AT-FIFG Air Head Crimp Too l
Do c No. 64005-4100 Re lease Date: 09-22- 03 UNCONTROLLED COPY Page 1 of 6
Revision: A Revision Dat e: 09-22- 03
Air Powered Crimp Tool Head
Operating Instruction Sheet and Specifications
Part No. 64005-4100
Eng. No. AT FIFG
(Replaces 19283-0056)
FEATURES
Quick- change tool head fo r the 19279-0001 (AT-200)
Tooling kit is int er changeable with other kits in the 64001 and 64003 Series
A precision user-friendly ter minal lo cator wire stop ho lds ter minals in the proper cr imping positio n
Pneumat ic po wer ed cr imp t oo ls help reduce fatigue and discomfort from repetitive manual crimping
SCOPE
Fully Insulated Flag Quick Disco nnects (S tandard Flare) T er minals 14-22 AWG. This t ool head is
int ended for use in the 19279-0001 (AT-200) eit her hand held o r wit h o ptional bench adapter 19078-
0307 (ATBA) and foo t switch.
Testing
Mechanical
The t ensile test, or pull t est, is a means of evaluating the mechanical proper ties o f the crimped
co nnections. The follo wing chart s show the UL specificat ions for vario u s wire sizes. The t ensile
st r engt h is sho w n in po unds and indicates t he minimum accept able for ce to break or separ ate the
t er minal from t he co nductor .
Wire Size (AWG) *UL 310
22 8
20 13
18 20
16 30
14 50
*UL – 310 – Quick Disconnect s, Flags and Couplers
The follo wing is a part ial list o f the product par t numbers and their specificat ions that this to ol is
design ed to run. We will be adding to th is list and an up to date copy is availab le on www.molex.com.
Wire Size: 18 – 22 AWG 0.80 – 0.35 mm ²
Wire Strip Length Insul. Dia. Max.
Term inal No. Terminal Eng No. ( R EF) In. mm In. mm
19007-0001 AA-2220 .344 8.73 .176 4.47
19007-0005 AA-2220X .344 8.73 .240 6.10
19007-0009 AA-2222 .344 8.73 .176 4.47
19007-0011 AA-2222X .344 8.73 .240 6.10
19007-0015 AA-2223 .344 8.73 .176 4.47
19007-0017 AA-2223X .344 8.73 .240 6.10
Wire Size: 14 – 16 AWG 2.00 – 1.30 mm ²
Wire Strip Length Insul. Dia. Max. Term inal No. Termi na l En g N o. (REF) In. mm In. mm
19007-0021 BB-2221 .313 7.94 .200 5.08
19007-0025 BB-2221X .313 7.94 .265 6.73
19007-0029 BB-2224 .313 7.94 .200 5.08
19007-0031 BB-2224X .313 7.94 .265 6.73
19007-0035 BB-2225 .313 7.94 .200 5.08
19007-0037 BB-2225X .313 7.94 .265 6.73
AT-FIFG Air Head Crimp Too l
Do c No. 64005-4100 Re lease Date: 09-22- 03 UNCONTROLLED COPY Page 2 of 6
Revision: A Revision Dat e: 09-22- 03
TERMINA
WIRE
CONDUCTO
R Figure 3
CONDUCTO
R
WIRE
TERMINAL
Figure 2
JAWS
OPEN
SAFETY
SHIELD
LOCATOR
Operation
Refer to the instruction manual for the 19279-0001 (AT-200) for
moun ting th is crimp tool h ead.
Crimping Terminals
1. Place t he flag ter minal barrel into t he co nductor anvil o f the
lower jaw. Make sure t he clo sed end of the barr el is t ouching
t he locato r . ( S ee Figur e 1) .
Caution: Never oper ate this t oo l wit ho ut the supplied safety shield in place. Never place
fingers in t he to ol nest s.
2. Insert the properly stripped wire into t he terminal barrel, (See figure 3).
3. Push on t he wire to assur e it is fu lly seat ed in the t er minal (S ee Figure 2 and 3). Cycle t he t ool.
4. Remove t he crimped t er minal. I nspect for pr oper
crimp.
Maintenance
It is reco mmended that each o per ator of the too l be made
aware of, and responsible for , the follo wing maint enance
steps:
1. Remove dust, moisture and oth er con taminan ts with a
clean brush, or soft, lint- free clo th.
2. Do no t use any abrasive mat erials that could damage
the tool.
3. Make cert ain all pins; pivot po ints and bearing
surfaces are pro tected with a t hin co at o f high qualit y
machine oil. Do no t o il excessively. T he 64005-4100 (AT-FIFG) was engineered for dur ability, but
like any fine piece of equipment it needs cleaning and lubricat io n fo r a maximum service life of
trouble-free crimping. A light oil, such as 30 weigh t automotive oil us ed at th e oil points s hown in
Figure 4, every 5,000 crimps or monthly will sign ificantly en h ance th e tool life and ensure a stable
calibration.
4. When t ool is no t in use store the t oo l in a clean, dr y area.
LUBRICATION
POINTS
(BOTH SIDES)
LIGHT OIL
Figure 4
Figure 1
LOCATO
TERMINA
AT-FIFG Air Head Crimp Too l
Do c No. 64005-4100 Re lease Date: 09-22- 03 UNCONTROLLED COPY Page 3 of 6
Revision: A Revision Dat e: 09-22- 03
“ X ” NOT POSSIB LE TO PIN GAUGE,
MEASURE A
*SOL DE R, L EAD
OR
T ool C al ibration
A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool,
measurements should be taken fr om each conductor nest and compared t o this chart . The too l sho uld be
lubricated prior to recalibrat io n t o ensure co nsistent measurement s.
Wire Range “X” Dimensi on Conductor Cr i mp
Nest Color Code AWG mm² Mean Go No Go Crimp In s pection Marking
Blue 14 - 16 2.00 – 1.30 .078 .076 .088 ---
Red 18 - 22 0.80 – 0.35 .068 .066 .070 ---
Warranty
This tool is for electrical terminal crimping purpos es only. Th is tool is made of the bes t quality materials .
All vital components are long life test ed. All t ools are warr ant ed to be fr ee of manufactur ing defect s for a
perio d of 30 days. Shou ld such a defect occur, we would repair or exchange the t oo l free of charge. T his
repair or e xch ange will not be a pplicab le to altered, misused or damaged tools.
AT-FIFG Air Head Crimp Too l
Do c No. 64005-4100 Re lease Date: 09-22- 03 UNCONTROLLED COPY Page 4 of 6
Revision: A Revision Dat e: 09-22- 03
2
3
1
Figure 5
M4 L O CKNUT W/
HEX NYLO N
4
5
M4 X 20LG
PAN HEAD
PA R T S L I ST
Item Order No Description Quantity
64005-4100 Crimp Tool Head (Fig. 5)
1 64005-0000 Basic Air Too l Head 1
2 64001-4175 Locator Assembly 1
3 64001-4170 Tooling Kit 1
Tooling K it Only
4 64001-4102 Conductor Punch 1
5 64001-4101 Conductor Anvil 1
AT-FIFG Air Head Crimp Too l
Do c No. 64005-4100 Re lease Date: 09-22- 03 UNCONTROLLED COPY Page 5 of 6
Revision: A Revision Dat e: 09-22- 03
Figure 6
3
4
2
2
2
5
1
(4)
(4)
(2)
(4)
2
2 (2)
(2)
2
Parts List (Continued)
Item Order No. Description Quantity
64005-0000 Basic Air Tool Head (Fig. 6)
1 64005-0103 Nose Guard 1
2 64000-0077 Repair Kit (Springs, Rods Pivots, Rings, and Washers) 1
3 N/A M4 by 12LG. Freedrive Pan Head Screw 1**
4 N/A M4 by 30LG. Freedrive Pan Head Screw 1**
5 N/A 3/16” by 3/8” Lo ng Dowel Pin 1**
** The follo wing purchased parts are available from an Indust r ial supply comp any such as MSC
(1-800-645-7270).
AT-FIFG Air Head Crimp Too l
Do c No. 64005-4100 Re lease Date: 09-22- 03 UNCONTROLLED COPY Page 6 of 6
Revision: A Revision Dat e: 09-22- 03
Certif ic ate of Calibr ation
Too l Order Number -----------------------------
Too l Eng. Number -----------------------------
Too l Revision ----------------------------
Serial Number -----------------------------
Date of Manufacture ----------------------------
Pin Gauge o f Co nductor Nest/Nests o r Slug height if t he nest is t he “F” Crimp style.
Range Conducto r Nest # 1 = -------------------- Actual = --------------------
Range Conducto r Nest # 2 = -------------------- Actual = --------------------
Technician --------------------
Date of Calibration --------------------
Calibration should be done every 5,000 cycles or 3 mo nt hs.
Tools sh ould be lubricated during th is operation.
M olex Application T ooling Group
1150 E. Diehl Ro ad
Naperville, IL 60563
Tel: (630) 969-4550
Fax: ( 630) 505-0049
