SONG CHUAN 832 Features Heavy duty 30A general purpose Power Relays. UL/CUL (UL 508 & 873), VDE safety approvals. Optional for open frame, dust cover, sealed type and with and without quick terminal on top, etc. High insulation type & high dielectric strength type available. Contact gap to 1.9mm, high dielectric strength 4000Vrms. High CTI 250 material or product comply with IEC 60335-1 are available. Ideal for HVAC, UPS & power supply, Home Appliances. Complies with RoHS-Directive 2011/65/EU. Optional for explosion-proof version. Type List 832 Terminal Contact Insulation style form system 1A (SPNO) ------- 1B (SPNC) ------- 1C (SPDT) ------- 1A (SPNO) F 1B (SPNC) F 1C (SPDT) F 1A (SPNO) ------- 1B (SPNC) ------- 1C (SPDT) ------- 1A (SPNO) F 1B (SPNC) F 1C (SPDT) F PCB terminal Designation Open type Flux tight Sealed type Sealed type washable 832-1A 832-1A-C 832-1A-V 832-1A-S 832-1AC 832-1AC-C 832-1AC-V 832-1AC-S 832-1B 832-1B-C 832-1B-V 832-1B-S 832-1BC 832-1BC-C 832-1BC-V 832-1BC-S 832-1C 832-1C-C 832-1C-V 832-1C-S 832-1CC 832-1CC-C 832-1CC-V 832-1CC-S 832-1A-F 832-1A-F-C 832-1A-F-V 832-1A-F-S 832-1AC-F 832-1AC-F-C 832-1AC-F-V 832-1AC-F-S 832-1B-F 832-1B-F-C 832-1B-F-V 832-1B-F-S 832-1BC-F 832-1BC-F-C 832-1BC-F-V 832-1BC-F-S 832-1C-F 832-1C-F-C 832-1C-F-V 832-1C-F-S 832-1CC-F 832-1CC-F-C 832-1CC-F-V 832-1CC-F-S 832A-1A 832A-1A-C 832A-1A-V 832A-1A-S 832A-1AC 832A-1AC-C 832A-1AC-V 832A-1AC-S 832A-1B 832A-1B-C 832A-1B-V 832A-1B-S 832A-1BC 832A-1BC-C 832A-1BC-V 832A-1BC-S 832A-1C 832A-1C-C 832A-1C-V 832A-1C-S 832A-1CC 832A-1CC-C 832A-1CC-V 832A-1CC-S 832A-1A-F 832A-1A-F-C 832A-1A-F-V 832A-1A-F-S 832A-1AC-F 832A-1AC-F-C 832A-1AC-F-V 832A-1AC-F-S 832A-1B-F 832A-1B-F-C 832A-1B-F-V 832A-1B-F-S 832A-1BC-F 832A-1BC-F-C 832A-1BC-F-V 832A-1BC-F-S 832A-1C-F 832A-1C-F-C 832A-1C-F-V 832A-1C-F-S 832A PCB terminal 832A-1CC-F 832A-1CC-F-C 832A-1CC-F-V 832A-1CC-F-S 129 832 SONG CHUAN 832AW Terminal Contact Insulation style form system 1A (SPNO) ------- 1C (SPDT) ------- 1A (SPNO) F 1C (SPDT) F W (Quick terminal) Designation Flanged cover Sealed type washable (with flanged cover) 832AW-1A-C1 832AW-1A-S1 832AW-1AC-C1 832AW-1AC-S1 832AW-1C-C1 832AW-1C-S1 832AW-1CC-C1 832AW-1CC-S1 832AW-1A-F-C1 832AW-1A-F-S1 832AW-1AC-F-C1 832AW-1AC-F-S1 832AW-1C-F-C1 832AW-1C-F-S1 832AW-1CC-F-C1 832AW-1CC-F-S1 832AWP Terminal Contact Insulation style form system 1A (SPNO) ------- 1C (SPDT) ------- 1A (SPNO) F 1C (SPDT) F WP (PCB terminal & Quick terminal) Designation Flux tight Sealed type Sealed type washable 832AWP-1A-C 832AWP-1A-V 832AWP-1A-S 832AWP-1AC-C 832AWP-1AC-V 832AWP-1AC-S 832AWP-1C-C 832AWP-1C-V 832AWP-1C-S 832AWP-1CC-C 832AWP-1CC-V 832AWP-1CC-S 832AWP-1A-F-C 832AWP-1A-F-V 832AWP-1A-F-S 832AWP-1AC-F-C 832AWP-1AC-F-V 832AWP-1AC-F-S 832AWP-1C-F-C 832AWP-1C-F-V 832AWP-1C-F-S 832AWP-1CC-F-C 832AWP-1CC-F-V 832AWP-1CC-F-S 832AWP (Cover with shroud) Terminal Contact Insulation style form system 1A (SPNO) ------- 1C (SPDT) ------- 1A (SPNO) F 1C (SPDT) F WP (PCB terminal & Quick terminal) 130 Designation Flux tight (with shroud) Sealed type washable (with shroud) 832AWP-1A-CF 832AWP-1A-SF 832AWP-1AC-CF 832AWP-1AC-SF 832AWP-1C-CF 832AWP-1C-SF 832AWP-1CC-CF 832AWP-1CC-SF 832AWP-1A-F-CF 832AWP-1A-F-SF 832AWP-1AC-F-CF 832AWP-1AC-F-SF 832AWP-1C-F-CF 832AWP-1C-F-SF 832AWP-1CC-F-CF 832AWP-1CC-F-SF SONG CHUAN 832 832A enlarge contact gap type Designation Terminal Contact Special style form feature Flux tight Sealed type Sealed type washable 1A (SPNO) ---------- 832A-1A-C-H 832A-1A-V-H 832A-1A-S-H 832A-1A-C-BH 832A-1A-V-BH 832A-1A-S-BH PCB terminal High dielectric 1A (SPNO) strength type Ordering Information 832 1 1. 832 2 1A 3 - 4 5 -- Basic series designation 6 7 8 5. Blank -- Standard type F -- Class F 2. Blank -- General type (provided with 2 common terminals) A -- Different type (provided with 1 common terminal) 6. Blank -- Open type C -- Flux tight D -- Dust cover 3. Blank -- PCB terminal W -- Quick terminal WP -- PCB terminal & Quick terminal 4.1A V S -- Sealed type -- Sealed type washable C1 S1 -- With flanged cover -- Sealed type washable with flanged CF SF -- Single pole normally open, contact cover -- Flux tight with shroud -- Sealed type washable with shroud material AgSnO 1B -- Single pole normally closed, contact material AgSnO 1C -- Single pole double throw, contact 7. Blank -- Standard type B -- With Insulation barrier BH -- With Insulation barrier and 1.9 mm material AgSnO 1AC contact gap (for SPNO type only) -- Single pole normally open, contact material AgNi 1BC -- Single pole normally closed, contact H -- 1.9 mm contact gap (for SPNO type only) E1 -- Comply with IEC 60335-1 material AgNi 1CC -- Single pole double throw, contact material AgNi 8. -- Coil voltage (please refer to the coil rating data for the availability) 131 SONG CHUAN 832 Contact Rating 832/832A series Load type 1A 30A 240VAC Resistive load 1C 1B 15A 240VAC 20A 30VDC NO NC 20A 240VAC 10A 240VAC 20A 30VDC 10A 30VDC Max. switching current 30A 30A 30A 30A Max. switching voltage 277A 277A 277A 277A Max. switching capacity 7200A 3600A 4800A 2400A 832/832A H/BH series Resistive load 20A 250VAC Max. switching current 30A Max. switching voltage 277VAC Max. switching capacity 5000VA Coil Rating (DC) 832/832A series Rated Rated current Coil resistance Max. continuous voltage 10 % at 23C 10 % at 23C (V) (mA) () 5 185 27 6 150 40 9 93 12 voltage Pick up Drop out voltage(Max.) voltage(Min.) at 85C at 23C at 23C 97 130 % of 75 % of 10 % of 77 155 rated rated rated 24 36 660 voltage voltage voltage 48 18 2,560 110 8 13,450 Power consumption at rated voltage approx. 0.93W 832/832A H/BH series Rated Rated current Coil resistance voltage 10 % at 23C 10 % at 23C (V) (mA) () 6 183 32.7 12 92.3 130 24 46 524 48 22.9 2,094 Max. continuous voltage Pick up Drop out Power consumption voltage (Max.) voltage(Min.) at 60C at 23C at 23C 130 % of 80 % of 10 % rated rated rated voltage voltage voltage at rated voltage approx. 1.1W Specification Contact material AgSnO / AgNi alloy Contact gap Contact resistance 132 1.9 mm Min. (for 832/832A H/BH) (1) 50m Max. (at 1A/6VDC by 4-wire resistance measurement) SONG CHUAN Operate time 832 15 ms Max. (1) 20 ms Max. (for 832/832A H/BH) Release time 10 ms Max. (1) 5 ms Max. (for 832/832A H/BH) Vibration resistance Shock resistance Operating extremes 1055Hz , amplitude 1.5 mm Damage limits 1055Hz , amplitude 1.5 mm Operating extremes 10G Damage limits 100G 10,000,000 ops. Mechanical 5,000,000 ops. (for 832/832A H/BH) (frequency 18,000 ops./hr) Life expectancy 100,000 ops. (frequency 1,200 ops./hr) 832/832A H/BH series : Electrical 20,000 ops. for 20A/250VAC 100,000 ops. for 10A/250VAC (frequency 900 ops./hr) Operating ambient temperature -55+85C (no freezing) Weight Approx. 22g (open type)27g (832A)36g (832AWP)38g (832AW) Note (1) Initial value. Operate and release time excluding contact bounce. (2) Unless otherwise specified, all tests are under room temperature and humidity. (3) Consider the heat of PCB is necessary, please check the actual condition of PCB. (4) Applying no diode to this relay. The life expectancy will be lower when a diode is used. To use a varistor (ZNR) could absorb the coil surge of relay that is recommended. (5) Do not use the relay exceeding the coil rating, contact rating and life expectancy, or this may cause the risk of overheating. (6) To assure optimum performance, avoid the relay from dropping, hitting, or other unnecessary shocks. (7) Do not switch the contacts without any load as the contact resistance may become increased rapidly. (8) Flux tight version is recommended. If there is cleaning process and sealed type is selected, the vent-hole should be removed after the process. (9) Use suitable harnesses and bus bars according to the current as below 20A typeMin. 3.0 mm 2 30A typeMin. 6.0 mm 2 (10) Usage, transport and storage conditions !""+85C #$ '" *";<$ =*> ?>@ J K 'XY K' within the range indicated in the graph below. Humidity, ;RH Tolerance range (Avoid freezing when used at temperatures lower than 0C) (Avoid condensation when used at temperatures higher than 0C ) Temperature, C (11) Please contact Song Chuan for the detailed information. 133 SONG CHUAN 832 Insulation Data 1000 M Min. (DC 500V) Insulation resistance (1) 100 M Min. (DC 500V) (for 832/832A H/BH) Surge voltage withstand Dielectric strength Between contact and coil : 6KV 1.2X50S (for 832A) Between open contact : AC 1500V , 50/60Hz 1min. Between contact and coil : AC 1500V , 50/60Hz 1min. (1) : AC 2500V , 50/60Hz 1min (for 832A) High dielectric strength type AC 4000V , 50/60Hz 1min. Insulation of IEC 61810-1 Clearance / creepage distances Between coil to contact : Basic, 1.5mm / 2.5mm Between open contact : Functional Rated insulation voltage 250V Rated impulse withstand voltage 2500V Pollution degree 2 Rated voltage 230 / 400V Overvoltage category II Note(1) Initial value. Safety Approval Certified UL / CUL CSA / CUS VDE File No. E88991 1429333 6615 Safety Approval Rating 832 series (UL/CULCSA/CUS) Contact material (AgSnO) Contact material (AgNi) NO NC NO NC 30A 277VAC 20A 30VDC 2HP 250VAC 1HP 125VAC 30A 250VAC 15A 277VAC 15A 30VDC 1/2HP, 4.9FLA 250VAC 30A 277VAC 24A 240VAC 30A 277VAC 24A 240VAC 30 FLA, 80LRA 240VAC 1/4HP, 5.8FLA 125VAC 16 FLA, 96LRA 250VAC TV-5 12 FLA, 33LRA 250VAC 832 series (VDE) 1A 1B 1C 30A 250VAC 20A 250VAC 20A 250VAC 832A H/BH UL / CULCSA / CUS 30A 277VAC 30A 30VDC 1HP , 8FLA 250VAC 134 VDE 20A 250VAC T85 SONG CHUAN 832 Outline Dimensions 832A(OPEN) 24.1MAX 17.3MAX 3.3 (0.681) (0.130) (1.142) 29MAX (0.949) 832(OPEN) 3.3 (0.681) (0.130) (1.142) 17.3MAX (0.949) 29MAX 24.1MAX 832A 3.4 4.8 (0.799) (0.134) (0.189) 2.5 20.3MAX (1.268) 32.2MAX (0.504) 12.8 (0.693) 17.6 (1.083) 3 5 (0.098) 27.5MAX 4 1 2 4 0.3 20 (0.012) (0.787) 24.8 (0.976) 832 3.4 4.8 (0.799) (0.134) (0.189) 2.5 20.3MAX (1.268) (0.504) 32.2MAX 12.8 (0.693) 17.6 (1.083) (0.098) 27.5MAX 3 5 4 1 2 4 0.3 20 (0.012) (0.787) 24.8 (0.976) 135 SONG CHUAN 832 832AW 6.35 X 0.8 2 43.5 (0.250) (0.031) (0.142) Quick terminal (1.713) 50MAX (1.969) (0.079) 3.6 28.2MAX 28MAX (1.110) 4.75 X 0.5 (1.102) (0.187) (0.020) Quick terminal 832AWP(Cover with shroud) 6.35 X 0.8 (0.250) (0.031) 3.4 28.2MAX (0.134) (1.110) (1.280) 32.5MAX Quick terminal 28MAX (1.102) 832AWP 32.5MAX 3.4 28MAX (1.102) (1.280) (0.134) 20MAX (0.787) 28.2MAX (1.110) 6.35 X 0.8 (0.250) (0.031) Quick terminal TOLERANCE: LESS THAN: 1(0.039) 0.1(0.004) 5(0.197) 0.3(0.012) 20(0.787) 0.5(0.020) MORE THAN: 20(0.787) 1(0.039) 136 SONG CHUAN 832 Wiring Diagram BOTTOM VIEW 832A 1C 832 1B 1C 1A 1B 1A PC Board Layout BOTTOM VIEW 832A (0.043) (0.551) 2.54 (0.551) 17.8 17.8 (0.701) (0.701) 3.8 (0.551) 1.1 (0.043) (0.150) 2.1 (0.350) 2.54 (0.100) 15.2 (0.083) (0.598) (0.399) (0.598) 15.2 10.14 (0.083) (0.598) (0.350) 3.8 14 8.9 2.1 15.2 7.6 (0.299) 22.8 2.54 (0.100) 15.2 (0.083) (0.897) (0.350) (0.043) 1A 8.9 2.1 (0.100) 1.1 14 (0.043) 1B (0.150) (0.598) (0.150) 1.1 17.8 (0.598) 7.6 3.8 14 (0.701) 8.9 (0.299) 15.2 (0.150) 1.1 832 1C 15.2 10.14 (0.897) 3.8 14 (0.551) (0.598) (0.399) 2.1 (0.083) 22.8 2.1 (0.083) 2.54 2.1 3.8 (0.150) 1A (0.083) (0.100) 7.6 (0.299) 15.2 1B (0.598) 1C 3.8 14 (0.551) 1.1 (0.043) (0.150) 14 (0.551) 17.8 17.8 17.8 (0.701) (0.701) (0.701) 1.1 (0.043) 137 SONG CHUAN 832 832AWP 1A 2.54 3.8 (0.150) 14 (0.551) 17.8 14 (0.551) 1.1 17.8 (0.043) (0.701) (0.150) 14 (0.551) 1.1 (0.083) (0.100) 11.1 (0.437) 15.2 (0.598) 10.14 3.8 (0.150) 2.1 (0.203) (0.083) (0.399) 3.5 22.8 3.8 5.15 2.1 (0.203) (0.897) 2.54 (0.083) (0.138) 2.1 (0.203) 5.15 (0.100) 3.5 1B 5.15 (0.138) 7.6 (0.299) 15.2 (0.598) 1C (0.701) 1.1 17.8 (0.043) (0.043) (0.701) Engineering Data Coil temperature rise 240 70 Temperature rise (C) 80 220 0A Coil voltage(%) 200 180 20A 160 140 30A 120 with coil voltage 100% 100 80 60 20 40 10A 50 40 30 20 80 80 20A 50 10A 40 30 20 10 10 60 30A 60 20A 60 without coil voltage 0 Coil temperature rise 70 30A Temperature rise (C) Coil operating range 260 100 90 100 110 120 130 80 140 90 100 110 120 130 140 % of Nominal coil voltage (at 85C) % of Nominal coil voltage (at 23C) Ambient temperature (C) Life expectancy 6 240VAC 1A 5 10 1C(NC) 1B 1C(NO) 26 24 Operate time 22 max 20 avg 18 16 14 12 min 10 8 6 max Release time 3 avg 2 10 Operate time/Release time (832/832A H/BH type) 4 0 10 5 15 20 25 30 1 70 Time (ms) 10 Operate time/Release time (Standard type) 7 Time (ms) Number of operations 10 min 80 90 100 110 120 130 140 150 160 % of Nominal coil voltage (at 23) AC resistive load/Switching current(A) 16 15 14 13 12 11 10 9 8 7 6 5 1.6 avg max Operate time min avg 1.2 min 1.0 70 80 90 Max. DC load breaking capacity 100 DC voltage(V) 80 50 Resistive load 40 30 20 0.5 1 3 5 8 10 20 30 DC current(A) 138 -------- -------- 100 110 120 % of Nominal coil voltage (at 23) 120 0 0.1 0.2 max Release time 1.4 140