Soldering Tools and Equipment for Electronics Assembly www.okinternational.com Soldering Tools & Equipment for Electronics Assembly OK International has been a leading manufacturer of tools and equipment for electronics assembly for over 60 years. Our roots go back to 1946, when we specialized in precision machining of metal parts primarily for the defence industry. Throughout the years, we have strengthened our core competencies in the manufacturing and development of soldering and rework systems, as well as fluid dispensing and fume extraction products. At OK International, we fully understand the processes and challenges of electronics assembly. By working closely with component, materials and reflow oven manufacturers, and by sharing knowledge with industry associations around the globe, weve refined our industry knowledge and developed innovative technologies. For today's market, we are ideally positioned to be Our products in the key areas of hand soldering, knowledge, training and support needed to OK International, you can rest assured that your your lead-free process partner. We are helping our customers worldwide with the equipment, process succeed in a lead-free world. rework, fume extraction and material deposition are all designed for optimum performance. With processes are second to none in terms of quality, reliability, repeatability and profitability. Contents Hand Soldering and Rework 1- 32 Advanced Package Rework 33 - 40 Fluid Dispensing Systems 53 - 60 Fume Extraction Systems 41- 52 Hand Soldering and Rework 1 true benefit to your processes. Our popular Metcal Systems, have been updated with a series of SmartHeat(R) PowerTips(R), designed to address the high thermal demands of lead-free alloys and other high thermal demand applications without the need to increase temperature. The HCT-900 Hand Held Convection Tool is ideal for removing components from 0201 up to 304 pin QFP, as well as reworking through-hole devices such as sockets and connectors. And, our newest addition to our soldering range is the PCT-100 Pre-heater Convection Tool that provides targeted heat for improved speed and efficiency for high thermal demand applications, including lead-free. Smartheat(R) Technology OKi MFR Soldering & Rework Systems OKi PS-800E Soldering System 5-10 11-12 13-15 Soldering & Rework Accessories 27-28 Metcal SP200 Soldering System Soldering & Rework Tips & Cartridges PCT-100 Focused Convection Pre-heater 01 3-4 Metcal MX-500 Soldering & Rework Systems HCT-900 Convection Rework Rework tested and updated to make sure they provide a In addition, we also have two convection tools. and Our product lines and systems are continuously Soldering Our OKi line of systems includes the MFR (Multi-function Rework Systems) and PS (Production Soldering) Platforms. These systems are high-performance, yet competitively priced. Our MFR Series features versatile tools that not only expertly perform rework, they also have tools for SMT and through-hole soldering. The PS-800E is the perfect compact system for repetitive manual soldering and touch-up. Hand As the industry has been rapidly changing, our soldering, desoldering and rework systems have evolved to keep up with lead-free processes and the demand for fast, yet high performance. Our comprehensive line of soldering, desoldering and rework systems includes both Metcal and OKi brand products. 16 17-26 29-30 31-32 2 Savvy electronic production engineers define success by how they maximize their productivity, yield, and product reliability. All of these factors depend directly upon process control. To achieve success, OK International has developed SmartHeat(R) conduction soldering systems which uniquely sense the exact thermal requirement for each solder joint and respond by delivering the precise amount of thermal energy at the rate required to create a reliable connection. The result is a high degree of control without resorting to higher tip idle temperatures required by conventional (R) Te c h n o l o g y SmartHeat(R) Technology ceramic heater technologies. Consequently the S m a r t H e a t risk of component / board damage is minimized, especially important with the greater thermal demands required by lead-free applications. As youll see below, SmartHeat(R) provides unique benefits in the delivery of high reliability low risk conduction soldering solutions, especially with lead-free alloys. All of these add up to provide a highly consistent level of process control. SmartHeat(R) Delivers Direct Power First and foremost, the success of conduction soldering depends upon Powered by SmartHeat(R) the availability and controlled flow of thermal energy into the connection during the two critical phases - flux activation and intermetallic bond formation. Lead-free alloys, with higher thermal demands, further heighten these requirements. Conventional ceramic heaters attempt to control this process by managing indirect parameters, such as the tip idle temperature. In contrast, SmartHeat(R) Technology senses the specific thermal demand directly at the solder pad and delivers the precise quantity and flow of thermal energy during both phases to ensure a reliable connection. Precision Tip Selection - The Conductivity Factor During the execution of a successfully soldering connection, the tip is the thermal energy "highway" from the heater to the pad and, therefore, the choice of tip geometry is critical to prevent power losses. pioneered the tip "Conductivity Factor" rating system providing operators with quantifiable guidance in the selection of the optimum tip geometry. Additionally, our proprietary Power Meter can quantify exact pad energy requirements, further refining the tip selection process. Lead-free alloys, with tighter thermal >> efficient tip designs, OK International has Light T he rm al P erfor ma nc e In addition to providing the most thermally Heavy demands, make these tools mandatory. 3 637A 670A 642A CF=.89 CF=.50 CF=.25 Nearly all industry standards associated with conduction soldering temperature stability as a key requirement. To meet the demands of + /- 5 D E G C performance cite CERAMIC HEATER TECHNOLOGY SMARTHEAT TECHNOLOGY temperature stability, conventional ceramic heater systems depend 3 MOS 6 MOS 9 MOS 12 MOS operator set point controls. Each of these elements is subject to drift and instability requiring frequent calibration and molecular properties of the heater material and does not shift over time. ensuring long term stability without the need for calibration. Reduced Risk of Overshoot Conventional soldering stations strive to control the process with tip temperature using thermocouple sensors and ceramic heaters. Inherent with this technology will be significant temperature variances throughout the tip body and consequently thermal overshoot/undershoot. The risk is unreliable solder connections or damaged components. SmartHeat(R) Technology, on the other hand, detects and controls the energy requirement of the pad, avoiding thermal delivery variances thereby eliminating the risk of component damage. connections parallel those for traditional alloys except that the thermal demands are greater. The typical operator response to the higher thermal demand is to increase tip idle temperature - unfortunately at higher temperatures the contribution to thermal performance is negligible. More importantly, the increase in tip idle temperature comes dangerously close to component and substrate damage levels making process 350 300 250 OPTIMUM REFLOW ZONE LOW ENERGY FAIL ZONE 200 150 100 50 FR-4 PAD DELAMINATION ZONE EXCESSIVE ENERGY FAIL ZONE OPTIMUM REFLOW ZONE LOW ENERGY FAIL ZONE FLUX ACTIVATION ZONE FLUX ACTIVATION ZONE SA C The steps required for reliable lead-free Pb-Sn vs. SAC Process Window C 400 Pb -Sn Perfect for Lead-Free Te c h n o l o g y certification to ensure compliance. By contrast, the repeatability of SmartHeat(R) Technology is inherently determined by the (R) on the sensor, heater and S m a r t H e a t Temperature stability - No Need for Calibration 0 Solder Melting Temperature control critical. Compared to conventional technology, SmartHeat combined with our Precision Tip Selection tools delivers (R) precise process control assuring consistently reliable connections at low operating temperatures which provide the thermal performance necessary for lead-free. Increase Tip Life and Value The useful life of a tip is dependent upon many factors including flux corrosion, oxidation and tin dissolution. With higher tip idle temperatures, the contribution from these factors is dramatically increased. The resultant de-wetting from these chemical surface interactions causes many operators to increase tip force, which significantly accelerates tip life deterioration. With the advantages of SmartHeat(R) Technology operators can solder at lower temperatures and, combined with proper tip selection and care, dramatically extend tip life and value. 01 4 MFR Multi Function Rework Systems MFR Multi Function Rework Systems The All in One Solution Imagine performing all of your production soldering, rework and desoldering tasks with just one tool. The new Multi Function Rework Systems (MFR) not only expertly perform rework, they also have tools for SMT and through-hole soldering. These flexible systems feature two switchable outputs with a comprehensive choice of tools that support todays complex PCB and component technologies. * Soldering and Rework * Precision Tweezer * Production Soldering * Adjustable Desoldering Hand-Piece Systems are configured with the following tools Perfect for Lead-Free The MFR Series uses SmartHeat(R) Technology to deliver the power required for lead-free connections. SmartHeat(R) Technologys variable power instantaneously senses and continuously delivers the precise thermal energy to the pad, yielding high quality solder joints while protecting sensitive components from damage. 5 With the MFR Series you can use heater tips or tip cartridges, each filling a specific need. Heater tips are cost effective to meet the demands of point to point, production soldering. While tip cartridges are suited for high Tip performance and rework applications. Both options incorporate the popular quick change design OK tips are well known for, which eliminates the maintenance associated with traditional irons. The OK cartridge tip has the slimmest diameter allowing access to the tightest applications and its single piece design provides a secure Cartridge ground connection protecting sensitive components. Versatilty, Performance and Value These high performance systems can be adapted to your exact needs, whether it is cost effective production Coil Assembly soldering, more complicated rework cartridges, handling small components with the unique Precision Tweezer handpiece or performing through-hole desoldering. All units include "Auto Standby" and "Auto Off" functions which can be programmed to activate on different timing to help tip life, especially when working on a lead-free process. Proprietary built-in motion detection then brings the unit back to life when the operator lifts the hand-piece from a cradle. In addition, a specially designed lead-free workstand provides efficient tip cleaning and maintenance options. And, when multiple units are used on the same bench or for the same process, smart mechanical design allows for the Hand-Piece MFR Multi Function Rework Systems Tip and Cartridge Options units to be interlocked, maximizing bench space. Comfort and Simplicity The short tip-to-grip distance of the MFR hand-piece improves process precision for fine pitch applications. The cartridge system provides the slimmest shaft for maximum access whilst the precision tweezer design enables rework of the smallest chips and resistors, such as 0201 chips. Ergonomic design delivers superior performance with operator comfort and control. 01 6 MFR Soldering and Rework Systems Soldering and Rework System Cartridge heater technology provides soldering and rework performance to suit even the most demanding SMT removal and placement applications.The cartridge provide fast thermal performance and respond quickly to the load demands. A small shaft diameter provides access to tightly cramped rework areas and enables the most difficult operations to be performed effortlessly. Auto Standby function to help save tip life. MFR-SRC Soldering & Rework System Part No. Description Soldering and Rework System MFR-SRC Includes Switched Two-Port Univeral Voltage Power Supply MFR-PS1K Soldering and Rework Hand-piece MFR-HSR Soldering Workstand MFR-WSSR Also available separately MFR-SRC-AD (more accessories on page 27) Solder / Rework Upgrade Kit (hand-piece and workstand) Uses SFP and RFP Cartridges, see pages 17-18 7 Hand-piece with Cartridge The Production Solder Tip System is designed for production soldering applications where superior SmartHeat Technology is MFR Production Soldering System Production Soldering System needed to provide the performance for lead-free, but with a lower cost of ownership due to the innovative tip design. The twopiece, long life heater and cost effective tip design provide a viable production alternative for regular and lead-free soldering. MFR-PST Production Soldering System Part No. MFR-PST Includes MFR-PS1K MFR-HPS MFR-WSSR Description Production Soldering System Switched Two-Port Univeral Voltage Power Supply Production Soldering Hand-piece and Coil Assembly Soldering Workstand Also available separately MFR-PST-AD MFR-CA2 Auto Standby function to help save tip life. (more accessories on page 27) Solder Tip Upgrade Kit (hand-piece and workstand) Coil Assembly Replacement Uses SFV tips, see pages 19-20 Hand-piece with MFR-CA2 Coil Assembly and SFV tip 8 M F R P r e c i s i o n Tw e e z e r S y s t e m Precision Tweezer, Soldering and Rework System The Precision Tweezer has been ergonomically designed to be lightweight and easy to use for removing even the smallest of discrete components, such as 0201 packages. the Precision Tweezer has a double sided pivot for itrue tweezeri action and a dual position pitch adjustment to help the operator target the component to skillfully complete the application. Auto Standby function to help save tip life. MFR-PTZ Precision Tweezer, Soldering & Rework System Part No. Description Production Tweezer, Soldering and Rework System MFR-PTZ Includes MFR-PS1K MFR-HPT MFR-WSPT MFR-HSR MFR-WSSR Switched Two-Port Universal Voltage Power Supply Precision Tweezer Hand-piece Tweezer Workstand Cartridge Solder / Rework Hand-piece Soldering Workstand Note: This system can also be ordered with the Precision Tweezer hand-piece and workstand alone (Part no. MFR-PTW) Also available separately MFR-PTZ-AD (more accessories on page 27) Precision Tweezer Tip Upgrade Kit (hand-piece and workstand) Uses TFP cartridges, see page 18 9 The MFR Desoldering Systems provide superior thermal transfer to the joint, effectively reflowing the solder and then quickly and through-hole desoldering easy and safe from board damage. The state-of-the-art hand-piece can be adjusted from a pencil to a gun with a simple press of a button. Operators can find the most comfortable and efficient position to tackle the rework challenge. The paper solder collection chamber and filter system is quick and easy to change, and provides low cost maintenance. Two MFR Desoldering Systems are avaliable. The MFR-DSX system requires shop air for desoldering. If shop air is not avaliable, the MSF-DSI features an internal vacuum pump. Part No. Description MFR-DSI System Includes MFR-PS2X MFR-PS2K MFR-HDS MFR-WSDS Complete MFR System for Soldering, Desoldering and Rework Desolder System, Internal Air Pump Switched Two-Port Universal Voltage Power Supply, External Air (MFR-DSX only) Switched Two-Port Universal Voltage Power with Internal Air Pump (MFR-DSI only) Desolder Hand-piece Desolder Workstand S y stems Desolder System, External Air MFR-DSX D e s o l d e r i n g efficiently removing all solder. SmartHeat(R) Technology makes M F R Versatile Pencil and Pistol Grip Combination Hand-piece System See Accessories page 27 The MFR Soldering / Desoldering Systems include both the innovative desoldering hand-piece and the solder/rework cartridge hand-piece to cover all your rework needs. Two MFR Soldering / Desoldering Systems are available. The MFR-SDX system requires shop air for desoldering. If shop air is not available, the MFR-SDI features an internal pump that provides suction. Part No. Description MFR-SDX Solder / Desolder System, Internal Air Pump MFR-SDI Systems Includes MFR-PS2X MFR-PS2K MFR-HSR MFR-WSSR MFR-HDS MFR-WSDS 01 Solder / Desolder System, External Air Switched Two-Port Universal Voltage Power Supply, External Air (MFR-SDX only) Two-Port Universal Voltage Power with Internal Air Pump (MFR-SDI only) Soldering and Rework Hand-piece Uses DFP tips, see page 19 Soldering Workstand Desoldering Hand-piece Desoldering Workstand 10 PS-800E Production Soldering System PS-800E Soldering System Compact Production Soldering System Designed to be the perfect, compact system for repetitive manual soldering and touch-up. The PS-800E Soldering System features an innovative, compact power supply with a small footprint which is ideal for production environments. The system combines the power and superior process control advantages of SmartHeat(R), with the system quality and innovative design of OK International irons. In addition, the PS-800E Soldering System utilizing SmartHeat(R) Technology requires no calibration. Cost of Ownership The PS-800E Soldering System uses replaceable heater tips rather than cartridges, with the cost being comparable to conventional tips, making cost of ownership competitive. The unique two-piece design separates the induction coil from the heater tip. The long-life induction coil remains in the handle, while replaceable heater tips are easily removed and replaced. You can now choose between two types of coil assembly. The PS-CA2 is designed for heavy loads and can be used with a comprehensive line of thermally optimised, large diameter and high power soldering tip geometries (SFV series). The PS-CA1 is ideal for light to medium loads and comes with a series of fine and small diameter tips (PHT series). Both series of tips include an additional iron plating for longer life. 11 The most important technical challenge of lead-free hand soldering is being able to solder heat sensitive components at 215-220C, without causing damage. This requires a soldering iron that can respond to the thermal energy demands of the application and deliver the correct amount of energy to the joint without overshoot that can cause damage. OK Internationals PS-800E Soldering System is perfect for lead-free soldering. SmartHeat(R) Technology allows the higher thermal performance requirements of lead-free alloys to be met without increasing the tip temperature. Thus, the risk of thermal damage is eliminated. The PS-800E Soldering System allows operators to produce high quality product quickly, easily and safely. It is a reliable, hassle-free production tool that can be used ot solder lead-free PCBs immediately without needing to be continually re-calibrated to meet higher temperature requirements like traditional technologies. PS-800E High Power Soldering System Part No. PS-800E Includes PS-PW1 WS2 PS-HC2 Description PS-800E High Power Soldering System Power Supply Autosleep Workstand with Sponge and Brass Cleaning Pad PS-CA2 Coil Assembly and SFV tip (PS-800E) PS-800E Soldering Handle with PS-CA2 High Power Coil Assembly for SFV tips PS-800 Soldering System same as above but suppied with PS-HC1 Soldering Handle with PS-CA1 Coil Assembly for PHT Tips Power Supply Ambient Operating Temperature Maximum Enclosure Temperature 10 - 40C 65C Input Line Voltage 90 - 240 VAC Power Consumption 50 Watts max. Input Line Frequency 50/60 Hz Output Power 35 Watts max. at 22C ambient temperature Power Cord (3-wire) 183cm (72") Output Frequency Dimensions (W x D x H) PS-800 uses PHT tips, see pages 20-21 PS-CA1 Coil Assembly and PHT tip (PS-800) Specifications 01 PS-800E uses SFV tips, see pages 19-20 PS-800E Production Soldering System Perfect for Lead-Free Hand Soldering 470 KHz 70mm x 161mm x 100mm (2.76" x 6.34" x 3.94") Now comes with NEW Auto Sleep Workstand for improved tip life. See accessories and Lead-Free upgrades on page 27. 12 M X - 5 0 0 S old e rin g , Desoldering & Rework MX-500 Soldering, Desoldering and Rework Industry Standard, Soldering, Desoldering and Rework System Metcal's MX-500 Soldering, Desoldering & Rework System is the benchmark against which other soldering, desoldering and rework systems are measured. Flexible, fast and powerful, the MX-500 Soldering, Desoldering & Rework System raises bench-top conduction soldering to a new level of process control, productivity and throughput. MX-500S SMT Soldering/Rework System Part No. Description MX-500S-11 Two Port 220/240 VAC, Solder System MX-500S-21 Includes MX-500P MX-RM3E WS1 AC-YS3 AC-CP2 Two Port 100/120 VAC, Solder System Two Port Switchable Power Supply Rework Hand-Piece with Cord Universal auto-sleep workstand - black Sponge Cartridge Removal Pad Uses STTC STTC&&SMTC SMTCCartridges, Cartridges,see seepages page 21-25 Uses 13 Now comes with NEW Auto Sleep Workstand for improved tip life. With two switchable outputs, the system can be adapted to your exact needs, using two tools to configure the most powerful bench- top soldering/rework system on the market. The easy-squeeze design of Metcals Talon tweezers has been ergonomically designed for superior performance, unmatched comfort and optimum control. (R) (R) MX-500TS SMT Rework/Talon System Part No. Description MX-500TS-11 Two Port 220/240 VAC, Solder/Talon(R) System MX-500TS-21 Includes MX-500P MX-TALON WST MX-RM3E WS1 AC-YS3 AC-CP2 Two Port 100/120 VAC, Solder/Talon(R) System Two Port Switchable Power Supply Talon(R) Hand-Piece with Cord Talon(R) Workstand with YS3 Sponge Rework Hand-Piece with Cord Universal auto-sleep workstand - black Sponge (2) Cartridge Removal Pad (2) Talon(R) Upgrade Kits Part No. MX-TALON-01 Includes MX-TALON WST AC-YS3 AC-CP2 MX-500 Soldering, Deso ld e rin g & R e w o r k Versatility Without Compromise Description Talon(R) Upgrade Kit Talon(R) Hand-Piece with Cord Uses TATC Cartridges, see page 25 New Product Talon(R) Workstand with YS3 Sponge Sponge Cartridge Removal Pad MX-PTZ Precision Tweezers Part No. Description MX-500SPT-11 Two Port Solder/Rework System, 115 VAC* MX-500SPT-21 Two Port Solder/Rework System, 230 VAC* MX-PTZ-AD Precision Tweezer Upgrade Kit (Handpiece & Workstand) Precision Tweezer Hand-piece Only * Includes: two port power supply, soldering & tweezer hand-pieces, auto-sleep workstands, sponges, & cartridge removal pads. MX-PTZ 01 Uses PTTC Cartridges, see page 25 14 M X - 5 0 0 S old e rin g , Desoldering & Rework Pistol Grip SMT Desoldering/Rework System The MX-500DS Desoldering/Rework System converts shop air into a powerful Venturi vacuum to clean through-holes quickly and efficiently. Paper solder collection liners within the hand-piece barrel are easy to maintain and are an improvement upon traditional glass tubes. MX-500DS SMT Desoldering/Rework System Part No. Description MX-500DS-11 Two Port 220/240 VAC, Desolder/Solder System MX-500DS-21 Includes MX-500P MX-DS1 MX-RM3E MX-RM8E MX-DAH4 MFR-WSDS AC-YS3 AC-CP2 AC-CB1 AC-CB2 MX-DCF1 AC-TC WS1 15 Two Port 100/120 VAC, Desolder/Solder System Two Port Switchable Power Supply Desolder Upgrade Kit Desoldering Hand-Piece Part No. ESD Air Hose with Fitting MX-DS1 Cartridge Removal Pad (2) MFR-WSDS Chamber Liner and Filter Pack AC-CB1 Rework Hand-Piece with Cord MX-D001 Desoldering Workstand MX-RM8E Cleaning Brush AC-YS3 Desoldering Tip Cleaner AC-CB2 Desoldering Cord Includes Sponge (2) MX-DAH4 Tube Cleaning Brush AC-CP2 Universal auto-sleep workstand - black MX-DCF1 AC-TC Uses STDC Cartridges, see page 26 Description Desolder Upgrade Kit Desoldering Hand-Piece Desoldering Cord ESD Air Hose with Fitting Desoldering Workstand Sponge Cartridge Removal Pad Cleaning Brush Tube Cleaning Brush Chamber Liner and Filter Pack Desoldering Tip Cleaner SP200 Soldering System SP200 Soldering System Economical Soldering System Cuts Costs, Not Corners For flawless soldering, technicians need only select the correct tip cartridge, insert it into the hand-piece and switch on. As the unit works at a lower temperature than a conventional iron and requires no calibration, operators always apply the correct level of thermal energy needed to produce solder joints of the highest quality without risking component or PCB damage. In addition, the systems design is extremely reliable, with very few parts that ever need repairing, ensuring that the SP200 Soldering System is practically maintenance-free. Metcals SP200 Soldering System, for through-hole soldering and SMT touch-up, is designed to perfectly complement our MX-500 Soldering, Desoldering & Rework System. SP200 Soldering System System includes Power Supply with Power Cord, Hand-Piece with Cord, Workstand with Sponge and Cartridge Removal Pad Part No. SP200-11 SP200-21 Description 115 VAC Soldering System 220/240 VAC Soldering System Uses SSC Cartridges, see page 26 01 Now comes with NEW Auto Sleep Workstand for improved tip life. 16 Soldering and Rework Cartridges Soldering Cartridges SFP-BVL10 0.56" 14.22mm 0.04" 1.0mm 0.04" 1mm 0.06" 1.5mm 0.08" 2.0mm 0.1" 2.5mm Bevel Cartridge 60 1.0mm (.04) 0.36" 9.2mm SFP-CH10 0.39" 10mm SFP-CH15 0.4" 10.0mm SFP-CH20 .394" 10mm SFP-CH25 Chisel Cartridge 30 2.0mm (.08) 0.016" 0.4mm SFP-CH50 Chisel Cartridge 30 5.0mm (.20) 0.02" 0.5mm SFP-CHB15 Chisel Cartridge 30 Bent 1.5mm (.06) 1.5mm 0.06" SFP-CHL20 .632" 16.04mm 0.08" 2.0mm 0.02" 0.5mm Chisel Cartridge 30 2.5mm (.10) 0.474" 12.04mm 0.06" 1.5mm 0.016" 0.4mm 0.14" 3.5mm Chisel Cartridge 60 Long Reach 1.57mm (.062) 0.2" 5.0mm 30 Chisel Cartridge 30 Bent 1.5mm (.06) 0.2" 4.95mm 0.02" 0.5mm Chisel Cartridge 30 1.5mm (.06) SFP-CN04 0.34" 8.6mm 0.016" 0.4mm Chisel Cartridge 30 1.0mm (.04) 0.3" 7.6mm 0.2" 5mm for MFR-SRC System and MFR-HSR Hand-piece SFP-CN05 Conical Cartridge 0.5mm (.02) 0.6" 15.21mm SFP-CNB04 .579" 14.7mm SFP-CNB05 Conical Cartridge Bent 0.4mm (.016) Conical Cartridge Bent 0.5mm (.02) 0.59" 14.9mm SFP-CNL04 0.6" 15.21mm SFP-DRH05 16.5mm 0.65" .70" 17.78mm 0.63" 16mm Conical Cartridge Long Reach 0.4mm (.016) Drag Soldering Cartridge Hook, 0.5mm (.02) SFP-DRH15 Drag Soldering Cartridge Hoof, 1.5mm (.06) SFP-DRH35 Drag Soldering Cartridge Hook, 3.5mm (.14) SFP-DRK50 Drag Soldering Cartridge Knife, 5.0mm (.20) The second digit denotes substrate material (damage tolerance). F= FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C. T = Temperature Sensitive, C = Ceramic Rework Cartridges for MFR-SRC System and MFR-HSR Hand-piece BLADE CARTRIDGES .02" 0.5mm .36" 9.14mm A .41" 10.4mm SLOT CARTRIDGES .20" .07" 1.78mm A .137" 3.48mm 17 5.07mm RFP-BL1 RFP-BL2 RFP-BL3 Blade Cartridges Blade Cartridges Blade Cartridges RFP-SL1 RFP-SL2 SMT TYPE Part No. Part No. Description 0805 Chip Package 1206 Chip Package A 10mm (0.4) 16mm (0.63) 22mm (0.87) A 2.34mm (.092 ) 3.48mm (.137 ) The second digit denotes substrate material (damage tolerance). F= FR4 / Glass Fiber, for most standard applications. Also available in C Series, C = Ceramic TUNNEL CARTRIDGES for MFR-SRC System and MFR-HSR Hand-piece Part No. SMT TYPE RFP-DL2 SOIC 8 RFP-DL1 A2 A B D SOIC 14-16 5.18mm (.204) 5.18mm (.204) 4.32mm (.17) 3.22mm (.127) 5.18mm (.204) 5.18mm (.204) 4.32mm (.17) 2.29mm (.090) RFP-QD13 SOIC 16 6.86mm (.270) 6.86mm (.270) 11.18mm (.44) 2.29mm (.090) The second digit denotes substrate material (damage tolerance). F= FR4 / Glass Fiber, for most standard applications. Also available in C Series, C = Ceramic. QUAD CARTRIDGES Dimensions in mm () Part No. RFP-QD4 SMT TYPE RFP-QD6 RFP-QD10 PLCC 44 PLCC 52 16.76 (.660) 17.78 (.700) 16.76 (.660) 17.78 (.700) 3.81 (.150) TQFP 80 12.32 (.485) 13.34 (.525) 12.32 (.485) 13.34 (.525) 2.79 (.110) RFP-QD7 RFP-QD15 RFP-QD19 RFP-QD20 PLCC 32 PLCC 68 QFP 44 QFP 100 A2 A B2 B D 11.43 (.450) 12.70 (.500) 13.97 (.550) 15.24 (.600) 3.81 (.150) 24.38 (.960) 25.27 (.995) 24.38 (.960) 25.27 (.995) 5.59 (.220) 19.30 (.760) 20.32 (.800) 19.30 (.760) 20.32 (.800) 3.81 (.150) 16.13 (.635) 16.13 (.635) 16.13 (.635) 16.13 (.635) 3.30 (.130) 16.51 (.650) 16.51 (.650) 22.48 (.885) 22.48 (.885) 3.30 (.130) The second digit denotes substrate material (damage tolerance). F= FR4 / Glass Fiber, for most standard applications. Also available in C Series, C = Ceramic. Tweezer Cartridges for MFR-PTZ System and MFR-HPT Hand-piece PRECISION TWEEZER CARTRIDGES .03" 0.76mm .55" 14mm .04" 1.0mm TFP-BLP1 Tweezer Cartridge Blade Pair 1.0mm (.04) .03" 0.76mm .55" 14mm .079" 2.0mm .015" .38mm .75" 19.1mm Soldering and Rework Cartridges Rework Cartridges TFP-BLP2 Tweezer Cartridge Blade Pair 2.0mm (.08) TFP-CNP1 Tweezer Cartridge Conical Pair 0.4mm (.015) The second digit denotes substrate material (damage tolerance). F= FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C. T = Temperature Sensitive, C = Ceramic STANDARD TWEEZER CARTRIDGES A 0.028" 0.57mm 01 0.055" 1.4mm Part No. TFP-BLH40 Description TFP-BLH50 Heavy Duty Tweezer Pair TFP-BLH70 Heavy Duty Tweezer Pair 6.35mm (.25) Heavy Duty Tweezer Pair 28mm (1.1) TFP-BLH60 Heavy Duty Tweezer Pair A 16mm (.62) 20.5mm (.81) The second digit denotes substrate material (damage tolerance). F= FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C. T = Temperature Sensitive, C = Ceramic 18 Desoldering Tips Desoldering Tips and Soldering Tips DFP-CN2 DFP-CN3 Desolder Tip 0.67mm (.026) 0.67mm (.026) DFP-CN5 Desolder Tip Desolder Tip 1.31mm (.052) 2.65mm (.104) DFP-CN7 DFP-CNL3 DFP-CNL4 DFP-CNL5 0.79mm (.031) Desolder Tip 1.05mm (.041) Desolder Tip Desolder Tip Desolder Tip Long Reach Desolder Tip Long Reach Desolder Tip Long Reach Soldering .53" 13.7mm 0.5mm .59" 15.0mm .04" 1.0mm .197" 5.0mm .461" 11.7mm .528" 13.4mm .10" 2.5mm .54" 13.7mm .04" 1.0mm 2.0mm .08" 20.7mm .81" SFV-CN05A Conical Solder Tip 0.5mm (.02) 0.04" 1.0mm 0.08" 2.0mm 19 0.1" 2.5mm 0.43" 11.0mm 0.43" 11.0mm .07" 0.79mm (.031) 1.05mm (.041) 1.31mm (.052) Conical Long Solder Tip 1.0mm (.04) SFV-CH50A Chisel Solder Tip 5.0mm (.197) SFV-CH25A Chisel Solder Tip 2.5mm (.10) SFV-CH10A Chisel Solder Tip 1.0mm (.04) Hoof Solder Tip 45 2.0mm (.08) SFV-CH10 Chisel Solder Tip 30 1.0mm (.04) SFV-CH20 Chisel Solder Tip 2.0mm (.08) SFV-CH25 Chisel Solder Tip 2.5mm (.10) .528" 13.4mm SFV-CH18A .528" 13.4mm SFV-CH15A 1.8mm SFV-CNL10A SOLDERING TIPS for heavy duty applications 0.43" 11.0mm 2.44mm (.096) 2.30mm (.090) 2.85mm (.112) 3.65mm (.143) 2.05mm (.080) 2.30mm (.090) 2.65mm (.104) for MFR-PST and PS-800E Systems with MFR-CA2 and PS-CA2 coils SFV-DRH420A 45 1.55mm (.061) 2.05mm (.080) The second digit denotes substrate material (damage tolerance). F= FR4 / Glass Fiber, for most standard applications. Also available in C Series, C = Ceramic. EASY ACCESS SOLDERING TIPS for longer reach touch up applications .02" B Description DFP-CN6 Long Reach A Part No. DFP-CN4 Regular for MFR-DSX,-DSI, -SDX and -SDI Systems .06" 1.5mm 0.3mm Conical Long Solder Tip 0.3mm (.01) .016" 0.4mm 3.0mm 19.6mm .77" 45 20.4mm .12" 1.8mm .07" 4.5mm .18" .12" 3.0mm 0.04" 1.0mm 0.056" 1.4mm Chisel Solder Tip 1.5mm (.06) SFV-CNL03A .724" 18.4mm .01" Fine Solder Tip 1.8mm (.07) 0.8" SFV-CNB04A Conical Bent Solder Tip 0.4mm (.016) SFV-DRH430A Drag Solder Tip Hoof, 3.0mm (.12) 18.7mm .74" SFV-DRK45A .74" 18.7mm SFV-DRK30A 45 45 Knife Solder Tip 4.5mm (.177) Knife Solder Tip 3.0mm (.12) 0.51" 13.0mm SFV-CNL10 0.59" 15.0mm SFV-CNL14 Conical Long Solder Tip 1.0mm (.04) Conical Long Solder Tip 1.4mm (.056) SFV-DRH20 Conical Bevel Solder Tip 2.0mm (.08) for MFR-PST and PS-800E Systems with MFR-CA2 and PS-CA2 coils SOLDERING TIPS for heavy duty applications 0.4" 10.0mm 0.2" 5.0mm 0.06" 1.5mm 0.48" 12.2mm 0.34" 8.5mm 0.02" 0.5mm 0.51" 13.0mm 0.02" 0.5mm SFV-CH50 Extra Large Chisel Solder Tip 5.0mm (.20) 2.4mm .095" 45 5.0mm .20" SFV-CHB15 Chisel Bent 30Solder Tip 1.5mm (.06) 14mm .55" 0.53" 13.6mm 0.016" 0.4mm Conical Solder Tip 0.5mm (.02) Conical Bent Solder Tip 0.5mm (.02) .59" 15.0 mm .08" 2.0 mm 5.0mm (.20) SFV-CNL04 Conical Long Solder Tip 0.4mm (.016) SFV-DRK50S Drag Soldering Tip Knife 5.0mm (.20) SFV-CN05 SFV-CNB05 SFV-DRK50 Knife Solder Tip Soldering Tips Soldering Tips SFV-CNL20 Conical Tip Long 2.0mm (.08) The second digit denotes substrate material (damage tolerance). F= FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C. T = Temperature Sensitive, C = Ceramic Soldering Tips for PS-800 System with PS-CA1 Coil SOLDERING TIPS ideal for light to medium loads .394" 10mm .04" 1.0mm .06" .472" 12.0mm 1.5mm .394" 10.0mm .07" 1.78mm .394" 10.0mm .10" 2.5mm .394" 10.0mm .06" 1.5mm .12" 3.0mm .65" 16.5mm .197" 5.0mm .01" 0.25mm .315" 8.0mm .59" 15.0mm PHT-750315 Chisel Fine 30 1.0mm (.04) 1.0mm Chisel Fine/Bent 30 1.5mm (.06) .04" PHT-750335 PHT-750325 Chisel 60 1.5mm (.06) PHT-751367 Chisel 30 3.0mm (.12) PHT-751384 Chisel 30 5.0mm (.197) PHT-752017 Conical 60 0.25mm (.01) 15.0mm .590" 1.0mm Chisel Fine 30 1.78mm (.07) Chisel 30 2.5mm (.10) 0.59" 0.02" PHT-750326 PHT-751355 15.0mm 0.5mm .04" 1.0mm 16.65mm .656" 60 .04" 2.0mm 15.0mm .59" 60 .08" 3.0mm 3.0mm 2.0mm .08" PHT-753067 Conical Long 1.0mm (.04) PHT-753077 Power Conical 1.0mm (.04) PHT-754627 Mini Hoof 60 1.0mm (.04) PHT-754667 Hoof 60 2.0mm (.08) 17.0mm .67" Hoof 45 3.0mm (.12) 60 17.0mm .67" .12" Conical 30 0.5mm (.02) 17.0mm .67" 45 .12" PHT-753035 45 17.0mm .67" PHT-754487 PHT-754687 Hoof 60 3.0mm (.12) PHT-754467F Hoof 45 Face Only 2.0mm (.08) 75 = 750 Series for most standard applications. 65 = 650 Series also available for temperature sensitive applications. To order this series, replace 75 with 65. 01 20 Soldering Tips and Cartridges Soldering Tips .39" 10.0mm .02" 0.5mm .59" 15.0mm .04" 1.0mm 0.4mm .016" .63" 16.0mm 0.5mm .02" .02" 10.0mm .394" 0.5mm 15.0mm .59" PHT-752035 Conical Fine 0.5mm (.02) PHT-752057 Conical Fine 1.0mm (.04) PHT-752327 Conical Fine/Bent 0.4mm (.016) PHT-752335 Conical Fine 30 0.5mm (.02) PHT-752337 Conical Fine/Bent 30 0.5mm (.02) for PS-800 System with PS-CA1 Coil 3.0mm Hoof 45 Face Only 3.0mm (.12) 17.0mm .67" .12" 4.0mm PHT-754487F 45 PHT-754497F 45 Hoof 45 4.0mm (.16) 17.0mm .67" .16" PHT-755437 15.0mm .59" .12" 3.0mm 4.5mm .18" 0.5mm .02" 5.0mm .20" 45 15.0mm .59" 45 PHT-755457 Knife Sharp 45 4.5mm (.18) PHT-755477 2.0mm .08" 1.0mm .04" 45 15.0mm .59" Knife Bevel 45 5.0mm (.20) 75 = 750 Series for most standard applications. 65 = 650 Series also available for temperature sensitive applications. To order this series, replace 75 with 65. Soldering & Rework Cartridges SOLDERING CARTRIDGES Optimised geometries for Lead Free 0.25" 6.5mm 0.04" 1.0mm 0.24" 6.0mm 0.40" 1.0mm 0.24" 6.0mm 0.10" 2.5mm 0.24" 6.0mm 0.055" 1.4mm STTC-101P Conical Sharp 1mm (.04) 0.24" 6.0mm 0.07" 1.78mm STTC-125P Chisel 30 1mm (.04) 0.34" 8.5mm 0.016" 0.4mm STTC-136P Chisel 30 2.5mm (.10) STTC-138P Chisel 35 1.4mm (.06) 0.25" 6.4mm 0.07" 1.78mm 0.52" 13.2mm STANDARD SOLDERING CARTRIDGES Frequently used geometries .10" .39" 9.9mm 2.5mm .07" .39" 9.9mm 1.78mm .06" 1.5mm .39" 9.9mm STTC-136* .12" Chisel 30 2.5mm (.10) STTC-137* Chisel 30 1.78mm (.07) STTC-138* Chisel 30 1.5mm (.06) .19" 4.8mm 3.0mm .39" 9.9mm .10" 2.5mm .07" for Metcal MX-500 Series STTC-137P Chisel 30 1.8mm (.07) STTC-145P Conical 0.4mm (.016) STTC-147P Bevel 60 1.78mm (.07) STTC-1173P 45 0.20" 5.0mm 1 = 700 Series for most standard applications. Only 700 Series available. 21 Knife Sharp 45 3.0mm (.12) .43" 10.9mm 1.78mm Knife 5.0mm (.22) STTC-113* Chisel 90 3.0mm (.12) STTC-133 Chisel 90 2.5mm (.10) STTC-104 Chisel 90 1.78mm (.07) for Metcal MX-500 Series STANDARD SOLDERING CARTRIDGES Frequently used geometries STTC-125* Chisel 30 1.0mm (.04) .36" 9.1mm .04" 1.0mm Chisel 90 3.0mm (.12) .12" 3.0mm STTC-141* .05" Chisel 30 1.3mm (.05) 1.3mm .86" 21.8mm . 1 1.78mm STTC-198 Chisel Bent 30 1.78mm (.07) .39" 9.9mm .07" 1.78mm STTC-199 Chisel Bent 30 1.5mm (.06) .47" 11.9mm .06" STTC-165 1.5mm Large Chisel 5.0mm (.20) .45" 11.4mm .20" 5.0mm STTC-117* Extra Large Chisel 5.0mm (.20) .30" 7.6mm .20" 5.0mm STTC-112 Conical 2.3mm (.08) .17" .08" 4.3mm 2.03mm .18" 4.6mm .02" 0.5mm .19" .02" 4.8mm 0.5mm 1.0mm .33" 0.4mm STTC-116* Conical 0.5mm (.02) 8.4mm STTC-122 Conical Sharp 0.4mm (.16) Conical Sharp 1.0mm (.04) 1.0mm STTC-131 Conical Sharp 1.0mm (.04) .39" 9.9mm .04" 1.0mm STTC-143* Conical Sharp 0.5mm (.02) .60" 15.2mm .02" 0.5mm STTC-183 .08" Conical Grooved 2.0mm (.08) 2.0mm .70" 17.8mm STTC-140* .016" Sharp Bent 30 0.4mm (.016) 0.4mm .63" 16.0mm STTC-144* Sharp Bent 30 0.5mm (.02) .02" 0.5mm .57" 14.5mm STTC-145 Conical 0.4mm (.016) .58" 14.7mm .016" 0.4mm 60 STTC-147 Bevel 60 1.78mm (.07) .07" 1.78mm .56" 14.2mm STTC-105 Bevel 30 1.78mm (.07) .46" .07" 1.78mm 11.7mm 30 Conical Sharp 1.0mm (.04) 16.7mm .016" Conical 0.5mm (.02) STTC-101 .53" STTC-107 .66" .04" STTC-111 Conical Sharp 1.78mm (.07) 13.5mm .04" Long Reach Chisel 60 1.78mm (.07) 16.0mm STTC-102 .48" 12.2mm .07" 1.78mm STTC-142 .63" .07" Conical Sharp 1.78mm (.07) 1.78mm Long Reach Chisel 12 3.8mm (.15) .15" 3.8mm STTC-132 .39" 9.9mm .07" STTC-120 .85" 21.6mm Conical Sharp 0.4mm (.16) 0.4mm STTC-103* .34" 8.6mm STTC-106 .54" 13.7mm .016" Soldering and Rework Cartridges Soldering & Rework Cartridges .17" 4.3mm .05" 1.3mm 30 .04" 30 Bevel 30 1.3mm (.05) STTC-124 .36" 1.0mm STTC-115 9.1mm Bevel 30 1.0mm (.04) 1 = 700 Series for most standard applications. 0 = 600 series and 5 = 500 series also available for temperature sensitive applications. 8 = 800 Series for ceramic applications, only available for *. To order these series, replace 1 with either 0, 5 or 8. 22 Soldering and Rework Cartridges Soldering & Rework Cartridges STTC-126* .016" 7.9mm .19" 4.7mm .08" 2.03mm 30 .07" STTC-114 Bevel 45 2.3mm (.08) .19" 4.8mm .02" 9.9mm .56" 14.2mm .51mm Bevel 30 1.78mm (.07) .39" .14" 3.6mm 60 .04" STTC-135 1.78mm .21" 5.3mm Sharp Bent 30 0.4mm (.016) .31" 0.4mm for Metcal MX-500 Series STTC-197 Groved Semi-Rigid Coax STTC-146 Long Reach Bevel 60 1.0mm (.04) STTC-170 Heat Staking 4.8mm (.19) .02" 0.5mm .19" 4.8mm 1 = 700 Series for most standard applications. 0 = 600 series and 5 = 500 series also available for temperature sensitive applications. 8 = 800 Series for ceramic applications, only available for *. To order these series, replace 1 with either 0, 5 or 8. MICRO FINE REWORK CARTRIDGES For reworking 0201 and 0402 or microfine components in tight spaces SMTC-1171 .03" .76mm 30 0.65" 16.51mm Conical Bent 30Fine 0.51mm (.02) .51mm 30 Conical Bent 30 0.76mm (.03) .045" .60" 15.24mm Long Reach Micro Hoof 1.14mm (.045) .65" 1.14mm 16.51mm SMTC-1172 .02" SMTC-1174 60 SMTC-1175 Long Reach Micro Hoof 0.89mm (.035) 60 .035" .45" .89mm 11.43mm STTC-190* .01" Conical Microfine 0.25mm (.01) .52" .25mm 13.2mm 1 = 700 Series for most standard applications. 0 = 600 series and 5 = 500 series also available for temperature sensitive applications. 8 = 800 Series for ceramic applications, only available for *. To order these series, replace 1 with either 0, 5 or 8. HOOF AND KNIFE CARTRIDGES For Drag Soldering .70" .13" 17.78mm 3.3mm 60 60 .65" 1.52mm 16.51mm .08" 60 Mini-Hoof 1.52mm (.06) SMTC-1169** .60" 2.03mm Hoof 3.3mm (.13) SMTC-1167** 60 30 .06" SMTC-1147* 15.24mm Long Reach Hoof 2.03mm (.08) .12" A .41" 10.4mm 23 SMTC-1110** SMTC-162 SMTC-161 SMTC-160 SMTC-163** SMTC-164** Part No. SMTC-1170** Long Reach Hoof 3.05mm (.12) 3.05mm .60" 15.24mm 45 .19" 4.83mm .08" 2.03mm .65" 1 .19" 4.83mm 45 Same as above. * = Not available for 800 Series ** = Not available for 500 and 800 Series BLADE CARTRIDGES 60 .23" 5.84mm .65" Description Dual Heater Quad SMTC-1161* Knife - Tinned Area 2.03mm (.08) SMTC-1173 Knife - Increased Tinned Area 5.84mm (.23) A 39.37mm (1.55) Blade Cartridges 22.10mm (0.870) Long Dual Heater Blade 45.46mm (1.79) Long Blade Cartridges Blade Cartridges Short Blade Same as above. ** = Not available for 500 and 800 Series 15.75mm (0.620) Long 10.41mm (0.410) Long 5mm (0.20) Dimensions in mm () Part No. SLOT CARTRIDGES for Metcal MX-500 Series SMT TYPE A 1.27 (.050) 1.79 (.070) SMTC-135 Chip, Box A (EIA SOPM-3224) 3.43 (.135) 2.03 (.080) 3.05 (.120) SMTC-103 Chip 1808, 1812 SMTC-132 Chip, Box A (EIA SOPM-3528) SMTC-136 Melf, Box B (EIA SOPM-4532) SMTC-133* Chip, Box C (EIA SOPM-6032) D SMTC-134* Chip, Box D (EIA SOPM-7246) A D 2.29 (.090) SMTC-102 Chip 1206, 1210 B B SMTC-101 Chip 0805 SMTC-105 SOT-23 SMTC-108 SOT-89 SMTC-188 Chip 0402, 0603, 0805 (angled) SMTC-196 Chip 0402, 0603 3.56 (.140) 1.52 (.060) 4.83 (.190) 2.03 (.080) 3.81 (.150) 2.41 (.095) 4.83 (.190) 2.79 (.110) 6.35 (.250) 2.41 (.095) 7.62 (.300) 2.54 (.100) 1.79 (.070) 1.91 (.075) 2.54 (.100) 4.06 (.160) 3.30 (.130) 3.56 (.140) 1.73 (.068) 2.54 (.100) 1.27 (.050) 1.78 (.070) 1.02 (.040) 1.02 (.040) 2.80 (.110) 6.35 (.250) 2.03 (.080) 1.27 (.050) 2.03 (.080) 1.52 (.060) 1 = 700 Series for most standard applications. 0 = 600 series and 5 = 500 series also available for temperature sensitive applications. To order these series, replace 1 with either 0 or 5. * = Not available for 500 Series Dimensions in mm () Part No. SMTC-147 TUNNEL CARTRIDGES SMTC-1107 SMTC-146* SMT TYPE A2 DPAC SO-8 SMTC-104 SMTC-106 SMTC-1142 SMTC-177 SMTC-1124 B D A2 A SMTC-110 SMTC-109 SMTC-107 SMTC-142 SMTC-126 SMTC-1140 SMTC-140 SMTC-1148 SMTC-120 SMTC-1138 SMTC-139 SOIC-8 SMTC-195 SMTC-1154 SMTC-1162 5.18 (.204) SOIC-24 7.11 (.280) SOIC-16 8.13 (.320) SOIC-20 SOIC-28, SOL-34 SOIC-32 SOJ-28, SOM-36 SOJ-32, 34 SOJ-40, SOM-32 9.53 (.375) 9.53 (.375) 9.53 (.375) 6.35 (.250) 5.08 (.200) 9.65 (.380) 19.05 (.750) 6.10 (.240) 8.38 (.330) 12.07 (.475) 5.84 (.230) 5.08 (.200) 4.32 (.170) 2.29 (.090) 5.08 (.200) 10.16 (.400) 2.29 (.090) 5.18 (.204) 8.89 (.350) 2.54 (.100) 7.11 (.280) 15.75 (.620) 3.18 (.125) 8.13 (.320) 11.94 (.470) 6.86 (.270) 9.53 (.375) 13.21 (.520) 3.18 (.125) 9.53 (.375) 15.75 (.620) 3.18 (.125) 9.53 (.375) 18.29 (.720) 3.18 (.125) 13.21 (.520) 13.21 (.520) 20.45 (.805) 4.32 (.170) 8.00 (.315) 8.00 (.315) 8.64 (.340) 18.80 (.740) 1.88 (.074) 8.64 (.340) 21.34 (.840) 3.18 (.125) 10.41 (.410) 11.43 (.450) 25.91 (1.02) 1.91 (.075) SOJ-42 10.41 (.410) 11.43 (.450) 27.18 (1.07) 3.18 (.125) SOP-28 10.67 (.420) 10.67 (.420) 18.29 (.720) 3.18 (.125) TSOP-28 11.94 (.470) 12.83 (.505) 8.13 (.320) 1.65 (.065) 18.54 (.730) 19.30 (.760) 8.13 (.320) 3.05 (.120) SOMC-14,-16 SOP-20 SMTC-1134* SOP-40 SMTC-183 5.08 (.200) SOIC-14 SOIC-24 8.51 (.335) 16.90 (.665) 6.35 (.250) 5.08 (.200) SOIC-14,-16 D 8.51 (.335) 8.38 (.330) SMTC-068** SO-8 B 8.51 (.335) 8.13 (.320) SO-16 A 8.51 (.335) SOP-44 TSOP-40 TSOP-56 SMTC-084** TSOP-32 Soldering and Rework Cartridges Rework Cartridges 6.86 (.270) 6.86 (.270) 6.86 (.270) 11.18 (.440) 2.29 (.090) 6.86 (.270) 7.24 (.285) 2.54 (.100) 11.68 (.460) 12.95 (.510) 25.40 (1.00) 3.18 (.125) 12.95 (.510) 14.35 (.565) 27.18 (1.07) 2.67 (.105) 18.54 (.730) 19.30 (.760) 10.16 (.400) 3.05 (.120) 18.54 (.730) 19.30 (.760) 14.12 (.556) 3.05 (.120) 1 = 700 Series for most standard applications. 0 = 600 series available for temperature sensitive applications. To order this series, replace 1 with 0. * = Not available for 600 Series ** = Not available for 700 Series SOCKET CARTRIDGES B D A 01 Dimensions in mm () Part No. SMT TYPE SMTC-1109 PLCC-32 Socket SMTC-1144 SMTC-1145 PLCC-20 Socket PLCC-84 Socket D A 9.14 (.360) 11.58 (.456) 40.64 (1.16) B 9.14 (.360) 14.12 (.556) 40.64 (1.16) D 2.91 (.115) 3.05 (.120) 2.91 (.115) 1 = 700 Series for most standard applications. 0 = 600 series available for temperature sensitive applications. To order this series, replace 1 with 0. 24 C a r t r i d g e s R e w o r k Dimensions in mm () QUAD CARTRIDGES Part No. SMT TYPE SMTC-1121 SQFP 48 (EIAJ) SMTC-1120 SQFP 64 (EIAJ) SMTC-1159 TQFP 44 SMTC-1132 TQFP 80 SMTC-1115 QFP 48 A2 8.38 (.330) A 8.38 (.330) B2 B D 8.38 (.330) 8.38 (.330) 2.54 (.100) 11.18 (.440) 11.18 (.440) 11.18 (.440) 11.18 (.440) 2.54 (.100) 11.18 (.440) 12.19 (.480) 12.19 (.480) 13.21 (.520) 2.79 (.110) 12.32 (.485) 13.34 (.525) 12.32 (.485) 13.34 (.525) 2.79 (.110) 13.97 (.550) 13.97 (.550) 13.97 (.550) 13.97 (.550) 3.30 (.130) SMTC-1118 VQFP 100 (EIAJ) 14.48 (.570) 15.49 (.610) 14.48 (.570) 15.49 (.610) 2.79 (.110) SMTC-1133 QFP128(3.2mmfp) 15.75 (.620) 15.75 (.620) 21.84 (.860) 21.84 (.860) 3.30 (.130) SMTC-121 SMTC-143 SMTC-115 QFP 44 QFP 64, 80 SMTC-145** QFP 100 B D B2 A A2 16.13 (.635) 16.13 (.635) 16.13 (.635) 16.13 (.635) 3.30 (.130) QFP100(rectangular)16.51 (.650) 16.51 (.650) 22.48 (.885) 22.48 (.885) 3.30 (.130) SMTC-1122 QFP 144 17.15 ( .675) 17.15 (.675) 23.11 (.910) 23.11(.910) 3.30 (.130) 20.45 (.805) 20.45 (.805) 20.45 (.805) 20.45 (.805) 4.83 (.190) 20.45 (.805) 21.34 (.840) 20.45 (.805) 21.34 (.840) 1.91 (.075) SMTC-186 QFP 132 SMTC-148 QFP120,160DUAL 29.59 (1.165) 30.48 (1.20) 29.59 (1.165)30.48 (1.20) 3.05 (.120) SMTC-144** QFP100(square) SMTC-181 QFP 208 DUAL SMTC-1125 PQFP240DUAL SMTC-1158* QFP 304 DUAL SMTC-111 PLCC 18 SMTC-112 PLCC 20 SMTC-113 PLCC 28 SMTC-1103 PLCC 28 SMTC-116 SMTC-114 PLCC 32 SMTC-129 26.42 (1.040) 26.42 (1.04) 26.42 (1.040)26.42 (1.04) 3.30 (.130) 28.58 (1.125) 44.96 (1.77) 28.58 (1.125)44.96 (1.77) 2.90 (.114) 32.77 (1.290) 33.78 (1.33) 32.77 (1.290)33.78 (1.33) 2.79 (.110) 40.64 (1.600) 41.91 (1.65) 41.91 (1.650)40.64 (1.60) 5.08 (.200) 7.62 (.300) 8.38 (.330) 12.70 (.500) 13.46 (.530) 3.81 (.150) 9.14 (.360) 10.16 (.400) 9.14 (.360 ) 10.16 (.400) 3.81 (.150) 9.40 (.370) 10.41 (.410) 14.48 (.570) 15.49 (.610) 3.81 (.150) 11.43 (.450) 12.70 (.500) 13.97 (.550) 15.24 (.600) 3.81 (.150) 11.56 (.455) 12.70 (.500) 11.58 (.455) 12.70 (.500) 3.81 (.150) PLCC 44 16.76 (.660) 17.78 (.700) 16.76 (.660) 17.78 (.700) 3.81 (.150) PLCC 84 dual 29.59 (1.165) 30.35 (1.195) 29.59 (1.165)30.35 (1.195) 5.59 (.220) SMTC-118* PLCC 68 SMTC-128 25.02 (.985) 25.91 (1.02) 25.02 (.985) 25.91 (1.02) 3.18 (.125) PLCC 68 dual SMTC-117* PLCC 52 SMTC-119* PLCC 84 24.38 (.960) 25.27 (.995) 24.38 (.960) 25.27 (.995) 5.59 (.220) 24.38 (.960) 25.27 (.995) 24.38 (960) 25.27 (.995) 5.59 (.220) 19.30 (.760) 20.32 (.800) 19.30 (.760) 20.32 (.800) 3.81 (.150) 29.59 (1.165) 30.35 (1.195) 29.59 (1.165)30.35 (1.195) 5.59 (.220) 1 = 700 Series for most standard applications. 0 = 600 series also available for temperature sensitive applications. To order this series, replace 1 with 0. * = Not available for 600 Series ** = Not recommended for 600 Series Talon Cartridges (R) for Metcal MX-500TS Part No. TATC-601 Description TATC-602 Fine Point Tip 0.4mm (.015) TATC-604 Blades Tip Blades Tip 20.6mm (.81) TATC-603 TATC-605 TATC-606 TATC-608 TATC-609* Blades Tip TSOP 32 Tip Blades Tip Angled Viper Tip Fine Point Tip A 6.4mm (.25) 15.8mm (.62) 10.2mm (.40) 28mm (1.10) 1.3mm (.05) 0.5mm (.02) 6 = 600 series for temperature sensitive applications. 5 = 500 series. To order this series, replace 6 with 5. *Only available in 600 series Precision Tweezer Cartridges for Metcal MX-500SPT 25 Part No. PTTC-701B* Description PTTC-601 Bent Conical 0.4mm (.015) PTTC-603 Conical Blade 2.0mm (.079) PTTC-602 PTTC-604 PTTC-605 PTTC-606 PTTC-607 Blade Blade Blade Blade Blade A 0.4mm (.015) 1.0mm (.039) 6.35mm (.25) 16.0mm (.63) 20.5mm (.80) 28.0mm (1.10) 6 = 600 series for temperature sensitive applications. 7 = 700 series. 8 = 800 series.To order these series, replace 6 with 7 or 8. *Available only in 700 series Part No. Standard Tip Cartridge STDC-105** Standard Tip Cartridge STDC-103** STDC-104** for Metcal MX-500DS STDC-106** STDC-107** STDC-703L* Standard STDC-704L* STDC-705L* Long Reach Description STDC-102** Standard Tip Cartridge Standard Tip Cartridge Standard Tip Cartridge Standard Tip Cartridge Long Reach Tip Cartridge Long Reach Tip Cartridge Long Reach Tip Cartridge Soldering Cartridges .40" 10mm .30" 7.6mm .13" 3.3mm Extra Large Chisel 5.3mm (.21) .45" 0.51mm SSC-713A Chisel 90 3.3mm (.13) .39" .65" .39" 9.9mm .10" 2.5mm 1.78mm SSC-736A Long Chisel 1.78mm (.07) 1.78mm .65" 16.5mm .40" 9.9mm .07" 1.78mm .40" 10mm 1.5mm .43" 11mm 1.0mm SSC-737A Chisel 30 1.78mm (.07) SSC-738A Chisel 30 1.5mm (.06) SSC-725A Chisel 30 1.0mm (.04) SSC-774A .055" 1.4mm .590" 15mm .60" 1.0mm 1.02mm (.040) 1.27mm (.050) 1.52mm (.060) 2.41mm (.095) 0.76mm (.030) 1.02mm (.040) 1.27mm (.050) 0.55mm (.140) 1.68mm (.066) 1.78mm (.070) 2.03mm (.080) 2.29mm (.090) 3.18mm (.125) 1.68mm (.066) 1.79mm (.070) 2.03mm (.080) .73" 18.5mm 15.2mm Conical Sharp 1.4mm (.055) SSC-701A Conical Sharp 1.0mm (.04) .45" 11.4mm 1.78mm .56" 14.2mm .75" 19mm .016" 0.4mm .70" .05" 17.8mm 1.27mm .64" .02" 16.25mm 0.5mm .18"45 4.5mm .70" 17.8mm 2.3mm .64" 16.25mm 0.5mm .18" 45 4.5mm .24" Conical Chisel 1.78mm (.07) SSC-771A Conical Chisel 1.0mm (.04) Sharp Bent 30 0.51mm (.02) SSC-747A .07" .02" SSC-772A SSC-726A .02" 0.51mm .016" Conical Sharp 0.51mm (.02) Sharp Bent 30 0.51mm (.02) .51mm 60 SSC-722A SSC-754A* .02" Chisel 30 2.5mm (.10) SSC-770A .07" .04" 1.0mm Long Reach Chisel 60 1.78mm (.07) 1.78mm .04" .36" 9.1mm .04" SSC-742A .63" 16mm 9.9mm .07" Long Reach Chisel 3.0mm (.12) 16.5mm 11.4mm .02" SSC-746A .12" .06" 0.30mm (.076) oB mm (in) for Metcal SP200 System SSC-717A .21" 5.3mm .07" 0.64mm (.025) 1 = 700 Series except * 7 = 700 Series for most standard applications. 8 = 800 Series also available. 0 = 600 Series, only available for **.To order these series, replace 1 with either 0 or 8. 0.400" 3.0mm oA mm (in) Bevel 60 1.78mm (.07) SSC-745A Bevel 60 0.4mm (.016) SSC-767A Drag Soldering Tip (Mini-Hoof) SSC-761A Drag Soldering Tip (Knife) SSC-739A Drag Soldering Tip (Hoof) SSC-773A Drag Soldering Tip (Increased Tinned Area 6.1mm (.24") 7 = 700 Series for most standard applications. 6 = 600 series and 5 = 500 series also available for temperature sensitive applications. To order these series, replace 7 with either 6 or 5 except * (not available for 500 Series). 6.1mm Soldering Cartridges Desoldering Cartridges 26 Accessories and Spare Parts Accessories and Spare Parts HAND-PIECES AND COILS Part No. for MFR Series and PS-800E System Description MFR-HPT Precision Tweezer Hand-piece with cord (MFR-PTZ) MFR-HDS Convertible Desolder Hand-piece (MFR-DSX,-DSI,-SDX,-SDI) MFR-HSR MFR-HPS MFR-CA2 PS-HC1 PS-HC2 Cartridge Solder / Rework Hand-piece with cord (MFR-SRC) Heater Tip Hand-piece with coil asembly (MFR-PST) Coil Assembly for MFR-HPS Hand-piece (MFR-PST) Soldering Handle with PS-CA1 Coil Assembly (PS-800) Soldering Handle with PS-CA2 Coil Assembly (PS-800E) PS-CA1 Coil Assembly for PS-HC1 Hand-piece (PS-800) Part No. WS1 Universal Auto Sleep Workstand MFR-WSSR Soldering Workstand (MFR-SRC & MFR-PST) WS1CB Solder Rework Cradle Replacement for WS1 Workstand PS-CA2 High Power Coil Assembly PS-HC2 Hand-piece (PS-800E) REPLACEMENT WORKSTANDS WS2 MFR-WSPT MFR-WSDS WSTCB WS2CB Description Solder Auto Sleep Workstand (PS-800 & PS-800E) Precision Tweezer Workstand (MFR-PTZ) Desoldering Workstand (MFR-DSX,-DSI,-SDX,-SDI) Tweezer Cradle Replacement for WST Workstand Solder Rework Cradle Replacement for WS2 Workstand LEAD-FREE PROCESS IDENTIFICATION For more info vist our Lead Free Zone at www.leadfreezone.com Part No. Description WS2G Green Auto Sleep Workstand (PS-800 & PS-800E) WS1G WS1CG WS2CG AC-CK1 AC-CK4 Green Universal Auto Sleep Workstand Green Solder Rework Cradle Replacement for WS1 Workstand Green Solder Rework Cradle Replacement for WS2 Workstand Green Identification Ring for MFR and PHT Consumables (Pack of 50) Green Identification Ring for SFV Tips (Pack of 50) MISCELLANEOUS ACCESSORIES Part No. AC-BRUSH-P Description AC-CP2 AC-IK Cartridge and Tip Removal Pad Interlocking / Mounting Kit AC-Y10 Yellow Sponge (Pack of 10) AC-FX1 AC-MFR-PM AC-PM AC-YS4 AC-BP Soft Brass Brush (Pack of 6) Fume Extraction Kit Power Meter for MFR Series Power Meter for PS Series Yellow Sponge Round for PS Series (Pack of 10) Brass Pad (Pack of 10) DESOLDERING ACCESSORIES Part No. AC-TCP Description MFR-HDCA Desolder Coil Assembly DP-SL3 AC-VL 27 AC-CC AC-DFP Desoldering Tip Cleaner (Pack of 12) Front Seal ESD Air Hose Solder Collection Chamber Chamber Liner, Filter & Fume Part No. HAND-PIECES AND COILS A C MX-RM3E A ESD Solder Handle W/CP2 for MX-500 Systems MX-DS1 D Desolder Hand-Piece ESD Long Reach Solder Handle W/CP2 for MX-500 MX-TALON C Talon(R) Hand-Piece with Cord SP-HC1 E B Description MX-RM6E B D ESD Solder Handle for SP200 Systems MX-RM8E E DS1 Desolder Cord MX-DAH4 F ESD Air Hose, standard with fitting MX-RM5E F REPLACEMENT WORKSTANDS for Metcal MX-500 and SP200 Systems Standard Robotic Cable, 1-piece, 6 (1.83m) Part No. WS1 Description WS2 MFR-WSPT Solder Auto Sleep Workstand (SP200) Precision Tweezer Workstand (MX-500SPT) Universal Auto Sleep Workstand WST Talon(R) Workstand (MX-500TS) MFR-WSDS Desoldering Workstand (MX-500DS) WS2CB Solder Rework Cradle Replacement for WS2 Workstand WSTCB Tweezer Cradle Replacement for WST Workstand WS1CB Solder Rework Cradle Replacement for WS1 Workstand LEAD-FREE PROCESS IDENTIFICATION For more info vist our Lead Free Zone at www.leadfreezone.com Part No. Description WS1G Green Universal Auto Sleep Workstand WSTCG Green Tweezer Cradle Replacement for WST Workstand WS2G Green Auto Sleep Workstand (SP200) WSTG Green DS1/Talon(R) Workstand (MX-500TS and MX-500DS) WS1CG Green Solder Rework Cradle Replacement for WS1 Workstand WS2CG Green Solder Rework Cradle Replacement for WS2 Workstand AC-CK2 MISCELLANEOUS ACCESSORIES K M L P DESOLDERING ACCESSORIES Q R T U V W X 01 Y AC-TSTAND K Description AC-CP2 L STSS-TEMPLATE O Cartridge Removal Pad SMTC Tip Selection Template AC-BRUSH-P M AC-Y10 AC-YS4 Part No. MX-DCF1 Q MX-DCF1L MX-DCF1F Tip Stand Soft Brass Brush Cleaner (Pack of 6) Tip Case for STTC/SSC (holds 10 tips) Net Power Meter for MX-500 Yellow Sponge (Pack of 10) Yellow Sponge Round for SP200 (Pack of 10) Description DS1 Filter Pack: 15 chamber liners, 6 fume filters DS1 Chamber Liners (Pack of 40) DS1 Fume Filters (Pack of 20) MX-DAR1 R Air Regulator and Filter with Fittings AC-CB2-P U Desolder Tube Cleaning Brush (Pack of 6) AC-TC-P S AC-CB1-P T MX-DVC1 V S Green Identification Ring for SSC Cartridges (Pack of 50) Part No. MX-NPM O Green Identification Ring for STTC Cartridges (Pack of 50) AC-CK4 AC-TCASE P Desolder Tip Cleaner (Pack of 12) Desolder Chamber Cleaning Brush (Pack of 25) Venturi Cartridge for Desolder Gun MX-DSL1 W DS1 Chamber Seal MX-DLA Desolder Gun Latch Adjustment (Pack of 10) MX-DSL2 X MX-DSB Y MX-DMK1 Accessories and Spare Parts Accessories and Spare Parts DS1 Cartridge Seal Desolder Gun Swivel Bushing DS1 Maintenance kit (for content visit www.okinternational.com) 28 H C T- 9 0 0 Ha n d Held Convection Tool HCT-900 Hand Held Convection Tool Versatile Hot Air Tool for Soldering and Desoldering Applications The HCT-900 Hand Held Convection Tool offers a low cost, versatile rework solution for a wide variety of production and rework application challenges. It has a simple, compact robust design comprising of analog controls for both airflow and heat. A closed loop feedback circuit controls the temperature allowing the desired temperature to be achieved and maintained regardless of changes in the volume of airflow. The HCT-900 can be used for the removal and refitting of electronic components, including lead-free, from 0201 up to 304 pin QFP. It is also effective at reworking pin in-hole devices such as sockets and connectors. And, using it with solder braid and flux is a fast and efficient way to remove solder shorts and splashes. It can also be used in plastic applications such as applying shrink wrap to components or the formation of plastic rivets. The unique low noise air pump (less than 45 db) provides precise airflow control for the most demanding applications. The "power off" cool down function retains airflow through the hand piece while the unit powers down, providing efficient heater cooling and reducing thermal stress. The HCT-900 is fully ESD compliant. Part No. HCT-900-21 HCT-900-11 HCT-HE-21 HCT-HE-11 29 Description 230V Hand Held Convection Tool 115V Hand Held Convection Tool Heating Element, Replacement, 230V Heating Element, Replacement, 115V The HCT-900 is supplied with a standard single jet H-D50 (0.2", 5.0mm) nozzle. In addition two rework nozzle kits, predefined for specific applications, are available, as well as a full selection of nozzles. PLCC, BQFP, QFP A B SOIC, TSOP A B CHIP & SOT A Specifications H-S16 H-SL16 H-SL20 H-SL24 H-SL28 H-SL44 H-SOJ32 H-SOJ40 H-TS24 H-TS32 H-TS40 H-TS48 H-TSW24 H-TSW44 Model H-D25 H-D50 H-D120 NZKT-2 Chip Type PLCC-20 PLCC-28 PLCC-32 PLCC-44 PLCC-52 PLCC-68 PLCC-84 QFP-48 QFP-44 QFP-52,80 QFP-64,80,100 QFP-120,128,144,160 BQFP-100 QFP-240 BQFP-196 QFP-208 SOIC 14,16 SOL 14,16 SOL 20,20J SOL 24,24J SOL 28 SOL 44 SOJ 32 SOJ 40 TSOP 20-24 TSOP 28-32 TSOP 40 TSOP 48 TSOP 20-24 TSOP 24-28/40-44 A mm (in) 11.9 (0.47") 14.5 (0.57") 16.9 (0.67") 19.5 (0.77") 22.0 (0.86") 27.0 (1.06") 32.4 (1.28") 8.4 (0.33") 13.4 (0.53") 17.3 (0.68") 23.4 (0.92") 31.2 (1.23") 22.4 (0.88") 34.5 (1.36") 37.7 (1.48") 29.8 (1.17") 6.8 (0.27") 10.6 (0.41") 10.6 (0.41") 10.6 (0.41") 10.6 (0.41") 16.0 (0.41") 13.5 (0.53") 13.5 (0.53") 17.0 (0.67") 21.0 (0.83") 21.0 (0.83") 21.0 (0.83") 10.2 (0.4") 12.7 (0.5") o A (mm) 2.5 (0.1") 5.0 (0.2") 12.0 (0.47") Input Line Voltage 230 V HCT-900-21 / 115V HCT-900-11 Air Pump Type Diaphragm Power Air Flow Control Temperature Dimensions w x l x h Noise Level Surface Resistivity Weight Certification / Approvals 01 Model H-P20 H-P28 H-P32 H-P44 H-P52 H-P68 H-P84 H-Q07 H-Q10 H-Q14 H-Q1420 H-Q28 H-BQ23 H-Q3232 H-BQ38 H-Q2626 Description Nozzle Kit for Chip Resistors, SOIC & TSOP Packages. Includes (one each): * H-D25 * H-SL16 * H-SL28 * H-SOJ40 * H-TS48 Nozzle Kit for PLCC, QFP & BQFP packages. Includes (one each): * H-P20 * H-P44 * H-P84 * H-Q1420 * H-Q2626 Part No. NZKT-1 B mm (in) 11.9 (0.46") 14.5 (0.57") 14.3 (0.56") 19.5 (0.77") 22.1 (0.87") 27.2 (1.07") 32.4 (1.28") 8.4 (0.33") 13.4 (0.53") 17.3 (0.68") 18.1 (0.71") 31.2 (1.23") 22.4 (0.88") 34.5 (1.36") 37.7 (1.48") 29.8 (1.17") 10.2 (0.4") 10.8 (0.43") 13.3 (0.52") 15.9 (0.63") 18.4 (0.72") 27.9 (1.1") 20.6 (0.81") 25.4 (1.0") 7.1 (0.28") 9.1 (0.36") 10.8 (0.43") 13.3 (0.52") 18.4 (0.72") 19.8 (1.78") HCT-900 Hand Held Co n ve ctio n To o l Nozzle Selection 320 W 6-25 l/min 100C - 500C (212F - 932F) 6.7" x 8.7" x 5.5" inches, 170 x 210 x 140 mm Less than 46 dBA Unit: 105 - 106. Hand-piece & tube: 107 - 1011 10.4 lbs. (4.7 kg) cTUVus, CE 30 PCT-100 Focused Convection Pre-heater PCT-100 Focused Convection Pre-heater Ne w Pr od uc t Focused Convection Pre-heater Delivers Heat to Where It's Needed Most OK International PCT-100 is a focused convection pre-heater that is designed to provide extra heat capacity for demanding applications such as lead-free, multi-layer boards and assemblies with large ground planes. The systems focused heat design promotes quick ramp to temperature. Unlike conventional pre-heaters, the PCT-100 Focused Convection Pre-heater directly targets the underside PCB providing a substantial thermal boost for processes including hand soldering, through-hole desoldering, and hot air SMT rework. Users enjoy the benefit of improved process time and exceptional control of potentially damaging temperatures. The PCT-100 Focused Convection Pre-heater provides options for an integrated board holder* or a stand-alone board holder** or a workpiece plate where the device can be rested just above the focused air-source. The system can also be supplied with an adjustableangle arm rest to enhance operator productivity through improved ergonomics. Even more, the PCT-100 Focused Convection Pre-heater distinguishes itself for its very attractive low price. Specifications Input Voltage Heater Rating Storage Temperature Environmental Temperature Air Flow Control Temperature Surface Resistivity ESD Dimensions Weight Certificate/Approvals 31 115 V (PCT-100-11) 230 V (PCT-100-21) 450 W -10C--60C (14F--140F) 0C--40C (32F--104F) 10.2 CFM (280 l/min) Variable up to 300C (572F) 106 - 1011 205(L) x 155 (W) x 65 (H) mm 1.6 kg cTUVus, CE *The BH-010 integrated board holder is limited to 3.08" (78.4 mm) in the x-axis and open-ended in the y-axis. ** The BH-100 stand-alone board holder is open ended on the 12" (305mm) axis. Larger boards cave be accommodated depending on application. PCT-100 Focused Convection Pre-heater Variable Temperature Scale PCT-100 Focused Convection Pre-heater Part No. PCT-100-11 PCT-100-21 PCT-101-11 PCT-101-21 PCT-102-11 PCT-102-21 PCT-103-11 PCT-103-21 PCT-1HE-11 PCT-1HE-21 PCT-AR PCT-ARPAD BH-100 BH-010 Description Focused Convection Pre-heater 115V Focused Convection Pre-heater 230V Focused Convection Pre-heater 115V with Arm Rest Focused Convection Pre-heater 230V with Arm Rest Focused Convection Pre-heater 115V with Arm Rest and Boardholder Focused Convection Pre-heater 230V with Arm Rest and Boardholder Focused Convection Pre-heater 115V with Arm Rest and Integrated Boardholder Focused Convection Pre-heater 230V with Arm Rest and Integrated Boardholder Heating Element Replacement for PCT-100 Focused Convection Pre-heater 115V PCT-100-11 PCT-100-21 Heating Element Replacement for PCT-100 Focused Convection Pre-heater 230V Arm Rest for PCT-100 Focused Convection Pre-heater Replacement Pad for Arm Rest PCT-AR Boardholder for PCT-100 Focused Convection Pre-heater Integrated Boardholder for PCT-100 Focused Convection Pre-heater PCT-AR PCT-100 with integrated boardholder BH-010 01 BH-100 32 Advanced Package Rework 33 and APR-5000-DZ Series, these systems have precision placement and powerful APR-5000-DZ APR-5000-XL Rework Consisting of two series, the APR-5000-XL Package Our APR-5000 Advanced Package Rework Platform is designed to facilitate rework of even the most challenging boards, including lead-free and multi-layer assemblies. These systems allow you to reflow packages without incurring excessive lid temperatures, re-melting soldered joints outside the rework area, warping of the PCB or distorting the plastic bodies of connectors. They provide the increased thermal transfer and stricter temperature control required for lead-free rework. Advanced As the rework and repair processes have evolved, our tools have grown to keep up with increasingly sophisticated packages. We design our systems by working closely with component suppliers and customers to develop powerful, user friendly systems and process solutions. software that make the rework of complex array packages easy, fast and reliable. Advanced Package Rework System Dual Zone 35 Advanced Package Rework System Large Board 36 34 APR-5000 Series Advanced Package Rework Precision Advanced Package Rework The APR-5000 Series Advanced Package Rework Systems incorporate state-of-the-art vision, and closed-loop time, temperature and airflow control. Precision placement and powerful software make the rework of complex array packages easy, fast and reliable. Economical and easy-to-use, the APR-5000 Series Advanced Package Rework Systems deliver best-in-class BGA/CSP functionality with professional performance at an affordable price. All machines incorporate the ideal combination of hardware features and automated software necessary for reworking today's array packages. Easy-to-program multi-lingual software manages the five stages of the reflow profile: pre-heat, soak, ramp, reflow and cooling. In addition, board temperature can be monitored using integrated flying thermocouples. Real-time adjustments can be made to all parameters while the profile is running. 35 fast response convective top reflow heater and bottom dual zone preheaters for fast ramp and tight delta temperature control across reworked component and uniform preheating across surface of the PCB. The enhanced software is instructive and intuitive, walking the engineer through the steps of process development and then guiding the operator through the process steps to ensure consistent, repeatable execution of the automatic profile functions. Engineer also has the ability to associate tutorial to individual process file presenting step-by-step instructions that operator can reference quickly and easily in real-time. Lead-Free Compatible As the implementation of lead-free assemblies intensifies, the APR-5000 series Advanced Package Rework Systems have the power, size and sophistication to meet the required higher, cost-sensitive performance criteria. The innovative single reflow/placement head and dual stage preheaters help achieve a consistently small Delta T across the board and the component. Thermal damage is precluded due to the system's precisely controlled preheater; lead-free profiles can be quickly developed via the system's five thermocouples; and closed-loop, computer controls and intuitive software help operators maintain the ideal process from start to finish. The APR-5000 Series Advanced Package Rework Systems provide full convection in both reflow heater and dual pre-heaters to provide fast ramp and precise peak reflow temperature without thermal damage to sensitive components unsuitable for heating above 240C. And with four heating zones and one cooling zone, the precise profiles needed for successful soldering/desoldering of lead-free packages are easily delivered. APR-5000 Series Advanced Package Rework To help guarantee uniformity and higher process yields, the APR-5000 Series incorporates powerful, efficient and The APR-5000 Series Advanced Package Rework Systems are distinguished by innovation and flexibility. The dual stage convective pre- heater can be switched between inner and outer stage within the four heating zones of a profile to meet the higher rework requirement of lead-free. Higher thermal performance can be achieved, attaching reflow nozzles to both the top reflow and bottom inner stage heaters set directly above and below reworked component. Bottom nozzle has added advantage in preventing thermal damage to adjacent components on the underside of the PCB. And newly design thermal tweezer top nozzle provides integrated mechanical action pickup for devices with limited surface area instead of standard vacuum pickup. 36 APR-5000 Series Advanced Package Rework Ne w Pr od uc t APR-5000-DZ Advanced Package Rework System Design and functionality come together in the compact and powerful APR-5000-DZ Advanced Package Rework System. This system provides closed-loop control, optimized vision and precise component placement on a compact platform of 19" x 30" (483mm x 762mm). Self contained pumps are standard on this compact platform allowing for easy benchtop setup. Capable of handling boards up to 9" x 15" (229mm x 381mm), with a placement accuracy to 0.001" (0.025mm) and interconnection pitches as low as 0.012" (0.3mm), the APR-5000-DZ is ideal for reworking smaller assemblies such as cell phones and laptop computers. The APR-5000-DZ System incorporates powerful, efficient and fast response convective top reflow heater and bottom dual zone pre-heaters for delivering fast ramp and tight delta temperature control horizontally, across the surface of PCBs up to 0.25" thick, and vertically between the die and ball of the reworked components. The single reflow/placement head can be moved to the correct position for rework allowing PCB assemblies with 2" (50mm) underside components to be stationary mounted above the pre-heater. An optional XY table can be added to minimize operator fatigue and is ideal for small PCB assemblies with less than .25" (6.4mm) underside components. In addition, the APR5000-DZ-TAB is an APR-5000-DZ system with a pre-assembled XY table. The system also incorporates an exclusive integral vision system that makes viewing, aligning and accurately placing a component easy by allowing operators to simultaneously view the topside of the PCB and a superimposed image of the underside of the component. Then, with micrometer adjustment, images can be accurately aligned in the X, Y & Theta axes prior to placement. In addition, integrating the vision system with the machine's software eliminates the need for multiple monitors. 37 4 The APR-5000-XLS Advanced Package Rework System provides board capability with small board precision. This system performs precise, cost effective rework of the widest range of PCBs and component types, from large boards up to 24.5" x 24.5" (622mm x 622mm) to components down to 0.020" x 0.010" (0.5mm x 0.25mm). APR-5000 Series Advanced Package Rework APR-5000-XLS Advanced Package Rework System The flexible APR-5000-XLS System incorporates dual stage pre-heaters and has the thermal capacity and control to execute precise profiles of both large and small PCBs, delivering uniform temperature control horizontally, across the surface of PCBs up to 0.25" (6.35mm) thick, and vertically between the die and ball of the reworked component. Motorized X,Y, Z adjustments speed placement and help ensure process repeatability. In addition, motorized Theta axis provides 360 rotation to simplify component orientation. Together, these advanced controls reduce operator fatigue, improve placement accuracy and provide process consistency. Featured on the APR-5000-XLS Advanced Package Rework System is an innovative Split Vision System, which allows operators to view the opposite corners of a component, including splitting on rectangular components, with the necessary magnification to make its placement and registration fast and accurate. 38 APR-5000 Series Advanced Package Rework Component Stenciling Templates OK International has designed a unique tool, Component Stenciling Templates, for printing on the underside of components. This easy procedure is designed for use on PBGA, CBGA, CSP balled devices as well as Land Grid Array (LGA) components. This is an ideal process for small components and situations where traditional stencil access is limited by the close proximity of adjacent components. BST-169 BST-225 BST-256 BST-226P BST-256FP BST-272P+16 BST-303 BST-324 BST-352P BST-357 BST-492 CST-46 BRP-LDA16A BRP-LQA16A BRP-LQA24A BRP-LQA44A Description 169 Full Matrix Array 225 Full Matrix Array 256 Full Matrix Array 256 Perimeter Array 256 Fine-Pitch Full Matrix Array 272 Perimeter Array With 16 Inner 303 Full Matrix Array 324 Full Matrix Array 352 Perimeter Array 357 Full Matrix Array 492 Full Matrix Array 46 Ball Micro BGA NSC LLP 16 Pin Dual In-Line NSC LLP 16 Pin Quad NSC LLP 24 Pin Quad NSC LLP 44 Pin Quad Part No. Description Set of 3 plates, apertures 28, 35 & 45mm, depth 0.012" (0.30mm) DTP-BGA Dip Transfer depositing an exact amount of flux. This process is quick, consistent and clean, and negates the need to clean after reflow. Available for both solder balled and leaded devices. All kits are supplied with a metal spatula. with tweezers is not practical and may damage the component. This is a unique way machine. APR-NK-CSP NZA-555-555-CGA NZA-470-470-CGA Nozzles A comprehensive range of standard reflow nozzles available to suit the most common array packages is available. The reflow nozzle works with vacuum pickup, the tweezer nozzle works with devices with limited area or multilayer structure by providing mechanical tweezer action pickup instead of vacuum pickup e.g. PoP, sockets, connectors, inductors, potentiometers and through-hole components. . Part No. TF-3T APR-NK NZA-355-455-CGA NZA-350-350-CGA NZA-490-490* NZA-450-450 NZA-400-400* NZA-350-350* NZA-300-300 NZA-270-270 NZA-250-290 NZA-230-230* NZA-200-200** NZA-180-180*** NZA-150-150** NZA-130-130*** NZA-100-100*** NZA-080-095*** NZA-080-080** NZA-060-060*** NZA-030-ROUND NZA-TW-180-180 NZA-TW-150-150 NZA-TW-130-130 NZA-TW-100-100 NZA-TW-080-080 NZA-TW-060-060 (*** included in both kits) Kit, Flip Chip Flux Transfer Blocks, set of 2 blocks, depth 0.001" (0.025mm) and 0.002" (0.051mm) DTBK-FC TF-2T Part No. Kit, uSMD Flux Transfer Blocks, set of 2 blocks, depth 0.003" (0.08mm) and 0.004" (0.10mm) DTBK-USMD TF-1T Tape Feeder Picking up small surface mount components Set of 3 plates, apertures 10, 16 & 21mm, depth 0.006" (0.15mm) DTP-CSP This process involves dipping a component into gel flux, of presenting small components to a rework 39 Part No. Description Tape Feeder, Micro SMD with thumbwheel Tape Feeder, 0603 and 0402 with thumbwheel Tape Feeder, 0201 with thumbwheel Description APR-5000 Nozzle Kit (*Includes 1 of each) APR-5000 CSP and Micro SMD Nozzle Kit (**Includes 1 of each) APR Reflow Nozzle 55.5mm x 55.5mm (column grid array nozzle) APR Reflow Nozzle 35.5mm x 45.5mm (column grid array nozzle) APR Reflow Nozzle APR Reflow Nozzle 47mm x 47mm (column grid array nozzle) 35mm x 35mm (column grid array nozzle) APR Reflow Nozzle 49mm x 49mm APR Reflow Nozzle 40mm x 40mm APR Reflow Nozzle APR Reflow Nozzle APR Reflow Nozzle APR Reflow Nozzle APR Reflow Nozzle APR Reflow Nozzle APR Reflow Nozzle APR Reflow Nozzle APR Reflow Nozzle APR Reflow Nozzle APR Reflow Nozzle APR Reflow Nozzle APR Reflow Nozzle APR Reflow Nozzle APR Reflow Nozzle 45mm x 45mm 35mm x 35mm 30mm x 30mm 27mm x 27mm 25mm x 29mm 23mm x 23mm 20mm x 20mm 18mm x 18mm 15mm x 15mm 13mm x 13mm 10mm x 10mm 8mm x 9.5mm 8mm x 8mm 6mm x 6mm 3mm ID round APR Tweezer Nozzle 18mm x 18mm APR Tweezer Nozzle 13mm x 13mm APR Tweezer Nozzle APR Tweezer Nozzle APR Tweezer Nozzle APR Tweezer Nozzle 15mm x 15mm 10mm x 10mm 8mm x 8mm 6mm x 6mm Technical Specifications APR-5000-DZ 200-240 VAC Advanced Package Rework System APR-5000-DZ-TAB 200-240 VAC Advanced Package Rework System with XY Table APR-5000-XLS 200-240 VAC Advanced Package Rework System APR-5000-XL 200-240 VAC Advanced Package Rework System Systems will be configured with desktop PC and monitor. Final pricing will depend on configuration and language version. Systems Include VNZ-19 VNZ-12 VNZ-08 VNZ-05 VNZ-03 VNZ-01 FS-APR FSS-APR FSL-APR UBS-APR UBS-APR-XL APR-TC3 APR-TC5 19782 20987 20534 APR-TAB SOFT-APR-5000-DZ SOFT-APR-5000-XL Cables Vacuum Pick-Up Nozzle 19mm O/D** Vacuum Pick-Up Nozzle 12mm O/D Vacuum Pick-Up Nozzle 8mm O/D Vacuum Pick-Up Nozzle 5mm O/D Vacuum Pick-Up Nozzle 3mm O/D Vacuum Pick-Up Nozzle 1mm O/D PCB Support Finger Short (4 included)* PCB Support Finger Short (8 included)** PCB Support Finger Short (4 included with APR-5000 8 with APR-5000-XLS/XL) Under Board Support* Under Board Support** Colour Fine Gauge Thermocouples (includes 3)* Colour Fine Gauge Thermocouples (includes 5)** Adjustable BGA Centering Nest** Adjustable CSP Centering Nest Squeegee Blade Holder for Printing XY Table*** Installation Software* Installation Software** Power, Communication & Video Cables (*APR-5000-DZ/-TAB, **APR-5000-XL / -XLS, ***APR-5000-DZ-TAB) Input Voltage Power Consumption System Total Pre-Heater Inner Zone Outer Zone Reflow Heater Temperature Control Type Maximum Source Temperature Reflow Head Pre-Heater Airflow Control Supply Nitrogen Input Component Handling Maximum Size Minimum Size Maximun Weight FS-APR-2 FL-APR-2 FSL-APR-2 FSS-APR-2 FLS-APR-2 FLL-APR-2 FLSS-APR-2 FLSL-APR-2 UBS-APR UBS-APR-XL APR-DK1 APR-DK2 PF-1 VAC-P100 APR-LRK VNZ-005 APR-TAB APR-XL-PHNK PCB Support Finger Short (Pack of 2) PCB Support Finger Long (Pack of 2) PCB Spring Support Finger Long (Pack of 2) PCB Spring Support Finger Short (Pack of 2) Large PCB Finger Short (Pack of 2) Large PCB Finger Long (Pack of 2) Large PCB Spring Finger Short (Pack of 2) Large PCB Spring Finger Long (Pack of 2) Under Board Support APR-5000 Under Board Support APR-5000-XL Demonstration PCB with BGA & CSP Component Kit Demonstration PCB with BGA & CSP Component Kit, includes clear PCB for alignment 200-240 VAC, 50/60 Hz 20 Amp Single Phase APR-5000-XLS/XL 2600 W 3500 W 900 W 1400 W 1800 W 1800 W 550 W Rework Area Optional large rail kit (APR-5000-DZ only) Aligned inner preheater and reflow heater XY Table System Dimensions WxDxH Weight System Warranty Agency Approvals 2800 W 2800 W 550 W Closed-Loop Control (RTD Sensors) 400C (752F) 400C (752F) 350C (662F) Pre-Set to 8,16 &24 I/min 350C (662F) Pre-Set to 8,16 &24 I/min Self-Contained Pump Self-Contained Pump 1.4" x 1.4" (35mm x 35mm) 2.2" x 2.2" (56mm x 56mm) Standard Feature (requires 65psi or 4.6 bar) 0.020" x 0.010" (0.51mm x 0.25mm) 55g (1.94oz) Standard Feature (requires 65psi or 4.6 bar) 0.020" x 0.010" (0.51mm x 0.25mm) 55g (1.94oz) 24.5" x 24.5" (622mm x 622mm) 9" x 12" 22.5" x 24.5" (229mm x 305mm) (572mm x 622mm) 12" x 12" (305mm x 305mm) w/APR-LRK Large Rail Kit Not available 8" x 8" (203mm x 203mm) not suggested without XY table 0.25" (6mm) Standard on APR-5000 -DZ-TAB Optional on APR-5000-DZ Vision Maximum Field of View 1.4" x 1.4" (35mm x 35mm) Optional Split Field (APR-5000-XLS only) 200-240 VAC 50/60 Hz 20 Amp Single Phase Closed-Loop Control (RTD Sensors) PCB Handling Capability 15" x 9" Maximum Size (381mm x 229mm) Maximum Thickness Optional Accessories APR-5000-DZ/-TAB Not available 17.5" x 17.5" (445mm x 445mm) APR-5000 Series Advanced Package Rework Systems with BGA at PCB corner or edge 18.5" x 18.5" (470mm x 470mm) with BGA at 1" from PCB corner or edge. 0.25" (6mm) Not available 2.2" x 2.2" (55mm x 55mm) Corner crossover on large component 19" x 30" x 30" 36" x 36" x 33" (483mm x 762mm x 762mm) (914mm x 914mm x 838mm) 130ibs (60Kg) 220lbs (100Kg) CE cETLus CE cTUVus GS 1 Year (Excluding Consumables) 1 Year (Excluding Consumables) Print Preparation Plate Self-adhesive plates for removal of non-uniform components PCB Large Rail Kit - Fits boards up to 12" x 12" (30.5cm x 30.5cm) Vacuum pick up nozzle 0.5mm OD XY board holder and placement table for APR-5000-DZ Lead-free upgrade kit (for APR-5000-XL/-XLS) including: - Software - Pre Heater Nozzle, 50mm - Pre Heater Nozzle, 45mm - Pre Heater Nozzle, 35mm - Pre Heater Nozzle, Base APR-TAB 40 40 Fume Extraction Systems 41 Fume We are always working to improve our significantly improves performance, 200 Fume Extraction System with a new incorporate innovative designs, products, and therefore, we have recently replaced the motor in our BVX- brushless motor and added new special features (see page 44). This motor BVX-100 BVX-200 BTX-208 without raising the cost of the system. All of our systems are developed to professional performance and ease of use, all within your budget. Benchtop Single User arm/plenum System Two Stations Portable Filter Unit Portable Tip Extraction System MFX-2200 Particle/Gas Fume Extraction Systems 01 Systems Our systems are set apart by a well designed series of filters, including Hepa filters. These filters capture the most harmful fumes, even those produced by new lead-free solders. In addition, we also have systems with filters that efficiently remove gases and vapors from heavy duty bench-top applications. Extraction OK International's fume extraction line of products offers a range of products that include portable single and dual user systems, tip extraction systems and under-bench multi-user systems. All systems provide the power and choice of filters to do the job, yet they are flexible to fit into today's manufacturing environments. 43 44 - 45 46 - 47 48 - 52 42 B V X - 1 0 0 S erie s F ume Extraction Systems Powerful, Portable Fume Extraction OK International's BVX-100 Series Fume Extraction Systems are powerful, but low noise units that need no external ducting or compressor. Simply move these lightweight systems from station to station, plug them in and switch them on for instant fume extraction. Just 279mm (11") tall, with a 305mm x 229mm (12" x 9") plenum chamber, the units easily fit on any bench-top or, when space is at a premium, take advantage of the under-bench mounting bracket. Rated at 85-Watts, the systems deliver high quality filtration without compromise. A powerful 85m3/hr- airflow rate provides immediate extraction of fumes, particles and vapors from operator breathing areas. When a larger capture range is needed, an innovative adaptor quickly transforms the plenum into an arm extraction system. Two filtration configurations are available for heavy soldering and light dust applications, or light duty organic solvent and adhesive applications. A bi-coloured LED light indicates when the filters are blocked and require replacing. 43 w Ne Two Station Design for Dynamic Fume Extraction The BVX-200 Series Fume Extraction Systems are revolutionary two-arm units that combine powerful fan performance BVX-100 Series F ume Extra ct i o n S y s t e m s a Fe es r tu with efficient filtration, quiet operation and complete portability. They can be placed under or next to the bench-top and fitted with either two 50mm (2") diameter BVX arms or one 63mm (2.5") diameter Omniflex arm. The BVX-201 Fume Extraction System is designed mainly for solder fumes and incorporates both pre- and main-filters which can be changed independently to maximise the working life of each filter and lower the total cost of ownership. The main filter has a HEPA efficiency of 99.97% at 0.3 micron, plus an activated carbon filter to remove additional gases. For applications that require a high capacity of gas filtration, such as cleaning with solvents or conformal coatings, the BVX-203 Fume Extraction System features a deep-bed gas filter. New Features: Brushless motor This new motor enhances the BVX-200 by: - Adding a higher torque to inertia ratio - Increasing the peak torque - Increasing the efficiency to 85% - 90% - Eliminating brushes and commentator which leads to longer life - Reducing the electrical noise and RF interference - Eliminating the sparking or brush dust for a safer environment - Increasing the performance at no load or low load conditions 01 Filter Monitoring* The rate of performance is based on the condition of the filters. The BVX-200 now has a filter monitoring feature. This audible alarm will inform the operator when the extraction rate drops below the recommended efficiency level. Remote on/off operation* Most fume extraction units are situated at floor level under a bench, which makes turning the system on and off a difficult operation. To overcome this, the BVX-200 now comes with a remote on/off switch. This switch can be placed within reach, where the operator can power the system on and off. * Additional features available Summer 07 44 BVX-100/200 Series Fume Extraction Systems BVX-100 Series BVX-200 Series BVX-101 Bench-Top, single user arm/plenum system, Pre-HEPA-Gas, 100-240 VAC BVX-201 KIT Filter unit with 2 flexible arms, 1.2m long, Pre-HEPA-Gas BVX-201 Filter unit for 2 stations, Pre-HEPA-Gas BVX-103 Bench-Top, single user arm/plenum system, Pre-Gas, 100-240 VAC BVX-101-S Bench-Top, single user plenum system without arm, Pre-HEPA-Gas, 100-240 VAC BVX-103-S Bench-Top, single user plenum system without arm, Pre-Gas, 100-240 VAC BVX-203 Filter unit for 2 stations, Pre-Deep Bed Gas FILTERS FP-BVX200 Pre-Filter (Pack of 5) FM-BVX200 Main Filter HEPA Carbon FG-BVX200 Deep Bed Gas Filter FILTERS FG-BVX Deep Bed Gas Filter ACCESSORIES FM-BVX Main Filter (Combined HEPA/Gas) BVX-ARM-K1 1 BVX arm 710mm (28") long with 1.8m (6') long hose and table bracket with C-clamps FP-BVX Pre-Filter (Pack of 5) BVX-ARM Arm flexible ESD safe, 710mm (28") long ACCESSORIES BVX-TB01 Table bracket with 2 C-clamps BVX-ADT Replacement Arm-To-Plenum Adaptor BVX-CH01 Connection hose, 50mm (2") diameter, 1.8m (6') long BVX-IADT Inverted Arm Adaptor, ESD Safe BVX-CH02 Connection hose, 50mm (2") diameter, 3.6m (12') long BVX-BCK Under Bench Mounting Bracket Technical Specifications Static Pressure (suction force) BVX-100 Series Flow Rate (with filter) 85m3/h (50 cfm) Fan Capacity Air Inlets/Number of Stations HEPA Efficiency Noise Level Dimensions (W x D x H) Weight Voltage Frequency Power Certification 45 Max. Duct Run 1250 Pa (5"WC) BVX-200 Series 850 Pa (3.5"WC) 110m3/h (65 cfm) 250m3/h (150 cfm) 1 2 < 55 db A <55 db A 99.97% at 0.3 micron 300mm x 230mm x 290mm (11.8" x 9.1" x 11.4") 9kg (20lbs) 100-240 VAC 50-60 Hz 85 watt UL, CSA, CE N/A 2 x 75m3/h (45 cfm) 99.97% at 0.3 micron 508mm x 254mm x 388mm (20" x 10" x 15.3") 9kg (20lbs) 100-240 VAC 50-60 Hz 85 watt UL, CSA, CE 3.6 meters BTX-208 Tip Extraction System Precision and Power In Tip Extraction Due to its powerful vacuum, OK International's BTX-208 Fume Extraction System offers high performance extraction of solder fumes directly from the tip of any hand soldering iron and can be easily configured to form an extraction network for up to eight workstations. The unit's pre-filter is followed by a main filter offering HEPA efficiency exceeding 99.97% and an activated carbon filter to remove gases. Both pre- and main-filters can be changed independently to maximize the working life of each filter and lower the total cost of ownership. Measuring 508mm wide by 254mm deep by 388mm high and weighing just 9kg, the BTX-208 Fume Extraction System has been designed specifically for under-bench installation. With a universal power supply that accepts 100 to 240V at 50 or 60Hz, and with UL, CSA and CE certifications, the unit can be used anywhere in the world. To complement the BTX-208 Fume Extraction System, OK International has developed a new plug-and-play ducting system, which offers a simple, flexible, low cost solution for faster configuration of tip extraction installations. Portable for up to Eight Operators The BTX-208 Fume Extraction System is a tip extraction unit with high vacuum blower motor and a capacity for up to eight workstations. The unit's universal hose connection kit provides maximum flexibility and eliminates the need for a traditional layout and design of tip extraction ducting. The compact design and easy set-up make it truly portable. 01 46 BTX-208 Tip Extraction System Connection Kits Item Description Max number of stations single-row bench when using 5.6mm tubes Flexible Hose O32mm (1.25") 3 End Plug 4 - 2 BTX-CK4-50 4 BTX-CK4-75 QTY 8 2.5m (8") Qty 8 5.0m (16") 7.5m (25') 1 2 2 double-row bench 1 2 BTX-CK2-25 Coupling with 2 Glands 5.6mm 4 T-piece Connector 2 0 Pipe Clip 1 2 Roll of Vinyl Tape 5 1 1 Individual Parts ITEM PART No. 1 CH0121 DESCRIPTION 1 1 CH0123 Flexible Hose O35mm x 5m (16') Long Flexible Hose O35mm x 7.5m (25') Long 2 3 4 - Flexible Hose O35mm x 2.5m (8') Long CH0122 AC-TX001-4 Couplings with 2 Glands 5.6mm (Pack of 4) 18566S-5 End Plug (Pack of 5) AC-TX002-2 T-piece Connector (Pack of 2) 19115S-10 Flow Rate per Station 8 >28 I/min Noise Level <55dBA Weight 9 kg (20 lbs) Dimensions WxDxH 508 x 254 x 388mm (20" x 10" x 15.3") Voltage 100 - 240 VAC Frequency 50 -60 Hz Power 85 Watt Max Duct Run 30m (100 ft) Certification UL/CSA/CE System BTX-208 QTY 4 1 5 1 Couplings with 2 Glands and Pipe Clip Vacuum Tube to Solder Iron Pipe Clip (Pack of 10) Technical Specifications Max. Number of Stations Filter unit for 8 Tip Extraction Stations, Pre/HEPA/Gas CONNECTION KITS BTX-CK2-25 Connection Kit for 2-4 Stations with 2.5m (8') Long Hose BTX-CK4-50 Connection Kit for 4-8 Stations with 5m (16') Long Hose BTX-CK4-75 Connection Kit for 4-8 Stations with 7.5m (25') Long Hose REPLACEMENT FILTERS 47 4 4 FP-BVX200 Pre-Filter (Pack of 5) FM-BVX200 Main Filter, HEPA 99.95%/Carbon Iron Adapter Kits (also see page 27) AC-FX1 Universal tip extraction Iron Adapter Clip Includes: 2x Universal Clips - replacement part no. BTX-UC01 (pack of 10) 1x Silicon Hose - replacement part no. 18574S-5 (pack of 5) 1x Cleaning Brush - replacement part no. DS03-910-5 (pack of 5) 1x Stainless Tube - replacement part no. 20233S-5 (pack of 5) 4x S Clips - replacement part no. 20237S-5 (pack of 5) 1x Connecting Gland - replacement part no. 18576S-5 (pack of 5) DS03-929 Tip extraction Iron Adapter Clip for Metcal MX-500 Same content as AC-FX1 except the universal clip. Comes with Plastic Clip for MX-500 (replacement part no. 18863S-5 - pack of 5) DS03-930 Tip extraction Iron Adapter Clip for Metcal SP200 Same content as AC-FX1 the universal clip. Comes with Plastic Clip for SP200 (replacement part no. 18864S-5 - pack of 5) MFX-2200 Series Fume Extraction Systems Setting a New Benchmark In Performance OK International's multi-user MFX-2200 Series Fume Extraction Systems set a new benchmark in performance, delivering a maximum airflow of 900m3/h and a maximum suction force of 1,075 Pa. Capable of providing filtration for up to eight manual assembly workstations, the MFX-2200 Series Fume Extraction Systems' power can also be harnessed to remove particulates and gases from exhaust cabinets and even small bench-top wave and reflow soldering ovens. For general electronics assembly applications, a combined filtration model features pre, HEPA (99.97% efficient @ 0.3m) and gas filters. For more specific applications, such as removing solvent vapours from bonding and under-fill operations, a gas filtration model is available featuring a pre-filter and 11kg high capacity activated carbon cartridge. Measuring 450mm wide, by 525mm deep and 670mm tall, the unit can accept either a 457mm by 406mm by 120mm HEPA filter or the activated carbon filter. Due to the size of the filter, the MFX-2200 Series Fume Extraction Systems can process more fumes for substantially longer periods before requiring a filter change, thereby reducing maintenance costs and workplace disruption. 01 48 MFX-2200C Fume Extraction Systems MFX-2200C Particle Fume Extraction System OK International's new multi-user MFX-2200C Fume Extraction System provides the ultimate performance in a compact size that easily fits under most workbenches. It is ideal for removing solder fumes and filtering laser fumes. The lid features 4 air inlet ports for connection to Omniflex arms. By using a hose splitter in conjunction with BVX arms, the number of connected arms can be doubled . Features * Excellent air flow performance * Large, pleated pre-filter * HEPA filter rating of 99.97% at 0.3 micron Pleated Pre-Filter * Casters as standard HEPA Filter * Dust filter seal keeps filter housing clean * Minimum operating noise Gas Filter * Compact size, unit fits under most workbenches * Connects up to 4 Omniflex arms with rectangular nozzle (EA1122) or large hood (EA1126) . * Connects up to 8 BVX arms or 8 Omniflex arms with tapered nozzle (EA1124) Controls and Filter Monitor * Unit On/Off Switch with power indicator light * Thermal overload protection * Analog models with filter status gauge . * Digital models with filter status indicator lights and other control options Options AC2204 Top Cover with 2 Air inlets O100mm (4") and 2 Air Inlets O63mm (2,.5") Replacement Parts FIL22P030 FIL22HO70 Prefilter Pleated 60% Efficiency (Pack of 2) Combination Filter HEPA/Carbon Technical Specifications MFX-2200C-A (Analog) MFX-2200C-D (Digital) Air Inlet Openings Fan Capacity Flow Rate HEPA Efficiency Static Pressure Power Supply Power Noise Level Dimensions (W x D x H) Weight Certification Max. Duct Run 49 MFX-2206C-A (Analog) MFX-2206C-D (Digital) 110V 4x O2.5" 230V 600 cfm 900m3/h 99.97% at 0.3 micron 99.97% at 0.3 micron 400 cfm 4.5" WC Maximum 100-120VAC, 60Hz 400 Watt 58 dBA 17.7" x 20.75" x 26.4" 93 lbs UL, CSA 30m 4x O63mm 600m3/h 1075 Pa 220-240VAC, 50Hz 400 Watt 58 dBA 450 x 525 x 670mm 43 kg CE 30m The new MFX-2200G Fume Extraction System has been specifically designed for the removal of gases and vapors from a range of heavy duty bench-top applications, including solvent cleaning, gluing/bonding and conformal coatings. The unit's high capacity gas filter cartridge ensures a long dwell-time of the gases inside the filter media, resulting in the most efficient removal of gases. The unit's lid features 100mm (4") and 63mm (2.5") air inlet flanges, making it suitable for the connection of exhaust arms or cabinets. . Features * Excellent filtration efficiency Pleated Pre-Filter * Large, pleated pre-filter * Casters as standard * Minimum operating noise * Provides air flow for two exhaust cabinets . Controls and Filter Monitor * Unit On/Off Switch with power indicator light Gas Filter 11 kg (25 lbs) Activated Carbon After Filter * Thermal overload protection * Analogy models with filter status gauge * Digital models with filter status indicator lights and other control options . Options AC2202 Top Cover with 4 Air inlets O63mm (2.5") Replacement Filters FIL22P040 FIL22G010 FIL22G020 MFX-2000G Fume Extraction System MFX-2200G Gas Fume Extraction System Pre-Filter Pleated 85% Efficiency Gas Filter Cartridge 11kg (25lbs) Carbon Refill Kit 11kg (25lbs) Technical Specifications MFX-2200G-A (Analog) MFX-2200G-D (Digital) Air Inlet Openings Fan Capacity Flow Rate Static Pressure Power Supply Power Noise Level Dimensions (W x D x H) Weight Certification Max. Duct Run 01 MFX-2206G-A (Analog) MFX-2206G-D (Digital) 110V 2 x O4" and 2 x O2.5 230V 600 cfm 900m3/h 4.5" WC Maximum 1075 Pa Maximum 350 cfm 100-120 VAC, 60Hz 400 Watt 58 dBA 17.7" x 20.75" x 28" 115 lbs UL, CSA 30m 2 x O100mm and 2 x O63mm 550m3/h 220-240 VAC, 50Hz 400 Watt 58 dBA 450 x 525 x 710mm 52 kg CE 30m 50 Accessories MFX-2200 Series Omniflex Arms Omniflex Arms are (O63mm) are designed for higher airflow rates and effective fume capture from greater distances. A unique ball/socket design provides an unmatched flexibility in manoeuvring and positioning. The arms can be adjusted in working length or radius, simply by adding or removing Omniflex components. ESD conformance is ensured through the use of fully conductive material. A B Features * 140m3/h (85cfm) air flow rating (varies with nozzle) * 63mm (2.5") diameter * 0.6m (24") long with optional extensions of 300mm (12") C D Part Numbers A EA1122 Omniflex Arm ESD with Rectangular Nozzle C EA1126 Omniflex Arm ESD with Large Hood 350 x 212mm (14" x 8.5") B EA1124 D AC1101 AC1102 Omniflex Arm ESD with Tapered Nozzle Damper for Omnflex Arm Omniflex Arm Extension 300mm (12") long All Omniflex arms are supplied with mounting plates and C-clamps BVX Arms BVX Arms (O50mm) are most economic solution while providing good airflow rates and high flexibility. The spiral rolled duct can be tightened in stiffness and can be positioned precisely. The BVX Arm-K2 kit includes a mounting plate and c-clamps for universal mounting. A Y-connection piece is available to connect two BVX Arms to one hose. 51 * 75m3/h (45cfm) air flow rating * 50mm (2") ducting with 40mm (1.75") nozzle * 710mm (28") long Part Numbers for BVX Arms BVX-ARM-K2 BVX Arm ESD with Nozzle, Mounting Plate and C-Clamps For individual Components Refer to BVX Section Connection Hoses for Omniflex and BVX Arms A CH0251 A CH0252 A CH0253 B AC2025 Connection Hose 2.5m xO63mm (8" x 2.5") with clamps A Connection Hose 3.5m xO63mm (12" x 2.5") with clamps Connection Hose 7.5m xO63mm (25" x 2.5") with clamps Y-Piece for O63mm (2.5") hose with clamps B Accessories MFX-2200 Series Features for BVX Arms EC1800 Exhaust Cabinet Volatile vapors and gases with high toxic levels often require the use of exhaust cabinets to protect the user. The EC1800 is an ideal bench cabinet for such applications. A hinged and clear viewing panel maintains excellent visibility while at the same time reducing the airflow demand on the cabinet. Features * Dimensions W x D x H 760 x 510 x 560mm (30" x 20" x 22") * Connection Flange O100mm (4") Part Numbers EC1800 CH0047 01 Exhaust Cabinet with Clear Viewing Panel Connection hose 2.5m (8') Long O100mm (4") with Clamps 52 Fluid Dispensing Systems 53 Fluid Our benchtop dispensing components are silicone free, feature precise control and are designed to work with industry standard equipment. And, they are dependable for both time-pressure and Our systems ensure accuracy, repeatability and productivity all within Systems OK International's fluid dispensing line of products offers a wide array of products and provides dispensing components ranging from disposable accessories to easy-to-use microprocessor controlled dispensing systems. Dispensing For over 40 years, OK International has been providing reliable dispensing solutions to a diverse array of industries. Now, our signature 900 System Premier Components and DX Platform of dispensers dispensing systems can be found with the complete line of OK International products. your budget. manual applications. DX-350 Advanced Digital Dispenser/Controller 900 System Dispensing Needles DX-250 900 System 900 System 01 Entry Level Digital Dispenser/Controller Dispensing Consumables Accessories 55 56 57 58 - 59 60 54 DX-350 Digital Dispenser / Controller DX-350 Digital Dispenser / Controller The DX-350 offers 10 user programmable dispense routines and 4 operating modes. The time, pressure and vacuum read-outs are displayed digitally. It is intuitive to use and allows accurate reproduction of sequences of beads or dots. The DX-350 includes an adjustable vacuum feature for controlling of drip fluids between dispense cycles. A vacuum read-out is included to monitor suck-back. Packaged ready to use, with sample tips, barrels and syringe adapters. Available in two versions of operating pressure: 0 to 100 psi for general applications, and 0 to 15 psi for specific low viscosity applications. Size: 6" x 7" x 6" (15.2 x 17.8 x 15.2) Time Range: 0.008 to 60.000 seconds Voltage: Memories: Cycle Mode: CE certified DX-350 DX-355 55 Specifications 24V DC power adapter provided 10 programmable Timed, interrupt, teach and purge Digital Dispenser 0 to 100 psi (0 to 6.9 bar) Digital Dispenser 0 to 15 psi (0 to 1.0 bar) DX-250 Digital Dispenser / Controller DX-250 Digital Dispenser / Controller The DX-250 Series Digital Dispensers/Controllers are economical, highly accurate and repeatable micro-air dispensing systems. These precision fluid dispensing systems include digital timer, vacuum control for all viscosities of fluids. Packaged ready to use with power adapter, air hose, sample tips, barrel and syringe adapter. Available in two versions of operating pressure: 0 to 100 psi for general applications, and 0 to 15 psi for specific low viscosity applications. Size: 6" x 7" x 6" (15.2 x 17.8 x 15.2 cm) Voltage: 24V DC power adapter provided Cycle Mode: Timed and purge Time Range: CE certified DX-250 DX-255 01 Specifications 0.020 to 60.000 seconds Digital Dispenser 0 to 100 psi (0 to 6.9 bar) Digital Dispenser 0 to 15 psi (0 to 1.03 bar) 56 900 System Dispensing Consumables Syringes Unique ultra-low draft construction of inner diameter yield high accuracy and stability. The syringes are comprised of industry compliant silicone and chloride free, low friction polypropylene. Available in three different colours: Natural for most generic applications; Amber provides protection of UV/visible light block (up to 520nm), but with the ability to see material inside barrel; Black for total light block. Sold in packs of 50. Size 3cc NATURAL DARK AMBER 10cc 905-N 903-D BLACK 5cc 903-N 910-N 905-D 910-D 905-B 910-B 30cc 930-N 55cc 955-N 930-D 955-D 903-B 930-B 955-B Syringe Assembly Kits For your convenience these syringes and pistons are packaged together in ready-touse kits of 50 each (syringe and corresponding Wiper Piston). Size 3cc NATURAL 10cc 5cc 905-NW 910-NW 30cc 55cc 903-NW 930-NW 955-NW Air Powered Pistons Wiper Pistons (white) provide a seal for low to medium viscosity fluids. Straight Wall Pistons (red) are recommended for reduced stringing with medium to high viscosity fluids. Both styles of pistons are made from Polyethylene. Available in packs of 50. Size 3cc 5cc 10cc 30/55cc Wiper Piston (White) Straight Wall (Red) 905-WW 905-SWR 903-WW 910-WW 93055-WW 903-SWR 910-SWR 93055-SWR Tip Cap Use with 900 System Syringes to seal barrel between uses or to seal any valve. Fits all syringe sizes. Made from Polypropylene. Available in packs of 50. 900-ORTC Tip Care Double Helix Thread Orange 900-BTC Tip Care Double Helix Thread Black End Caps Prevent wasteful leaks with end caps. Made from Polyethylene. Available in packs of 50. 57 Size 3cc End Cap 10cc 5cc 905-EC 910-EC 30/55cc 903-EC 93055-EC 7 0 0 S y s t e m The TE Needle series consist of a stainless-steel cannula with a double helix Polypropylene hub. This premier line of dispensing needles is burr-free, and electro-polished cannula for unobstructed and consistent material flow. In addition they are silicone and chloride free. Sold in packs of 50 Gauge 14 15 1/4" (6.4mm) 1/2" (12.7mm) 18 918025-TE 21 921025-TE 20 22 23 25 27 30 32 1" (25.4mm) 914050-TE 914100-TE 914150-TE 918050-TE 918100-TE 918150-TE 915050-TE 920025-TE 915100-TE 920050-TE 920100-TE 921050-TE 922025-TE 921100-TE 922050-TE 923025-TE 922100-TE 923050-TE 925025-TE 923100-TE 925050-TE 927025-TE 1-1/2" (38.1mm) 915150-TE 920150-TE 921150-TE 922150-TE 923150-TE 927050-TE 930025-TE 930050-TE 932025-TE TE Bent Needle Series These TE needles are precision bent at 45 and 90 angles. Perfect for dispensing fluid in hard to reach places. Sold in packs of 50. 1/2" (12.7mm) Gauge 90 45 1-1/2" (38.1mm) 45 14 914050-90BTE 914050-45BTE 18 918050-90BTE 918050-45BTE 918150-45BTE 921050-45BTE 921150-45BTE 15 20 21 22 23 25 27 30 915050-90BTE 920050-90BTE 921050-90BTE 922050-90BTE 923050-90BTE 925050-90BTE 927050-90BTE 930050-90BTE 915050-45BTE 920050-45BTE 922050-45BTE 914150-45BTE 900 System Dispensing Needles TE Needle Series 923050-45BTE 925050-45BTE 927050-45BTE 930050-45BTE BT Series Use these Double Helix Brush Tips for "spread" applications such as glues and other materials. Soft brush is made of Red Sable. Stiff brush is made of Nylon. Available in packs of 12. Gauge Stiff Bristle 916BT-SOFT 916BT-STIFF 22 922BT-SOFT 922BT-STIFF 18 01 Soft Bristle 16 918BT-SOFT 918BT-STIFF 58 900 System Dispensing Needles TT Series Needles TS-P Plastic Series Needles with UV light block additive and include a double helix allow you to "customize" the length. Ideal for CA These tips are molded in high density polyethylene Flexible tips allow access to hard to reach areas and luer lock hub. The tapered tip prevents blockage and applications. Both hub and cannula are made from increases the flow of high viscosity materials. Sold in Polypropylene. 1 1/2" length. Sold in packs of 50. packs of 50. Gauge 14 Colour 20 Pink 16 18 22 25 27 Olive TT Needle 914125-DHUV Grey 916125-DHUV Blue 922125-DHUV Green Red White Gauge 15 Colour TS-P Needle 16 Grey 20 Brown Yellow 916150-PTS 920150-PTS 18 918125-DHUV 22 920125-DHUV 25 925125-DHUV 927125-DHUV Pink Black Red 915150-PTS 918150-PTS 922150-PTS 925150-PTS Needle Dispensing Kit Decide for yourself which needle to use. This kit contains a selection of OK International's most popular TE, TE Bent and TT Needles to let you test different needles to find the ones that fit your needs. 900-NK Needle Dispensing Kit Colour Coding and Gauge For TE Series and TE Bent Needles Gauge 14 Colour I.D. (inches) 18 Amber 0.063 !.D.(mm) 15 Olive Green 0.054 0.033 1.371 0.838 20 Purple 23 Orange 22 25 27 30 32 59 Pink 21 0.024 0.020 1.600 0.610 0.508 Blue 0.016 0.406 Red 0.010 0.254 Clear Lavender Yellow 0.013 0.008 0.006 0.004 0.330 0.203 0.152 0.102 Receiver Head Assemblies are the connecting link between time/pressure controllers and Syringe assemblies. These Assemblies provide a safe connection for accident proof dispensing. Available with 3 or 6 feet of tubing. Consists of receiver head with O-ring, tubing and male quick connector. Receiver heads are made of Delrin. Sold individually. Size 3' Hose 6' Hose 3cc 903-3RHB 903-6RHB 30/55cc 93055-3RHB 93055-6RHB 5cc 905-3RHB 10cc 910-3RHB 905-6RHB 910-6RHB Manual Syringe Gun Lightweight barrel applicator gun provides excellent control for medium/high viscosity products. Easy to use. No dripping or mess. Size 5cc Manual Syringe Gun 10cc 55cc 910-MSG 955-MSG 905-MSG 30cc 924-D FV 930-MSG 900 System Accessories Receiver Head Assembly Foot Valve Dispensers The 924-DFV and 924-DFV-VAC dispensers offer the best of both worlds: increased production combined with dispenser economy. Floor mounted, they have built in pressure regulator, pressure gauge and a unique fast-dump, three-way air valve. Output rate and shot size are operator controlled. Specifications Size: 8" x 5" x 5" (20.3cm x 12.7cm x 12.7cm) 924-DFV Dispenser Foot Valve Input Pressure: Operating Pressure: 924V-DFV-VAC 100 psi maximum (6.9 bar) 0 to 100 psi maximum (0 to 6.9 bar) Dispenser Foot Valve with Vacuum Vacuum Pencil Use for pick and place function. Stand-alone vacuum pick-up requires shop air. Optional Mixed Kit of Vacuum Cups also available. TS-8120 Vacuum Pick Up Assembly Syringe Holder Use for 900 System syringes. SH-300 Syringe Holder Finger Switch Assembly Use for Finger Switch with OK International's dispensers and syringes in place of a foot pedal. Provides control at your finger tip. DX9010 01 Finger Switch Assembly for DX Series Dispenser 60 OK International provides solution based technologies to electronics manufacturing industries throughout the world. Through our sales, service and distribution centers located in North America, Europe and Asia we are able to provide seamless, proactive expertise and support to our customers worldwide. Wherever industrial manufacturing facilities are located, OK International's global network of expertly trained distributors is there, to supply essential technical support and advanced process solutions. China OK Electronics (Beijing) Co., Ltd. No.1 Building, A- 10 Long Qing Street 9 Beijing Economic & Technical Developing Zone Beijing, 100176, The Peoples Republic of China Tel: +86-10 6787 8490 Fax: +86-10-6787 8491 North America 12151 Monarch Street Garden Grove California 92841, USA Tel: +1-714-799-9910 Fax: +1-714-799-9533 United Kingdom OK International Ltd. Eagle Close, Chandlers Ford Hampshire SO53 4NF, UK Tel: +44 (0) 2380 489100 Fax: +44 (0) 2380 489109 Germany OK International GmbH Frankfurter Strabe 74 64521 Gross-Gerau, Germany Tel: +49 (0) 6152-7112-0 Fax: +49 (0) 6152-7112-22 France OK International SAS Rue de la Saone Zac de Folliouses-les Echets 01706 Miribel Cedex, France Tel: +33 (0)4 72 26 20 30 Fax: +33 (0)4 72 26 20 35 Italy OK International Strada Statale 11 - No 28 20010 Vittuone, Milano, Italy Tel: +39 02 902 5161 Fax: +39 02 901 11147 Singapore OK International 10 Ang Mo Kio St. 65, 05-13 Techpoint Singpore 56905 Tel: +65-6281 0991 Fax: +65- 6285 3473 Japan OK International Japan Co. 5-3-1 Heiwajima, Ota-ku Tokyo 143-0006, Japan Tel: +81-3-5753-0085 Fax: +81-3-3765-8855 2007 Delaware Capital Formation, Inc. All rights reserved. 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