Photovoltaic Combiner Boxes BCBC/BCBCT* Series Compact Combiner Boxes Features * * * * * * * * * * * ETL Listed to UL1741 Standard cETL Certified to CSA Standard C22.2 No. 29 2 to 6 Input circuits Continuous duty rated at 600Vdc 600Vdc Midget fuses** for overcurrent protection Finger-safe Cooper Bussmann modular fuse holders*** NEMA 4X Polycarbonate enclosure Ground blocks included External mounting feet included Operating temperature -40C to 50C Common configurations in stock for fast shipment BCBC Series Compact Box Specifications Number of Input Circuits Input conductor range Number of output conductors Output conductor range Max rated current (DC continuous) Max fuse size Enclosure dimensions (in), Weight 2 to 3 6-14AWG 1 6-14AWG 76A 25A 6.5x6.5x4, 4 lbs 4 6-14AWG 1 6-14AWG 76A 20A 6.5x6.5x4, 4 lbs 5 to 6 6-14AWG 1 6-14AWG 76A 12A 6.5x9.5x4, 4 lbs Typical Layout Part Number System Compact Combiner Box Part Number System Example: BCBC-04-10P = B C B C - 0 4 - 1 0 P ____ __ __ _ Series Prefix BCBC - Compact Combiner Box Number of Poles 02 03 04 05 06 Fuses (Amps) 00 - No Fuses Included 01 02 05 06 08 09 10 12 15 Enclosure P - NEMA 4X (Polycarbonate) 03 20 04 25 (see Max fuse size in table) Compact BCBC Series 2 to 6 Circuits BCBC-04-00P Pictured * BCBC Combines negative inputs with a jumper. BCBCT allows negative inputs to pass through to the outputs without being combined. ** See Data Sheet 2038 (DCM) or 2020 (KLM) for details. *** See Data Sheet 2053 for details. Please verify stocked configurations with your Cooper Bussmann sales representative. Certain specifications may be modified to meet requirements, please consult factory. Total system ampacity (poles x fuse amp rating) may not exceed 76 amps. When fuses are specified, 600Vdc midget fuses are installed in holders. 1210 BU-SB101341 Page 1 of 6 Data Sheet 2054 BCBS 600Vdc and 1000Vdc Series Standard Combiner Boxes Features * 4 to 24 Input circuits * 600Vdc or 1000Vdc Rated units * Finger-safe Cooper Bussmann modular fuse holders* * Configured for both positive and negative grounded arrays * Single or dual 90C output terminals * Negative input terminal blocks * Steel or fiberglass NEMA 3R, 4 or 4X enclosures with seamless door gaskets * Operating temperature -40C to 50C * Common configurations in stock for fast shipment** BCBS Series Standard Box Specifications Voltage Rating standard Fuse type Number of input circuits Input conductor range Number of output conductors Output conductor range Max fuse size Max rated current (DC continuous) Steel enclosure dimensions (in), weight Fiberglass enclosure dim. (in), weight 600Vdc Series Listed to UL1741 cETL Certified to CSA Standard C22.2 No. 29 600Vdc Midget fuses*** 4 to 12 16 20 to 24 4-16AWG 4-16AWG 4-16AWG 1 or 2 1 or 2 1 or 2 350kcmil-6AWG 350kcmil-6AWG 350kcmil-6AWG 25A 20A 20A 310A 400A 400A 16x12x6, 30 lbs 16x16x6, 36 lbs 20x20x6, 46 lbs 16x14x7,18 lbs 20x16x8, 22 lbs 24x20x8, 35lbs 1000Vdc Series IEC Rated Components Self-Certified Fuse Gear 1000Vdc PV fuses 4 to 12 16 20 to 24 4-16AWG 4-16AWG 4-16AWG 1 or 2 1 or 2 1 or 2 350kcmil-6AWG 350kcmil-6AWG 350kcmil-6AWG 25A 20A 20A 310A 400A 400A 16x12x6, 30 lbs 16x16x6, 36 lbs 20x20x6, 46 lbs 16x14x7,18 lbs 20x16x8, 22 lbs 24x20x8, 35lbs Part Number System Standard Combiner Box Part Number System Example: BCBSK-12-10F = B C B S K - 1 2 - 1 0 F S 0 6 R ____ _ __ __ _ ___ _ Series Prefix BCBS - Standard Combiner Box Blank - for 600Vdc systems K - for 1000Vdc systems Number of Poles 04 08 12 16 20 24 600Vdc Fuses (Amps) 00 - No Fuses Included 01 02 05 06 08 09 10 12 15 1000Vdc Fuses (Amps) 01 02 03 04 05 06 08 Enclosure R - NEMA 3/3R 4 - NEMA 4 (Powder Coated Steel) F - NEMA 4X (Fiberglass) Surge Protective Device (SPD) S06 - 600Vdc S10 - 1000Vdc SPD Remote Contact Signaling R - With remote signaling Blank - no remote contact * ** ** *** 1210 03 20 10 04 25 (see Max fuse size in table) 12 15 (see Max fuse size) Standard BCBS Series 4 to 24 Circuits BCBS-12-00F Pictured See Data Sheet 2053 for details. Please verify stocked configurations with your Cooper Bussmann sales representative. Certain specifications may be modified to meet requirements, please consult factory. See Data Sheet 2038 (DCM) or 2020 (KLM) for details. See Data Sheet 720110 for details. 12 Circuit inputs are limited to 20A fuses. Total system ampacity (poles x fuse amp rating) may not exceed 400 amps. When fuses are specified, 600Vdc midget fuses are installed in holders. BU-SB101341 Typical Layout Page 2 of 6 Data Sheet 2054 BCBD Series with Integrated Disconnect Features * * * * * * * * * * * * * ETL Listed to UL1741 Standard cETL Certified to CSA Standard C22.2 No. 29 28, 55, 75, 150 and 245A Integrated disconnect switches 4 to 24 Input circuits Continuous duty rated at 600Vdc 600Vdc Midget fuses* for overcurrent protection Finger-safe Cooper Bussmann modular fuse holders** Configured for both positive and negative grounded arrays Single or dual 90C output terminals Negative input terminal blocks Steel or fiberglass NEMA 3R, 4 or 4X enclosures with seamless door gaskets Operating temperature -40C to 50C Common configurations in stock for fast shipment*** BCBD Series Integrated Disconnect Box Specifications Disconnect Rating (Amps) Number of input circuits Input conductor range Number of output conductors Output conductor range Max fuse size Steel enclosure dimensions (in), weight 28A 4 4-14AWG 1 or 2 2/0-14AWG 30A 12x10x6, 15 lbs 55A 4 4-14AWG 1 or 2 2/0-14AWG 30A 12x10x6, 15 lbs 75A 4 to 12 4-14AWG 1 or 2 350kcmil-6AWG 30A 20x20x6, 42 lbs Fiberglass enclosure dimensions (In), weight 14x12x6, 12 lbs 14x12x7, 12 lbs 20x16x8, 28 lbs 150A 4 to 24 4-14AWG 1 or 2 350kcmil-6AWG 6A to 30A 20x20x6, 50 lbs, or 20x24x6, 50 lbs 24x20x18, 35 lbs, or 24x24x10, 35 lbs Part Number System Combiner Box with Disconnect Part Number System Example: BCBD150-12-10F = B C B D 1 5 0 - 1 2 - 1 0 F S 0 6 R ____ ___ __ __ _ ___ _ BCBD - Combiner Box w/ Disconnect 28 55 75 150 245 08 12 16 20 24 00 - No Fuses Included 01 02 03 04 05 06 08 09 10 12 15 20 25 (see Max fuse size in table) Enclosure R - NEMA 3/3R 4 - NEMA 4 (Powder Coated Steel) F - NEMA 4X (Fiberglass) Surge Protective Device (SPD) S06 - 600Vdc S10 - 1000Vdc SPD Remote Contact Signaling R - With remote signaling Blank - no remote contact 245A 4 to 24 4-14AWG 1 or 2 350kcmil to 6AWG 10A to 30A 24x24x6, 55 lbs 24x24x8, 40 lbs Typical Layout Series Prefix Disconnect Ampacity Number of Poles 04 Fuses (Amps) Integral Disconnect on BCBD Series 4 to 24 Circuits BCBD245-24-00R Pictured * See Data Sheet 2038 (DCM) or 2020 (KLM) for details. ** See Data Sheet 2053 for details. *** Please verify stocked configurations with your Cooper Bussmann sales representative. Certain specifications may be modified to meet requirements, please consult factory. Depends on the number of input strings: - BCBD150 (ckt/max A): 4/30A, 8/15A, 12/12A, 16/8A, 20/6A, 24/6A - BCBD245 (ckt/max A): 4/30A, 8/30A, 12/20A, 16/12A, 20/12A, 24/10A Total system ampacity (poles x fuse amp rating) may not exceed ampacity of selected disconnect switch. When fuses are specified, 600Vdc midget fuses are installed in holders. 1210 BU-SB101341 Page 3 of 6 Data Sheet 2054 Recombiner (Array Combiner) Boxes Features * * * * * * * * * ETL Listed to UL1741 Standard cETL Certified to CSA Standard C22.2 No. 29 4 to 12 Input circuits Continuous duty rated at 600Vdc 600Vdc PVS-R Fuses* for overcurrent protection 100A and 200A Fuse case sizes 70A - 200A Fuse ampacity configurations Steel or fiberglass NEMA 3R, 4 or 4X rated enclosures with seamless door gaskets Operating temperature -40C to 50C Specifications** Fuse Case Size Number of input circuits Number of output conductors Input conductor range Output conductor range Max fuse rating Max rated current (DC continuous) Enclosure dimensions (in), weight 4 2 6-2/0AWG 4-500kcmil up to 100A 760A 24x24x6, 34 lbs 100 200 8 12 4 8 4 4 2 4 6-2/0AWG 6-2/0AWG 6-4/0AWG 6-4/0AWG 4-500kcmil 4-500kcmil 4-500kcmil 4-500kcmil up to 100A up to 100A up to 200A up to 200A 1520A 1520A 760A 1520A 36x36x8, 94 lbs 42x36x8, 110 lbs 36x36x8, 94 lbs 48x36x8, 135 lbs Recombiner Box Part Number System Example: BCBR100-08-125R-S06R = B C B R 1 0 0 - 08 - 1 2 5 R S 0 6 R ____ ___ __ ___ _ ___ _ Series Prefix BCBR - Recombiner Box Fuse Case Size 100 200 Number of Circuits 04 08 12 Fuses (Amps)*** 000 - No Fuses Included 070 080 090 100 (100 amp fuse case size) 125 150 175 200 (200 amp fuse case size) Enclosure R - NEMA 3/3R 4 - NEMA 4 (Powder Coated Steel) F - NEMA 4X (Fiberglass) Surge Protective Device (SPD) S06 - 600Vdc SPD Remote Contact Signaling R - With remote signaling Blank - no remote contact * See Data Sheet 4203 for details. ** Certain specifications may be modified to meet requirements, please consult factory. *** Fuse ampacity must coincide with fuse case size specified e.g., 100A or 200A. 1210 BU-SB101341 Page 4 of 6 Data Sheet 2054 12 4 6-4/0AWG 4-500kcmil up to 200A 1520A 60x36x8, 160 lbs Integrated Surge Protective Device* Features * * * * * * * * * * Only true UL 1449 3rd Edition (Type 2)** IEC 61643-11 Type 2, IEC 61643-1 Class II Available in standard and disconnect combiner boxes*** UL 94V0 Thermoplastic material IP20 Finger-safe 600Vdc, 1000Vdc, 1200Vdc configurations easy IDTM Visual status indication Available with remote contact signaling Operating temperature -40C to 80C Five year warranty BSPH_____YPV(R) Remote Signal Contact Available Visual Status Indication Specifications Max Continuous Operating Voltage Total Discharge Current Voltage Protection Level Voltage Protection Level at 5kA Integrated Fuse Breaking Capacity Nominal Discharge Current Max Discharge Current Response time Min Conductor Ratings Max Conductor Ratings 600Vdc 40kA < _2.5kV < _2.0 kV 30kA 12.5kA 25kA < _25ns 1000Vdc 1200Vdc 40kA 30kA < _4.0kV < _4.5kV < _3.5kV < _4.0kV 30kA 30kA 12.5kA 12.5kA 25kA 25kA < _25ns < _25ns 60/75C 14AWG 60/75C 2AWG Stranded 4AWG Flexible Dimensions - mm Module Circuit Diagrams DC+/- DC-/+ 12 11 14 Shown with optional remote contact signaling BSPH_____YPV(R) Shown with optional remote contact signaling * See Data Sheet 2055 for additional details. ** Does not apply to 1200Vdc unit. *** Surge module may increase the enclosure size requirement, please see factory for specific sizes. See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/surge. 1210 BU-SB101341 Page 5 of 6 Data Sheet 2054 Current Monitoring Device Features * Available in standard and disconnect combiner boxes* * Uses Obvius Solar Current Monitor (SCM) unit * Unique "Mesh" technology optimizes routing communications with no configuration * Twisted pair output or wireless communication * 8 or 16 Input circuit monitoring units * Monitors 4 to 24 input circuits Specifications Processor LEDs Protocol Address Setting Inputs Communications RF Environmental EMC Size Weight Power Input 60MHz Arm7 embedded CPU processor 3 x RF, 2 x RS 485, 2 x pulse, alive, alarm Modbus RTU Modbus address may be set from 1 to 247 via DIP switch - 2 pulse inputs, dry contact - Monitor consumption/rate/min/max - Pulse rate/width user selectable to 10Hz, 50Hz, 100Hz, or 250Hz. - Pulse rate option: 10Hz, minimum pulse width 50ms - Pulse rate option: 50Hz, minimum pulse width 10ms - Pulse rate option: 100Hz, minimum pulse width 5ms - Pulse rate option: 250Hz, minimum pulse width 2ms - Contact closure threshold 100W to 2.5kW user selectable - Pulse count values are stored in non-volatile memory. 1 RS-485 (+,-, S), 9600/19200 baud, N, 8, 1, two wire. Supports up to 32 external devices per ModHopper (expandable) Frequency Hopping, ISM band, -SN Option: 400MHz Receive Only (Sensor Network) North America: Temperature 0 - 50C, 0 - 95% humidity, non-condensing. Pollution degree 2, altitude up to 2000M FCC CFR 47 Part 15, Class A 6.5x4.5x2" (260x64x45mm) 1.25lbs (0.67 kg) 9-30Vdc, 200mA *Monitoring module may increase the enclosure size requirement, please consult factory for specific sizes. The only controlled copy of this Data Sheet is the electronic read-only version located on the Cooper Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Cooper Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Cooper Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications. (c) 2010 Cooper Bussmann www.cooperbussmann.com 1210 BU-SB101341 Page 6 of 6 Data Sheet 2054 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Eaton: BCBD150-08-00F BCBD150-08-08F BCBD150-08-08R BCBD150-08-09F BCBD150-08-09R BCBD150-08-10F BCBD150-08-10R BCBD150-08-12F BCBD150-08-12R BCBD150-08-15F BCBD150-08-15R BCBD150-08-20F BCBD150-08-20R BCBD150-08-25F BCBD150-08-25R BCBD150-08-30F BCBD150-08-30R BCBD150-12-004 BCBD150-12-00F BCBD150-12-00R BCBD150-12-014 BCBD150-12-01F BCBD150-12-01R BCBD150-12-024 BCBD150-12-02F BCBD150-12-02R BCBD150-12-034 BCBD150-12-03F BCBD150-12-03R BCBD150-12-044 BCBD150-12-04F BCBD150-12-04R BCBD150-12-054 BCBD150-12-05F BCBD150-12-05R BCBD150-12-064 BCBD150-12-06F BCBD150-12-06R BCBD150-12-084 BCBD150-12-08F BCBD150-12-08R BCBD150-12-094 BCBD150-12-09F BCBD150-12-09R BCBD150-12-104 BCBD150-12-10F BCBD150-12-10R BCBD150-12-124 BCBD150-12-12F BCBD150-12-12R BCBD150-12-154 BCBD150-12-15F BCBD150-12-15R BCBD150-12-204 BCBD150-12-20F BCBD150-12-20R BCBD150-12-254 BCBD150-12-25F BCBD150-12-25R BCBD150-12-304 BCBD150-12-30F BCBD150-12-30R BCBD245-12-00F BCBD245-12-08F BCBD245-12-09F BCBD245-12-10F BCBD245-12-12F BCBD245-12-15F BCBD245-12-20F BCBD245-12-25F BCBD245-12-30F BCBD245-24-00F BCBD245-24-08F BCBD245-24-09F BCBD245-24-10F BCBD245-24-12F BCBD245-24-15F BCBD245-24-20F BCBD245-24-25F BCBD245-24-30F BCBD55-04-00F BCBD55-04-08F BCBD55-04-09F BCBD55-04-10F BCBD5504-12F BCBD55-04-15F BCBD55-04-20F BCBD55-04-25F BCBD55-04-30F BCBD75-08-00F BCBD75-08-00R BCBD75-08-08F BCBD75-08-08R BCBD75-08-09F BCBD75-08-09R BCBD75-08-10F BCBD75-08-10R BCBD7508-12F BCBD75-08-12R BCBD75-08-15F