7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TUV Listed) DF22 Series Positive Lock Completely enclosed locking system Protection from shorts circuits between adjacent contacts Fig.1 Features 1. Rated up to 30A Single position connector can carry current of 30A with 10 AWG conductor. Please refer to Table #1 for current ratings for multi-position connectors using other conductor sizes. Keying for multiple use R Type (Guide key : right side, Color : black) 2. Positive Locking Function Reliable interior lock protects mated connectors from accidental disconnection. (Fig.1) 3. Prevention of Incorrect Connections To prevent incorrect connection when using multiple connectors having the same Number of contacts, 3 product types having different mating configurations are available. (Fig.2) 4. Molded-in contact retention tabs Handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. Standard Type (Guide key : inside, Color : natural) 5. Prevention of incorrect board placement Built-in posts assure correct connector placement and orientation on the board. 6. Supports resin sealing Allows potting up to 10mm. 7. Prevention of Short Circuits Between Adjacent Contacts L Type (Guide key : left side, Color : red) Each Contact is completely surrounded by the housing wall electrically isolating it from adjacent contacts. 8. Increased Retention Force of Crimped Contacts Improved pull-out force design. 9. Full Line of Crimp Socket Contacts Hirose has released DF22C-*S-7.92C which has easy to push/release latch design. and DF22B-*S-7.92C/ DF22C-*S-7.92C which has improved electrical insulation properties. 10. In-line Connections Wire-to-wire connection is also available. Space is saved with 2-row (2x2) layout for 4 pos. *The image on the left show header (the board dip side), the image on the right show the socket (cable side). *The guide key position is indicated in position facing the mating surface of the header. Fig.2 11. UL, C-UL, and TUV Certified. 12. Glow Wire compliance (Compliant with IEC 60695-2-11) 2015.6w 1 DF22 Series7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TUV Listed) Product Specifications No. of contacts 10 AWG 1 30A Current 2 25A rating 3 25A (Note 1) Ratings 4 22A 5 22A Specification Voltage UL/C-UL rating TUV Item 12 AWG 14 AWG 16 AWG 20A 15A 18A 15A 18A 15A 15A 13A 15A 13A AC/DC 1000V AC/DC 600V AC/DC 600V 25A 20A 20A 18A 18A Operating temperature range -35c to 85c (Note 2) Operating humidity range 20% to 80% Storage temperature range -10c to 60c (Note 3) Storage humidity range 40% to 70% (Note 3) UL/C-UL/TUV File No. and Recognition No. UL C-UL TUV Specifications : E52653 : E52653 : R9950703 Conditions 1. Contact Resistance No more than 5mo Measured at 1mA and no higher than 20mV 2. Insulation Resistance No less than 1,000Mo Measured at DC=1000 V 3. Withstand Voltage No flashover or breakdown AC 2500 V is applied for one minute. Measured with a steel pin of 1.6 x 0.8 0.002 thickness 4. Contact Insertion and Extraction Forces 0.3N min., 5N max 5. Durability Contact resistance: no more than 10mo 30 mating cycles 6. Vibration Resistance No electrical discontinuity of 1s or greater Frequency 10-55 Hz, half amplitude 0.75 mm, 10 times in each of the three directions 7. Shock Resistance No electrical discontinuity of 1s or greater Accelerated velocity : 490 m/s2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction 8. Moisture-Resistance Contact resistance: no more than 10mo Temperature : 40 2c ; humidity: 90 to 95%, left as it is for 96 hours 9. Temperature cycles Contact resistance: no more than 10mo (-55c : 30 minutes 5 to 35c : 5 minutes 85c : 30 minutes 5 to 35c : 5 minutes) for 5 cycles 10. Solder heat Resistance The resin parts should withstand the temperature and resist melting. Flow : 250c, 10 sec Hand soldering : temperature of soldering iron at 300c for 3 seconds Note 1 : Current rating of header is 30A (1 pos.), 25A (2 to 3 pos.) and 22A (4 to 5 pos.) Note 2 : Includes temperature rise caused by current flow. Note 3 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating temperature for temporary storage such as pre-assembly and during shipping. Materials Product Part Material Finish Sockets Insulator Polyamide Crimp contacts Contacts High conductivity copper alloy Tin-lead plated or Gold plated Insulator Polyamide (Glass reinforced) Color : Natural beige Contacts High conductivity copper alloy Tin-copper plated or Gold plated Headers Color : Natural white Remarks (Note) (Note) UL94V-0 ---------UL94V-0 ---------- Note : Standard Color, colors of the differing coupling forms are black for DF22R and red for DF22L. Product Number Structure Socket, Header Contacts DF22 B L - 2 S - 7.92 C (**) q w e r t u q q Series name : DF22 w Form Type r Number of contacts : 1 to 5 t Connector type Sockets Blank : Standard height, standard lock (Type I) B : Long type, standard lock (Type III) C : Long type, ergonomic lock (Type IV) In-line Plugs Blank : With panel stop A : Without panel stop e Guide key type S : Socket DS : Double-row socket P : Header EP : In-line plug DEP : Double-row in-line plug RS/P : Retainer y Contact pitch : 7.92 mm u Type of housing C : Crimp housing DSA : Straight header DS : Right-angle header No letter : Retainer Blank : Inside (Color: natural) R : Right side (Color: black) L : Left side (Color: red) 2 y DF22 A - 1416 SCF A i o !0 !1 i Applicable Cable Blank : UL1430 A : UL1015 o Applicable Conductor 1416 : 14 to 16 AWG 1012 : 10 to 12 AWG !0 Packaging SCF : Socket contacts / reel SC : Socket contacts / pack PCF : In-line plug contacts / reel PC : In-line plug contacts / pack !1 Plating specifications Blank : Tin plated A : Gold plated DF22 Series7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TUV Listed) Crimp Sockets (Standard Height Type) Shown with terminated and contacts installed. 1 Pos. Shown with terminated and contacts installed. A 2 to 5 Pos. 8 B Type 1 Standard lock 7.7 Type 1 Standard lock 10.4 7.7 P=7.92 (11.55) No. of contacts indicator Cavity No. A (11.55) 14.5 20 14.5 20 Contact No. 1 Polarity mark 1 A Cavity No. 3 No. of contacts indicator Type I Height : Standard type, Standard lock Note : The part number and HRS No. have changed to reflect the product form change of the 2 to 5 pos. types. Standard Type (Guide Key : Inside, Color : White) Unit : mm Part No. DF22-1S-7.92C(28) DF22-2S-7.92C(28) DF22-3S-7.92C(28) DF22-4S-7.92C(28) DF22-5S-7.92C(28) HRS No. 680-1012-2 28 680-1004-4 28 680-1005-7 28 680-1006-0 28 680-1007-2 28 No. of Contacts 1 2 3 4 5 A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 R Type (Guide Key : Right Side, Color : Black) Part No. DF22R-1S-7.92C(28) DF22R-2S-7.92C(28) DF22R-3S-7.92C(28) DF22R-4S-7.92C(28) DF22R-5S-7.92C(28) HRS No. 680-1026-7 28 680-1027-0 28 680-1028-2 28 680-1029-5 28 680-1030-4 28 No. of Contacts 1 2 3 4 5 L Type (Guide Key : Left Side, Color : Red) Part No. DF22L-1S-7.92C(28) DF22L-2S-7.92C(28) DF22L-3S-7.92C(28) DF22L-4S-7.92C(28) DF22L-5S-7.92C(28) HRS No. 680-1031-7 28 680-1032-0 28 680-1033-2 28 680-1034-5 28 680-1035-8 28 No. of Contacts 1 2 3 4 5 Unit : mm A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 Unit : mm A B 8.00 ----15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Every even number position has a different locking design. 3 DF22 Series7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TUV Listed) Crimp Sockets (Height, Long Type) Shown with terminated and contacts installed. 1 Pos. Shown with terminated and contacts installed. 2 to 5 Pos. A B Type 3 Height : Long type, Standard lock Contact No. 1 (12.75) 23 No. of contacts indicator Cavity No. (12.75) (11.55) 14.5 7.7 Type 4 Height : Long type, user-friendly operation 23 14.5 Type 4 Height : Long type, user-friendly operation 10.4 7.7 P=7.92 8 Polarity mark A A 1 Cavity No. Type III Height : Long type, Standard lock HRS No. 680-1097-5 680-1098-8 680-1099-0 680-1100-8 No. of Contacts 2 3 4 5 No. of contacts indicator Type IV Height : Long type, Enhanced ergonomic lock Standard Type (Guide Key : Inside, Color : White) Unit : mm Part No. DF22B-2S-7.92C DF22B-3S-7.92C DF22B-4S-7.92C DF22B-5S-7.92C 3 A B 15.50 7.92 23.42 15.84 31.34 23.76 39.26 31.68 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Every even number position has a different locking design. Standard Type (Guide Key : Inside, Color : White) Unit : mm Part No. DF22C-1S-7.92C DF22C-2S-7.92C DF22C-3S-7.92C DF22C-4S-7.92C HRS No. 680-1101-0 680-1102-3 680-1103-6 680-1104-9 No. of Contacts A B 1 8.00 ----15.50 7.92 2 23.42 15.84 3 4 31.34 23.76 R Type (Guide Key : Right Side, Color : Black) Unit : mm Part No. DF22CR-3S-7.92C HRS No. 680-1130-9 No. of Contacts A B 3 23.42 15.84 L Type (Guide Key : Left Side, Color : Red) Part No. DF22CL-1S-7.92C DF22CL-3S-7.92C HRS No. 680-1133-7 680-1135-2 Unit : mm No. of Contacts A B 1 8.00 ----23.42 15.84 3 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Every even number position has a different locking design. 4 DF22 Series7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TUV Listed) Straight Header 1 Pos. 2 to 5 Pos. A 12.45 9.7 12.45 1.5 4.05 Cavity No. 3 9.3 A B No. of contacts indicator Cavity No. A 10.8 1.4 9 0.8 3.7 2.3 3.2 3.7 18.1 18.1 Polarity mark 8.7 3.9 10.8 3.2 1 No. of contacts indicator O1.5 0.8 3.45 4.35 [Specification number] (05) : Tin-copper plated bag packaging (25) : Tin-copper plated tray packaging (only 1 pos) (06) : Gold plated, bag packaging Unit : mm B Bag Packaging Tray Packaging Tin-copper plated Gold plated ------------ 7.92 ---- 15.84 ---- 23.76 -------- 31.68 -------- R Type (Guide Key : Right Side, Color : Black) Part No. DF22R-1P-7.92DSA(**) DF22R-2P-7.92DSA(**) DF22R-3P-7.92DSA(**) DF22R-4P-7.92DSA(**) DF22R-5P-7.92DSA(**) HRS No. No. of Contacts 680-1036-0 ** 1 680-1037-3 ** 2 680-1038-6 ** 3 680-1039-9 ** 4 680-1040-8 ** 5 A ----17.22 25.14 33.06 40.98 B ----7.92 15.84 23.76 31.68 Unit : mm Bag Packaging Tray Packaging Tin-copper plated Gold plated -------- -------- -------- -------- -------- BRecommended PCB Layout (Board thickness : 1.60.1) 1 Pos. 11.10.1 8.5 2.5 +0.1 0 2-R0.5 2 to 5 Pos. L Type (Guide Key : Left Side, Color : Red) (#)*%#%* % %#& Unit : mm B Bag Packaging Tray Packaging Tin-copper plated Gold plated ------------ 7.92 -------- 15.84 -------- 23.76 -------- 31.68 -------- + &# & %# % , A ----17.22 25.14 33.06 40.98 &# HRS No. No. of Contacts 680-1041-0 ** 1 680-1042-3 ** 2 680-1043-6 ** 3 680-1044-9 ** 4 680-1045-1 ** 5 " Part No. DF22L-1P-7.92DSA(**) DF22L-2P-7.92DSA(**) DF22L-3P-7.92DSA(**) DF22L-4P-7.92DSA(**) DF22L-5P-7.92DSA(**) +0.1 --0.2 3.20.05 A ----17.22 25.14 33.06 40.98 3.40.1 HRS No. No. of Contacts 680-1013-5 ** 1 680-1014-8 ** 2 680-1015-0 ** 3 680-1016-3 ** 4 680-1017-6 ** 5 E2,#.'%#%* 7%#%* )#(*%#%* Part No. DF22-1P-7.92DSA(**) DF22-2P-7.92DSA(**) DF22-3P-7.92DSA(**) DF22-4P-7.92DSA(**) DF22-5P-7.92DSA(**) 1+0.1 0 Standard Type (Guide Key : Inside, Color : Natural Beige) Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Tray packaging (150 pcs/tray). Order by number of 150. Note 3 : Every even number position has a different locking design. Note 4 : Please contact Hirose representative if you have request for non-standard Au plating. 5 DF22 Series7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TUV Listed) A B C P=7.92 1.6 0.8 15.2 24 17.6 9 Contact No.1 O1.5 3.5 12.2 9.45 Right Angle Header A 5 Cavity No. No. of contacts indicator Standard Type (Guide Key : Inside, Color : Natural Beige) Unit : mm HRS No. No. of Contacts 680-1008-5 ** 2 680-1009-8 ** 3 680-1010-7 ** 4 680-1011-0 ** 5 A 19.80 27.72 35.64 43.56 B C Tin-copper plated Gold plated 15.00 7.92 22.92 15.84 30.84 23.76 ---- 38.76 31.68 R Type (Guide Key : Right Side, Color : Black) Part No. DF22R-2P-7.92DS(**) DF22R-3P-7.92DS(**) DF22R-4P-7.92DS(**) DF22R-5P-7.92DS(**) HRS No. No. of Contacts 680-1018-9 ** 2 680-1019-1 ** 3 680-1020-0 ** 4 680-1021-3 ** 5 A 19.80 27.72 35.64 43.56 Unit : mm B C Tin-copper plated Gold plated 15.00 7.92 ---- 22.92 15.84 30.84 23.76 ---- 38.76 31.68 ---- L Type (Guide Key : Left Side, Color : Red) Part No. DF22L-2P-7.92DS(**) DF22L-3P-7.92DS(**) DF22L-4P-7.92DS(**) DF22L-5P-7.92DS(**) HRS No. No. of Contacts 680-1022-6 ** 2 680-1023-9 ** 3 680-1024-1 ** 4 680-1025-4 ** 5 A 19.80 27.72 35.64 43.56 Unit : mm B C Tin-copper plated Gold plated 15.00 7.92 22.92 15.84 30.84 23.76 ---- 38.76 31.68 5 1.2 [specification number] (05) : Tin-copper plated (06) : Gold plated BRecommended PCB Layout (Board thickness : 1.60.1) B0.05 2- C0.05 O1 .6 P=7.920.05 +0 0 .1 15.20.05 Part No. DF22-2P-7.92DS(**) DF22-3P-7.92DS(**) DF22-4P-7.92DS(**) DF22-5P-7.92DS(**) 3.7 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Every even number position has a different locking design. Note 3 : Please contact Hirose representative if you have request for non-standard Au plating. 1 0. + 0 5 . O1 - * In-line Plug 1 Pos. 2, 3 Pos. 9.3 A 9.97 34.95 34.95 No. of contacts indicator No. of contacts indicator Cavity No. 12.72 Shown with terminated and contacts installed. 12.72 Shown with terminated and contacts installed. A B Contact No.1 1 10.5 3 3 Standard Type (Guide Key : Inside, Color : Natural Beige) Part No. DF22A-1EP-7.92C DF22A-2EP-7.92C DF22A-3EP-7.92C HRS No. 680-1053-0 680-1054-2 680-1055-5 No. of Contacts 1 2 3 A 9.30 18.00 26.00 L Type (Guide Key : Left Side, Color : Red) Unit : mm B ----7.92 15.84 Unit : mm Part No. HRS No. No. of Contacts A B DF22AL-2EP-7.92C 680-1074-0 2 18.00 7.92 Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : Every even number position has a different locking design. 6 Cavity No. A 2 Polarity mark 1 R Type (Guide Key : Right Side, Color : Black) Part No. DF22AR-2EP-7.92C DF22AR-3EP-7.92C HRS No. 680-1069-0 680-1070-9 No. of Contacts 2 3 A 18.00 26.00 Unit : mm B 7.92 15.84 DF22 Series7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TUV Listed) In-line Plug (Panel Lock Type) Shown with terminated and contacts installed. No. of contacts indicator No. of contacts indicator 20.7 34.95 A 1 3 B 9.97 12.72 8.12 12.72 A Contact No.1 Cavity No. 34.95 3 2, 3 Pos. 9.3 10.5 Cavity No. A 3 20.7 1 Pos. Shown with terminated and contacts installed. Polarity mark 3 16.3 Part No. DF22L-1EP-7.92C DF22L-2EP-7.92C HRS No. 680-1063-3 680-1064-6 No. of Contacts A 1 9.30 17.22 2 Unit : mm B C ----- 16.30 7.92 24.22 Note 1: Bag packaging (100 pcs/pack). Order by number of packs. Note 2: Every even number position has a different locking design. 3.50.1 4.16 +0.1 0 2, 3 Pos. Panel thickness 2.0 1.6 1.2 0.8 X 0.48 0.96 1.44 1.92 (C-0.5-X) +0.1 0 (A+0.4) +0.1 0 110.2 3.50.1 L Type (Guide Key : Left Side, Color : Red) +0.1 4.835 0 Unit : mm No. of Contacts A B C 17.22 7.92 24.22 2 25.14 15.84 32.14 3 9.6+0.1 0 +0.1 0 HRS No. 680-1059-6 680-1060-5 (15.8-X) +0.1 0 10.27 Part No. DF22R-2EP-7.92C DF22R-3EP-7.92C 1 Pos. 13.02 +0.1 0 R Type (Guide Key : Right Side, Color : Black) BPanel Cutout +0.1 0 Unit : mm No. of Contacts A B C 1 9.30 ----- 16.30 17.22 7.92 24.22 2 25.14 15.84 32.14 3 13.02 HRS No. 680-1048-0 680-1049-2 680-1050-1 1 C Standard Type (Guide Key : Inside, Color : White) Part No. DF22-1EP-7.92C DF22-2EP-7.92C DF22-3EP-7.92C 2 Note 1 : Please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector's mating interface. 7 DF22 Series7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TUV Listed) In-line Double-row Socket 20.14 17.44 15.5 7.92 23 14.5 Standard lock Shown with terminated and contacts installed. Standard Type (Guide Key : Inside, Color : White) Part No. DF22B-4DS-7.92C HRS No. 680-1142-8 No. of Contacts 4 Unit : mm Lock type Standard lock (21.29) Polarity mark Contact No.1 1 3 2 4 A R Type (Guide Key : Right Side, Color : Black) Part No. DF22BR-4DS-7.92C HRS No. 680-1156-2 No. of Contacts 4 Unit : mm Lock type Standard lock Cavity No. No. of contacts indicator L Type (Guide Key : Left Side, Color : Red) Part No. DF22BL-4DS-7.92C HRS No. 680-1161-2 No. of Contacts 4 Unit : mm Lock type Standard lock Note : Bag packaging (100 pcs/pack). Order by number of packs. In-line Double-row Plug 17.22 7.92 17.22 7.92 3 21.79 19.04 21.79 19.04 3 Contact No.1 Contact No.1 10.5 34.95 20.7 4 A 3 1 4 2 No. of contacts indicator Cavity No. 34.95 20.7 24.22 No. of contacts indicator 10.5 Cavity No. 4 A 3 1 4 2 Shown with terminated and contacts installed. Standard Type (Guide Key : Inside, Color : White) Part No. DF22-4DEP-7.92C DF22A-4DEP-7.92C HRS No. 680-1051-4 680-1056-8 Unit : mm No. of Contacts Connector type 4 With snap-in tabs Without snap-in tabs 4 HRS No. 680-1170-3 No. of Contacts 4 Unit : mm Connector type With snap-in tabs (23.72-X) +0.1 0 L Type (Guide Key : Left Side, Color : Red) 9.62+0.1 0 Note : Bag packaging (100 pcs/pack). Order by number of packs. 19.76 +0.1 0 110.2 6.30.1 Unit : mm No. of Contacts Connector type 4 With snap-in tabs Without snap-in tabs 4 19.34 +0.1 0 HRS No. 680-1175-7 680-1189-1 22.09 +0.1 0 Part No. DF22L-4DEP-7.92C DF22AL-4DEP-7.92C Polarity mark BRecommended Panel Cutout (Panel mount type) R Type (Guide Key : Right Side, Color : Black) Part No. DF22R-4DEP-7.92C Polarity mark Panel thickness 2.0 1.6 1.2 0.8 X 0.48 0.96 1.44 1.92 17.62 +0.1 0 Note 1 : Please ensure when mating this connector that the tapered portions of the panel are facing outward towards the receptacle connector's mating interface. 8 DF22 Series7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TUV Listed) Retainer For Standard height, standard lock (Type I) For Long type, standard lock (Type III) Long type, enhanced ergonomic lock (Type IV) Cavity No. Cavity No. A A A B A B 2 8.6 3.2 3.2 Cavity No. Cavity No. A5 Part No. DF22-2RS/P-7.92 DF22-3RS/P-7.92 DF22-4RS/P-7.92 DF22-5RS/P-7.92 Applicable Socket 7.92 11.6 2 7.92 4 3 2 1 No. of contacts indicator Unit : mm HRS No. No. of Contacts A B 680-1209-7 2 15.50 7.92 680-1210-6 3 23.42 15.84 680-1211-9 4 31.34 23.76 680-1212-1 5 39.26 31.68 DF22-*S-7.92C For Standard height, standard lock A5 Part No. DF22B/C-2RS/P-7.92 DF22B/C-3RS/P-7.92 DF22B/C-4RS/P-7.92 DF22B/C-5RS/P-7.92 (Type I) * indicates number of contacts. Note : Bag packaging (100 pcs/pack). Order by number of packs. Applicable Socket 4 3 2 1 No. of contacts indicator Unit : mm HRS No. No. of Contacts A B 680-1200-2 2 15.50 7.92 680-1201-5 3 23.42 15.84 680-1202-8 4 31.34 23.76 680-1203-0 5 39.26 31.68 DF22B-*S-7.92C For Long type, standard lock (Type III) DF22C-*S-7.92C Long type, enhanced ergonomic lock (Type IV) DF22-*EP-7.92C DF22A-*EP-7.92C * indicates number of contacts. Note 1 : Bag packaging (100 pcs/pack). Order by number of packs. Note 2 : When connecting retainer into the plug housing, please note the cavity numbers will line up numerieally, but the retainer cavity numbers will be upside down compared to the plug cavity numbers. 9 DF22 Series7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TUV Listed) BCrimp Contact for Socket For 14 to 16 AWG For 10 to 12 AWG 4.7 2.8 4.7 2.8 3.8 1.6 1.3 2.9 1.4 21.8 0.8 t=0.3 P=15.5 Part No. HRS No. DF22-1416SCF DF22-1416SC DF22A-1416SCF DF22A-1416SC DF22A-1012SCF DF22A-1012SC DF22-1416SCFA DF22A-1416SCFA 680-1000-3 680-1001-6 680-1002-9 680-1003-1 680-1089-7 680-1090-6 680-1085-6 680-1087-1 DF22A-1012SCFA 680-1106-4 O2 O1 .5 4 3 0.8 1.6 1.5 2.7 1.4 20.8 17 17 3.8 Applicable cable Jacket diameter Wire size Stranded wire conductor O2.4 to 3.0mm 16 AWG, 14 AWG 26/0.254mm,41/0.26mm O2.6mm 16 AWG 26/0.254mm O3.0 to 3.8mm 16 AWG 26/0.254mm 14 AWG 41/0.26mm O3.2mm,O3.7mm O3.6 to 4.9mm 12 AWG 65/0.26mm O4.04mm,O4.69mm 10 AWG 104/0.26mm 16 AWG 26/0.254mm O2.4 to 3.0mm O3.0 to 3.8mm 14 AWG 41/0.26mm 12 AWG 65/0.26mm O3.6 to 4.9mm 10 AWG 104/0.26mm UL style 1430 1015 1430 1015 t=0.4 P=16.5 Packaging 2500/reel 100/pack 2000/reel 100/pack 2000/reel 100/pack 2500/reel 2000/reel Finish Tin plated Gold plated 2000/reel Note 1 : Applicable wire with tin plated solid soft conductor. Note 2 : When using other than the recommended wire, contact your nearest Hirose representative. Note 3 : Strip length: 3.5 to 4.5mm BCrimp Contact for In-line Plug 4.7 2.8 1.6 0.8 1.4 25.2 29 3.8 O1 .5 1.6 3 0.8 1.5 2.7 1416 Part No. HRS No. DF22-1416PCF DF22-1416PC DF22A-1416PCF DF22A-1416PC 680-1078-0 680-1080-2 680-1079-3 680-1081-5 DF22-1416PCFA 680-2002-4 UL style 1430 1015 1430 P=15.5 t=0.3 Applicable cable Jacket diameter Wire size Stranded wire conductor O2.4 to 3.0mm 16 AWG, 14 AWG 26/0.254mm,41/0.26mm O2.6mm 16 AWG 26/0.254mm O3.0 to 3.8mm 16 AWG 26/0.254mm O3.2mm,O3.7mm 14 AWG 41/0.26mm O2.4 to 3.0mm Note 1 : Applicable wire with tin plated solid soft conductor. Note 2 : When using other than the recommended wire, contact your nearest Hirose representative. Note 3 : Strip length: 3.5 to 4.5mm 10 Packaging Finish 2500/reel 100/pack 2000/reel 100/pack Tin plated 2500/reel Gold plated DF22 Series7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TUV Listed) BMated Dimensions Socket to Straight Header Connection Socket to Right Angle Header Connection 1 Pos. (31.6) (29.6) (13.5) DF22--/1RS/P--7.92 DF22B#--1S--7.92C DF22C#--1S--7.92C DF22#--1P--7.92DSA(**) DF22#--*S--7.92C(28) (26.7) (28.7) DF22#--*P--7.92DS(**) (23.7) (25.7) DF22#--1S--7.92C(28) DF22B/C--1RS/P--7.92 (12.25) (12.45) DF22--*RS/P--7.92 (34.6) (32.6) DF22#--1P--7.92DSA(**) DF22B#--*S--7.92C DF22C#--*S--7.92C (13.3) DF22#--*P--7.92DS(**) 2 to 5 Pos. (12.45) (13.5) DF22--*RS/P--7.92 DF22B/C--*RS/P--7.92 DF22B/C--*RS/P--7.92 (23.7) (25.7) (26.7) (28.7) DF22B#--*S--7.92C DF22C#--*S--7.92C DF22#--*S--7.92C(28) DF22#--*P--7.92DSA(**) DF22#--*P--7.92DSA(**) (13.0) DF22--*RS/P--7.92C DF22B/C---*RS/P--7.92 (47.55) (43.55) DF22B/C--*RS/P--7.92 DF22B/C--*RS/P--7.92 In-line Double-row socket to In-line Double-row Plug (Panel mount type) Connection DF22B#--4DS--7.92C (47.55) (43.55) DF22A#--*EP--7.92C DF22B/C--*RS/P--7.92 DF22B/C--*RS/P--7.92 In-line Double-row socket to In-line Double-row Plug Connection (43.55) DF22B#--4DS--7.92C (43.55) DF22C#--4DS--7.92C (23.3) DF22C#--4DS--7.92C (23.3) DF22#--4DEP--7.92C DF22B#--*S--7.92C DF22C#--*S--7.92C DF22A#--4DEP--7.92C DF22#--4DEP--7.92C (43.55) DF22#--*S--7.92C(28) DF22--RS/P--7.92 DF22B/C--*RS/P--7.92 (22.1) (43.55) DF22A#--*EP--7.92C DF22B#--*S--7.92C DF22C#--*S--7.92C (14.2) DF22#--*EP--7.92C (44.55) (40.55) (14.2) DF22#--*EP--7.92C DF22#--*S--7.92C(28) (22.1) (44.55) (40.55) Socket to In-line Plug Connection (13.0) Socket to In-line Plug (Panel mount type) Connection DF22A#--4DEP--7.92C 11 DF22 Series7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TUV Listed) BTools Type Item Press unit Applicators are used in automatic crimping machines manufactured by Hirose Electric Applicators are used in automatic crimping machines manufactured by other companies Part No. CM-105C AP105-DF22-1416 AP105-DF22A-1416 Automatic AP109A-DF22-1416 AP109A-DF22A-1416 AP109A-DF22A-1012 HT104/DF22-1416 Manual Crimp tools HT104/DF22A-1416 HT103/DF22A-1012 Note 1 : When crimping contact DF22A-1012SCF use a press with 3.5 ton min. Note 2 : AP109A type applicators cannot be used with the CM-105C press. HRS No. 901-0001-0 901-4576-7 901-4578-2 901-4579-5 901-4580-4 901-4582-0 550-0285-0 550-0286-2 550-0288-8 Applicable Contacts DF22/DF22A-1416SCF/PCF/SCFA DF22-1416SCF/PCF/SCFA/PCFA DF22A-1416SCF/PCF/SCFA DF22-1416SCF/PCF/SCFA/PCFA DF22A-1416SCF/PCF/SCFA/PCFA DF22A-1012SCF/SCFA DF22-1416SC/PC DF22A-1416SC/PC DF22A-1012SC BContact Extraction Contact extraction tool: Flat-bladed screwdriver, 1.4mm blade width Intended crimp Contacts: DF22-1416SC(F), DF22-1416SCFA, DF22A-1416SC(F), DF22A-1416SCFA, DF22A-1012SC(F), DF22A-1012SCFA, DF22-1416PC(F), DF22-1416PCFA, and DF22A-1416PC(F) (1) Work Method 1. Refer to the drawing No. 1. Insert Housing CrossFlat-bladed screwdriver correct size screwdriver in the Sectional Diagram insulator against the molded-in lance. Deflect the lance as shown. Molded-in lance (2) 2. Assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. Caution There are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts. BPrecautions The connector could be damaged if it is pulled out forcibly. When it is hard to pull out, push it in slightly first and then depress the lock and un- mate. When thick, short sections of wire are used, the connector could be deformed due to the force of the wires' position. Route cables in such a way that they do twist when being installed. Incomplete insertion of the contact can be prevented by mounting a retainer; however, mounting of a retainer might not be possible when the contact protrudes beyond the socket. Insert the contact securely and then mount the retainer. Please refer to the documents "Cable assembly Procedure", "Crimp condition" and "Crimp quality standards" for the cable assembly procedures. Please refer to the "Mating/Unmating Operation Instruction Manual" for the connector operation. Please refer to the "Nylon Connector Guide" for handling instructions. BCurrent Ratings The current rating listed in the catalog indicates the allowable current per contact. However, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. When the current rating for the connector is 3A, and the allowable current of the conductor being used is 1A, then rating of 1A will be used for the entire assembly. The connectors should not be mating / unmating when the electrical current is being applied. Hot swap should not be performed. BUsage Environment Please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. (R) 12 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 06/2015. Contents are subject to change without notice for the purpose of improvements. Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Hirose Electric: DF22-5S-7.92C(28) DF22L-3P-7.92DS(05) DF22L-3P-7.92DSA(05) DF22-3S-7.92C(28) DF22R-3P-7.92DS(05) DF22A-1416SCF DF22-2P-7.92DS(05) DF22L-2S-7.92C(28) DF22L-2P-7.92DS(05) DF22L-4P-7.92DS(05) DF22L4S-7.92C(28) DF22-4P-7.92DS(05) DF22R-5P-7.92DS(05) DF22-4S-7.92C(28) DF22R-5P-7.92DSA(05) DF22R-3P7.92DSA(05) DF22R-2S-7.92C(28) DF22R-2P-7.92DSA(05) DF22L-5P-7.92DS(05) DF22-4P-7.92DSA(05) DF22-3P7.92DSA(05) DF22R-2P-7.92DS(05) DF22-1416SCF DF22R-5S-7.92C(28) DF22-3P-7.92DS(05) DF22-2P7.92DSA(05) DF22A-1012SCF DF22-2S-7.92C(28) DF22-5P-7.92DSA(05) DF22L-2P-7.92DSA(05) DF22R-4P7.92DSA(05) DF22L-5S-7.92C(28) DF22L-5P-7.92DSA(05) DF22R-4S-7.92C(28) DF22R-3S-7.92C(28) DF22-5P7.92DS(05) DF22L-3S-7.92C(28) DF22L-4P-7.92DSA(05) DF22-3P-7.92DS DF22L-5P-7.92DS DF22R-3P-7.92DS DF22R-4P-7.92DSA DF22R-5P-7.92DS DF22R-5P-7.92DSA DF22-5S-7.92C DF22-1P-7.92DSA(25) DF22A1416SCFA DF22L-1P-7.92DSA(25) DF22-1416PCF DF22-1EP-7.92C DF22-1P-7.92DSA(05) DF22-1S-7.92C(28) DF22-2EP-7.92C DF22-2P-7.92DSA(06) DF22-2RS/P-7.92 DF22-3EP-7.92C DF22-3RS/P-7.92 DF22-4DEP-7.92C DF22-4RS/P-7.92 DF22-5RS/P-7.92 DF22A-1012SCA DF22A-1012SCFA DF22A-1416PC DF22A-1416PCF DF22A-1EP-7.92C DF22A-2EP-7.92C DF22A-3EP-7.92C DF22A-4DEP-7.92C DF22AL-2EP-7.92C DF22AL-4DEP7.92C DF22AR-2EP-7.92C DF22AR-3EP-7.92C DF22AR-4DEP-7.92C DF22B/C-2RS/P-7.92 DF22B/C-3RS/P-7.92 DF22B/C-4RS/P-7.92 DF22B/C-5RS/P-7.92 DF22B-2S-7.92C DF22B-3S-7.92C DF22B-4DS-7.92C DF22B-4S-7.92C DF22BL-4DS-7.92C DF22BR-4DS-7.92C DF22C-1S-7.92C DF22C-2S-7.92C DF22C-4DS-7.92C DF22C-4S-7.92C DF22CL-1S-7.92C DF22CL-3S-7.92C DF22CL-4DS-7.92C DF22CR-3S-7.92C DF22CR-4DS-7.92C DF22L-1EP7.92C DF22L-1P-7.92DSA(05) DF22L-1S-7.92C(28) DF22L-2EP-7.92C DF22L-2P-7.92DS(86) DF22L-2S-7.92C(16) DF22L-4DEP-7.92C DF22R-1P-7.92DSA(05)