Bulletin I27116 rev. B 03/00 SERIES IRK.166, .196, .236 NEW INT-A-pak Power Modules STANDARD RECOVERY DIODES 165 A 195 A 230 A Features High Voltage Electrically Isolated by DBC Ceramic ( Al 2O 3) 3500 V RMS Isolating Voltage Industrial Standard Package High Surge Capability Glass Passivated Chips Modules uses High Voltage Power diodes in four Basic Configurations Simple Mounting UL E78996 approved Applications DC Motor Control and Drives Battery Charges Welders Power Converters Major Ratings and Characteristics Parameters CASE STYLE NEW INT-A-PAK IRK.166.. IRK.196.. IRK.236.. Units IF(AV) @ TC 165 100 195 100 230 100 A C IF(RMS) IFSM @ 50Hz 260 4000 305 4750 360 5500 A A @ 60Hz I2t @ 50Hz @ 60Hz 4200 80 73 4980 113 103 5765 151 138 A KA 2s KA 2s I2t 798 1130 1516 KA2s VRRM 400 to 1600 V TJ range - 40 to 150 C 1 IRK.166, .196, .236 Series Bulletin I27116 rev. B 03/ 00 Electrical Specifications Voltage Ratings Type number Voltage Code VRRM , Maximum repetitive peak reverse voltage V VRSM , Maximum non-repetitive peak reverse voltage V IRRM 150C mA IRK.166 04 400 500 20 IRK.196 08 800 900 IRK.236 12 1200 1300 14 1400 1500 16 1600 1700 Forward Conduction Parameter IRK.166 IRK.196 IRK.236 Units Conditions IF(AV) Max. average on-state current 165 195 230 A @ Case temperature 100 100 100 C IF(RMS) Max. RMS on-state current 260 305 360 A IFSM Maximum peak, one-cycle 4000 4750 5500 A on-state, non-repetitive 4200 4980 5765 t = 8.3ms reapplied surge current 3350 4000 4630 t = 10ms 3500 4200 4850 t = 8.3ms reapplied 80 113 151 73 103 138 t = 8.3ms reapplied 56 80 107 t = 10ms I2t I2t Maximum I2 t for fusing Maximum I2 t for fusing VF(TO)1 Low level value of threshold 52 73 98 798 1130 1516 0.73 0.69 0.7 0.88 0.78 0.83 1.5 1.3 1.2 1.26 1.2 1.07 1.43 1.38 1.46 KA2s 180 conduction, half sine wave t = 10ms t = 10ms No voltage 100% VRRM No voltage Sine half wave, Initial TJ = TJ max. 100% VRRM t = 8.3ms reapplied KA2s t = 0.1 to 10ms, no voltage reapplied V (16.7% x x IF(AV) < I < x IF(AV)), @ TJ max. voltage VF(TO)2 High level value of threshold (I > x I F(AV)), @ T J max. voltage r t1 Low level value on-state m (16.7% x x IF(AV) < I < x IF(AV)), @ TJ max. slope resistance r t2 High level value on-state (I > x I F(AV)), @ T J max. slope resistance VFM Maximum forward voltage drop V IFM = x IF(AV), TJ = 25C, 180conduction Av. power = VF(TO) x IF(AV) + rf x (IF(RMS)) 2 2 IRK.166, .196, .236 Series Bulletin I27116 rev. B 03/ 00 Blocking IRRM Maximum peak reverse and off-state leakage current VINS RMS isolation voltage 20 mA 3500 V TJ = 150o C 50Hz, circuit to base, all terminals shorted, t = 1s Thermal and Mechanical Specifications Parameter TJ IRK.166 Max. junction operating IRK.196 IRK.236 Units Conditions -40 to 150 C -40 to 150 C temperature range T stg Max. storage temperature range RthJC Max. thermal resistance, 0.2 0.16 0.14 K/W DC operation, per junction 0.05 K/W Mounting surface smooth, flat and greased 4 to 6 4 to 6 Nm 200 (7.1) g (oz) junction to case RthCS Max. thermal resistance, case to heatsink Per module T Mounting torque 10% IAP to heatsink busbar to IAP wt Approximate weight Case Style A mounting compound is recommended and the torque should be rechecked after a period of 3 hours to allow for the spread of the compound. Lubricated threads. New Int-A-Pak R Conduction (per Junction) (The following table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC) Devices IRK.166 Sinusoidal conduction @ TJ max. Rectangular conduction @ TJ max. 180o 120o 90o 60o 30o 180o 120o 90o 60o 30o 0.025 0.03 0.038 0.055 0.089 0.018 0.031 0.041 0.057 0.089 IRK.196 0.016 0.019 0.024 0.034 0.053 0.012 0.02 0.026 0.035 0.054 IRK.236 0.009 0.010 0.014 0.018 0.025 0.008 0.012 0.015 0.019 0.025 Units K/W 3 IRK.166, .196, .236 Series Bulletin I27116 rev. B 03/ 00 Ordering Information Table Device Code IRK D 236 1 2 3 1 - 2 - Circuit Configuration 3 - Current Rating: IF(AV) 4 - Voltage Code: Code x 100 = VRRM / 16 4 Module Type Outline Table Dimensions are in millimeters and [inches] IRKD 1 2 IRKC 1 IRKJ 2 1 IRKE 1 2 2 3 3 NOTE: To order the Optional Hardware see Bulletin I27900 4 3 IRK.166, .196, .236 Series 1 50 IR K .1 6 6 .. S e rie s R thJC (D C ) = 0 .2 0 K / W 1 40 1 30 1 20 C o nduc tion A ng le 1 10 1 00 30 90 60 90 120 180 80 70 0 40 80 12 0 16 0 2 00 M a xim u m A llo w a b le C a se T e m p e ra t u re (C ) M ax im u m A llo w a b le C a se T e m p e ra t u re ( C ) Bulletin I27116 rev. B 03/ 00 15 0 IR K .1 6 6 .. S e rie s R t hJC (D C ) = 0 .2 0 K / W 14 0 13 0 12 0 C o ndu ctio n Pe rio d 11 0 30 10 0 60 90 120 90 80 180 0 A v e ra g e F o rw a rd C u rre n t (A ) R M S Lim it 1 00 C o ndu c tio n A ng le 50 IR K .1 6 6 .. Se rie s TJ = 1 50 C 0 0 40 80 120 160 20 0 M a x im u m A v e ra g e Fo rw a rd P o w e r Lo ss (W ) M a xim u m A v e ra g e F o r w a r d P o w e r Lo s s (W ) 1 50 25 0 0 20 0 0 15 0 0 IRK .166.. Series 10 0 0 1 10 25 0 30 0 DC 180 120 90 60 20 0 30 R M S Lim it 15 0 25 0 10 0 C o n d u c tio n Pe rio d IR K.166.. Series Per Ju n ctio n T J = 150C 50 0 0 50 10 0 1 50 20 0 25 0 3 00 Fig. 4 - On-State Power Loss Characteristics 1 00 N u m b er O f Equ al A m p litud e Ha lf Cy cle C u rren t P u lses (N ) Fig.5 - Maximum Non-Repetitive Surge Current Pe a k H a lf Sin e W a v e F o rw a rd C u rr e n t ( A ) P e a k H a lf S in e W a v e Fo rw a rd C u rre n t (A ) A t An y Ra te d Lo ad C o n ditio n A nd W ith Ra te d V R R M A pplie d Fo llo w in g Surge . Initia l T J = 150C @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s 30 0 0 200 A v e ra g e Fo rw a rd C u rre n t (A ) Fig. 3 - On-State Power Loss Characteristics 35 0 0 150 30 0 A v e r a g e F o rw a rd C u rre n t (A ) 40 0 0 100 Fig. 2 - Current Ratings Characteristics 2 50 2 00 50 A v e ra g e Fo rw a rd C u rre n t (A ) Fig. 1 - Current Ratings Characteristics 1 80 1 20 90 60 30 DC 70 4 0 00 3 5 00 3 0 00 M axim u m N o n R e p e titive Su rge C u rre nt V ersus Pu lse Train Du ra tion . In iti al T J = 150C No V olta g e R eap p lied Ra ted VR R M R eap p lied 2 5 00 2 0 00 1 5 00 1 0 00 50 0 0 .0 1 IR K. 166.. Series 0. 1 1 P u ls e T ra in D u ra t io n ( s) Fig. 6 - Maximum Non-Repetitive Surge Current 5 IRK.166, .196, .236 Series 3 00 A .1 =0 75 100 /W 2 K W W e lt -D K/ K/ 0 .7 1 50 S R th K/ W 5K /W W DC 2 00 4 K/ 0. 0 .2 0. 2 50 3 0. a R M a xim u m To t a l Fo rw a r d P o w e r L o ss ( W ) Bulletin I27116 rev. B 03/ 00 1 00 IR K .1 6 6 .. Se rie s P e r J u n c tio n T J = 15 0 C 50 0 0 50 10 0 150 200 2 05 0 To t a l R M S O u tp u t C u rr e n t ( A ) 25 50 125 150 M axim u m Al lo wa b le Am b ien t Tem peratu re (C ) Fig.7 - On State Power Loss Characteristics 1 6 00 180 ( S in e ) 180 ( Re c t ) 1 2 00 R 0. 0. SA 1 4 00 th M a xim u m To ta l Po w er L oss (W ) 1 8 00 04 06 1 0 00 0 .1 80 0 2 x IR K.166.. Series Sing le Ph ase Brid ge C on nected T J = 150C 40 0 20 0 W K/ W K/ 0. 16 60 0 K/ 0 . 25 = 0. 02 K/ W -D el ta R W K /W K /W 0 .5 K / W 0 0 10 0 200 30 0 400 To tal O u tpu t Cu rren t (A) 50 0 25 50 75 100 125 150 M a xim um Allow a b le Am b ien t Tem pera ture (C ) Fig.8 - On State Power Loss Characteristics 0. 50 75 0. = /W SA K W W W K/ K/ 0. 1 02 10 0 0 06 K/ 120 (Rect) 12 0 0 R th 14 0 0 04 0. -D 0 .1 6 K /W R 6 00 ta 8 00 el M axim um Tota l P ow er L oss (W ) 16 0 0 0 .2 5 K /W 3 x IRK .166.. Series Th ree P ha se Brid ge 0 .5 K /W Co nn ected T J = 150C 4 00 2 00 0 0 1 00 20 0 300 400 50 0 25 100 125 150 M a xim um Allo wa b le A m b ient Te m p era ture (C ) To tal O utp ut Cu rre nt (A) Fig.9- On State Power Loss Characteristics 6 IRK.166, .196, .236 Series IR K .1 9 6 .. S e rie s R th JC (D C ) = 0 .1 6 K /W 140 130 C o nd uct io n A ng le 120 110 100 30 60 90 80 90 120 180 70 0 50 10 0 15 0 2 00 25 0 M a xim um A llo w a b le C a se T e m p e ra t ure ( C ) 150 15 0 IR K .1 9 6 .. S e rie s R th JC (D C ) = 0 .1 6 K / W 14 0 13 0 12 0 C o ndu c tio n P e rio d 11 0 30 10 0 60 90 120 90 180 80 DC 70 0 50 1 50 200 2 50 30 0 35 0 A v e ra g e Fo rw a rd C u rre n t (A ) Fig. 10 - Current Ratings Characteristics Fig. 11 - Current Ratings Characteristics 3 00 18 0 12 0 9 0 6 0 3 0 2 50 2 00 R M S Lim it 1 50 1 00 C o nduc tio n An g le IR K .1 9 6 .. S e rie s T J = 1 5 0 C 50 0 0 40 80 120 160 20 0 35 0 DC 180 120 90 25 0 60 30 2 0 0 R M S Lim it 30 0 15 0 C o n du c tio n P e rio d 10 0 IRK .196.. Series P er Ju nctio n T J = 150C 50 0 0 A v e ra g e F o rw a rd C u rre n t (A ) A t A ny Ra te d Lo ad Co nditio n A nd W ith R ate d V A pp lie d Fo llo w ing Surge . RRM Ini ti al T J = 150C @ 60 H z 0.0083 s @ 50 H z 0.0100 s 4 00 0 3 50 0 3 00 0 2 50 0 2 00 0 1 50 0 IR K.196.. Series 1 00 0 1 10 100 15 0 200 250 30 0 35 0 1 00 N um b er Of Eq ua l A m plitu de H a lf C ycle C urre n t P u lses (N ) Fig.14 - Maximum Non-Repetitive Surge Current Fig. 13 - On-State Power Loss Characteristics 5 0 00 P e a k H alf Sin e W a v e Fo rw a rd C u rr e n t ( A ) 4 50 0 50 A v e ra g e Fo rw a rd C u rre n t (A ) Fig. 12 - On-State Power Loss Characteristics P e a k H a lf S in e W a v e F o rw a rd C u rre n t (A ) 100 A v e ra g e F o rw a rd C u rre n t (A ) M a x im u m A v e ra g e Fo rw a rd P o w e r Lo ss (W ) M a xim u m A v e ra g e F o r w ar d P o w e r Lo ss (W ) M a xim u m A llo w a b le C a se T e m p e ra t ur e (C ) Bulletin I27116 rev. B 03/ 00 4 5 00 4 0 00 M a xim u m N o n Re p e t itiv e S urge C u rre nt V ersus Pu lse Train Du ration . Initia l T J = 150C N o V olta ge R ea pp lied R ated V R R M R ea pp lied 3 5 00 3 0 00 2 5 00 2 0 00 1 5 00 1 0 00 0 .0 1 IR K.196.. Series 0 .1 1 P u lse T ra in D u ra t io n ( s) Fig. 15 - Maximum Non-Repetitive Surge Current 7 IRK.166, .196, .236 Series 3 50 0. W 12 K/ /W e lt -D K/ W 0 .7 W 2 00 K/ 5K = K/ 0. A /W 2K 3 0 .4 2 50 S R th DC 0. 3 00 0. W a 1 50 R M a xim u m T o t a l F o rw a rd P o w e r L o ss ( W ) Bulletin I27116 rev. B 03/ 00 1 00 IR K .1 9 6 .. Se rie s P e r J u n c tio n T J = 15 0 C 50 0 0 50 100 150 20 0 25 0 To t a l R M S O u tp u t C u rr e n t ( A ) 300 25 50 75 100 125 150 M axim u m Al lo wa b le Am b ien t Tem peratu re (C ) Fig.16 - On State Power Loss Characteristics 2 .0 = 0 W W W el -D K/ K/ K/W ta R 40 0 SA 0 .2 W h R t 60 0 K/ 16 04 12 W 0. K/ K/ 08 0. 0. 80 0 06 0. 1 80 ( Sin e ) 1 80 (R ect) 1 00 0 0. M a xim u m To ta l Pow er Lo ss (W ) 1 20 0 5 K /W 0. 4 K/ W 2 x IRK .196.. Series 0 .7 Sin gl e Ph ase Brid ge K /W C on nected T J = 150C 20 0 0 0 100 20 0 4 00 0 3 00 Tota l O utp ut Cu rrent (A ) 25 50 75 1 00 12 5 1 50 M axim u m All owa b le Am bien t T em p era tu re (C ) Fig.17 - On State Power Loss Characteristics hS R t 16 0 0 0. /W e -D 2 K /W 6K /W lt a R 600 /W 2K 800 0 .0 0 .1 0. 1 W = 10 0 0 K/ 8K A 12 0 0 06 W 0. 0 K/ 0. 120 (R ect) 14 0 0 04 M axim u m To ta l Po w er L oss (W ) 18 0 0 0 .2 5 K 3 x IRK .196.. Series /W Th ree P ha se Bridg e 0 .4 K / W Co nn ected T J = 150C 400 200 0 0 1 00 2 00 300 400 5 00 To ta l O u tpu t Cu rren t (A) 60 0 25 50 75 100 Fig.18- On State Power Loss Characteristics 8 125 1 50 M axim u m A llo wa b le Am b ien t Tem p era tu re (C ) IRK.166, .196, .236 Series 1 60 IRK .2 3 6 .. S e rie s R th JC (D C ) = 0 .1 4 K / W 1 50 1 40 1 30 C o nduc tion A ng le 1 20 1 10 30 1 00 60 90 90 120 180 80 0 50 10 0 15 0 20 0 2 50 M a x im u m A llo w a b le C a se T e m p e ra t ure ( C ) M a xim u m A llo w a b le C a se T e m p e ra t u re ( C ) Bulletin I27116 rev. B 03/ 00 150 IR K .2 3 6 .. Se rie s R th JC ( D C ) = 0 .1 4 K / W 140 130 120 Co nd uc tio n Pe rio d 110 30 100 60 90 90 120 180 80 0 50 3 50 18 0 12 0 9 0 6 0 3 0 R M S Lim it 2 00 1 50 C o nduc tio n An gle 1 00 IR K .2 3 6 .. Se rie s TJ = 1 50 C 50 0 0 50 10 0 150 200 25 0 Fig. 20 - Current Ratings Characteristics M a xim u m A v e ra g e Fo rw a rd P o w e r L o ss (W ) M a x im um A v e ra g e Fo rw a rd P o w e r Lo ss (W ) Fig. 19 - Current Ratings Characteristics 2 50 45 0 DC 180 120 90 60 30 40 0 35 0 30 0 2 5 0 RM S L im it 20 0 15 0 C o n du c t io n P e rio d 10 0 IR K.236.. Series Per Ju n ctio n T J = 150C 50 0 0 A v e ra g e F o rw a rd C u rre n t (A ) 4 00 0 3 50 0 3 00 0 2 50 0 2 00 0 IR K.236.. Series 1 50 0 1 10 10 0 15 0 2 0 0 2 50 3 0 0 35 0 4 00 Fig. 22 - On-State Power Loss Characteristics 10 0 N um b er Of Eq ua l A m plitu de H a lf C ycle C urre n t P u lses (N ) Fig.23 - Maximum Non-Repetitive Surge Current 55 0 0 Pe a k H a lf Sin e W a v e F o rw a rd C u rre n t (A ) P e a k H a lf Sin e W a v e F o rw a r d C u rre n t (A ) A t A ny Ra te d Lo ad Co nditio n A nd W ith R ate d V R R M A pp lie d Fo llo w ing Surge . In iti al T J = 150C @ 60 H z 0.0083 s @ 50 H z 0.0100 s 4 50 0 50 A v e ra g e F o rw a rd C u rre n t (A ) Fig. 21 - On-State Power Loss Characteristics 5 00 0 1 0 0 1 50 2 00 2 5 0 3 00 3 5 0 40 0 A v e ra g e F o r w a r d C u rre n t (A ) A v e ra g e F o rw a rd C u rre n t (A ) 3 00 DC 70 50 0 0 45 0 0 40 0 0 M axim um N o n R e pe titiv e Su rg e C urre n t V ersus Pul se Tra in Du ra tio n. In itial T J = 150C N o V olta ge Rea p plied R a te d V RR M Rea p plied 35 0 0 30 0 0 25 0 0 20 0 0 15 0 0 10 0 0 0 .0 1 IR K.236.. Series 0 .1 1 Pu lse T ra in D u ra t io n (s) Fig. 24 - Maximum Non-Repetitive Surge Current 9 IRK.166, .196, .236 Series 450 0 .1 W lt a 0. 7 W e -D 200 5K / W 0. K/ K/ 35 250 W = 300 K/ W 0. 25 K/ 350 SA R th 0. DC 6 400 0 .1 R M a x im u m T o t a l F o rw a rd P o w e r L o ss ( W ) Bulletin I27116 rev. B 03/ 00 K/ W 150 IR K .2 3 6 .. S e rie s P e r J u n c tio n T J = 15 0 C 100 50 0 0 50 10 0 150 2 00 250 30 0 3 05 0 To t a l R M S O u t p u t C u rr e n t ( A ) 25 50 75 100 125 1 50 M axim u m A llo wa b le Am b ien t Tem p era tu re (C ) Fig.25 - On State Power Loss Characteristics W 2 K/ W K/ K/ 0.0 W -D 12 K/ W 6 K /W 0. 25 K /W 0 .4 K/ W el ta 800 = 0. W 10 0 0 08 K/ 0. 06 0. SA 04 12 0 0 h Rt 180 ( Sin e ) 180 ( R e c t) 14 0 0 0. 0 .1 600 2 x IRK .236.. Series Sing le Ph a se Brid g e C on nected T J = 150C 400 200 R M ax im u m T o ta l Po w er L oss (W ) 16 0 0 0 0 1 00 2 00 30 0 4 00 Tota l O utp u t Curren t (A ) 50 0 25 50 75 100 125 150 M axim u m A llo wa b le Am b ien t Tem pe ratu re (C ) Fig.26 - On State Power Loss Characteristics 0. 04 W K 6 /W 1 5 00 K/ 02 0. 0 .0 = 120 (Rect) A 2 0 00 hS Rt K /W -D e 1 0 00 0. 1 K/ R 0 .1 lta M a xi mu m To ta l Pow er L oss ( W ) 2 5 00 W 6K /W 3 x IRK .236.. Series Th ree P ha se Bridg e 0 .3 K / W C on nected 0 .7 K/ W T J = 150C 5 00 0 0 10 0 2 00 3 00 400 5 00 60 0 70 0 25 50 75 1 00 125 150 M axim um Allow ab le A m b ient Tem pe ratu re (C ) Tota l O utp ut C urrent (A ) Fig.27- On State Power Loss Characteristics 10 IRK.166, .196, .236 Series Bulletin I27116 rev. B 03/ 00 10000 Instantaneous On-state Current (A) Instantaneous On-state Current (A) 10000 1000 TJ = 25C 100 T J = 150C 10 IRK.166.. Series Per Junction T = 25C J 1000 J 100 10 IRK.196.. Series Per Junction 1 1 0 0.5 1 1.5 2 2.5 3 3.5 Instantaneous On-state Voltage (V) 0 4 Fig.28 - On State Voltage Drop Characteristics 1 2 3 4 5 Instantaneous On-state Voltage (V) Fig.29 - On State Voltage Drop Characteristics 1 Transient Thermal Impedance ZthJC 10000 Instantaneous On-state Current (A) T = 150C T = 25C J 1000 TJ = 150C 100 10 IRK.236.. Series Per Junction 1 0 1 2 3 4 Steady State Value (DC Operation) 0.1 IRK.166.. Series 0.01 0.01 5 Fig.30 - On State Voltage Drop Characteristics 1 10 Fig.31 - Thermal Impedance ZthJC Characteristics 1 Instantaneous On-state Current (A) 1 Instantaneous On-state Current (A) 0.1 Square Wave Pulse Duration (s) Instantaneous On-state Voltage (V) Steady State Value (DC Operation) 0.1 IRK.196.. Series 0.01 0.01 0.1 1 Square Wave Pulse Duration (s) 10 Fig.32 - Thermal Impedance ZthJC Characteristics Steady State Value (DC Operation) 0.1 IRK.236.. Series 0.01 0.01 0.1 1 Square Wave Pulse Duration (s) 10 Fig.33 - Thermal Impedance ZthJC Characteristics 11 IRK.166, .196, .236 Series Bulletin I27116 rev. B 03/ 00 WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 U.S.A. Tel: (310) 322 3331. Fax: (310) 322 3332. EUROPEAN HEADQUARTERS: Hurst Green, Oxted, Surrey RH8 9BB, U.K. Tel: ++ 44 1883 732020. Fax: ++ 44 1883 733408. IR CANADA: 15 Lincoln Court, Brampton, Markham, Ontario L6T3Z2. Tel: (905) 453 2200. Fax: (905) 475 8801. IR GERMANY: Saalburgstrasse 157, 61350 Bad Homburg. Tel: ++ 49 6172 96590. Fax: ++ 49 6172 965933. IR ITALY: Via Liguria 49, 10071 Borgaro, Torino. Tel: ++ 39 11 4510111. Fax: ++ 39 11 4510220. IR FAR EAST: K&H Bldg., 2F, 30-4 Nishi-Ikebukuro 3-Chome, Toshima-Ku, Tokyo, Japan 171. Tel: 81 3 3983 0086. IR SOUTHEAST ASIA: 1 Kim Seng Promenade, Great World City West Tower,13-11, Singapore 237994. Tel: ++ 65 838 4630. IR TAIWAN: 16 Fl. Suite D.207, Sec. 2, Tun Haw South Road, Taipei, 10673, Taiwan. Tel: 886 2 2377 9936. 12