Surface-mounting Relay G6L Extremely Thin SPST-NO Flat Relay, One of the Thinnest Relays in the World x 10.6(L) x 4.2 mm(H) (SMD) or 3.8 mm(H) (TH) represent a reduction of app roximately 20% in mou nting ar ea an d approximately 67% in volume compared with the OMRON G5V-1, for higher-density mounting. Dimensions of 7.0(W) Ensures a dielectric strength between coil and contacts (1,000 VAC), and conforms to FCC Part 68 (i.e., withstanding an impulse withstand voltage of 1.5 kV for 10 x 160 s). High dielectric strength between contacts of same polarity (750 VAC). Surface-mounting relays are also available. Conforms to UL60950 (File No. E41515) / CSA C22.2 No. 60950 (File No. LR31928). Use of lead completely eliminated. Ordering Information Standard Surface-mounting Terminal Models (UL- and CSA-certified) Classification Construction Single-side stable Plastic sealed Contact form Rated coil voltage SPST-NO 3 VDC Model G6L-1P 4.5 VDC 5 VDC 12 VDC 24 VDC 3 VDC G6L-1F 4.5 VDC 5 VDC 12 VDC 24 VDC Note: When ordering tape packing (Surface-mounting Terminal Relays), add "-TR" to the model number. Be sure since "-TR" is not part of the relay model number, it is not marked on the relay case. Model Number Legend: G6L -1 - 1 2 3 4 1. Relay function None: Single-side stable relay 2. Number of contact poles/ Contact form 1: SPST-NO 3. Terminal shape P: PCB terminals F: Surface-mounting terminals 4. Packing state None: Stick packing TR: Tape packing Application Examples Peripherals of MODEM/PC, telephones, office automation machines, audio-visual products, communications equipment, measurement devices, amusement equipment, or security equipment. G6L G6L Specifications Contact Ratings ItemLoad Resistive load Contact mechanism Single crossbar Rated load 0.3 A at 125 VAC, 1 A at 24 VDC Rated carry current 1A Max. switching voltage 125 VAC, 60 VDC Max. switching current 1A Coil Ratings Single-side Stable Relays (G6L-1P, G6L-1F) Rated voltage 3 VDC 4.5 VDC 5 VDC 12 VDC Rated current 60.0 mA 40.0 mA 36.0 mA 15.0 mA 9.6 mA Coil resistance 50.0 112.5 139.0 800.0 2,504.0 Must operate voltage 75% max. of rated voltage Must release voltage 10% min. of rated voltage Maximum voltage 150% of rated voltage 130% of rated voltage Power consumption Approx. 180 mW Approx. 230 mW Note: 24 VDC 1. The rated current and coil resistance are measured at a coil temperature of 23C with a tolerance of 10%. 2. The operating characteristics are measured at a coil temperature of 23C. 3. The maximum voltage is the highest voltage that can be imposed on the relay coil. Characteristics Classification Item Single-side Stable Relays Model G6L-1P, G6L-1F Contact resistance (See note 1.) 100 m max. Operating time (See note 2.) 5 ms max. (approx. 1.1 ms) Release time (See note 2.) 5 ms max. (approx. 0.4 ms) Insulation resistance (See note 3.) 1,000 M min. (at 500 VDC) Dielectric strength Coil and contacts 1,000 VAC, 50/60 Hz for 1 min Contacts of same polarity 750 VAC, 50/60 Hz for 1 min Coil and contacts 1,500 VAC, 10 x 160 s Impulse withstand voltage Vibration resistance Shock resistance Life expectancy Destruction 10 to 55 Hz, 1.65-mm single amplitude (3.3-mm double amplitude) Malfunction 10 to 55 Hz, 1.65-mm single amplitude (3.3-mm double amplitude) Destruction 1,000 m/s2 Malfunction 100 m/s2 Mechanical 5,000,000 operations min. (at 36,000 operations/hour) Electrical 100,000 operations min. (with a rated load at 1,800 operations/hour) Failure rate (P level) (See note 4.) 1 mA at 5 VDC Ambient temperature Operating: -40C to 70C (with no icing or condensation) Ambient humidity Operating: 5% to 85% Weight Approx. 0.6 g Note: 1. The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method. 2. Values in parentheses are actual values. 3. The insulation resistance was measured with a 500-VDC Megger Tester applied to the same parts as those used for checking the dielectric strength. 4. This value was measured at a switching frequency of 120 operations/min. This value may vary, depending on switching frequency, operating conditions, expected reliability level of the relay, etc. It is always recommended to double-check relay suitability under actual load conditions. 5. The above values are initial values. 2 G6L G6L Engineering Data Ambient Temperature vs. Maximum Voltage Maximum voltage (%) Switching current (A) 10 7 5 3 1 Ambient Temperature vs. Switching Current 250 Switching current (A) Maximum Switching Capacity 200 3 to 12 VDC 150 1 0.8 0.6 AC resistive load 0.7 1.2 100 0.5 24 VDC 0.4 DC resistive load 0.3 50 0.1 10 30 50 70 100 0 -40 300 500 7001,000 0.2 -20 0 Switching voltage (V) 20 40 60 0 -40 80 -20 0 20 Ambient temperature (C) 40 60 80 Ambient temperature (C) Note: "Maximum voltage" is the maximum voltage that can be applied to the Relay coil. Ambient Temperature vs. Must Shock Malfunction Operate or Must Release Voltage 500 300 100 24-VDC resistive load 50 30 10 5 125-VAC resistive load Y 100 1,000 Max. estimated value 90 80 0.2 0.4 0.6 0.8 1 avg. Sample: G6L-1F Number of Relays: 10 Test conditions: 1-A resistive load at 24-VDC with an operation rate of 50% 80 Switching frequency: 1,800 operations/h 60 Must operate voltage max. min. 200 min. Must operate voltage Must release voltage -40 -20 0 20 40 60 1,000 Sample: G6L-1F NO contact Number of Relays: 10 Test conditions: 1-A resistive load at 500 24-VDC with an operation rate of 50% Switching frequency: 1,800 operations/h 300 100 1,000 X' 600 Shock direction X X' Y Z 800 1,000 Z' 80 Electrical Life Expectancy (Contact Resistance) (See note.) 400 1,000 Z' avg. 30 Ambient temperature (C) Contact resistance (m ) On the basis of rated voltage (%) 100 200 max. 40 Switching current (A) Electrical Life Expectancy (with Must Operate and Must Release Voltage) (See note.) Z 1,000 min. 50 0 -60 1.2 400 60 10 1 0 600 X 1,000 max. 70 20 3 Energized 800 Y' Unit: m/s2 Sample: G6L-1F Number of Relays: 10 Y' Conditions: Shock is applied in X, Y, and Z directions three times each with and without energizing the Relays to check the number of contact malfunctions. Contact Reliability Test (Contact Resistance) (See note.) Contact resistance (m ) 1,000 On the basis of rated voltage (%) Switching operations (x104 operations) Life Expectancy 1,000 Sample: G6L-1F NO contact Number of Relays: 10 Test conditions: 1-A resistive load at 500 24-VDC with an operation rate of 50% Switching frequency: 1,800 operations/h 300 max. 100 40 50 Contact resistance 0 min. min. 30 max. 20 50 max. Must release voltage 30 min. 0.1 1 10 100 1,000 Operating frequency (x103 operations) 10 0.1 1 10 100 1,000 Operating frequency (x103 operations) 10 1 10 100 1,000 10,000 Operating frequency (x103 operations) Note: The tests were conducted at an ambient temperature of 23C. 3 G6L G6L Sample Energized Mutual Magnetic Interference Change rate on the basis of initial value (%) Change rate on the basis of initial value (%) Mutual Magnetic Interference 10 5 Sample 0 -5 -10 Initial stage Energized 2.54 mm 5.08 mm 10 5 0 -5 -10 Initial stage 2.54 mm 5.08 mm Installed in flush configuration Installed in flush configuration Must operate voltage Must release voltage Must operate voltage Must release voltage External Magnetic Interference (Average value) +10 0 -10 -20 Must operate voltage Must release voltage Sample: G6L-1F Number of Relays: 5 -30 -1,200 -800 -400 0 400 800 1,200 S N +20 +10 0 -10 -20 -30 -1,200 -800 -400 External magnetic field (A/m) High-frequency Characteristics (Isolation) Must operate voltage Must release voltage Sample: G6L-1F Number of Relays: 5 0 400 High-frequency Characteristics (Insertion Loss) 70 60 +10 0 -10 -20 Sample: G6L-1F Number of Relays: 5 -30 -1,200 -800 -400 Must operate voltage Must release voltage 0 400 2.5 2 1.5 800 1,200 External magnetic field (A/m) High-frequency Characteristics (Return Loss, V.SWR) (Average value) Return loss (dB) 80 N (Average value) Insertion loss (dB) Isolation (dB) 90 800 1,200 S +20 External magnetic field (A/m) (Average value) 100 (Average value) +30 70 1.4 60 V.SWR 1.2 50 1 40 0.8 50 30 1 40 Return loss 30 0.6 20 0.4 10 0.2 0.5 20 10 0 1 100 1,000 Frequency (MHz) 4 0 0 10 1 10 100 1,000 Frequency (MHz) 1 10 100 1,000 Frequency (MHz) V.SWR N +20 +30 Change rate on the basis of initial value (%) S Change rate on the basis of initial value (%) Change rate on the basis of initial value (%) (Average value) +30 G6L G6L Sample: G6L-1F Number of Relays: 50 Must operate time Must release time 30 20 40 Vibration Resistance Change rate on the basis of rated value (%) 40 Distribution of Bounce Time (See note.) Number of contacts Number of contacts Must Operate and Must Release Time Distribution (See note.) Sample: G6L-1F Number of Relays: 50 30 20 10 10 0 0.5 1 1.5 2 2.5 3 0 0.5 1 1.5 2 Time (ms) 2.5 3 5.0 Sample: G6L-1F 4.0 Number of Relays: 5 3.0 2.0 1.0 Must release voltage 0.0 -1.0 Must operate voltage -2.0 -3.0 -4.0 -5.0 Initial After test Time (ms) Note: The tests were conducted at an ambient temperature of 23C. Dimensions Note: All units are in millimeters unless otherwise indicated. G6L-1P PCB Mounting Holes (Bottom View) Tolerance: 0.1 mm 3.80.2 0.2 Orientation mark 70.2 10.60.2 Terminal Arrangement/ Internal Connections (Bottom View) 5.08 2 3.5 4 5.08 0.4 1.49 0.2 1-dia. 5.08 7.62 8 5 5.08 7.62 Note: Each value has a tolerance of 0.3 mm. G6L-1F PCB Mounting Holes (Top View) Tolerance: 0.1 mm 10.60.2 4.20.2 0.6 7.62 5.08 70.2 0.4 Orientation mark 2.66 0.4 Terminal Arrangement/ Internal Connections (Top View) 8 5 6.74 8.4 1.49 2 5.08 7.62 Note: 0.8 4 (1.49) Each value has a tolerance of 0.3 mm. 5 G6L G6L Stick Packing and Tape Packing 1. Stick Packing Relays in stick packing are arranged so that the orientation mark of each Relay is on the left side. Always confirm that the Relays are in the correct orientation when mounting the Relays to the PCBs. Orientation of Relays Stopper (gray) 2. Tape Packing (Surface-mounting Terminal Relays) When ordering Relays in tape packing, add the suffix "-TR" to the model number, otherwise the Relays in stick packing will be provided. Tape type: TB2412R (Refer to EIAJ (Electronic Industries Association of Japan)) Reel type: R24D (Refer to EIAJ (Electronic Industries Association of Japan)) Stopper (green) Relays per reel: 1,000 Stick length: 552 mm (stopper not included) No. of Relays per stick: 50 Direction of Relay Insertion Pulling Direction Orientation mark Top tape (cover tape) Pulling direction Carrier tape Embossed tape Reel Dimensions 25.50.5 29.51 130.2 dia. 210.5 dia. 20.5 A 330 80 R1 Enlarged View of Section A Carrier Tape Dimensions G6L-1F 4.60.1 A 40.1 1.5+0.1 0 dia. B 20.1 1.750.1 0.40.05 3max. 11.50.1 240.2 11.20.1 3max. 120.1 B A 8.90.1 3max. 3max. A-A Cross Section 6 B-B Cross Section G6L G6L Recommended Soldering Method Temperature Profile According to IRS * When performing reflow-soldering, check the profile on an actual device after setting the temperature condition so that the temperatures at the relay terminals and the upper surface of the case do not exceed the limits specified in the following table. * The thickness of cream solder to be applied should be within a range between 150 and 200 m on OMRON's recommended PCB pattern. Temperature (C) Correct Soldering Relay T4 T3 PCB Terminal Solder Land Incorrect Soldering Insufficient amount of solder Excessive amount of solder T2 Visually check that the Relay is properly soldered. T1 t1 Preheating t2 Soldering Time (s) Item Measuring position Terminal Preheating (T1 to T2, t1) Peak value (T4) 150C to 180C, 180C to 200C, 245C max. 120 s max. 20 to 30 s Upper surface ---- of case Soldering (T3, t2) ---- 250C max. Approved Standards UL approval: UL60950 (File No. E41515) CSA approval: C22.2 No.60950 (File No. LR31928) Contact form SPST-NO Coil rating Contact rating G6L-1P and G6L-1F: 3 to 24 VDC 1A at 30 VDC 0.5A at 60 VDC 0.3A at 125 VAC Number of test operations 6,000 7 G6L G6L Precautions For general precautions, refer to the PCB Relay Catalog (X033). Familiarize yourself with the precautions and glossary before using the G6L. Correct Use Handling Leave the Relays packed until just prior to mounting them. Maximum Voltage The maximum voltage of the coil can be obtained from the coil temperature increase and the heat-resisting temperature of coil insulating sheath material. (Exceeding the heat-resisting temperature may result in burning or short-circuiting.) The maximum voltage also involves important restrictions which include the following: Soldering * Must not cause thermal changes in or deterioration of the insulating material. Solder: JIS Z3282, H63A * Must not cause damage to other control devices. Soldering temperature: Approx. 250C (At 260C if the DWS method is used.) * Must not cause any harmful effect on people. Soldering time: Approx. 5 s max. (approx. 2 s for the first time and approx. 3 s for the second time if the DWS method is used.) Therefore, be sure not to exceed the maximum voltage specified in the catalog. Be sure to adjust the level of the molten solder so that the solder will not overflow onto the PCB. As a rule, the rated voltage must be applied to the coil. A voltage exceeding the rated value, however, can be applied to the coil provided that the voltage is less than the maximum voltage. It must be noted that continuous voltage application to the coil will cause a coil temperature increase thus affecting characteristics such as electrical life and resulting in the deterioration of coil insulation. Claw Securing Force During Automatic Insertion During automatic insertion of Relays, make sure to set the securing force of the claws to the following values so that the Relay characteristics will be maintained. Coating C B A * Must not cause fire. Relays mounted on PCBs may be coated or washed. Do not apply silicone coating or detergent containing silicone, otherwise the silicone coating or detergent may remain on the surface of the Relays. Direction A: 5.0 N max. Direction B: 5.0 N max. Direction C: 5.0 N max. Secure the claws to the area indicated by shading. Do not attach them to the center area or to only part of the Relay. Environmental Conditions During Operation, Storage, and Transportation Protect the Relays from direct sunlight and keep the Relays under normal temperature, humidity, and pressure. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. K119-E1-01 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Electronics Components Company Electronic & Mechanical Components Division H.Q. Low Signal Relay Division 2-1, 2-Chome, Nishikusatsu, Kusatsu-City, Shiga, 525-0035 Japan Tel: (81)77-565-5841/Fax: (81)77-565-5581 Printed in Japan 0302-2M (0701) (B)