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Micro64 Female Terminal
(Sealed Gold Female Terminal)
Issued : 12 Mar. 2002
Terminal Crimp GuidelineTerminal Crimp Guideline
UNCONTROLLED
DOCUMENT
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-- Table of Contents --
Page
1. General Information 3
-Part Number List
2. Un-crimped Terminal Dimensions 4
3. Crimp Guideline
-Recommended Crimp Dimensions 5-6
-Quality Check 1 –Terminal Straightness 7
-Quality Check 2 –Cable End -of-Core Length 8-9
4. Visual Product Standard
-Terminal Assembly to Core (VPS-A66) 10-12
-Terminal Assembly to Insulation (VPS-A17) 13-14
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General Information
Micro64 Female Terminal
Mating Pin
•0.80mm Diameter Round
•0.64mm Square
FEMALE TERMINALS
Terminal PN Cable Range (mm2)Material Plating
15356826 0.35 Tin Brass Gold
15356827 0.5 –0.8 Tin Brass Gold
FEMALE SHORTING CLIP TERMINAL
Terminal PN Cable Range (mm2)Material Plating
15359541 0.5 –0.8 Tin Brass Gold
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Un-crimped Terminal Dimensions
0.5 - 0.8 1.64-1.90 102 2.08 2.5 2.4 2.5
0.35
1.47-1.63
101
1.65
2.1
1.9
2.4
Cable Size (MM2)Cable O.D. Crimp Type B1B2H1H2
5
Recommended Core Wing Crimped Dimensions
CCH
CCW
Typical Core Crimp
ICW
ICH
Recommended Insulation Wing Crimped Dimensions
Insulation Crimp Wings
Must Fit Within
a 2.05mm Diameter
Circular “Gage”
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Note : Crimp dimensions shown above are reference values when using Delphi Packard
crimp tool. These values are based on Delphi Packard Specification ESA 605 and
are subject to change without notice. Please contact Delphi Packard Engineering
for current ESA605 data. The actual method or specification of crimping should be
determined by harness supplier. (As of March 2002)
Recommended Cable Strip Length and End-of-Core Length
Cable “End-of-Core” Strand Length = 0.50mm +/-0.25mm
Cable Core Strip Length = 4.1mm
Recommended Crimp Dimensions
CCH
(+/-0.05) CCW
(+0.1/-0.2) ICH ICW
SAE bunched bare copper 0.75 1.45 1.6 1.9
SAE harddrawn bare copper 0.75 1.45 1.6 1.9
SAE bunched bare copper 0.95 1.45 1.9 2.0
SAE unbonded tin plated copper 0.95 1.45 1.9 2.0
0.8 SAE bunched bare copper 0.95 1.65 1.9 2.0
Insulation (mm)
Terminal PN Cable Type
15356826 0.35
0.5
Core (mm)
15356827
15359541
Size
(mm2)
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Quality Check 1 -Terminal Straightness
Terminal must fit a MAX. 2.10 Diameter
Gage Hole 17.0mm Deep After Crimping
Recommended Terminal “Straightness” After Crimping
Examples of bent terminals
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Quality Check 2 -Cable End-of-Core Length
Cable “End-of-Core” Strand
Length = 0.50mm +/-0.25mm
Recommended Cable “End-of-Core” Strand Length = 0.50mm +/-0.25mm. Excessive length can
lead to “Core Flaring” and damage to the cable seals as shown in the following pictures.
Examples of Correct Cable “End-of-Core” Strand Length
Examples of Incorrect Cable “End-of-Core” Strand Length
Excessive “End-of-Core” Strand Length Can Damage Cable Seal
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Quality Check 2 -Cable End-of-Core Length
Examples of Incorrect Cable “End-of-Core” Strand Length
Example of Excessive
“End-of-Core” Strand Length
Example of Cable Seal
Damage
due to Excessive “End-
of-Core” Strand Length
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12
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This guideline shows only minimum required information based on general use
and production conditions only the minimum required information.
Use it as a reference. Before using this product, be sure it is in conformity with
your production and quality assurance systems and its properties and features
meet your requirements. The actual method or specification of this production
should be decided by harness supplier, but the condition for this production
should be satisfied.
