Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module
Single Phase
IGBT Inverter Output
600 Amperes/600 Volts
PM600DVA060
1
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
£ Complete Output Power
Circuit
£ Gate Drive Circuit
£ Protection Logic
– Short Circuit
– Over Temperature
– Under Voltage
Applications:
£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM600DVA060 is a 600V,
600 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 600 60
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 4.72 120.0
B 3.54 90.0
C 1.34 +0.04/-0.02 34 +1.0/-0.5
D 4.17±0.010 106.0±0.25
E 2.99±0.010 76.0±0.25
F 1.52 38.5
G 0.16 4.0
H 0.16 4.01
J 0.40 10.16
K 0.71 18.0
L 1.22 31.0
M 1.73 44.0
N 0.12 3.0
Dimensions Inches Millimeters
P 1.22 31.0
Q 1.10 28.0
R 0.12 3.0
S M8 Metric M8
T 0.26 Dia. Dia. 6.5
U 1.29 32.8
V 0.10 2.54
W 0.025 SQ 0.64 SQ
X 0.14 Dia. 3.5 Dia.
Y 0.26 Dia. Dia. 6.5
Z 1.79 45.5
AA 1.5 38.0
T - (4 TYP.)
S - NUTS
(3 TYP)
C2E1 E2 C1
3
2
1
5
4
1
4
5
2
3
N
P
A
B
C
D
E
G
L
K
K
K
QQP
N
F
AA
J
V
H
R
X
(2 PLS)
W
SQ PIN
(10 PLS)
U
Y
M
Z
TEMP
CC
E2
TH
FSC
V
AMP
RG
OUT2
SINK
GND
SENS OUT1
V
NI RS FO
C C
C2E1 C1
VFSC
V
V
RREF
SINK
GND
AMP
RG
OUT2
SENS OUT1TEMP
V CC
NI RS FO
NC NR N1 NO N1
i
PC PO P1 PR P1
i
RFO RFO
4 3 2 5 14 3 2 5 1
PM600DVA060
Intellimod™ Module
Single Phase IGBT Inverter Output
600 Amperes/600 Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM600DVA060 Units
Power Device Junction Temperature Tj -20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC -20 to 100 °C
Mounting Torque, M6 Mounting Screws (Typical) — 26 in-lb
Mounting Torque, M8 Main Terminal Screws (Typical) — 95 in-lb
Module Weight (Typical) — 720 Grams
Supply Voltage (Applied between C1-E2) VCC(surge) 500 Volts
Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) VCC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VP1-VPC, VN1-VNC) VD 20 Volts
Input Voltage Applied between (CP1-VPC, VN1-VNC) VCIN 10 Volts
Fault Output Supply Voltage (Applied between FPO-VPC, FNO-VNC) VFO 20 Volts
Fault Output Current (Sink Current at FO Terminals) IFO 20 mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 5V) VCES 600 Volts
Collector Current, ± (TC = 25°C) IC 600 Amperes
Peak Collector Current, ± (TC = 25°C) ICP 1200 Amperes
Collector Dissipation (TC = 25°C) PC 1260 Watts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V 740 — — Amperes
Short Circuit Current Delay Time toff(SC) VD = 15V — 10 — µS
Over Temperature Protection OT Trip Level 111 118 125 °C
(VD = 15V, Lower Arm) OT
r Reset Level — 100 — °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20°C ≤ Tj ≤ 125°C) UVr Reset Level — 12.5 — Volts
Circuit Current ID VD = 15V, VCIN = 5V, VN1-VNC — 27 38 mA
VD = 15V, VCIN = 5V, VP1-VPC — 27 38 mA
Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts
Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS
SXR Terminal Output Voltage VSXR Tj ≤ 125°C, Rin = 6.8kΩ (SPR, SNR) 4.5 5.1 5.6 Volts
3
PM600DVA060
Intellimod™ Module
Single Phase IGBT Inverter Output
600 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA
VCE = VCES, VD = 15V, Tj = 125°C — — 10.0 mA
FWDi Forward Voltage VEC -IC = 600A, VD = 15V, VCIN = 5V — 2.20 3.30 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 600A, — 2.35 2.80 Volts
Pulsed, Tj = 25°C
VD = 15V, VCIN = 0V, IC = 600A, — 2.55 3.05 Volts
Pulsed, Tj = 125°C
Inductive Load Switching Times ton 0.4 0.8 2.1 µS
trr VD = 15V, VCIN = 0V ~ 5V — 0.2 0.3 µS
tC(on) VCC = 300V, IC = 600A, — 0.3 1.1 µS
toff Tj = 125°C — 1.8 2.9 µS
tC(off) — 0.6 1.2 µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each Inverter IGBT — — 0.099 °C/Watt
Rth(j-c)D Each Inverter FWDi — — 0.13 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.065 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across C1-E2 Terminals ≤ 400 Volts
VCE(surge) Applied across C1-E1, C2-E2 Terminals ≤ 500 Volts
VD Applied between 15 ± 1.5 Volts
VP1-VPC, VN1-VNC
Input ON Voltage VCIN(on) Applied between ≤ 0.8 Volts
Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC ≥ 4.0 Volts
Arm Shoot-Through Blocking Time tDEAD For IPM’s each Input Signal ≥ 3.0 µS
PM600DVA060
Intellimod™ Module
Single Phase IGBT Inverter Output
600 Amperes/600 Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
COLLECTOR CURRENT, IC, (AMPERES)
COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS)
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
0 200 400 600100 300 500
0
VD = 15V
Tj = 25°C
Tj = 125°C
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
PM600DVA060.01-.07
COLLECTOR CURRENT, IE, (AMPERES)
REVERSE RECOVERY TIME, trr, (µS)
FWDi REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
103
102103104
101
Irr
trr
VCC = 300V
VD = 15V
Tj = 25°C
Tj = 125°C
100
10-1
10-2
102
DIODE FORWARD VOLTAGE, VEC, (VOLTS)
DIODE FORWARD CURRENT, IE, (AMPERES)
DIODE FORWARD CHARACTERISTICS
103
102
101
Tj = 25°C
Tj = 125°C
VD = 15V
0 1.0 2.0 3.0
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING ENERGY, PSW(on), PSW(off), (mJ/PULSE)
SWITCHING LOSS
CHARACTERISTICS (TYPICAL)
102
102103103
101
100
PSW(off)
PSW(on)
VCC = 300V
VD = 15V
Tj = 25°C
Tj = 125°C
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, tc(on), tc(off), (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
101
101102103
100
10-1
VCC = 300V
VD = 15V
Tj = 25°C
Tj = 125°C
tc(on)
tc(off)
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, ton, toff, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
101
102103104
100
10-1
ton
VCC = 300V
VD = 15V
toff
Tj = 25°C
Tj = 125°C
CONTROL SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE,
VCE(SAT), (VOLTS)
COLLECTOR-EMITTER
SATURATON VOLTAGE CHARACTERISTICS
(TYPICAL)
0 13 15 17
2
1
0
4
3
5
6
IC = 600A
Tj = 25°C
Tj = 125°C
2
1
4
3
5
6
