159 PUL-SI
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Aluminum Capacitors
Power Ultra Long Life Snap-In
Fig. 1
FEATURES
Polarized aluminum electrolytic capacitors,
non-solid electrolyte
Large types, very small dimensions, cylindrical
aluminum case, insulated with a blue sleeve
Low ESR, high ripple current capability
Useful life: 5000 h at 105 C
Keyed polarity snap-in version available
Material categorization: For definitions please see
www.vishay.com/doc?99912
APPLICATIONS
General purpose, industrial and audio/video systems
Smoothing and filtering
Standard and switched mode power supplies
Energy storage in pulse systems
MARKING
The capacitors are marked (where possible) with the
following information:
Rated capacitance (in μF)
Tolerance code on rated capacitance, code letter in
accordance with IEC 60062 (M for ± 20 %)
Rated voltage (in V)
Date code (YYMM or in 2 digits according to IEC 60062)
Name of manufacturer
Code for factory of origin
“-” sign to identify the negative terminal, visible from the
top and side of the capacitor
Code number, last 8 digits 159 xxxxx
Climatic category in accordance with IEC 60068
QUICK REFERENCE DATA
DESCRIPTION VALUE
Nominal case size
(Ø D x L in mm) 22 x 25 to 35 x 60
Rated capacitance range
(E6/E12 series), CR56 μF to 1800 μF
Tolerance on CR± 20 %
Rated voltage range, UR200 V, 250 V 400 V, 450 V
Category temperature range - 25 °C to + 105 °C
Endurance test at 105 °C 2000 h
Load life at 105 °C 2000 h
Useful life at 105 °C 5000 h
Useful life at 40 °C and
1.6 x IR applied 500 000 h
Shelf life at 0 V, 105 °C 1000 h
Based on sectional
specification IEC 60384-4/EN130300
Climatic category IEC 60068 25/105/56
059
PLL-SI
157
PUM-SI
159
PUL-SI
miniaturized 85 °C
SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(μF)
UR (V)
200 250 400 450
56 - - - 22 x 25
68 - - 22 x 25 22 x 30
---25x25
82 - - 22 x 30 22 x 35
--25x25-
100
- - 22 x 35 22 x 40
- - 25 x 30 25 x 30
---30x25
120
--22x35-
- - 25 x 30 25 x 35
--30x25-
150
- - 22 x 40 25 x 40
- - 25 x 35 30 x 30
- - 30 x 30 35 x 25
180
- - 25 x 40 25 x 45
- - 30 x 30 30 x 35
--35x25-
220
- 22 x 30 25 x 45 30 x 40
- 25 x 25 30 x 35 35 x 30
--35x30-
159 PUL-SI
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DIMENSIONS in millimeters AND AVAILABLE FORMS
TWO TERMINAL SNAP-IN
Fig. 2 - Two terminal snap-in Fig. 3 - Mounting hole diagram
THREE TERMINAL SNAP-IN
Fig. 4 - Three terminal snap-in Fig. 5 - Mounting hole diagram
270
- 22 x 35 25 x 50 30x 45
- 25 x 30 30 x 40 35 x 35
- 30 x 25 35 x 30 -
330
22 x 30 22 x 40 30 x 45 30 x 50
- 25 x 30 35 x 35 35 x 40
-30x25- -
390 22 x 35 25 x 35 30 x 50 35 x 45
25 x 30 30 x 30 35 x 40 -
470
22 x 40 25 x 40 35 x 45 35 x 50
30 x 25 30 x 30 - 35 x 40
-35x25- -
560
- 25 x 45 - 35 x 60
25 x 35 30 x 35 - -
30 x 30 35 x 30 - -
680
25 x 45 30 x 40 35 x 60 -
30 x 30 35 x 35 - -
35 x 25 - - -
820
25 x 50 30 x 45 - -
30 x 35 35 x 35 - -
35 x 30 35 x 40 - -
1000 30 x 45 35 x 40 - -
35 x 35 35 x 45 - -
1200 30 x 50 35 x 45 - -
35 x 35 35 x 50 - -
1500 35 x 45 - - -
1800 35 x 50 - - -
SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(μF)
UR (V)
200 250 400 450
Ø D
L + 2 max.
L
Bottom view 5.8 mm
+ 0
- 1
+ Terminal
- Terminal
The minus terminal can be marked with a black dot
or with an imprinted “-” sign.
10 ± 0.1
Ø 2 ± 0.1 (2 x)
L
Bottom view
Minus pole
marking
Ø D
L + 2 max.
4 ± 0.5
+ Terminal
- Terminal
The negative terminal has TWO pins which are BOTH
electrically connected
10 ± 0.1
3.3 ± 0.1
4.75 ± 0.1
2.5± 0.1
2 ± 0.1 (2 x)
The 10 mm spacing of the 2 pin
snap-in is used as the base layout
and a third hole is added.
The third hole is closer to the
negative primary hole so that
polarization is always maintained,
together with added mechanical
stability.
Ø
Ø
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Table 1
Notes
Unless otherwise specified, all electrical values in Table 2 apply
at Tamb = 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %
(1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz
ORDERING EXAMPLE
Electrolytic capacitor 159 series
1000 μF/200 V; ± 20 %
Nominal case size: Ø 30 mm x 45 mm
2-terminal snap-in:
Ordering code: MAL2 15942102E3
Former 12NC: 2222 15942102
3-terminal snap-in:
Ordering code: MAL2 15922102E3
Former 12NC: 2222 15922102
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
NOMINAL
CASE SIZE
Ø D x L
Ø Dmax. Lmax. MASS
(g)
PACKAGING
QUANTITIES
(units per box)
CARDBOARD BOX
DIMENSIONS
L x W x H
22 x 25 23 27 12 100 260 x 250 x 39
22 x 30 23 32 16 100 260 x 250 x 44
22 x 35 23 37 20 100 260 x 250 x 49
22 x 40 23 42 23 100 260 x 250 x 54
25 x 25 26 27 20 100 290 x 280 x 39
25 x 30 26 32 22 100 290 x 280 x 44
25 x 35 26 37 24 100 290 x 280 x 49
25 x 40 26 42 27 100 290 x 280 x 54
25 x 45 26 47 32 100 290 x 280 x 59
25 x 50 26 52 38 100 290 x 280 x 64
30 x 25 31 27 25 100 340 x 330 x 39
30 x 30 31 32 30 100 340 x 330 x 44
30 x 35 31 37 35 100 340 x 330 x 49
30 x 40 31 42 40 100 340 x 330 x 54
30 x 45 31 47 45 100 340 x 330 x 59
30 x 50 31 52 50 100 340 x 330 x 64
35 x 25 36 27 33 50 390 x 198 x 39
35 x 30 36 32 40 50 390 x 198 x 44
35 x 35 36 37 48 50 390 x 198 x 49
35 x 40 36 42 55 50 390 x 198 x 54
35 x 45 36 47 63 50 390 x 198 x 59
35 x 50 36 52 72 50 390 x 198 x 64
35 x 60 36 62 84 50 390 x 198 x 74
ELECTRICAL DATA
SYMBOL DESCRIPTION
CRRated capacitance at 100 Hz
IRRated RMS ripple current at 120 Hz, 105 °C
IL5 Max. leakage current after 5 min at UR
ESR Typ./max. equivalent series resistance at 100 Hz (1)
Z Typ./max. impedance at 10 kHz
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Table 2
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
CR
100 Hz
(μF)
NOMINAL
CASE SIZE
Ø D x L
(mm)
IR
120 Hz
105 C
(A)
IL5
5min
(mA)
TYP. ESR
100 Hz (1)
(m)
MAX. ESR
100 Hz (1)
(m)
TYP. Z
10 kHz
(m)
MAX. Z
10 kHz
(m)
ORDERING CODE
MAL2159.......
2-TERM. 3-TERM.
200
330 22 x 30 1.08 0.66 450 730 300 500 52331E3 72331E3
390 22 x 35 1.23 0.78 380 610 280 470 42391E3 22391E3
390 25 x 30 1.23 0.78 380 610 280 470 52391E3 72391E3
470 22 x 40 1.37 0.94 300 505 240 400 32471E3 12471E3
470 30 x 25 1.27 0.94 300 505 240 400 52471E3 72471E3
560 25 x 35 1.50 1.12 260 425 235 390 42561E3 22561E3
560 30 x 30 1.52 1.12 260 425 235 390 52561E3 72561E3
680 25 x 45 1.82 1.36 210 350 205 340 42681E3 22681E3
680 30 x 30 1.59 1.36 210 350 205 340 52681E3 72681E3
680 35 x 25 1.44 1.36 210 350 205 340 62681E3 82681E3
820 25 x 50 2.04 1.64 180 290 145 240 32821E3 12821E3
820 30 x 35 1.83 1.64 180 290 145 240 42821E3 22821E3
820 35 x 30 1.77 1.64 180 290 145 240 52821E3 72821E3
1000 30 x 45 2.23 2.00 150 235 135 225 42102E3 22102E3
1000 35 x 35 2.04 2.00 150 235 135 225 52102E3 72102E3
1200 30 x 50 2.47 2.40 130 210 115 190 42122E3 22122E3
1200 35 x 35 2.07 2.40 130 210 115 190 52122E3 72122E3
1500 35 x 45 2.56 3.00 100 170 95 155 52152E3 72152E3
1800 35 x 50 2.80 3.60 90 150 80 130 52182E3 72182E3
250
220 22 x 30 1.00 0.55 540 1080 420 700 43221E3 23221E3
220 25 x 25 1.00 0.55 540 1080 420 700 53221E3 73221E3
270 22 x 35 1.07 0.67 440 880 335 560 43271E3 23271E3
270 25 x 30 1.08 0.67 440 880 335 560 53271E3 73271E3
270 30 x 25 1.08 0.67 440 880 335 560 63271E3 83271E3
330 22 x 40 1.20 0.82 360 720 255 430 33331E3 13331E3
330 25 x 30 1.21 0.82 360 720 255 430 43331E3 23331E3
330 30 x 25 1.19 0.82 360 720 255 430 53331E3 73331E3
390 25 x 35 1.39 0.97 330 610 245 410 43391E3 23391E3
390 30 x 30 1.41 0.97 330 610 245 410 53391E3 73391E3
470 25 x 40 1.58 1.17 270 505 240 400 33471E3 13471E3
470 30 x 30 1.57 1.17 270 505 240 400 43471E3 23471E3
470 35 x 25 1.37 1.17 270 505 240 400 53471E3 73471E3
560 25 x 45 1.78 1.40 230 425 185 310 43561E3 23561E3
560 30 x 35 1.71 1.40 230 425 185 310 53561E3 73561E3
560 35 x 30 1.67 1.40 230 425 185 310 63561E3 83561E3
680 30 x 40 1.93 1.70 210 350 155 260 43681E3 23681E3
680 35 x 35 1.92 1.70 210 350 155 260 53681E3 73681E3
820 30 x 45 2.16 2.05 180 290 125 210 43821E3 23821E3
820 35 x 35 1.97 2.05 180 290 125 210 53821E3 73821E3
820 35 x 40 2.16 2.05 180 290 125 210 63821E3 83821E3
1000 35 x 40 2.22 2.50 140 235 105 180 53102E3 73102E3
1000 35 x 45 2.41 2.50 140 235 105 180 63102E3 83102E3
1200 35 x 45 2.46 3.00 130 200 95 160 43122E3 23122E3
1200 35 x 50 2.65 3.00 130 200 95 160 53122E3 73122E3
Note
(1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz
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400
68 22 x 25 0.51 0.27 1600 3200 1170 1950 56689E3 76689E3
82 22 x 30 0.60 0.33 1200 2400 910 1520 46829E3 26829E3
82 25 x 25 0.60 0.33 1200 2400 910 1520 56829E3 76829E3
100 22 x 35 0.69 0.40 990 1980 740 1240 46101E3 26101E3
100 25 x 30 0.70 0.40 990 1980 740 1240 56101E3 76101E3
120 22 x 35 0.76 0.48 800 1600 660 1100 46121E3 26121E3
120 25 x 30 0.76 0.48 800 1600 660 1100 56121E3 76121E3
120 30 x 25 0.77 0.48 800 1600 660 1100 66121E3 86121E3
150 22 x 40 0.86 0.60 700 1400 510 860 36151E3 16151E3
150 25 x 35 0.89 0.60 700 1400 510 860 46151E3 26151E3
150 30 x 30 0.92 0.60 700 1400 510 860 56151E3 76151E3
180 25 x 40 1.01 0.72 590 1170 420 700 36181E3 16181E3
180 30 x 30 0.99 0.72 590 1170 420 700 46181E3 26181E3
180 35 x 25 0.96 0.72 590 1170 420 700 56181E3 76181E3
220 25 x 45 1.15 0.88 470 940 350 590 46221E3 26221E3
220 30 x 35 1.15 0.88 470 940 350 590 56221E3 76221E3
220 35 x 30 1.14 0.88 470 940 350 590 66221E3 86221E3
270 25 x 50 1.31 1.08 380 760 330 550 46271E3 26271E3
270 30 x 40 1.30 1.08 380 760 330 550 56271E3 76271E3
270 35 x 30 1.21 1.08 380 760 330 550 66271E3 86271E3
330 30 x 45 1.47 1.32 320 640 270 450 56331E3 76331E3
330 35 x 35 1.40 1.32 320 640 270 450 66331E3 86331E3
390 30 x 50 1.63 1.56 270 540 240 410 46391E3 26391E3
390 35 x 40 1.57 1.56 270 540 240 410 56391E3 76391E3
470 35 x 45 1.72 1.88 230 450 200 330 56471E3 76471E3
560 35 x 50 1.84 2.24 210 420 170 280 56561E3 76561E3
680 35 x 60 2.24 2.72 180 350 130 230 56681E3 76681E3
450
56 22 x 25 0.48 0.25 1600 3200 1120 1880 57569E3 77569E3
68 22 x 30 0.56 0.30 1200 2400 910 1530 47689E3 27689E3
68 25 x 25 0.56 0.30 1200 2400 910 1530 57689E3 77689E3
82 22 x 35 0.64 0.36 1100 2200 770 1290 57829E3 77829E3
100 22 x 40 0.74 0.45 900 1800 630 1050 37101E3 17101E3
100 25 x 30 0.71 0.45 900 1800 630 1050 47101E3 27101E3
100 30 x 25 0.73 0.45 900 1800 630 1050 57101E3 77101E3
120 25 x 35 0.82 0.54 750 1500 530 885 57121E3 77121E3
150 25 x 40 0.95 0.67 600 1200 420 705 47151E3 27151E3
150 30 x 30 0.93 0.67 600 1200 420 705 57151E3 77151E3
150 35 x 25 0.91 0.67 600 1200 420 705 67151E3 87151E3
180 25 x 45 1.07 0.81 500 1000 360 605 47181E3 27181E3
180 30 x 35 1.06 0.81 500 1000 360 605 57181E3 77181E3
220 30 x 40 1.21 0.99 370 740 310 525 47221E3 27221E3
220 35 x 30 1.14 0.99 370 740 310 525 57221E3 77221E3
270 30 x 45 1.37 1.21 350 700 270 450 47271E3 27271E3
270 35 x 35 1.32 1.21 350 700 270 450 57271E3 77271E3
330 30 x 50 1.54 1.48 300 600 230 390 47331E3 27331E3
330 35 x 40 1.49 1.48 300 600 230 390 57331E3 77331E3
390 35 x 45 1.61 1.75 250 500 200 340 57391E3 77391E3
470 35 x 40 1.90 1.50 210 300 115 190 90103E3D -
470 35 x 50 1.72 2.11 210 420 170 290 57471E3 77471E3
560 35 x 60 2.11 2.52 190 380 140 240 57561E3 77561E3
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
CR
100 Hz
(μF)
NOMINAL
CASE SIZE
Ø D x L
(mm)
IR
120 Hz
105 C
(A)
IL5
5min
(mA)
TYP. ESR
100 Hz (1)
(m)
MAX. ESR
100 Hz (1)
(m)
TYP. Z
10 kHz
(m)
MAX. Z
10 kHz
(m)
ORDERING CODE
MAL2159.......
2-TERM. 3-TERM.
Note
(1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz
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RIPPLE CURRENT AND USEFUL LIFE
Fig. 6 - Multiplier of useful life as a function of ambient temperature and ripple current load
ADDITIONAL ELECTRICAL DATA
PARAMETER CONDITIONS VALUE
Voltage
Surge voltage
400 V versions Us= 1.1 x UR
250 V versions Us= 1.15 x UR
Reverse voltage 1V
Current
Leakage current After 5 min at URIL5 0.01 CR x UR
Inductance
Equivalent series inductance (ESL) All case sizes Typ. 19 nH
Max. 25 nH
1.3
1.2
1.1
1.0
0.8
0.5
0.0
40 50 60 70 80 90
Tamb (°C)
IA
IR
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
(1)
2.4
2.5
2.6
2.7
100 110
2
7
life multiplier
1
1.2
1.5
2.5
3
4
5
10
15
20
30
40
60
100
150
200
300
400
600
MGA 454
IA = Actual ripple current at 120 Hz
IR = Rated ripple current at 120 Hz and 105 °C
(1) Useful life at 105 °C and IR applied: 5000 h
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Table 3
Table 4
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
FREQUENCY
(Hz) IR MULTIPLIER
50 0.90
100 0.95
120 1.00
200 1.15
1000 1.30
10 000 1.40
TEST PROCEDURES AND REQUIREMENTS
TEST PROCEDURE
(quick reference) REQUIREMENTS
NAME OF TEST REFERENCE
Endurance
IEC 60384-4/
EN130300
subclause 4.13
Tamb = 105 C; UR applied; 2000 h
C/C: ± 15 %
ESR 1.3 x spec. limit
IL5 spec. limit
Load life Tamb = 105 C; UR and IR applied; 2000 h
C/C: ± 20 %
ESR 2 x spec. limit
IL5  spec. limit
Useful life CECC 30301
subclause 1.8.1 Tamb = 105 C; UR and IR applied; 5000 h
C/C: ± 30 %
ESR 3 x spec. limit
IL5 spec. limit
total failure percentage: 3 %
Shelf life
(storage at
high temperature)
IEC 60384-4/
EN130300
subclause 4.17
Tamb = 105 C; no voltage applied; 1000 h
after test: UR to be applied for 30 min,
24 h to 48 h before measurement
C/C: ± 15 %
ESR 1.5 x spec. limit
IL5 spec. limit
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