Single Phase Proportional Controller
Output ratings up to 90 Amps at 600 VAC
Selectable operation mode: Phase Angle or Burst Fire control
Selectable Control Input: 0-5 VDC, 0-10 VDC, 4-20 mA
50/60 Hz Adaptive Operational Frequency function
4-20 mA input does not require an auxiliary power supply
LED multifunction status indicator
Contactor configuration with "Elevator" screw terminals
cURus, IEC Rated, CE & RoHS Compliant
PMP Series
Proportional Control SSRs
AVAILABLE OPTIONS
Required for valid part number
For options only and not required for valid part number
Operating Voltage
24: 90-280 VAC
48: 345-530 VAC
60: 420-600 VAC
Rated Load Current
25: 25 Amps
50: 50 Amps
90: 90 Amps
Series
PMP 24
Terminal Layout
W: Contactor Configuration
(elevator screw)
P
Overvoltage Protection (1)
Blank: Not Included
P: Included
H
Thermal Pad
Blank: Not Included
H: Included
W25
Datasheet
Control Relays
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
The PMP Series of micro-controller based Single-Phase
Proportional Control SSRs are designed to offer precise control of
the power delivered to a resistive load in a compact 22.5mm
housing, with ratings from 25 up to 90 Amps at 90 to 600 VAC.
PMP Series solid state relays can vary the output load power
proportionally to an analog control input from 0 to 100%. This can
be achieved by two different methods: Phase Angle control and
Burst Fire control (with Distributive Zero Cross). The control
method to be used can be selected on the unit by means of a
selector switch located on top of the SSR.
This selector switch also allows to select the type of analog signal
to be used at the control input. The available input types are: 0- 5
VDC, 0-10 VDC, and 4-20 mA.
PMP Series Proportional SSRs are ideal for lamp dimming and
resistive heating control, among other type of applications
requiring proportional control.
PRODUCT SELECTION
Output Voltage
90-280 VAC
345-530 VAC
25 A
PMP2425W
PMP4825W
50 A
PMP2450W
PMP4850W
90 A
PMP2490W
PMP4890W
420-600 VAC PMP6025W PMP6050W PMP6090W
OUTPUT VOLTAGE SPECIFICATIONS (2)
Description PMP48xxW
Operating Voltage (45-65Hz) [VRMS] 345-530
Transient Overvoltage [Vpk] (1) 1200
Maximum Off-State Leakage Current @ Rated Voltage [mARMS] 2.2
Minimum Off-State dV/dt @ Maximum Rated Voltage [V/μsec] 500
PMP60xxWPMP24xxW
90-280 420-600
600 1200
4 2
500 500
FDE-07-01 REV. A
Datasheet
Control Relays
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
POWER SUPPLY SPECIFICATIONS (2)(5)(6)
Description
Supply Voltage Range [VDC]
Maximum Supply Current [mA]
Overvoltage Protection
Reverse Polarity Protection
8-30
PMP
30
Limited to 35 VDC for 60 sec
Yes
GENERAL SPECIFICATIONS (2)
ParametersDescription
Dielectric Strength, Input to Output (50/60Hz) 4000 VRMS
Minimum Insulation Resistance (@ 500 VDC) 109 Ohms
Maximum Capacitance, Input/Output 8 pF
Ambient Operating Temperature Range (7) -25 to 70 °C
Ambient Storage Temperature Range (7) -25 to 70 °C
Weight (typical) 2.6 oz (73 g)
Housing Material UL94 V-0
Baseplate Material Aluminum
Hardware Finish Nickel Plating
SSR Mounting Screw Torque Range (in-lb/Nm) 20-25/2.2-2.8
Humidity per IEC 60068-2-78 93% non-condensing
LED Input Status Indicator See Status Chart
Overvoltage Category III
Impulse Withstand Voltage According to IEC 60664-1 6 kV
Adaptative Operational Frequency Function Yes
Dielectric Strength, Input/Output to Baseplate (50/60Hz) 4000 VRMS
OUTPUT SPECIFICATIONS (2)
Description 50 A
Load Current, General Use UL508 @ 40°C [ARMS] (3) 50
Maximum 1 Cycle Surge Current (50/60Hz) [Apk] 716/750
Maximum On-State Voltage Drop @ Rated Current [Vrms] 1.15
Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec] 2563/2343
Maximum Power Dissipation @ Rated Current [W] 58
90 A25 A
25 90
Minimum Load Current [mARMS] (4) 100
100 150
286/300 1290/1350
1.15 1.2
409/375 8320/7593
Thermal Resistance Junction to Case (Rjc) [°C/W] 0.27
0.49 0.2
29 104
Recommended Heat Sink for Rated Current @ 40ºC [°C/W] 1
2 0.36
Minimum Power Factor (at Maximum load) 0.7
0.7 0.7
Phase Angle Control Range [%] 0 to 100
0 to 100 0 to 100
Burst Fire Distributive Control Time Base Period 0 to 20 Cycles
0 to 20 Cycles 0 to 20 Cycles
INPUT SPECIFICATIONS (2)
Description
Valid Input Voltage [VDC] / Current [mA]
Maximum Allowed Input Voltage [VDC] / Current [mA]
Maximum Reverse Voltage [VDC] /Current [mA]
Pick up Voltage [VDC] / Current [mA]
Dropout Voltage [VDC] / Current [mA]
Nominal Input Impedance [Ohms]
Maximum Initialization Time [msec]
Response Time
Voltage Control
0-10, 0-5
30
-30
0.4
0.1
28.8k
5 Cycles
1 Cycle
Current Control
4-20
35
-35
4.3
4
230 @ 20 mA
5 Cycles
1 Cycle
Datasheet
Control Relays
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
THERMAL DERATE INFORMATION
0
10
20
30
40
50
60
70
25 30 35 40 45 50 55 60 65 70
PMPxx50W
1.0ºC/W 1.5ºC/W 2.0ºC/W 3.0ºC/W
Load Current (Amps)
Ambient Temperature (ºC)
0
5
10
15
20
25
30
35
25 30 35 40 45 50 55 60 65 70
Load Current (Amps)
Ambient Temperature (ºC)
PMPxx25W
2.0ºC/W No Heat Sink3.0ºC/W
0
20
40
60
80
100
120
25 30 35 40 45 50 55 60 65 70
PMPxx90W
0.36ºC/W 0.5ºC/W 1.0ºC/W 2.0ºC/W
Load Current (Amps)
Ambient Temperature (ºC)
(9)
POWER DISSIPATION
0
20
40
60
80
100
120
0 10 20 30 40 50 60 70 80 90
Power (Watts)
Load Current (Amps)
90 Amps 25 Amps50 Amps
SURGE CURRENT INFORMATION
0
50
100
150
200
250
300
0.01 0.1 1 10
Surge Current (Amp) AC Peak
Surge Duration (sec)
PMPxx25W
0
100
200
300
400
500
600
700
0.01 0.1 1 10
Surge Current (Amp) AC Peak
Surge Duration (sec)
PMPxx50W
0
200
400
600
800
1000
1200
1400
0.01 0.1 1 10
Surge Current (Amp) AC Peak
Surge Duration (sec)
PMPxx90W
Single Pulse (8)
Datasheet
Control Relays
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
INPUT CURRENT VS INPUT VOLTAGE
3.50
3.60
3.70
3.80
3.90
4.00
4.10
4.20
4.30
4.40
4 6 8 10 12 14 16 18 20
Input Voltage (Volts)
Input Current (mA)
4-20 mA Control Supply
0
50
100
150
200
250
300
350
400
0 2 4 6 8 10
Input Current (µA)
Input Voltage (Volts)
0-10 VDC Control Supply
0
20
40
60
80
100
120
140
160
180
200
0 1 2 3 4 5
Input Current (µA)
Input Voltage (Volts)
0-5 VDC Control Supply
TRANSFER CHARACTERISTICS
0
10
20
30
40
50
60
70
80
90
100
0 0.5 1 1.5 2 2.5 3.53 4 4.5 5
Output Power (%)
Input Control Voltage (Volts)
Phase Angle Control, 0-5 VDC Input
0
10
20
30
40
50
60
70
80
90
100
0 1 2 3 4 5 6 7 8 9 10
Output Power (%)
Input Control Voltage (Volts)
Phase Angle Control, 0-10 VDC Input
0
10
20
30
40
50
60
70
80
90
100
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Output Power (%)
Input Control Current (mA)
Phase Angle Control, 4-20 mA Input
0
10
20
30
40
50
60
70
80
90
100
0 10 20 30 40 50 60 70 80 90 100
Output Power (%)
Input Control Percent (0-5 V, 0-10 V, 4-20 mA)
Burst Fire Control (All Input Options)
AC
V
2/T1
1/L1
-
+
+
V
B
Load
Trigger
Circuit
A
Load
Zero
Cross
Detector
Controller
Voltage
Regulator
Reference
Voltage
Current
Sensing
0-10V
(5)
0-5V 4-20mA
8-30V -
+
-
EQUIVALENT CIRCUIT BLOCK DIAGRAM/WIRING DIAGRAM
Datasheet
Control Relays
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
INSTALLATION INSTRUCTIONS
TABLE 1. Recommended Torque and Wire Sizes
Terminal Wire Size
(Solid / Stranded)
Max. Screw Torque
[in-lb (Nm)]
Wire Pull-Out
Strength (lb)[N]
Output
Input
2 x 20 AWG (0.75 mm2) [minimum]
2 x 10 AWG (6 mm2)
2 x 8 AWG (10 mm2) [maximum]
28 AWG (0.09 mm2) [minimum]
12 AWG (3.3 mm2) [maximum]
18-20 (2.0-2.2)
5 (0.5)
25 [111]
80 [355]
90 [400]
2.2 [9.8]
22 [98]
Mounting on Heat Sink
Select adequate heat sink (see thermal derating curves).
Be sure to use a thermal pad or thermal compound (0.006-0.008 in layer thickness recommended) SSR and the selected heat sink.
SSR housing mounting holes have a diameter of 0.341in (8.66mm). Two screws are needed to mount the SSR onto a heat sink (See Fig 1). Mounting screws
are sold separately as HK8 and are suitable for all Crydom heat sinks. Otherwise, recommended screw size is 8-32 (socket) using an allen wrench (9/64 in) for the
installation. Choose screw length considering mounting surface hole depth and SSR baseplate thickness of 0.125 in (3.2 mm).
Before applying full torque tighten down both screws until they contact the baseplate. Then, tighten them to 20 in-lb (2.2 Nm) min.
For optimal thermal performance heat sink fins should be oriented vertically to promote natural convection airflow.
Mounting on Panel
Locate the panel section on which the SSR will be mounted. Panel mount surface must provide adequate heat sinking capability,
uncoated, clean, flat (0.004 in/in recommended) and preferably aluminum.
Be sure to use a thermal pad or thermal compound (0.006-0.008 in layer thickness recommended) between the SSR and the panel.
SSR housing mounting slots have a diameter of 0.341 in (8.66 mm). Two screws are needed (not included) to mount the SSR onto a panel.
Mounting screws are sold separately as HK8. Otherwise, recommended screw size is 8-32 (socket) using allen wrench (9/64 in) forthe
installation. Choose screw length considering the mounting surface and that the SSR baseplate thickness is 0.125 in (3.2 mm).
Before applying full torque tighten down both screws until they contact the baseplate. Then, tighten them to 20 in-lb (2.2 Nm) min.
Wire input and output as shown in the Wiring Diagram. For recommended wire sizes and terminal torques see TABLE 1
Select operation mode using the parameter selector switch See TABLE 2
THERMAL
PAD
TABLE 2. Operation Mode
Mode
Parameter
Selector Switch Function
A
B
C
D
E
F
Phase Angle, 0-5 VDC control
Phase Angle, 0-10 VDC control
Phase Angle, 4-20 mA control
Burst Fire, 0-5 VDC control
Burst Fire, 0-10 VDC control
Burst Fire, 4-20 mA control
MODE
D
E
F
C
B
A
Datasheet
Control Relays
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
STATUS CHARTS
TABLE 3. LED Status
Status LED Indicator
Flashes twice intermittenly
Flashes three times intermittenly
Flashes four times intermittenly
Flashes five times intermittenly
Varying brightness
Varying pulsing rate
No Mains Voltage
(10)
Frequency Out of Range
Error on Selector
Overtemperature
(11)
Phase Control
Burst Control
SSR Output
OFF
OFF
OFF
OFF
ON
ON
870ms
150ms 280ms
SSR Output/
Load Current
Operation
Condition No Mains Voltage
(10)
Status Chart
Frequency Out of Range Error on Selector Overtemperature
(11)
Phase Control Burst Control
Input
LED Indicator
... ...
Phase Angle Control Operation Mode
AC Supply
25%
50%
75%
Fully On
* Blue parts on waveform represent the output on the load
Datasheet
Control Relays
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
MECHANICAL SPECIFICATIONS
Tolerances: ±0.02 in / 0.5 mm
All dimensions are in: inches [millimeters]
3.62
[91.9]
2.85
[72.3]
1.88
[47.8]
2.09
[53.1]
1.18
[30.1]
0.89
[22.5]
1.39
[35.4]
Burst Fire Control Operation Mode
AC Supply
25%
50%
75%
Fully On
* Blue parts on waveform represent the output on the load
Datasheet
Control Relays
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
GENERAL NOTES
(1) “P” option output will self-trigger between 450-600Vpk (for Operating Voltage option 24) or 900-1200Vpk (for Operating Voltage options 48 and 60). Not suitable for
capacitive loads.
(2) All parameters at 25°C unless otherwise specified.
(3) Heat sinking required, see derating curves. For load currents greater than 50A use conductors with at least 75°C insulation.
(4) If load current is lower than SSR minimum current, connect resistor in parallel to the load to increase current.
(5) Not required for Current control.
(6) Input should be supplied by Class 2 or double insulated power supply.
(7) No freezing or condensation allowed.
(8) For single surge pulse Tc=25°C; Tj=125°C. For AC Output SSRs, AC RMS value of surge current equals the peak value divided by √2 (1.414).
(9) UL approved rating is the one that intersects at 40°C.
(10) This function is disabled when control signal is set at 100%.
(11) This condition can be caused by excessive ambient temperature, an incorrect heat sink or high input voltage. The condition will be cleared once the internal temperature
cools down below 80 °C.
Rev. 092217
ECN 20325
AGENCY APPROVALS, CONFORMANCES AND EMC
Approvals
E116950
Conformances
Vibration Resistance
Shock Resistance
IEC 60068-2-6: Amplitude Range 10-55 Hz, Displacement 0.75 mm
IEC 60068-2-27: Peak Acceleration 15g, Duration 11ms.
United States Standard for Industrial Control Equipment - UL 508 and
Canadian Standard Association for Industrial Control Equipment – C22.2 No. 14.
Electromagnetic Compatibility
Generic
Standard
Immunity Tests Test Specification Level
IEC 61000-6-2
Immunity for
Industrial
Environments
Electrostatic Discharge
IEC 61000-4-2
Fast transients (burst)
IEC 61000-4-4
Surge
IEC 61000-4-5
8kV air discharge
6kV contact discharge
Output 2kV, 5kHz, 100kHz
Input 1kV, 5kHz, 100kHz
1kV Line to Line
2kV Line to Earth
Input Power Supply
Output
Performance
Criterion A
Criterion A
Criterion B
Criterion B
Criterion B
Criterion B
500 VDC +/- Criterion A
ACCESSORIES
Hardware
Kit
Recommended Accessories
Thermal Resistance
[ºC/W]
Heat Sink
Part No.
2.5
0.7
0.7
0.5
0.36
0.25
HS259DR
HS073
HS072
HS053
HS033
HS023
HK8
Thermal Pad
HSP-7
Lug Terminal
TRM0
TRM6
WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告
RISK OF MATERIAL DAMAGE AND HOT
ENCLOSURE
The product's side panels may be hot, allow
the product to cool before touching.
Follow proper mounting instructions including
torque values.
Do not allow liquids or foreign objects to enter
this product.
Failure to follow these instructions can result in
serious injury, or equipment damage.
RISQUE DE DOMMAGE MATERIEL ET DE
SURCHAUFFE DU BOITIER
Les panneaux latéraux du produit peuvent être
chauds. Laisser le produit refroidir avant de le
toucher.
Respecter les consignes de montage, et
notamment les couples de serrage.
Ne pas laisser pénétrer de liquide ni de corps
étrangers à l'intérieur du produit.
Le non-respect de cette directive peut entraîner,
des lésions corporelles graves ou des
dommages matériels.
Die Nichtbeachtung dieser Anweisung kann
Körperverletzung oder Materialschäden
zur Folge haben.
GEFAHR VON MATERIALSCHÄDEN UND
GEHÄUSEERHITZUNG
Die Seitenwände können heiß sein. Lassen Sie
das Produkt abkühlen, bevor Sie es berühren.
Beachten Sie die Montageanweisungen,
Führen Sie keine Flüssigkeiten oder
Fremdkörper in das Produkt ein.
Si no se respetan estas precauciones pueden
producirse graves lesiones, daños materiales.
RIESGO DE DAÑOS MATERIALES Y DE
SOBRECALENTAMIENTO DE LA UNIDAD
Los paneles laterales del producto pueden
estar calientes. Esperar que el producto se
enfríe antes de tocarlo.
Respetar las instrucciones de montaje, y en
particular los pares de apretado.
No dejar que penetren líquidos o cuerpos
extraños en el producto.
La mancata osservanza di questa precauzione può
causare gravi rischi per l'incolumità personale o
danni alle apparecchiature.
RISCHIO DI DANNI MATERIALI E D'INVOLUCRO
CALDO
I pannelli laterali dell'apparecchio possono
scottare; lasciar quindi raffreddare il prodotto
prima di toccarlo.
Seguire le istruzioni di montaggio corrette.
Non far entrare liquidi o oggetti estranei in questo
apparecchio.
如不能正确执行这些操作说明,
极有可能造成严重人体伤害或者设备的损坏。
材料损坏和高温外壳的危险性
产品的一侧面板可能很热,在其冷却前请
不要触碰。
遵照正确的安装说明,包括扭矩值。
请勿让液体及其他异物进入本产品。
DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险
HAZARD OF
ELECTRIC
SHOCK,
EXPLOSION,
OR ARC FLASH.
Disconnect all
power before
installing or
working with
this equipment.
Verify all
connections
and replace all
covers before
turning on
power.
Failure to follow
these
instructions will
result in death
or serious injury.
RIESGO DE
DESCARGA
ELECTRICA O
EXPLOSION.
Desconectar
todos los
suministros de
energia a este
equipo antes
de trabajar
con este equipo.
Verificar todas
las conexiones
y colocar todas
las tapas antes
de energizer
el equipo.
El
incumplimiento
de estas
instrucciones
puede provocar
la muerte o
lesiones serias.
RISQUE DE
DESCHARGE
ELECTRIQUE
OU EXPLOSION
Eteindre
toutes les
sources
d'énergie de
cet appareil
avant de
travailler
dessus de cet
appareil
Vérifier tous
connections, et
remettre tous
couverts en
olace avant de
mettre sous
De non-suivi de
ces instructions
provoquera la
mort ou des
lésions sérieuses
sérieuses.
GEFAHR EINES
ELEKTRISCHE
N SCHLAGES
ODER EINER
EXPLOSION.
Stellen Sie
jeglichen
Strom ab, der
dieses Gerät
versorgt, bevor
Sie an dem
Gerät Arbeiten
durchführen
Vor dem
Drehen auf
Energie alle
Anschlüsse
überprüfen
und alle
Abdeckungen
ersetzen.
Unterlassung
dieser
Anweisungen
können zum
Tode oder zu
schweren
Verletzungen
führen.
RISCHIO DI
SCOSSA
ELETTRICA O
DELL’ESPLOSIONE.
Spenga tutta
l'alimentazione
che fornisce
questa
apparecchiatura
prima di lavorare
a questa
apparecchiatura
Verificare tutti
i collegamenti
e sostituire
tutte le coperture
prima
dell’accensione
L'omissione di
queste istruzioni
provocherà la
morte o
lesioni serie
存在电击、
爆炸或电弧
闪烁危险
在操作此设
备之前请先
关闭电源。
若不遵守这些说明,
可能会导致严重的
人身伤害甚至死亡。
Datasheet
Control Relays
Do not forget to visit us at: www.crydom.com
Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
Datasheet
Control Relays
Do not forget to visit us at: www.crydom.com
Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
ANNEX - ENVIROMENTAL INFORMATION
The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China
Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products.
Part
Name
Toxic or hazardous Substance and Elements
Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated
(Pb) (Hg) (Cd) Chromium
(Cr (VI))
biphenyls
(PBB)
diphenyl ethers
(PBDE)
Semiconductor die
Solder
附件 - 环保信息
此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006,
电子信息产品污染控制标识要求。
有毒有害物质或元素
名称 六价铬 多溴联苯 多溴二苯醚
(Pb) (Hg) (Cd) (Cr (VI)) (PBB) (PBDE)
半导体芯片
焊接点
50