SMD POWER RESISTORS - AEC-Q200 QUALIFIED Type 3522 Series Key Features 3 Watts at 70C Small size to power ratio Supplied on tape Value marked on resistor Available via distribution 500 volt maximum overload 250 volt working voltage TE Connectivity is pleased to announce that our 3522 series resistor is now AECQ200 qualified. This low cost high power device, suitable for auto placement in volume and for most applications, including high frequency operations, owing to the short lead structure is supplied as standard on 7 inch Reels of 2000 pieces per reel. Terminal finish matte Sn over Ni Characteristics - Electrical AEC-Q200 Qualified Power rating at 70C Rated current (Jumper) Max. overload current (Jumper) Max working voltage Max overload voltage Dielectric withstand voltage Temperature range Ambient temperature 3W 2.5A 10A 250V 500V 500V -55C ~ +155C 70C * Rated continuous working voltage (RCWV) shall be determined from RCWV = (Rated Power x Resistance Value), or Maximum RCWV listed above, whichever is less **Recommended Circuit Board Design - If this device is anticipated to run at full continuous power then action to improve the cooling should be taken. This can be a metal substrate, copper pad left under the chip, an opening in the PCB or enlarged silver conductor pads each end. 9-1773463-7 Rev. G 04/2020 Dimensions in millimetres unless otherwise specified Dimensions Shown for reference purposes only. Specifications subject to change For Email, phone or live chat, go to: www.te.com/help SMD POWER RESISTORS - AEC-Q200 QUALIFIED Power derating curve For resistors operated in ambient temperatures above 70C, power rating must be derated in accordance with this curve. Construction and dimensions L 0.10 6.35 W 0.15 3.20 Power rating @70C 3W 9-1773463-7 Rev. G 04/2020 Dimensions in millimetres unless otherwise specified Tolerance % Jumper 1% 5% . 5 0.60 H 0.10 1.10 Resistance Range <5 - 10M - M Dimensions Shown for reference purposes only. Specifications subject to change . 1.80 Standard series E96 E24 For Email, phone or live chat, go to: www.te.com/help SMD POWER RESISTORS - AEC-Q200 QUALIFIED Performance specification Characteristics Operational life Limits Resistance change rate is .5%+ . Ma Test Methods 125, at35% of operating power, 1000H(1.5 hours ON , .5 hour OFF . MIL-STD-202) Appl to rate curre t for Parametrically test per lot and sample size requirements, summary to show Min, Max, Mean and Standard deviation at room as well as Min and Max operating temperatures. (User Spec) Electrical test not required. Inspect device construction, marking and workmanship (MIL-STD-883 Method 2009) Verify physical dimensions to the applicable device detail specification Note: User(s) and Suppliers spec. Electrical test not required. (JESD22 MH Method JB-100) Note: Add Aqueous wash chemical - OKEM Clean or equivalent. Do not use banned solvents. ( MIL-STD-202 Method 215) Force of 1.8kg for 60 seconds. (JIS-C-6429) 1000hrs. @T=155C.Unpowered. Measurement at 242 hours after test conclusion. (MIL-STD-202 Method 108) Appl to rate curre t for 1000 Cycles (-55C to +155C). Measurement at 242 hours after test conclusion <5 Appl to rate curre t for %+ . < a Temperature Coefficient of Resistance 1 R 10 400PPM/C 10< R 100 200PPM/C 100<R10M 100PPM/C External Visual No Mechanical Damage Physical dimension Reference 2.0 Dimension standards Resistance to solvent Marking Unsmeared Terminal Strength Not broken High Temperature Exposure (storage) Temperature cycling Moisture Resistance (1%+0.1)max <5 (JESD22 Method JA-104) Resistance change rate is %+ . Ma . < 9-1773463-7 Rev. G 04/2020 Resistance change rate is .5%+ . Ma . <5 Biased Humidity Dimensions in millimetres unless otherwise specified T=24 hours /cycle. Unpowered. Measurement at 242 hours after test conclusion. (MIL-STD-202 Method 106) Appl to rate curre t for 10% rated power, 85C/85% RH, 1000H, Measurement at 24 hours after test conclusion (MIL-STD-202 Method 103) Appl to rate curre t for Dimensions Shown for reference purposes only. Specifications subject to change For Email, phone or live chat, go to: www.te.com/help SMD POWER RESISTORS - AEC-Q200 QUALIFIED Characteristics Test Methods Wave Form: Tolerance for half sine shock pulse. Peak value is g's. Mechanical (1%+0.1)max Normal duration (D) is 6. Shock (MIL-STD-202 Method 213) 5g's for i ., c cle each of orientations Note: Use *5 PCB. thick secure points on one long side and 2 secure points at corners of opposite Vibration (1%+0.1)max sides. Parts ou ted withi ' fro any secure point. Test from 10-2000Hz. (MIL-STD-202 Method 204) -55C/+155C, Note: Number of cycles required - 300, Maximum transfer time -20 seconds, (1%+0.1)max Thermal Shock Dwell time -15 minutes. Air-Air. (MIL-STD-202 Method 107) <50m Apply to rate current for 0 With the electrometer in direct contact with the discharge tip, verify the voltage setting at levels of 500V, 1KV, 2KV, 4KV, 8KV, The ESD (10%+0.1)max electrometer reading shall be within 10% for voltages from 500V to 800V. (AEC-Q200-002) For both leaded & SMD. Electrical test not required. Magnification 50X. Conditions: a) Method B 4hrs at 155C dry heat, Solderability 95% coverage Min. the dip in bath with 245C, 5s. b) Method B: at 215C, 5s. c) Method D: at 260C, 60s. (J-STD-002) No ignition of the tissue paper V-0 or V-1 are acceptable. Electrical or scorching of the pinewood test not required. Flammability board (UL-94) (1%+0.05)max 2mm (Min) (JIS-C-6429) Board Flex <50m Apply to rate current for 0 Temperature sensing at 500C, Voltage power subjected to 32VDC Flame current clamped up to 500ADC and No flame Retardance decreased in 1.0VDC/hour. (AEC-Q200-001) Condition B No per-heat of samples. Note: Single Wave Solder - Procedure Resistance to 2 for SMD and Procedure 1 for %+ . 5 max. Soldering Heat Leaded with solder within 1.5mm of device body. (MIL-STD-202 Method 210) <50m Apply to rate current for 0 W * Sulfuration test: H2S 3~5PPM 50 2 91%~93%RH 1000H 9-1773463-7 Rev. G 04/2020 Limits Dimensions in millimetres unless otherwise specified Dimensions Shown for reference purposes only. Specifications subject to change For Email, phone or live chat, go to: www.te.com/help SMD POWER RESISTORS - AEC-Q200 QUALIFIED Marking: Marking for E-96 series in 2512 size: 4 digit marking First three digits are significant figures of resistance and the fourth digit represents the number of following zeros. N.B. For values below 100 the letter R denotes decimal point eg. 1R80 = 1.8 Marking for E-24 series in 2512 size: 3 digit marking First two digits are significant figures, and the third digit represents the number of zeros Packing specification: Taping dimensions (mm) A 0.10 3.5 B 0.10 6.7 C 0.15 2.0 OD +0.1 -0 1.5 E 0.10 1.75 F 0.15 5.5 G 0.1 4.0 W 0.30 12 OD 0.1 1.5 T 0.1 1.35 Peeling strength of Top Cover Tape Test Condition 0.1 to 0.7 N at a peel-off speed of 300mm / min. 9-1773463-7 Rev. G 04/2020 Dimensions in millimetres unless otherwise specified Dimensions Shown for reference purposes only. Specifications subject to change For Email, phone or live chat, go to: www.te.com/help SMD POWER RESISTORS - AEC-Q200 QUALIFIED Reel dimension (mm) Qty / Reel 2000 A 0.5 2 B 0.5 13 C 0.5 21 D 1 60 M 2 178 W 1 13.5 Environment Related Substance This product complies to EU RoHS directive, EU PAHs directive, EU PFOS directive and Halogen free. Ozone layer depleting substances. Ozone depleting substances are not used in our manufacturing process of this product. This product is not manufactured using Chlorofluorocarbons (CFCs), Hydrochlorofluorocarbons (HCFCs), Hydrobromofluorocarbons (HBFCs) or other ozone depleting substances in any phase of the manufacturing process. Storage Condition The performance of these products, including the solderability, is guaranteed for a year from the date of arrival at your company, provided that they remain packed as they were when delivered and stored at a temperature of 25C 10C and a relative humidity of 60%RH 10%RH, chemical and dust free atmosphere Even within the above guarantee periods, do not store these products in the following conditions, otherwise, their electrical performance and/or solderability may be deteriorated, and the packaging materials (e.g. taping materials) may be deformed or deteriorated, resulting in mounting failures. 1. In salty air or in air with a high concentration of corrosive gas, such as Cl2, H2S, NH3, SO2, or NO2 2. In direct sunlight 9-1773463-7 Rev. G 04/2020 Dimensions in millimetres unless otherwise specified Dimensions Shown for reference purposes only. Specifications subject to change For Email, phone or live chat, go to: www.te.com/help SMD POWER RESISTORS - AEC-Q200 QUALIFIED Recommended solder pad A 3.70 B 3.30 C 2.70 4 layers PCB specification: 1) Outside 2 layers (Top and Bottom) with copper foil thickness at 2oz. 2) Inside 2 layers (Middle layers) with copper foil thickness at 4 oz. AEC-Q200 The 3522 series is qualified to AEC-Q200 standard at Grade"4" How To Order 3522 Common Part 1K0 Resistance Value F T Tolerance Pack Style 1 ohm 1R0 3522 1K ohm 1000 ohms 1K0 F - 1% J - 5% T - 2000 reel 1 Meg ohm 1000000 ohms 1M0 9-1773463-7 Rev. G 04/2020 Dimensions in millimetres unless otherwise specified Dimensions Shown for reference purposes only. Specifications subject to change For Email, phone or live chat, go to: www.te.com/help