NCP1403
http://onsemi.com
10
APPLICATIONS CIRCUIT INFORMATION
External Component Selection
Inductor
The NCP1403 is designed to work well with a range of
inductance values, the actual inductance value depends on
the specific application, output current, efficiency, and
output ripple voltage. For step up conversion, the device
works well with inductance ranging from 22 mH to 47 mH.
Inductor with small DCR, usually less than 1.0 W, should be
used to minimize loss. It is necessary to choose an inductor
with saturation current greater than the peak switching
current in the application.
If 22 mH inductance is used, lower profile surface mount
inductor can be selected for the same current rating.
Moreover, it permits the converter to switch at higher
frequency up to 300 kHz since the inductor current will ramp
up faster and hit the current limit at a shorter time for smaller
inductance value. However, current output are slightly
lower because the off-time is limited by the minimum
off-time. If 47 mH inductance is selected, higher efficiency
and output current capability are achieved, but the converter
will switch at a lower frequency and the inductor size will be
slightly larger for the same current rating.
For lower inductance value, the inductor current
ramp-down time will be shorter than the minimum off-time.
Consequently, the converter can only operate in
discontinuous conduction mode and lower output current
can be generated. For higher inductance value, if the
inductance is sufficiently large, the maximum on-time will
expire before the current limit is reached. As a result, the
available output power and output current are reduced.
Besides, instability may occur when operation enters CCM.
To ensure the current limit is reached before the maximum
on-time expires, L can be selected according to the
inequality below:
Lv(VIN *VS)
ILIM @ton(MAX)
where VS = 0.75 V which is the MOSFET saturation voltage,
and ILIM is the current limit which can be referred to in
Figure 11, and ton(MAX) = 6.0 ms.
If the above condition is satisfied, IPK = ILIM; where IPK
is the peak inductor current. Then, step-up converter with
inductor satisfy the following condition will operate in
DCM only,
ILIM @L
(VOUT )VD*VIN) vtoff(MIN)
If the IPK = ILIM, step-up converter with inductor satisfy
the following condition will operate in CCM at maximum
output current,
ILIM @L
(VOUT )VD*VIN) utoff(MIN)
where VD is the Schottky diode forward voltage drop,
toff(MIN) = 1.3 ms.
For step-up converter operates in DCM only, the
maximum output current can be calculated from the
equation below:
IOUT(MAX) +(ILIM)2L
2(VOUT )VD*VIN)ǒǒILIM L
VIN*VSǓ)toff(MIN)Ǔ
For step-up converter operates in CCM, the maximum
output current can be calculated from the equation below:
IOUT(MAX) +ǒILIM *
(VOUT )VD*VIN) toff(MIN)
2L Ǔ@
(VIN *VS)
(VOUT )VD*VS)
Diode
The diode is the main source of loss in DC-DC converters.
The most importance parameters which affect their
efficiency are the forward voltage drop, VF, and the reverse
recovery time, trr. The forward voltage drop creates a loss
just by having a voltage across the device while a current
flowing through it. The reverse recovery time generates a
loss when the diode is reverse biased, and the current appears
to actually flow backwards through the diode due to the
minority carriers being swept from the P-N junction. A
Schottky diode with the following characteristics is
recommended:
1. Small forward voltage, VF < 0.3 V
2. Small reverse leakage current
3. Fast reverse recovery time / switching speed
4. Rated current larger than peak inductor current,
Irated > IPK
5. Reverse voltage larger than output voltage,
Vreverse > VOUT
Input Capacitor
The input capacitor can stabilize the input voltage and
minimize peak current ripple from the source. The value of
the capacitor depends on the impedance of the input source
used. Small ESR (Equivalent Series Resistance) Tantalum
or ceramic capacitor with value of 10 mF should be suitable.
Output Capacitor
The output capacitor is used for sustaining the output
voltage when no current is delivering from the input, and
smoothing the ripple voltage. Low ESR Tantalum capacitor
should be used to reduce output ripple voltage since the
output ripple voltage is dominated by the ESR value of the
Tantalum capacitor. In general, a 22 mF to 47ĂmF low ESR
(0.2 W to 0.4 W) Tantalum capacitor should be appropriate.
The output ripple voltage can be approximately given by the
following equation:
Vripple [(IPK *IOUT)@ESR
Feedback Resistors
Choose the RFB2 value from the range 10 kW to 200 kW
for positive output voltage. The value of RFB1 can then be
calculated from the equation below:
RFB1 +RFB2ǒVOUT
0.8 *1Ǔ
1% tolerance resistors should be used for both RFB1 and
RFB2 for better VOUT accuracy.