 .806 .125 .973 9 A 20.47 3.18 24.71 11 B .7500 .806 .125 1.095 11 B 20.47 3.18 27.81 13 C .8750 .806 .125 1.221 13 C 20.47 3.18 31.01 15 D 1.0000 .806 .125 1.347 15 D 20.47 3.18 34.21 17 E 1.1875 .806 .125 1.434 17 E 20.47 3.18 36.42 19 F 1.2500 .806 .125 1.579 19 F 20.47 3.18 40.11 21 G 1.3750 .806 .125 1.721 21 G 20.47 3.18 43.71 23 H 1.5000 .838 .156 1.886 23 H 21.29 3.96 47.90 25 J 1.6250 .838 .156 1.973 25 J 21.29 3.96 50.11 All dimensions for reference only 38 (453) (XXX) NA Millimeters MS Shell Size Code Contacts Connectors B X X .375 MAX 9.53 MAX GG High Speed Shell Style TVS TVS D38999/ KK Accessories Aquacon Herm/Seal PCB Fiber Optics PART # M .031+.006 -.005 .79 +.15 -.13 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Contact Alternate Special Type Position Variations P X X B X X (453) (XXX) NA Series III, TV Breakaway Fail Safe Connectors Quick-Disconnect with an Axial Pull of Lanyard Amphenol Aerospace 38999 Amphenol(R) Tri-Start Breakaway Fail Safe Connectors provide unequaled performance in environments requiring instant disengagement. High Speed Fiber Optics Contacts Connectors Cables EMI Filter Transient Designed to provide quick disconnect of a connector plug and receptacle with an axial pull on the lanyard. The "Breakaway" Fail Safe connector family offers a wide range of electrical and mechanical features: * Instant decoupling and damage free separation * Completely intermateable with standard receptacles (D38999/20 and /24) * Inventory support commonality through the use of standard insert arrangements and contacts Breakaway unmating is initiated by applying a pull force to the lanyard which causes the operating sleeve on the plug to move away TYPE 2 TYPE 6 TYPE 1 from the receptacle. Coupling segments Amphenol offers a variety of lanyard plug styles including MIL-STD-1760 on the plug then move away from the mating types 1, 2 and 6 for Stores Management applications. receptacle while expanding, thus releasing the receptacle. After completion of the unmating sequence, spring compression returns the sleeve and segments to their original positions. Unmating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB Matrix|Pyle Pyle 26500 5015 Class L 22992 BackShells Special configuration Fail Safe used on space telescope application. Lanyard is replaced by a swivel ring for remote disconnect and "wing arms" have been added for manual actuation accessibility by gloved astronauts. Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Options Others Contact Amphenol Aerospace for more information on breakaway, quick-disconnect connectors. Other Amphenol circular families (MIL-DTL-26482, MIL-DTL-83723) also offer breakaway quick-disconnect connectors. See accessories for breakaway connectors on page 111. Breakaway with Coax Contacts Crimp Rear Release Matrix In addition to standard Breakaway connectors, Amphenol also manufactures custom breakaway connectors including those with: * Highly durable non-metallic operating sleeves in a variety of lengths and diameters * Increased pull-force capability * Low-profile designs * Custom lanyard lengths and backshells * Low force separation capabilities * Low insertion/separation force contacts * Non-cadmium finishes Whether you need a standard Breakaway, one of our custom Breakaways or a unique Breakaway design, please contact your local Amphenol representative. 83723 III Amphenol Breakaway Fail Safe connectors are qualified to MIL-DTL-38999/29, /30 and /31 (for MIL-STD-1760 Stores Management applications). In fact, Amphenol offers more qualified Breakaway shell size and insert combinations than any other QPL supplier. 26482 * Solid metal-to-metal coupling * EMI grounding fingers * Conductive finishes Matrix 2 The Tri-Start Breakaway Fail Safe connector exceeds the MIL-Spec Series III requirements for EMI/EMP shielding and features include: 39 Amphenol Aerospace 38999 III HD Dualok II I SJT PART # Connector Type D38999/29 & D38999/30 - Series III TV Breakaway Fail Safe-Crimp, Metal Lanyard Release Plug Shell Style Shell Size & Insert Arrg To complete, D38999 29 see how to order D38999 30 pages 41-42. 88 5565 91 5565 Accessories Aquacon Herm/Seal PCB Lanyard Length Code 29 X-X X-X X-X Contact Type/ Alternate Insert Rotation E X X X .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE .359 MAX 9.12 MAX Fiber Optics Connectors D B LANYARD PULLED TAUT AGAINST A .500 .031 12.70 .79 DIA MANDREL BLUE BAND 1.781 MAX 45.24 MAX V THREAD METRIC 2.375 MAX 60.33 MAX LANYARD LENGTH (See Lanyard Length Table) 5015 Matrix|Pyle Options Others BackShells Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables (Sockets Only) METAL High Speed Contacts (Pins Only) P X X X Blue band indicates rear release contact retention system Inches MS Shell Size Code B Max D Max Accessory Dia. 11 B 1.846 1.109 13 C 1.972 1.250 15 D 2.079 1.375 17 E 2.205 1.500 19 F 2.301 1.625 21 G 2.472 1.750 23 H 2.594 1.875 25 J 2.705 2.000 Shell Size Millimeters Shell Size MS Shell Size Code B Max D Max Accessory Dia. V Thread Metric 11 B 46.89 28.17 M15X1.0-6g 13 C 50.09 31.75 M18X1.0-6g 15 D 52.81 34.93 M22X1.0-6g 17 E 56.01 38.10 M25X1.0-6g 19 F 58.45 41.28 M28X1.0-6g 21 G 62.79 44.45 M31X1.0-6g 23 H 65.89 47.63 M34X1.0-6g 25 J 68.71 50.08 M37X1.0-6g All dimensions for reference only 40 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace TV D38999/29 & D38999/30 - Series III Breakaway Fail Safe Lanyard Release Plug Easy Steps to build a part number... Military 38999 1. 2. 3. 4. 5. DOD Number Prefix Spec Sheet Number Service Class Shell Size Insert Arrangement 6. D38999/ 29 F E 35 7. Lanyard Length Alternate Keying Code Position P N Step 1. DOD Number Prefix D38999/ designates MIL-DTL-38999, Series III, Tri-Start Connector Step 3. Select a Service Class Step 2. Select a Specification Sheet Number 29 30 Designates Lanyard Release Plug with pin contacts Designates Lanyard Release Plug with socket contacts Step 4. & 5 Insert Availability Service Rating Contact Size 22D 20 16 12 12 Coax 8 Coax 8 Twinax 2 Contacts Connectors Cables 13 6 4 8 22 37 8 4 6 8 Pyle 55 21 2 11 26500 26 Matrix|Pyle 5 1 83723 III 14 18 19 26482 10 Matrix 2 32 66 11 16 79 Class L 2 21 22992 37 41 5015 100 53 40 9 55 48 4 BackShells 8 19 10 13 12 29 4 3 12 128 23 40 61 20 4 Options Others 2 13 6 4 8 22 10 5 15 18 19 37 12 6 8 26 55 23 11 32 66 11 16 79 39 41 21 100 53 53 55 56 19 30 24 29 128 43 46 61 Fiber Optics EMI Filter Transient I M I I I M I II I I I M I I II I M I II I M I II M I I II M I M I I I N I I M I I I Total Contacts High Speed Crimp Rear Release Matrix Commercial Shell SizeMilitary Shell Basic Part# Insert Size- Insert Shell & Insert Arrangement Arrangement Arrg. Code N/A 88/91-556508 11-2 06 N/A 11-35 07 N/A 11-98 10 N/A 13-4 11 N/A 13-8 14 N/A 13-35 13 N/A 13-98 18 N/A 15-5 23 N/A 15-15 22 N/A 15-18 19 N/A 15-19 20 N/A 15-35 21 N/A 15-97 27 E-6 17-6 28 E-8 17-8 29 E-26 17-26 30 E-35 17-35 31 E-99 17-99 37 F-11 19-11 39 F-32 19-32 40 F-35 19-35 47 G-11 21-11 48 G-16 21-16 49 G-35 21-35 51 G-39 21-39 50 G-41 21-41 57 H-21 23-21 58 H-35 23-35 59 H-53 23-53 61 H-54 23-54 60 H-55 23-55 71 J-4 25-4 66 J-19 25-19 74 J-20 25-20 72 J-24 25-24 67 J-29 25-29 68 J-35 25-35 69 J-43 25-43 73 J-46 25-46 70 J-61 25-61 Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB@10 GHz specification min., 48 hour salt spray, 200C Designates corrosion resistant olive drab cadmium W plate aluminum, 500 hour extended salt spray, EMI -50dB@10 GHz specification min., 175C F III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB 2* Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 41 Amphenol Aerospace 38999 III Step 6. Military/ Commercial HD Dualok Lanyard Length Code II I Table II Lanyard SJT Accessories Aquacon Herm/Seal PCB High Speed Fiber Optics Contacts Connectors 5015 Matrix|Pyle Lanyard Length (mm) 6.0 102 115 127 140 153 166 178 191 203 216 229 242 254 267 280 293 305 318 331 356 381 407 432 458 Length Code For Part Number A B C D E F G H I J K L M N P R S T U V W X Y Z Step 7. Military Alternate Keying Position For alternate positions of connector (to prevent cross-mating) see alternate positioning on page 27. (N indicates normal) TV Breakaway Fail Safe Lanyard Release Plug Easy Steps to build a part number... Commercial FAIL SAFE 88-5565( ) & 91-5565( ) Ordering procedure for example part number 88-556529-EP is shown below: 1. 2. 3. 4. 5. 42 6. Shell Size & Service Connector Type Required Lanyard Contact Type/AlterClass Identification Insert Arrg. Code Field Length Code nate Keying Position 88 5565 29 0 E P Step 1. Select a Service Class 88 Designates corrosion resistant olive drab cadmium plate over nickel, 500 hour extended salt spray, EMI -50dB @ 10 GHz specification min., 175C 91 Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB @ 10 GHz specification min., 48 hour salt spray, 200C These are standard finishes. Consult Amphenol Aerospace for other variations. Step 2. Select a Connector Type Identification 5565 Designates MIL-DTL-38999, Series III Tri-Start Lanyard Release Plug Step 3. Select a Commercial Shell Size & Insert Arrangement Code MIL-DTL-38999, see insert availability chart on page 41. Step 4. Required Field 0 The required field is always a 0 Step 5. Select a Lanyard Length Code See Table II (to the left) for lanyard length code number. Step 6. Select a Contact Type/Alternate Keying Position P designates pin, S designates socket for normal positioning of contacts. When an alternate position of the connector is required to prevent cross-mating, a different letter (other than P or S) is used. See alternate positioning on page 27, then convert to Amphenol Commercial coding by the following chart. Pin Contacts Socket Contacts MS Letter Amphenol letter MS Letter Amphenol Letter PN P (normal) SN S (normal) PA G SA H PB I SB J PC K SC L PD M SD N PE R SE T Options Others BackShells Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables Lanyard Length (in.) .236 4.016 4.528 5.000 5.512 6.024 6.535 7.008 7.520 7.992 8.503 9.016 9.528 10.000 10.512 11.024 11.535 12.008 12.520 13.031 14.016 15.000 16.024 17.008 18.031 D38999/29 & D38999/30 - Series III Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace D38999/31 for MIL-STD-1760 - Series III TV Breakaway Fail Safe - Crimp, Metal Lanyard Release Plug 38999 PIN CONTACTS ONLY, SHELL SIZE 25 ONLY .100 MAX 2.54 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE 2.000 MAX 50.80 MAX ACCESS. DIA .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE .359 MAX 9.12 MAX 2.000 MAX 50.80 MAX ACCESS. DIA ** 2.008 MAX 51.00 MAX D38999/31 .359 MAX 9.12 MAX ** III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB *Part number reference. To complete, see how to order page 41. 2.705 MAX 68.71 MAX 88-555875/76 91-555875/76 Type 6 88-558518/19 91-558518/19 Type 2 Type 1 T3W-16B25-XXXX *To order by Commercial Part numbers consult Amphenol. METRIC THREAD M37X 1.0-6g0.100R 1.687 MAX 42.85 MAX 2.030 MAX 51.56 MAX BLUE BAND METRIC 1.781 MAX THREAD 45.24 MAX M37X 2.375 MAX 1.0-6g 60.33 MAX 0.100R LANYARD LENGTH (See Lanyard Length Table) LANYARD LENGTH (See Lanyard Length Table) TYPE 2 TYPE 6 .359 MAX 9.12 MAX TYPE 1 (LONGER SHELL) 2.008 MAX 51.00 MAX Straight Plug (lbs. max.) 15 Degree Pull (lbs. max.) 25 90 100 8 (Twinax) 4 3 20 N Service Rating Total Contacts 20 10 (power) 25-11 N 11 2 9 J 25-20 Primary Interface Signal Set A B H J C G L K D F E 25-11 Auxiliary Power Signal Set Options Others Contact Size Insert Arrangement H BackShells 10 N G K Class L 16 V 22992 13 Standard Contacts Contact Location Pin Socket A, H, K M39029/90-529 M39029/91-530 2,3 M39029/28-211 M39029/75-416 W, 5 M39029/102-558 M39029/103-559 C, D, E, F, J, M, N, M39029/58-364 M39029/56-352 P, R, T, U, Y, Z B, G, L, S, V, X, 1, 4, M39029/58-363 M39029/56-351 6, 7 F 2 W 5015 Contacts for 25-20 Pattern E 6 7 Pyle 12 (Coax) 13 -20 U 26500 16 10 25 1 Crimp Rear Release Matrix 20 30 Coax 5 L Contact N 12 3 D T 4 Y N X 25-20 4 B C Z P M Insert Arrangement Number Shell Arrg. of Size Service Size Number Contacts Contacts Rating 3 8 Twinax A S R Pin Contact Data for MIL-STD-1760 Total Contacts Cables INSERT AVAILABILITY FAIL SAFE D38999/31 FOR MIL-STD-1760 Blue band indicates rear release contact retention system ** Lanyard pulled taut against a .500 .13 dia. Mandrel All dimensions for reference only Service Rating Connectors Matrix|Pyle LANYARD LENGTH (See Lanyard Length Table) Shell Size 83723 III BLUE BAND 2.499 MAX 63.47 MAX Contacts Tri-Start Lanyard Separation Forces 26482 METRIC THREAD M37X 1.0-6g0.100R Fiber Optics Matrix 2 2.000 MAX 50.80 MAX ACCESS. DIA High Speed EMI Filter Transient .280 MIN 7.11 MIN FULL THREAD BLUE BAND Contact Legend 8 (twinax) 10 (power) 12 (coax) 16 20 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 43 Amphenol Aerospace D38999/31 for MIL-STD-1760 - Series III TV Breakaway Fail Safe for Stores Management Applications- Lanyard Release Plug 38999 III HD Dualok II I SJT HOW TO ORDER - BY MILITARY PART NUMBER FAIL SAFE D38999/31 Ordering procedure for example part number D38999/31WE20PN1 is shown below: Easy Steps to build a part number... Military 1. Accessories Aquacon Herm/Seal PCB High Speed 3. Spec Sheet Number 31 Service Class W 4. Lanyard Length Code E 1. Select a DOD Number Prefix Designates Fiber Optics Contacts 2. DOD Number Prefix D38999/ D38999/ MIL-DTL-38999, Series III Tri-Start Connectors Connectors 5015 Matrix|Pyle Options Others BackShells Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables 44 5. Insert Arrangement 20 P 7. 8. Alternate Keying Type Position Number N 1 5. Select an Insert Arrangement Only 11 or 20 are available contact arrangement numbers. See page 43. 6. Contact Style - P & A are Valid Options 2. Specification Sheet Number 31 6. Contact Style Designates Designates P Designates Lanyard Release Plug for MIL-STD-1760 with pin contacts Replaces the "no designation" option in the PIN on revision C and earlier revision of the Mil-Spec. A Designates supplied less contacts. 3. Select a Service Class 7. Alternate Keying Position Designates F Electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB @ 10 GHz specification min., 48 hour salt spray, 200C W Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI -50dB @ 10 GHz specification min., 175C Designates N Is required for normal position. 8. Type Number Type 1, 2 or 6. See drawings on page 43. For accessories for lanyard release plugs see Accessories section. 4. Select a Lanyard Length Code Lanyard Lanyard Length Length (in.) .236 (mm.) 6.0 6.024 6.535 7.008 7.520 7.992 8.504 9.016 9.528 153.0 166.0 178.0 191.0 203.0 216.0 229.0 242.0 Lanyard Length Code for Part Number E F G H I J K L Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace D38999 Type Hybrid Breakaway - Series III Lower Profile Lanyard Release Plug, Crimp, Metal shells with Composite Operating Sleeve 38999 New Hybrid Lanyard Breakaway Fail Safe connector with a composite thermoplastic outer operating sleeve for greater durability. This new hybrid breakaway is the breakaway of choice for the Navy F-18 Program. Amphenol's hybrid lanyard design offers greater durability over D38999 aluminum and composite designs because of its ability to handle abuse taken after weapons release. Other advantages include: * Lower profile compared to full metal breakaway Fail Safe connectors * Less weight Ice Resistance Pull tested after conditioned with Ice water at -18C for 35 minutes. MIL-DTL-38999/31D Fail Safe Disengagement Rotationaly unmated 180 from full mate position and pull tested in both a straight direction and at 15. MIL-DTL-38999/31D High Speed Pull Separation 100 cycles at 30 feet per second. MIL-DTL-38999/31D Pyle 26500 MIL-STD-202F, Method 204 Cables Matrix|Pyle 10 to 2000Hz in three perpendicular axes, 4 hours in each axis for a total of 12 hours with no fracturing or breaking of parts. Connectors 83723 III Vibration Contacts 26482 three each in three axes on mounting panel. Fiber Optics Matrix 2 Shock High Speed EMI Filter Transient This Hybrid Breakaway meets the applicable requirements of MILDTL-38999/31 including random & sine vibration, ice resistance, fluid New Hybrid Lanyard Release Plugs immersion and hydrolytic stability tests. (Metal inside shells and Composite, (Test reports are available upon request). lower profile outer sleeves) Currently the hybrid breakaway is available in shell sizes 25 and 17. It uses standard inserts available for breakaway plugs sizes 25 and 17, and is also available with inserts 25-20 and 25-11 for MIL-STD-1760. Consult Amphenol Aerospace for ordering of the new hybrid breakaway connectors. These hybrid connectors will accommodate the Condition/Test Description Reference standard backshells for breakaway Durability 400 complete mating/unmating cycles MIL-DTL-38999/31D connectors shown on Accessories MIL-S- 901D High Impact Nine hammer blows from 1,3 and 5 feet, section or the backshell section. III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB Stores Management Type II, Rail Launch Class L BackShells Stores Management Type II Rail Launch Connectors Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Options Others These connectors are designed for blindmating of stores on rail launch applications. They consist of a buffer plug and a missile receptacle that meet the specifications of MIL-STD-1760 Stores Management. Other features and benefits include: * Designed to MIL-C-83538 specifications * Bayonet and push pull coupling * Use standard MIL-DTL-38999 crimp termination with power, coax and twinax contacts also available * Buffer provides flame barrier * Buffers are replaceable Consult Amphenol Aerospace for more information and ordering. 22992 Amphenol provides a Breakaway Rail Launch connector that is designed for use on aircraft that carry rail launch missiles such as AMRAAM. 5015 Crimp Rear Release Matrix Plugs and Receptacles that meet MIL-STD-1760 45