Fiche E1/B TW 21/06/02 16:28 Page 2 TW Specifications UL file: E64911 - CSA file: LR57744 Connectors according to: MIL C24308 - NFC93425 - HE507 Electrical Data Shells Steel - Tin plating or yellow chromate Current rating Signal contacts Insulators High temperature black thermoplastic Signal contacts Female: machined bronze Power contacts 7.5 A. with 10 A. peaks This new economic series was developed from combination military series, and has improved features: - new contacts - new high temperature black thermoplastic insert - PCB configurations come preloaded with fixed contacts and brackets. PCB terminations 10 to 40 A. Male: machined brass Solder cup terminations 10 to 40 A. 16 "Au over 79" Ni min. Crimp terminations 10 to 40 A. 30 "Au over 79" Ni min. Shielded contacts 0.5 A. Shielded contacts Female: machined bronze Voltage rating Material Male: machined brass Signal and power contacts 300 V. R. M. S. at 50 Hz Shielded contacts 150 V. R. M. S. at 50 Hz Plating Inner conductor 16 "Au or 30m Au over 79" Ni Shielded contacts Outer ring 10 "Au over 79" Ni Frequency range 0 - 1 GHz Terminations Tinned Attenuation 0.2 dB Except solder cup and crimp terminations gold flash V.S.W.R. 1.4 (+ 0.04/GHz) Characteristic impedance 50 Ohms Power contacts Female: machined bronze Material Male: machined brass Dielectric withstanding 1000 V.R.M.S. at 50Hz voltage Plating Contacts 16 "Au or 30" Au over 79" Ni Insulation resistance 5000 M Ohms at 500 VDC Terminations Tinned 5m Ohms Except solder cup and crimp terminations gold flash Contact resistance Shell resistance 1m Ohm Brackets Steel - Tin plating or yellow chromate Material Plating finish Or E1/B Climatic Data Operating temperature - 55C + 155C (with peaks up to 180C) Damp heat 56 days (40C - 95% HR) Salt spray 48 hours These connectors are supplied with screw - machined contacts which are fixed in the insulator. A complete range of housings in also available for cable application. (electrical grounding) Mechanical data Shells With or without dimples Contact retention force in dielectric material > 40N Maximum mating and unmating force With dimples E size = 70 N A size = 80 N B size = 100 N C size = 150 N D size = 180 N Without dimples E size = 30 N A size = 50 N B size = 80 N C size = 120 N D size = 160 N Compatible with process IR - Air convectioned 260 for 20 s. Resistance to solder iron heat 260 C for 30 s. Mating cycles 200 (classe II) or 500 (classe I) Blind mating system Available upon request Polarization Available with locking accessories Consult factory A full range of arrangements compatible with reflow process APPLICATIONS Front jackscrews Brass - Tin plating or yellow chromate Rear clinch nuts Brass - Tin plating or yellow chromate Boardlocks Bronze - Tin plating Stand - off Brass - Tin plating The new Amphenol D'Sub TW Hybrid Series permits a mix of contacts including signal, power, shielded, high voltage and fiber optics in the same housing with 18 different contacts arrangements. * * * * Industrial Military Telecom Any application requiring optimization of space TW / E1 Materials and platings DESCRIPTION CONTENTS Hybrid D'Sub series TECHNICAL DATAS Fiche E1/B TW 21/06/02 16:28 Page 2 Shells and contacts plating CLASS II CLASS I 0.4m (16``) Au contacts gold plating 200 mating cycles 0.76m (30``) Au contacts gold plating 500 mating cycles Types Shells and plating Yellow chromated shell 17 TW Male and female 77 TW Tin plated shell 717 TW Tin plated shell with dimples Male and female Male only Types 117 TW Shells and plating Yellow chromated shell Male and female 177 TW Tin plated shell 777 TW Tin plated shell with dimples NOTE: Tin plated shells standard Male and female Male only NOTE: Tin plated shells standard Housing arrangements Male front view Arrangement Shell size E A A Arrangement Shell size A B B Arrangement Shell size B B B Arrangement Shell size C C C Arrangement Shell size C C C Arrangement Shell size D D D 2 21/06/02 16:28 Page 3 TECHNICAL DATAS Fiche E1/B TW Shell size dimensions Shell size Contact A B B' C D D' E P: Pin S: Socket 0.25 (.010) 0/-0.20 (0/-.008) +0.20/0 (+.008/0) 0.10 (.004) 0/-0.25 (0/-.010) +0.25/0 (+.010/0) 0.20 (.008) P 30.7 (1.209") E S P 39.0 (1.535") A S P 52.9 (2.083") B S P 69.2 (2.724") C S P 66.8 (2.630") D S 16.8 (.661") 16.4 (.646") 25.1 (.988") 24.8 (.976") 38.5 (1.513") 54.9 (2.161") 52.5 (2.067") 25.0 (.984") 33.3 (1.311") 38.8 (1.528") 47.0 (1.850") 55.3 (2.177") 63.5 (2.500") 52.7 (2.075") 61.1 (2.406") 8.2 (.323") 8.0 (.315") 8.2 (.323") 8.0 (.315") 8.2 (.323") 8.0 (.315") 8.2 (.323") 8.0 (.315") 11.0 (.433") 10.9 (.429") 12.4 (.488") 12.4 (.488") 12.4 (.488") 12.4 (.488") 15.2 (.598") F F' G G' H +0.05/-0.20 +0.10/-0.20 +0.10/-0.20 (+.002/-.008) (+.004/-.008) (+.004/-.008) 0.10 (.004) 10.9 (.429") 5.9 (.232") 11.1 (.437") 6.2 (.244") 10.9 (.429") 11.1 (.437") 5.9 (.232") 6.2 (.244") 11.0 (.433") 11.1 (.437") 5.8 (.228") 6.2 (.244") 11.0 (.433") 11.1 (.437") 5.8 (.228") 6.2 (.244") 11.0 (.433") 11.1 (.437") 5.8 (.228") 6.2 (.244") J +0.10/-0.40 0/-0.50 (+.004/-.016) (0/-.020) 19.4 11.0 (.764") (.433") 27.7 11.0 (1.091") (.433") 41.4 11.0 (1.630") (.433") 57.9 11.0 (2.280") (.433") 55.5 13.8 (2.185") (.543") Panel cutouts Optimal cutout for rear mounting Standard cutout A A B B 10 oG 10 G H F Rd Rading J C Shell size Mounting method Front E Rear Front A Rear Front B Rear Front 3 C Rear Front D Rear D R Rd Rading J C A B C D E F G H J 0.20 (.008) 0.20 (.008) 0.20 (.008) 0.20 (.008) 0.20 (.008) 0.20 (.008) 0.20 (.008) 0.20 (.008) 0.20 (.008) 22.2 (.874") 20.5 (.807") 11.1 (.437") 10.2 (.402") 25.0 (.984") 12.5 (.492") 13.0 (.512") 11.4 (.449") 6.5 (.256") 5.7 (.224") 3.0 (.118") 1.5 (.059") 2.1 (.083") 3.4 (.0134") 30.5 (1.201") 28.8 (1.134") 15.3 (.602") 14.4 (.567") 33.3 (1.311") 16.7 (.657") 13.0 (.512") 11.4 (.449") 6.5 (.256") 5.7 (.224") 3.0 (.118") 1.5 (.059") 2.1 (.083") 3.4 (.0134") 44.3 (1.744") 42.5 (1.673") 22.1 (.870") 21.3 (.839") 47.0 (1.850") 23.5 (.925") 13.0 (.512") 11.4 (.449") 6.5 (.256") 5.7 (.224") 3.0 (.118") 1.5 (.059") 2.1 (.083") 3.4 (.0134") 60.7 (2.390") 59.1 (2.327") 30.4 (1.197") 29.5 (1.161") 63,5 (2.500") 31,7 (1.248") 13.0 (.512") 11.4 (.449") 6.5 (.256") 5.7 (.224") 3.0 (.118") 1.5 (.059") 2.1 (.083") 3.4 (.0134") 58.3 (2.295") 56.3 (2.217") 29.2 (1.150") 28.2 (1.110") 61.1 (2.406") 30.6 (1.205") 15.8 (.622") 14.1 (.555") 7.9 (.311") 7.1 (.280") 3.0 (.118") 1.5 (.059") 2.1 (.083") 3.4 (.0134") TW / E1 D E TECHNICAL DATAS Fiche E1/B TW 21/06/02 16:28 Page 4 Straight connector footprint Signal tail 0.6 mm Dia. (.0236") 1.6 mm (.063")PCB For other PCB thickness: consult factory. Dimensions Description a b Power (.126" tail dia.) 1 4.50 mm (.177") 7.2 mm (.283") Power (.0787" tail dia.) 1 4.50 mm (.177") 7.2 mm (.283") Shielded 3 4.00 mm (.157") 7.2 mm (.283") Signal 2 5.00 mm (.196") 11.50 mm (.453") Straight contact combinations Arrangement with signal contacts See above dimensions Arrangement without signal contacts 3W3 - 5W5 - 8W8 See above dimensions P 3SY Power 3.2 mm DIA. (.126") (20 to 40 A) and signal P 3Y Power only 3.2 mm DIA. (.126") (20 to 40 A) P 2SY Power 2 mm DIA. (.0787") (10 to 20 A) and signal P 2Y Power only 2 mm DIA. (.0787") (10 to 20 A) CSY Size 8 Contacts Size 8 and 20 Contacts Shielded and signal 4 SY Signal only No reference Signal (Size 20) with solder cup terminations Housing preloaded with contacts CY Shielded only 21/06/02 16:28 Page 5 -7w2p tape-3 mbo-e O / co TECHNICAL DATAS COMB Fiche E1/B TW Right angle connector footprint Signal tail 0.6 mm Dia. (.0236") 1.6 mm (.063") PCB For other PCB thickness: consult factory. Europe HE 5 pattern = - Europ. height - Europ. footprint pitch between 2 rows: .100" Description Mix MIL Mixed pattern = - MIL height - Europ. footprint MIL pattern = - MIL height - MIL footprint pitch between 2 rows: .100" a b c - - - a b pitch between 2 rows: .112" c a b c 10.30mm 6.30mm 10.00mm 10.30mm 6.30mm 10.00mm (.406") (.248") (.394") (.406") (.248") (.394") Shielded 1 Signal 2 Power (.0787" tail dia.) 3 (.456") (.283") (.413") (.456") (.248") (.374") (.375") (.248") (.374") Power (.126" tail dia.) 3 (.845") (.283") (.413") (.845") (.248") (.374") (.845") (.248") (.374") 10.30mm 7.20mm 11.20mm 10.30mm 6.30mm 9.50mm 8.10mm 6.30mm 9.50mm (.406") (.283") (.441") (.406") (.248") (.374") (.319") (.248") (.374") 11.57mm 7.20mm 10.50mm 11.57mm 6.30mm 9.50mm 9.52mm 6.30mm 9.50mm 21.46mm 7.20mm 10.50mm 21.46mm 6.30mm 9.50mm 21.46mm 6.30mm 9.50mm Note: above dimensions correpond to sizes E to C. Consult factory for D sizes. Connector comes equiped with contacts and brackets. Right angle contacts combinations European footprint MIL (U.S.) footprint Size 8 and 20 contacts European footprint Mixed footprint MIL (U.S.) footprint Size 8 contacts only 5 Mixed footprint Arrangement without signal contacts 3W3 - 5W5 - 8W8 EP3SV HP3SV MP3SV Power 3.2 mm DIA. (.126") (20 to 40 A) and signal EP3V HP3V MP3V Power only 3.2 mm DIA. (.126") (20 to 40 A) EP2SV HP2SV MP2SV Power 2 mm DIA. (.0787") (10 to 20 A) and signal EP2V HP2V MP2V Power only 2.0 mm DIA. (0.0787) (10 to 20 A) - HCSV MCSV Shielded and signal - HCV MCV Shielded only ESV HSV MSV Signal only TW / E1 Arrangements with signal contacts 21/06/02 16:28 Page 6 Mounting options Right angle version Connectors come equiped with metal brackets BLANK: 3,10 (.122") dia mounting hole RM6: metal brackets + boardlock Metal bracket RM6 Straight version BLANK: 3,10 (.122") dia mounting hole RM54: RM5 4.40 threaded RM53: RM5 M3 threaded (.059 max.) 1.5 max. 7.2 (.283) RM5 RM8 RM84: RM8 4.40 threaded RM83: RM8 M3 threaded A514: blind mating system FM: float mounting system 3.5 O 2.2 (.086) (.137) 19.9 (.783) O 2.25 (.088) (.118) + 0.25 0 3.6 max. (.141 max.) O3 TECHNICAL DATAS Fiche E1/B TW Straight and right angle version 4R: 4.40 rear nut 3R: M3 rear nut 4F: 4.40 front female screwlock 3F: M3 front female screwlock 4 3. 34) (.1 7.1 ) 79 (.2 6 21/06/02 16:28 Page 7 TECHNICAL DATAS Fiche E1/B TW .205" .205" .189" .189" High power contacts Solder cup version P/N Current Dimensions A mm (inch) B mm (inch) Plug Socket 17DM 53745-8 17DM 53744-7 10 to 20 Amp. 1.80 (.071") 2.55 (.100") 17DM 53745-7 17DM 53744-6 20 to 30 Amp. 2.80 (.110") 3.70 (.145") 17DM 53745-1 17DM 53744-1 30 to 40 Amp. 4.80 (.189") 5.60 (.220") Trim dimensions: 7.5 mm (.295") Crimp version Current Dimensions A mm (inch) B mm (inch) Socket 17DM 53745-208 17DM 53744-207 10 to 20 Amp. 1.80 (.071") 2.55 (.100") 17DM 53745-207 17DM 53744-206 20 to 30 Amp. 2.80 (.110") 3.70 (.145") 17DM 53745-201 17DM 53744-201 30 to 40 Amp. 4.80 (.189") 5.60 (.220") Trim dimensions: 7.5 mm (.295") Crimping tool for all sizes 17D479SP 7 Extraction tool for sizes 8 cts 17D429SP TW / E1 P/N Plug TECHNICAL DATAS Fiche E1/B TW 21/06/02 16:28 Page 8 Straight shielded contacts Crimp ferrule/Inner solder Type P/N plug plug plug plug socket socket socket socket 17DM 53740 17DM 53740-1 17DM 53740-3 17DM 53740-5 17DM 53742 17DM 53742-1 17DM 53742-3 17DM 53742-5 Dimensions (inch) A Max B D Cable - RG Trim dimensions (inch) E F G 18.8 (.740") 23.6 (.929") 1.0 (.039") 178 B/U 7.9 (.311") 6.3 (.248") 2 (.078") 18.8 (.740") 23.6 (.929") 1.7 (.066") 179 B/U 316 B/U 7.9 (.311") 6.3 (.248") 2 (.078") 21.5 (.846") 23.6 (.929") 2.8 (.110") 180 B/U 9.5 (.374") 7.9 (.311") 2 (.078") 21.5 (.846") 23.6 (.929") 3.2 (.126") 58 C/U 9.5 (.374") 7.9 (.311") 2 (.078") 18.8 (.740") 23.6 (.929") 1.0 (.039") 178 B/U 7.9 (.311") 6.3 (.248") 2 (.078") 18.8 (.740") 23.6 (.929") 1.7 (.066") 179 B/U 316 B/U 7.9 (.311") 6.3 (.248") 2 (.078") 21.5 (.846") 23.6 (.929") 2.8 (.110") 180 B/U 9.5 (.374") 7.9 (.311") 2 (.078") 21.5 (.846") 23.6 (.929") 3.2 (.126") 58 C/U 9.5 (.374") 7.9 (.311") 2 (.078") Ferrule and inner solder Type P/N short plug plug plug plug plug short socket socket socket socket socket 17DM 53740-5000 17DM 53740-5001 17DM 53740-5002 17DM 53740-5005 17DM 53740-5008 17DM 53742-5000 17DM 53742-5001 17DM 53742-5002 17DM 53742-5004 17DM 53742-5006 Dimensions (inch) A Max B D Cable - RG Trim dimensions (inch) E F G 17.0 (.669") 21.8 (.858") 1.0 (.039") 178 B/U 7.9 (.311") 6.3 (.248") 2 (.078") 18.8 (.740") 23.6 (.929") 1.7 (.066") 179 B/U 316 B/U 7.9 (.311") 6.3 (.248") 2 (.078") 21.5 (.846") 26.3 (1.035") 2.8 (.110") 180 B/U 9.5 (.374") 7.9 (.311") 2 (.078") 21.5 (.846") 26.3 (1.035") 3.2 (.126") 58 C/U 9.5 (.374") 7.9 (.311") 2 (.078") 18.8 (.740") 23.6 (.929") 1.0 (.039") 178 B/U 7.9 (.311") 6.3 (.248") 2 (.078") 17.0 (.669") 21.8 (.858") 1.0 (.039") 178 B/U 7.9 (.311") 6.3 (.248") 2 (.078") 18.8 (.740") 23.6 (.929") 1.7 (.066") 179 B/U 316 B/U 7.9 (.311") 6.3 (.248") 2 (.078") 21.5 (.846") 26.3 (1.035") 2.8 (.110") 180 B/U 9.5 (.374") 7.9 (.311") 2 (.078") 21.5 (.846") 26.3 (1.035") 3.2 (.126") 58 C/U 9.5 (.374") 7.9 (.311") 2 (.078") 18.8 (.740") 23.6 (929") 1.0 (.039") 178 B/U 7.9 (.311") 6.3 (.248") 2 (.078") 8 21/06/02 16:28 Page 9 TECHNICAL DATAS Fiche E1/B TW Right angled shielded contact Crimp ferrule/Inner solder Type P/N A Max plug plug plug plug socket socket socket socket 17DM 53741 17DM 53741-1 17DM 53741-3 17DM 53741-4 17DM 53743-2 17DM 53743-3 17DM 53743-5 17DM 53743-6 Dimensions (inch) B C Cable - RG D 13.5 (.531") 18.6 (.732") 12.5 (.492") 1.0 (.039") 13.5 (.531") 18.6 (.732") 12.5 (.492") 1.7 (.066") 178 B/U Trim dimensions (inch) E F G 9.5 (.374") 5.9 (.232") 1.6 (.062") 179 B/U 316 B/U 9.5 (.374") 5.9 (.232") 1.6 (.062") 180 B/U 10.7 (.421") 7.9 (.311") 2.4 (.094") 13.5 (.531") 18.6 (.732") 15.3 (.602") 3.2 (.126") 58 C/U 10.7 (.421") 7.9 (.311") 2.4 (.094") 13.5 (.531") 18.6 (.732") 12.5 (.492") 1.0 (.039") 178 B/U 9.5 (.374") 13.5 (.531") 18.6 (.732") 15.3 (.602") 2.8 (.110") 13.5 (.531") 18.6 (.732") 12.5 (.492") 1.7 (.066") 5.9 (.232") 1.6 (.062") 179 B/U 316 B/U 9.5 (.374") 5.9 (.232") 1.6 (.062") 13.5 (.531") 18.6 (.732") 15.3 (.602") 2.8 (.110") 180 B/U 10.7 (.421") 7.9 (.311") 2.4 (.094") 13.5 (.531") 18.6 (.732") 15.3 (.602") 3.2 (.126") 58 C/U 10.7 (.421") 7.9 (.311") 2.4 (.094") Dimensions (inch) B C Cable - RG Trim dimensions (inch) E F G Ferrule and inner solder Type P/N A Max plug plug plug plug socket socket socket socket 17DM 53741-5000 17DM 53741-5001 17DM 53741-5003 17DM 53741-5004 17DM 53743-5000 17DM 53743-5001 17DM 53743-5003 17DM 53743-5004 D 13.5 (.531") 18.6 (.732") 12.5 (.492") 1.0 (.039") 13.5 (.531") 18.6 (.732") 12.5 (.492") 1.7 (.066") 178 B/U 9.5 (.374") 5.9 (.232") 1.6 (.062") 179 B/U 316 B/U 9.5 (.374") 5.9 (.232") 1.6 (.062") 180 B/U 10.7 (.421") 7.9 (.311") 2.4 (.094") 13.5 (.531") 18.6 (.732") 13.9 (.547") 3.2 (.126") 58 C/U 10.7 (.421") 7.9 (.311") 2.4 (.094") 13.5 (.531") 18.6 (.732") 12.5 (.492") 1.0 (.039") 178 B/U 9.5 (.374") 13.5 (.531") 18.6 (.732") 13.9 (.547") 2.8 (.110") 13.5 (.531") 18.6 (.732") 12.5 (.492") 1.7 (.066") 5.9 (.232") 1.6 (.062") 179 B/U 316 B/U 9.5 (.374") 5.9 (.232") 1.6 (.062") 13.5 (.531") 18.6 (.732") 13.9 (.547") 2.8 (.110") 180 B/U 10.7 (.421") 7.9 (.311") 2.4 (.094") 13.5 (.531") 18.6 (.732") 13.9 (.547") 3.2 (.126") 58 C/U 10.7 (.421") 7.9 (.311") 2.4 (.094") dim. between 2 flat surface cavity A cavity B 5.41 - - 2.67 3.25 - - 4.52 Crimping tool Hand crimp tool 9 RG cables MIL reference Amphenol P/N RG 58 C/U RG 178 B/U RG 179 B/U RG 180 B/U M 22 520/5-05 M 22 520/5-03 M 22 520/5-03 M 22 520/5-05 227 1221-05 227 1221-03 227 1221-03 227 1221-05 Extraction tool Crimping tool for all sizes Amphenol ref: 227-0994 - MIL ref: M22520/5-01 Extraction tool for sizes 8 cts 17D429SP TW / E1 227-0944 (without dies) (M 22 520/5-01) ASSEMBLY INSTRUCTIONS Fiche E1/B TW 21/06/02 16:28 Page 10 Cabling instructions for shielded contacts Straight crimp shielded contacts: inner solder contact outer crimp contact Right angle crimp shielded contacts: inner solder contact outer crimp contact Assembly method - Slide the outer ring over the cable jacket. Trim the cable according to the recommended dimensions. - Slide the outer ring towards the inner sleeve ans recover the braid. - Insert the cable dielectric and the center conductor inside the inner sleeve. - Using crimp hand tool equipped with the appropriate dies, crimp in the area defined. - Solder the central conductor to the shielded center contacts. Solder straight shielded contacts Solder right angle shielded contacts Assembly method - Slide the outer ring over the cable jacket. Trim the cable according to the recommended dimensions. - Solder the central conductor to the shielded center contacts. - Insert the cable dielectric and the center conductor inside the inner sleeve. - Slide the outer ring towards the inner sleeve ans recover the braid. - Solder by introducing metal through the outer ring hole. 10 Page 11 HOW TO ORDER 21/06/02 16:28 .......... 1 Shell + contacts Series plating Size Page 2 .......... .......... ..... / ..... / ..... ..... TW How to build your part number 2 3 4 5 6 Contact combinations Panel Mounting PCB Mounting Specials Page 4/5 Page 6 Page 6 Type: Configu- P = male rations S = fem. Page 2 17 TW E 5W1 P/S XP3SV 4F RM6 77 TW A 3W3 P/S XP2SV 4R RM53 Consult 717 TW A 7W2 P/S XP2V 3F RM54 factory 117 TW A 11W1 P/S XP3V 3R RM83 177 TW B 5W5 P/S P2Y A514 RM84 777 TW B 9W4 P/S P3Y FM B 13W3 P/S XCSV B 17W2 P/S XHCV B 21W1 P/S CY C 8W8 P/S XSV C 13W6 P/S SY C 17W5 P/S P3SY C 21WA4 P/S P2SY C 25W3 P/S CSY C 27W2 P/S D 24W7 P/S D 36W4 P/S D 43W2 P/S 11 Consult factory for D size configurations Blank: solder cup signal contacts size 20 only TW / E1 Fiche E1/B TW 21/06/02 16:28 Page 1 Do not hesitate to contact us for further information A mphenol Amphenol Socapex Telecom Business Unit 21, chemin du Defois - BP 349 F - 39100 Dole Fax: +33 (0) 3 84 82 94 11 http://www.dsubconnector.com Technical support Tel.: +33 (0) 3 84 82 94 00 The information given in this document are as a guideline only. We reserve the right to modify our products in any way we deem necessary. Any duplication is prohibited, unless approved in writing. Mediasquare +33 (0) 1 46 31 36 36 Memo E1/B NOTES Fiche E1/B TW 12