DF22-1S-7.92C(28) - Hirose Connector

■Features

1. Rated up to 30A

Single position connector can carry current of 30A with 10

AWG conductor. Please refer to Table #1 for current ratings for

multi-position connectors using other conductor sizes.

2. Positive Locking Function

Reliable interior lock protects mated connectors from

accidental disconnection. (Fig.1)

3. Prevention of Incorrect Connections

To prevent incorrect connection when using multiple connectors

having the same Number of contacts, 3 product types having

different mating configurations are available. (Fig.2)

4. Molded-in contact retention tabs

Handling of terminated contacts during the crimping is

easier and avoids entangling of wires, since there are

no protruding metal tabs.

5. Prevention of incorrect board placement

Built-in posts assure correct connector placement and

orientation on the board.

6. Supports resin sealing

Allows potting up to 10mm.

Prevention of Short Circuits Between

Adjacent Contacts

Each Contact is completely surrounded by the housing

wall electrically isolating it from adjacent contacts.

8. Increased Retention Force of Crimped

Contacts

Improved pull-out force design.

9. Full Line of Crimp Socket Contacts

Hirose has released DF22C-*S-7.92C which has easy

to push/release latch design. and DF22B-*S-7.92C/

DF22C-*S-7.92C which has improved electrical

insulation properties.

10. In-line Connections

Wire-to-wire connection is also available. Space is saved

with 2-row (2×2) layout for 4 pos.

11. UL, C-UL, and TÜV Certified.

Keying for multiple use

Positive

Lock

●

R Type (Guide key : right side, Color : black)

●Standard Type (Guide key : inside, Color : natural)

●

L Type (Guide key : left side, Color : red)

* The image on the left show header (the board dip

side), the image on the right show the socket

(cable side).

* The guide key position is indicated in position

facing the mating surface of the header.

Completely

enclosed

locking system

Protection from

shorts circuits

between adjacent

contacts

2015.6w

DF22 Series

7.92mm Contact Pitch High-Current Connectors for Internal

Power Supplies (UL, C-UL and TÜV Listed)

Fig.1

Fig.2

12. Glow Wire compliance (Compliant with IEC 60695-2-11)

DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

■Product Specifications

Ratings

Current

rating

(Note 1)

Voltage

rating

Specification

UL/C-UL

TÜV

AC/DC 1000V

AC/DC 600V

No. of contacts

10 AWG

30A

25A

22A

12 AWG

25A

20A

18A

14 AWG

20A

18A

15A

16 AWG

15A

13A

Operating temperature range

Operating humidity range

Storage temperature range

Storage humidity range

UL/C-UL/TÜV File No. and Recognition No.

UL : E52653

C-UL : E52653

TÜV :

R9950703

-35ç to 85ç (Note 2)

20% to 80%

-10ç to 60ç (Note 3)

40% to 70% (Note 3)

Measured at 1mA and no higher than 20mV

Measured at DC=1000 V

AC 2500 V is applied for one minute.

Measured with a steel pin of 1.6 x 0.8 ± 0.002 thickness

30 mating cycles

Frequency 10-55 Hz, half amplitude 0.75 mm, 10 times in each of the three directions

Accelerated velocity : 490 m/s2 for 11 ms, half-sine wave in 3 directions, 3 times for each direction

Temperature : 40 ± 2ç ; humidity: 90 to 95%, left as it is for 96 hours

(-55ç : 30 minutes➝ 5 to 35ç : 5 minutes➝ 85ç : 30 minutes➝ 5 to 35ç : 5 minutes) for 5 cycles

No more than 5mø

No less than 1,000Mø

No flashover or breakdown

0.3N min., 5N max

Contact resistance: no more than 10mø

No electrical discontinuity of 1µs or greater

Contact resistance: no more than 10mø

The resin parts should withstand the

temperature and resist melting.

1. Contact Resistance

2. Insulation Resistance

3. Withstand Voltage

Contact Insertion and Extraction Forces

5. Durability

6. Vibration Resistance

7. Shock Resistance

8. Moisture-Resistance

9. Temperature cycles

10.

Solder heat Resistance

Item Specifications Conditions

■Product Number Structure

DF22 B L - 2 S - 7.92 C (**)

Number of contacts

: 1 to 5

Contact pitch : 7.92 mm

Type of housing

C : Crimp housing

DSA : Straight header

DS : Right-angle header

No letter : Retainer

Connector type

S : Socket

DS : Double-row socket

P : Header

EP : In-line plug

DEP :

Double-row in-line plug

RS/P : Retainer

Series name : DF22

Guide key type

Blank : Inside (Color: natural)

R : Right side (Color: black)

L : Left side (Color: red)

Form Type

Sockets

Blank :

Standard height, standard lock (Type I)

B :

Long type, standard lock (Type III)

C :

Long type, ergonomic lock (Type IV)

In-line Plugs

Blank : With panel stop

A : Without panel stop

Applicable Cable

Blank : UL1430

A : UL1015

Applicable Conductor

1416 : 14 to 16 AWG

1012 : 10 to 12 AWG

Plating specifications

Blank : Tin plated

A : Gold plated

Packaging

SCF : Socket contacts / reel

SC : Socket contacts / pack

PCF : In-line plug contacts / reel

PC : In-line plug contacts / pack

Note 1 : Current rating of header is 30A (1 pos.), 25A (2 to 3 pos.) and 22A (4 to 5 pos.)

Note 2 : Includes temperature rise caused by current flow.

Note 3 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating

temperature for temporary storage such as pre-assembly and during shipping.

Note : Standard Color, colors of the differing coupling forms are black for DF22R and red for DF22L.

■Materials

Remarks

UL94V-0

----------

UL94V-0

----------

Product Part Material Finish

Sockets

Crimp contacts

Headers

Insulator

Contacts

Insulator

Contacts

Polyamide

High conductivity copper alloy

Polyamide (Glass reinforced)

High conductivity copper alloy

Color : Natural white (Note)

Tin-lead plated or Gold plated

Color : Natural beige (Note)

Tin-copper plated or Gold plated

●Socket, Header

DF22 A - 1416 SCF A

●Contacts

Flow : 250ç, 10 sec

Hand soldering : temperature of soldering iron at 300ç for 3 seconds

qi !1

DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.

Note 2 : Every even number position has a different locking design.

■ Type I

Height : Standard type, Standard lock

Note : The part number and HRS No. have changed to reflect the

product form change of the 2 to 5 pos. types.

Shown with terminated and contacts installed.

HRS No.Part No.

No. of Contacts

A B

DF22-1S-7.92C(28)

DF22-2S-7.92C(28)

DF22-3S-7.92C(28)

DF22-4S-7.92C(28)

DF22-5S-7.92C(28)

8.00

15.50

23.42

31.34

39.26

-----

7.92

15.84

23.76

31.68

Standard Type (Guide Key : Inside, Color : White) Unit : mm

Unit : mm

Type 1

Standard lock

(11.55) No. of contacts

indicator

Cavity No.

14.5

7.7

Type 1

Standard lock

(11.55)

Contact No. 1

No. of contact

indicator

Cavity No.

Polarity

mark

P=7.92

7.7

10.4

14.5

1 Pos. 2 to 5 Pos.

680-1012-2 28

680-1004-4 28

680-1005-7 28

680-1006-0 28

680-1007-2 28

Shown with terminated and contacts installed.

HRS No.Part No.

No. of Contacts

A B

DF22R-1S-7.92C(28)

DF22R-2S-7.92C(28)

DF22R-3S-7.92C(28)

DF22R-4S-7.92C(28)

DF22R-5S-7.92C(28)

8.00

15.50

23.42

31.34

39.26

-----

7.92

15.84

23.76

31.68

R Type (Guide Key : Right Side, Color : Black)

680-1026-7 28

680-1027-0 28

680-1028-2 28

680-1029-5 28

680-1030-4 28

HRS No.Part No.

No. of Contacts

A B

DF22L-1S-7.92C(28)

DF22L-2S-7.92C(28)

DF22L-3S-7.92C(28)

DF22L-4S-7.92C(28)

DF22L-5S-7.92C(28)

8.00

15.50

23.42

31.34

39.26

-----

7.92

15.84

23.76

31.68

L Type (Guide Key : Left Side, Color : Red)

680-1031-7 28

680-1032-0 28

680-1033-2 28

680-1034-5 28

680-1035-8 28

■Crimp Sockets (Standard Height Type)

DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

-----

15.84

-----

7.92

15.84

23.76

■ Type III

Height : Long type, Standard lock

■ Type IV

Height : Long type, Enhanced ergonomic lock

Shown with terminated and contacts installed.

Type 4

Height : Long type,

user-friendly operation

(12.75)

14.5

7.7

No. of contacts

indicator

Cavity No.

Type 4

Height : Long type,

user-friendly

operation

Type 3

Height : Long type,

Standard lock

Contact No. 1

(12.75) (11.55)

No. of contacts

indicator

Cavity No.

Polarity

mark

P=7.92

7.7

10.4

14.5

1 Pos. 2 to 5 Pos.

Shown with terminated and contacts installed.

■Crimp Sockets (Height, Long Type)

Standard Type (Guide Key : Inside, Color : White) Standard Type (Guide Key : Inside, Color : White)

Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.

Note 2 : Every even number position has a different locking design.

Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.

Note 2 : Every even number position has a different locking design.

HRS No.

Part No.

No. of Contacts

A B

DF22B-2S-7.92C

DF22B-3S-7.92C

DF22B-4S-7.92C

DF22B-5S-7.92C

15.50

23.42

31.34

39.26

7.92

15.84

23.76

31.68

680-1097-5

680-1098-8

680-1099-0

680-1100-8

HRS No.

Part No.

No. of Contacts

A B

DF22C-1S-7.92C

DF22C-2S-7.92C

DF22C-3S-7.92C

DF22C-4S-7.92C

8.00

15.50

23.42

31.34

680-1101-0

680-1102-3

680-1103-6

680-1104-9

R Type (Guide Key : Right Side, Color : Black)

HRS No.

Part No.

No. of Contacts

A B

DF22CR-3S-7.92C

23.42 15.84

680-1130-9

L Type (Guide Key : Left Side, Color : Red)

HRS No.

Part No.

No. of Contacts

A B

DF22CL-1S-7.92C

DF22CL-3S-7.92C

8.00

23.42

680-1133-7

680-1135-2

Unit : mm Unit : mm

Unit : mm

DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Recommended PCB Layout

(Board thickness : 1.6±0.1)

Cavity No.

No. of contacts

indicator

10.8

2.3 0.8

9.3

1.5

4.05

12.4518.1

3.7

10.8 3.2

3.2

3.9

8.7

Cavity No.

No. of contacts

indicator

Polarity

mark

9.7

12.45

18.13.7

1.4

Ø1.5

3.45

0.8

4.35

1 Pos.

2-R0.5

2.5 +0.1

1+0.1

8.5 +0.1

--0.2

11.1±0.1

3.4±0.1

3.2±0.05

1 Pos.

)#(*¤%#%*

(#)*¤%#%*

¢&#+

%#&

%

E2,#.'¤%#%*

7¤%#%*

"¢&#, %#&

%

2 to 5 Pos.

■Straight Header

Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.

Note 2 : Tray packaging (150 pcs/tray). Order by number of 150.

Note 3 : Every even number position has a different locking design.

Note 4 : Please contact Hirose representative if you have request for non-standard Au plating.

Standard Type (Guide Key : Inside, Color : Natural Beige)

R Type (Guide Key : Right Side, Color : Black)

L Type (Guide Key : Left Side, Color : Red)

[Specification number]

(05) : Tin-copper plated bag packaging

(25) : Tin-copper plated tray packaging (only 1 pos)

(06) : Gold plated, bag packaging

Unit : mm

Part No. HRS No.

No. of Contacts

Bag Packaging

Tray Packaging

Tin-copper

plated

Gold plated

DF22-1P-7.92DSA(**) 680-1013-5 **

----- ----- -----

✓✓

-----

DF22-2P-7.92DSA(**) 680-1014-8 **

17.22 7.92

✓

-----

✓✓

DF22-3P-7.92DSA(**) 680-1015-0 **

25.14 15.84

✓

-----

✓✓

DF22-4P-7.92DSA(**) 680-1016-3 **

33.06 23.76

✓

-----

✓

-----

DF22-5P-7.92DSA(**) 680-1017-6 **

40.98 31.68

✓

-----

✓

-----

Part No. HRS No.

No. of Contacts

Bag Packaging

Tray Packaging

Tin-copper

plated

Gold plated

DF22R-1P-7.92DSA(**)

680-1036-0 **

----- ----- -----

✓✓

-----

DF22R-2P-7.92DSA(**)

680-1037-3 **

17.22 7.92

✓

-----

✓

-----

DF22R-3P-7.92DSA(**)

680-1038-6 **

25.14 15.84

✓

-----

✓

-----

DF22R-4P-7.92DSA(**)

680-1039-9 **

33.06 23.76

✓

-----

✓

-----

DF22R-5P-7.92DSA(**)

680-1040-8 **

40.98 31.68

✓

-----

✓

-----

Part No. HRS No.

No. of Contacts

Bag Packaging

Tray Packaging

Tin-copper

plated

Gold plated

DF22L-1P-7.92DSA(**)

680-1041-0 **

----- ----- -----

✓✓

-----

DF22L-2P-7.92DSA(**)

680-1042-3 **

17.22 7.92

✓

-----

✓

-----

DF22L-3P-7.92DSA(**)

680-1043-6 **

25.14 15.84

✓

-----

✓

-----

DF22L-4P-7.92DSA(**)

680-1044-9 **

33.06 23.76

✓

-----

✓

-----

DF22L-5P-7.92DSA(**)

680-1045-1 **

40.98 31.68

✓

-----

✓

-----

DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

No. of contacts

indicator

Cavity No.

9.3

12.72

34.95

Recommended PCB Layout

(Board thickness : 1.6±0.1)

P=7.92±0.05

C±0.05

B±0.05

2-Ø1.6 +0.1

15.2±0.05

*-Ø1.5

+0.1

■Right Angle Header

Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.

Note 2 : Every even number position has a different locking design.

Note 3 : Please contact Hirose representative if you have request for

non-standard Au plating.

Standard Type (Guide Key : Inside, Color : Natural Beige)

R Type (Guide Key : Right Side, Color : Black)

L Type (Guide Key : Left Side, Color : Red)

[specification number]

(05) : Tin-copper plated

(06) : Gold plated

Part No. HRS No.

No. of Contacts

ABC

Tin-copper

plated

Gold plated

DF22-2P-7.92DS(**) 680-1008-5 **

19.80 15.00 7.92

✓✓

DF22-3P-7.92DS(**) 680-1009-8 **

27.72 22.92 15.84

✓✓

DF22-4P-7.92DS(**) 680-1010-7 **

35.64 30.84 23.76

✓

-----

DF22-5P-7.92DS(**) 680-1011-0 **

43.56 38.76 31.68

✓✓

Part No. HRS No.

No. of Contacts

ABC

Tin-copper

plated

Gold plated

DF22R-2P-7.92DS(**) 680-1018-9 **

19.80 15.00 7.92

✓

-----

DF22R-3P-7.92DS(**) 680-1019-1 **

27.72 22.92 15.84

✓✓

DF22R-4P-7.92DS(**) 680-1020-0 **

35.64 30.84 23.76

✓

-----

DF22R-5P-7.92DS(**) 680-1021-3 **

43.56 38.76 31.68

✓

-----

Part No. HRS No.

No. of Contacts

ABC

Tin-copper

plated

Gold plated

DF22L-2P-7.92DS(**) 680-1022-6 **

19.80 15.00 7.92

✓✓

DF22L-3P-7.92DS(**) 680-1023-9 **

27.72 22.92 15.84

✓✓

DF22L-4P-7.92DS(**) 680-1024-1 **

35.64 30.84 23.76

✓

-----

DF22L-5P-7.92DS(**) 680-1025-4 **

43.56 38.76 31.68

✓✓

Standard Type (Guide Key : Inside, Color : Natural Beige)

Unit : mm

Part No. HRS No.

No. of Contacts

DF22A-1EP-7.92C 680-1053-0 1 9.30 -----

DF22A-2EP-7.92C 680-1054-2 2 18.00 7.92

DF22A-3EP-7.92C 680-1055-5 3 26.00 15.84

R Type (Guide Key : Right Side, Color : Black)

Unit : mm

Part No. HRS No.

No. of Contacts

DF22AR-2EP-7.92C 680-1069-0 2 18.00 7.92

DF22AR-3EP-7.92C 680-1070-9 3 26.00 15.84

Unit : mm

Shown with terminated

and contacts installed. Shown with terminated

and contacts installed.

L Type (Guide Key : Left Side, Color : Red)

Unit : mm

Part No. HRS No.

No. of Contacts

DF22AL-2EP-7.92C 680-1074-0 2 18.00 7.92

Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.

Note 2 : Every even number position has a different locking design.

■In-line Plug

1 Pos. 2, 3 Pos.

No. of contacts

indicator Cavity No.

Polarity

mark

10.5

9.97

12.72

34.95

Contact No.1

123

P=7.92

9.45

12.2

Contact No.1

No. of contacts

indicator

17.6

Cavity No.

1.2

1.6

Ø1.5

3.5

15.2

0.8

3.7

DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Note 1 : Please ensure when mating this connector

that the tapered portions of the panel are

facing outward towards the receptacle

connector’s mating interface.

Note 1: Bag packaging (100 pcs/pack). Order by number of packs.

Note 2: Every even number position has a different locking design.

HRS No.Part No.

No. of Contacts

A B C

DF22-1EP-7.92C

DF22-2EP-7.92C

DF22-3EP-7.92C

9.30

17.22

25.14

-----

7.92

15.84

16.30

24.22

32.14

Standard Type (Guide Key : Inside, Color : White)

680-1048-0

680-1049-2

680-1050-1

HRS No.Part No.

No. of Contacts

A B C

DF22R-2EP-7.92C

DF22R-3EP-7.92C

17.22

25.14

7.92

15.84

24.22

32.14

R Type (Guide Key : Right Side, Color : Black)

B Panel Cutout

A 1

No. of contacts

indicator

Cavity No.

9.3

8.12

12.72

20.7

34.95

16.3

123

No. of contacts

indicator Cavity No.

Polarity

mark

10.5

9.97

12.72

20.7

34.95

A33

Contact No.1

1 Pos.

9.6+0.1

4.16+0.1

13.02 +0.1

(15.8-X) +0.1

3.5±0.1

1 Pos.

4.835+0.1

3.5±0.1

11±0.2

(A+0.4) +0.1

(C-0.5-X) +0.1

10.27+0.1

13.02 +0.1

2, 3 Pos.

■In-line Plug (Panel Lock Type)

Shown with terminated and contacts installed. Shown with terminated and contacts installed.

680-1059-6

680-1060-5

HRS No.Part No.

No. of Contacts

A B C

DF22L-1EP-7.92C

DF22L-2EP-7.92C

9.30

17.22

-----

7.92

16.30

24.22

L Type (Guide Key : Left Side, Color : Red)

680-1063-3

680-1064-6

Panel thickness

2.0

1.6

1.2

0.8

0.48

0.96

1.44

1.92

Unit : mm

DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

17.22

19.04

21.79

10.5

7.92

20.7

34.95

Cavity No.

No. of contacts

indicator

Polarity

mark

Polarity

mark

Contact No.1

24.22

3317.22

19.04

21.79

10.5

7.92

20.7

34.95

Cavity No.

No. of contacts

indicator

Contact No.1

7.92

15.5

Contact No.1

No. of contacts

indicator

17.44

20.14

14.5

Polarity

mark

Cavity No.

(21.29)

Standard lock

B Recommended

Panel Cutout

(Panel mount type)

11±0.2

19.76 +0.1

(23.72-X)+0.1

6.3±0.1

9.62+0.1

19.34+0.1

22.09+0.1

17.62+0.1

■In-line Double-row Socket

Note : Bag packaging

(100 pcs/pack). Order by number of packs.

HRS No.Part No.

No. of Contacts

Lock type

DF22B-4DS-7.92C

4 Standard lock

Standard Type (Guide Key : Inside, Color : White)

680-1142-8

HRS No.Part No.

No. of Contacts

Lock type

DF22BR-4DS-7.92C

4 Standard lock

R Type (Guide Key : Right Side, Color : Black)

680-1156-2

HRS No.Part No.

No. of Contacts

Lock type

DF22BL-4DS-7.92C

4 Standard lock

L Type (Guide Key : Left Side, Color : Red)

680-1161-2

■In-line Double-row Plug

HRS No.Part No.

No. of Contacts

Connector type

DF22-4DEP-7.92C

DF22A-4DEP-7.92C

With snap-in tabs

Without snap-in tabs

Standard Type (Guide Key : Inside, Color : White)

680-1051-4

680-1056-8

HRS No.Part No.

No. of Contacts

Connector type

DF22R-4DEP-7.92C

With snap-in tabs

R Type (Guide Key : Right Side, Color : Black)

680-1170-3

Shown with terminated and contacts installed.

Panel thickness

2.0

1.6

1.2

0.8

0.48

0.96

1.44

1.92

Shown with terminated and contacts installed.

Unit : mm

Note : Bag packaging

(100 pcs/pack). Order by number of packs.

HRS No.Part No.

No. of Contacts

Connector type

DF22L-4DEP-7.92C

DF22AL-4DEP-7.92C

With snap-in tabs

Without snap-in tabs

L Type (Guide Key : Left Side, Color : Red)

680-1175-7

680-1189-1

Unit : mm

Note 1 : Please ensure when mating this connector

that the tapered portions of the panel are

facing outward towards the receptacle

connector’s mating interface.

DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

3.2

211.6

7.92

No. of contacts

indicator

Cavity No.

A5 4 3 2 1

3.2

7.92

8.6 2

No. of contacts

indicator

Cavity No.

234

1A5

■Retainer

For Standard height, standard lock (Type I)

For Long type, standard lock (Type III)

Long type, enhanced ergonomic lock (Type IV)

Note : Bag packaging (100 pcs/pack). Order by number of

packs.

HRS No.Part No. No. of Contacts A B

DF22-2RS/P-7.92

DF22-3RS/P-7.92

DF22-4RS/P-7.92

DF22-5RS/P-7.92

Applicable Socket

15.50

23.42

31.34

39.26

7.92

15.84

23.76

31.68

DF22-

*S-7.92C For Standard height, standard lock

(Type I)

* indicates number of contacts.

Note 1 : Bag packaging (100 pcs/pack). Order by number of packs.

Note 2 : When connecting retainer into the plug housing, please

note the cavity numbers will line up numerieally, but the

retainer cavity numbers will be upside down compared to

the plug cavity numbers.

HRS No.Part No. No. of Contacts A B

DF22B/C-2RS/P-7.92

DF22B/C-3RS/P-7.92

DF22B/C-4RS/P-7.92

DF22B/C-5RS/P-7.92

Applicable Socket

15.50

23.42

31.34

39.26

7.92

15.84

23.76

31.68

680-1200-2

680-1201-5

680-1202-8

680-1203-0

DF22B-*S-7.92C For Long type, standard lock (Type III)

DF22C-*S-7.92C Long type, enhanced ergonomic lock (Type IV)

DF22-*EP-7.92C

DF22A-*EP-7.92C

* indicates number of contacts.

680-1209-7

680-1210-6

680-1211-9

680-1212-1

Unit : mm Unit : mm

DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Note 1 : Applicable wire with tin plated solid soft conductor.

Note 2 : When using other than the recommended wire, contact your nearest Hirose representative.

Note 3 : Strip length: 3.5 to 4.5mm

BCrimp Contact for Socket

1.6 1.5 2.7 1.4

173 0.8

Ø1.5

t=0.3

2.83.8

4.7

P=15.5

20.8

21.8

0.8

Ø2

3.8

P=16.5

2.8

4.7

1.42.91.31.6

t=0.4

For 14 to 16 AWG For 10 to 12 AWG

Note 1 : Applicable wire with tin plated solid soft conductor.

Note 2 : When using other than the recommended wire, contact your nearest Hirose representative.

Note 3 : Strip length: 3.5 to 4.5mm

1.6

3.8

25.20.83

Ø1.5

P=15.5

0.8

2.8

4.7

t=0.3

1.42.71.51.6

1416

B Crimp Contact

for In-line Plug

Part No. HRS No. Applicable cable Packaging Finish

UL style

Jacket diameter

Wire size

Stranded wire conductor

DF22-1416SCF 680-1000-3 1430 Ø2.4 to 3.0mm

16 AWG, 14 AWG

26/0.254mm,41/0.26mm

2500/reel

Tin plated

DF22-1416SC 680-1001-6 Ø2.6mm 16 AWG 26/0.254mm 100/pack

DF22A-1416SCF 680-1002-9

1015

Ø3.0 to 3.8mm 16 AWG

14 AWG

26/0.254mm

41/0.26mm

2000/reel

DF22A-1416SC 680-1003-1

Ø3.2mm,Ø3.7mm

100/pack

DF22A-1012SCF 680-1089-7 Ø3.6 to 4.9mm 12 AWG

10 AWG

65/0.26mm

104/0.26mm

2000/reel

DF22A-1012SC 680-1090-6

Ø4.04mm,Ø4.69mm

100/pack

DF22-1416SCFA 680-1085-6 1430 Ø2.4 to 3.0mm 16 AWG

14 AWG

26/0.254mm

41/0.26mm

2500/reel

Gold plated

DF22A-1416SCFA 680-1087-1

1015

Ø3.0 to 3.8mm 2000/reel

DF22A-1012SCFA 680-1106-4 Ø3.6 to 4.9mm 12 AWG

10 AWG

65/0.26mm

104/0.26mm 2000/reel

Part No. HRS No. Applicable cable Packaging Finish

UL style

Jacket diameter

Wire size

Stranded wire conductor

DF22-1416PCF 680-1078-0 1430 Ø2.4 to 3.0mm

16 AWG, 14 AWG

26/0.254mm,41/0.26mm

2500/reel

Tin plated

DF22-1416PC 680-1080-2 Ø2.6mm 16 AWG 26/0.254mm 100/pack

DF22A-1416PCF 680-1079-3 1015 Ø3.0 to 3.8mm

16 AWG

14 AWG

26/0.254mm

41/0.26mm

2000/reel

DF22A-1416PC 680-1081-5

Ø3.2mm,Ø3.7mm

100/pack

DF22-1416PCFA 680-2002-4 1430 Ø2.4 to 3.0mm 2500/reel Gold plated

DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

B Mated Dimensions

●Socket to Straight Header Connection

1 Pos.

2 to 5 Pos.

● Socket to Right Angle Header

Connection

● Socket to In-line Plug (Panel mount type)

Connection

●Socket to In-line Plug Connection

● In-line Double-row socket to In-line Double-row

Plug (Panel mount type) Connection

● In-line Double-row socket to In-line

Double-row Plug Connection

(25.7)

(28.7)

(13.5)

(12.45) DF22--*RS/P--7.92 DF22B/C--*RS/P--7.92

DF22#--*S--7.92C(28)

DF22#--*P--7.92DSA(**)

(23.7)

DF22B#--*S--7.92C

DF22C#--*S--7.92C

DF22#--*P--7.92DSA(**)

(26.7)

(25.7)

(28.7)

(13.5)(12.45)

DF22--/1RS/P--7.92 DF22B/C--1RS/P--7.92

(26.7)

DF22B#--1S--7.92C

DF22C#--1S--7.92C

DF22#--1P--7.92DSA(**)

(23.7)

DF22#--1S--7.92C(28)

DF22#--1P--7.92DSA(**)

(31.6)

(34.6)

(12.25)

(13.3)

DF22--*RS/P--7.92

DF22B/C--*RS/P--7.92

DF22#--*S--7.92C(28)

DF22#--*P--7.92DS(**)

DF22B#--*S--7.92C

DF22C#--*S--7.92C

(32.6)

(29.6)

(40.55)

(44.55)

DF22B/C--*RS/P--7.92 DF22--RS/P--7.92

DF22B/C--*RS/P--7.92 DF22B/C--*RS/P--7.92

(43.55)

(47.55)

(13.0)

(14.2)

DF22A#--*EP--7.92C

DF22B#--*S--7.92C

DF22C#--*S--7.92C

DF22#--*S--7.92C(28)

(40.55)

(44.55)

DF22B/C---*RS/P--7.92 DF22--*RS/P--7.92C

(43.55)

(47.55)

DF22B/C--*RS/P--7.92

(13.0)(14.2)

DF22#--*EP--7.92C

DF22B#--*S--7.92C

DF22C#--*S--7.92C

DF22#--*S--7.92C(28)

(43.55)

DF22C#--4DS--7.92C

DF22A#--4DEP--7.92C

(23.3)

DF22B#--4DS--7.92C

DF22A#--4DEP--7.92C

(22.1)

(43.55)

(43.55) DF22C#--4DS--7.92C

DF22#--4DEP--7.92C

(23.3)

DF22B#--4DS--7.92C

DF22#--4DEP--7.92C

(22.1)

DF22 Series●7.92mm Contact Pitch High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Molded-in lance

Flat-bladed screwdriver

(1)

(2)

2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN

TEL: +81-45-620-3526 Fax: +81-45-591-3726

http://www.hirose.com

http://www.hirose-connectors.com

BTools

BContact Extraction

■ Contact extraction tool: Flat-bladed screwdriver, 1.4mm blade width

■ Intended crimp Contacts: DF22-1416SC(F), DF22-1416SCFA, DF22A-1416SC(F),

DF22A-1416SCFA, DF22A-1012SC(F), DF22A-1012SCFA,

DF22-1416PC(F), DF22-1416PCFA, and DF22A-1416PC(F)

■ Work Method

Housing Cross-

Sectional Diagram

BPrecautions

● The connector could be damaged if it is pulled out forcibly. When it is hard to pull out, push it in slightly first and then

depress the lock and un- mate.

● When thick, short sections of wire are used, the connector could be deformed due to the force of the wires’ position.

Route cables in such a way that they do twist when being installed.

● Incomplete insertion of the contact can be prevented by mounting a retainer; however, mounting of a retainer might not

be possible when the contact protrudes beyond the socket. Insert the contact securely and then mount the retainer.

●

Please refer to the documents "Cable assembly Procedure", "Crimp condition" and "Crimp quality standards" for

the cable assembly procedures.

●Please refer to the "Mating/Unmating Operation Instruction Manual" for the connector operation.

●Please refer to the "Nylon Connector Guide" for handling instructions.

1. Refer to the drawing No. 1. Insert

correct size screwdriver in the

insulator against the molded-in

lance. Deflect the lance as shown.

2. Assure that the lance is deflected

to release the contact and pull- out

wire with the terminated contact.

Note 1 : When crimping contact DF22A-1012SCF use a press with 3.5 ton min.

Note 2 : AP109A type applicators cannot be used with the CM-105C press.

Caution

There are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts.

BCurrent Ratings

The current rating listed in the catalog indicates the allowable current per contact. However, in applications requiring

current transmission through all the contacts, about one-third of the listed rating should be applied.

When the current rating for the connector is 3A, and the allowable current of the conductor being used is 1A, then rating

of 1A will be used for the entire assembly.

The connectors should not be mating / unmating when the electrical current is being applied.

Hot swap should not be performed.

BUsage Environment

Please contact us about use in equipment that is subjected to repetitive high temperature and low temperature

environmental conditions.

Type Item Part No. HRS No. Applicable Contacts

Automatic

Press unit CM-105C 901-0001-0 DF22/DF22A-1416SCF/PCF/SCFA

Applicators are used in automatic crimping

machines manufactured by Hirose Electric

AP105-DF22-1416 901-4576-7 DF22-1416SCF/PCF/SCFA/PCFA

AP105-DF22A-1416 901-4578-2 DF22A-1416SCF/PCF/SCFA

Applicators are used in automatic

crimping machines manufactured by

other companies

AP109A-DF22-1416 901-4579-5 DF22-1416SCF/PCF/SCFA/PCFA

AP109A-DF22A-1416 901-4580-4 DF22A-1416SCF/PCF/SCFA/PCFA

AP109A-DF22A-1012 901-4582-0 DF22A-1012SCF/SCFA

Manual Crimp tools

HT104/DF22-1416 550-0285-0 DF22-1416SC/PC

HT104/DF22A-1416 550-0286-2 DF22A-1416SC/PC

HT103/DF22A-1012 550-0288-8 DF22A-1012SC

The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use.

The contents of this catalog are current as of date of 06/2015. Contents are subject to change without notice for the purpose of improvements.

Mouser Electronics

Authorized Distributor

Click to View Pricing, Inventory, Delivery & Lifecycle Information:

Hirose Electric:

DF22-5S-7.92C(28) DF22L-3P-7.92DS(05) DF22L-3P-7.92DSA(05) DF22-3S-7.92C(28) DF22R-3P-7.92DS(05)

DF22A-1416SCF DF22-2P-7.92DS(05) DF22L-2S-7.92C(28) DF22L-2P-7.92DS(05) DF22L-4P-7.92DS(05) DF22L-

4S-7.92C(28) DF22-4P-7.92DS(05) DF22R-5P-7.92DS(05) DF22-4S-7.92C(28) DF22R-5P-7.92DSA(05) DF22R-3P-

7.92DSA(05) DF22R-2S-7.92C(28) DF22R-2P-7.92DSA(05) DF22L-5P-7.92DS(05) DF22-4P-7.92DSA(05) DF22-3P-

7.92DSA(05) DF22R-2P-7.92DS(05) DF22-1416SCF DF22R-5S-7.92C(28) DF22-3P-7.92DS(05) DF22-2P-

7.92DSA(05) DF22A-1012SCF DF22-2S-7.92C(28) DF22-5P-7.92DSA(05) DF22L-2P-7.92DSA(05) DF22R-4P-

7.92DSA(05) DF22L-5S-7.92C(28) DF22L-5P-7.92DSA(05) DF22R-4S-7.92C(28) DF22R-3S-7.92C(28) DF22-5P-

7.92DS(05) DF22L-3S-7.92C(28) DF22L-4P-7.92DSA(05) DF22-3P-7.92DS DF22L-5P-7.92DS DF22R-3P-7.92DS

DF22R-4P-7.92DSA DF22R-5P-7.92DS DF22R-5P-7.92DSA DF22-5S-7.92C DF22-1P-7.92DSA(25) DF22A-

1416SCFA DF22L-1P-7.92DSA(25) DF22-1416PCF DF22-1EP-7.92C DF22-1P-7.92DSA(05) DF22-1S-7.92C(28)

DF22-2EP-7.92C DF22-2P-7.92DSA(06) DF22-2RS/P-7.92 DF22-3EP-7.92C DF22-3RS/P-7.92 DF22-4DEP-7.92C

DF22-4RS/P-7.92 DF22-5RS/P-7.92 DF22A-1012SCA DF22A-1012SCFA DF22A-1416PC DF22A-1416PCF

DF22A-1EP-7.92C DF22A-2EP-7.92C DF22A-3EP-7.92C DF22A-4DEP-7.92C DF22AL-2EP-7.92C DF22AL-4DEP-

7.92C DF22AR-2EP-7.92C DF22AR-3EP-7.92C DF22AR-4DEP-7.92C DF22B/C-2RS/P-7.92 DF22B/C-3RS/P-7.92

DF22B/C-4RS/P-7.92 DF22B/C-5RS/P-7.92 DF22B-2S-7.92C DF22B-3S-7.92C DF22B-4DS-7.92C DF22B-4S-7.92C

DF22BL-4DS-7.92C DF22BR-4DS-7.92C DF22C-1S-7.92C DF22C-2S-7.92C DF22C-4DS-7.92C DF22C-4S-7.92C

DF22CL-1S-7.92C DF22CL-3S-7.92C DF22CL-4DS-7.92C DF22CR-3S-7.92C DF22CR-4DS-7.92C DF22L-1EP-

7.92C DF22L-1P-7.92DSA(05) DF22L-1S-7.92C(28) DF22L-2EP-7.92C DF22L-2P-7.92DS(86) DF22L-2S-7.92C(16)

DF22L-4DEP-7.92C DF22R-1P-7.92DSA(05)