BCBCT-05-15F-CS - Bussmann / Eaton

Photovoltaic Combiner Boxes

1210 BU-SB101341 Page 1 of 6 Data Sheet 2054

Specifications††

Number of Input Circuits 2 to 3 4 5 to 6

Input conductor range 6-14AWG 6-14AWG 6-14AWG

Number of output conductors 1 1 1

Output conductor range 6-14AWG 6-14AWG 6-14AWG

Max rated current (DC continuous) 76A 76A 76A

Max fuse size 25A 20A 12A

Enclosure dimensions (in), Weight 6.5x6.5x4, 4 lbs 6.5x6.5x4, 4 lbs 6.5x9.5x4, 4 lbs

BCBC Series Compact Box

BCBC/BCBCT* Series Compact Combiner Boxes

Features

• ETL Listed to UL1741 Standard

• cETL Certified to CSA Standard C22.2 No. 29

• 2 to 6 Input circuits

• Continuous duty rated at 600Vdc

• 600Vdc Midget fuses** for overcurrent protection

• Finger-safe Cooper Bussmann modular fuse holders***

• NEMA 4X Polycarbonate enclosure

• Ground blocks included

• External mounting feet included

• Operating temperature -40°C to 50°C

• Common configurations in stock for fast shipment†

* BCBC Combines negative inputs with a jumper. BCBCT allows negative inputs to pass through to the outputs without being combined.

** See Data Sheet 2038 (DCM) or 2020 (KLM) for details.

*** See Data Sheet 2053 for details.

†Please verify stocked configurations with your Cooper Bussmann sales representative.

†† Certain specifications may be modified to meet requirements, please consult factory.

‡Total system ampacity (poles x fuse amp rating) may not exceed 76 amps.

‡‡ When fuses are specified, 600Vdc midget fuses are installed in holders.

Typical Layout

Compact BCBC Series

2 to 6 Circuits

BCBC-04-00P Pictured

Part Number System Compact Combiner Box Part Number System‡

Example

: BCBC-04-10P = B C B C - 0 4 - 1 0 P

_ _ _ _ _ _ _ _ _

Series Prefix BCBC – Compact Combiner Box

Number of Poles 02 03 04 05 06

Fuses (Amps)‡‡ 00 – No Fuses Included 01 02 03 04

05 06 08 09 10 12 15 20 25 (see Max fuse size in table)

Enclosure P – NEMA 4X (Polycarbonate)

1210 BU-SB101341 Page 2 of 6 Data Sheet 2054

Specifications

Voltage 600Vdc Series 1000Vdc Series

Rating standard Listed to UL1741 IEC Rated Components

cETL Certified to CSA Standard C22.2 No. 29 Self-Certified Fuse Gear

Fuse type 600Vdc Midget fuses*** 1000Vdc PV fuses†

Number of input circuits 4 to 12 16 20 to 24 4 to 12 16 20 to 24

Input conductor range 4-16AWG 4-16AWG 4-16AWG 4-16AWG 4-16AWG 4-16AWG

Number of output conductors 1 or 2 1 or 2 1 or 2 1 or 2 1 or 2 1 or 2

Output conductor range 350kcmil-6AWG 350kcmil-6AWG 350kcmil-6AWG 350kcmil-6AWG 350kcmil-6AWG 350kcmil-6AWG

Max fuse size†† 25A†† 20A 20A 25A 20A 20A

Max rated current (DC continuous) 310A 400A 400A 310A 400A 400A

Steel enclosure dimensions (in), weight 16x12x6, 30 lbs 16x16x6, 36 lbs 20x20x6, 46 lbs 16x12x6, 30 lbs 16x16x6, 36 lbs 20x20x6, 46 lbs

Fiberglass enclosure dim. (in), weight 16x14x7,18 lbs 20x16x8, 22 lbs 24x20x8, 35lbs 16x14x7,18 lbs 20x16x8, 22 lbs 24x20x8, 35lbs

BCBS 600Vdc and 1000Vdc Series Standard Combiner Boxes

Features

• 4 to 24 Input circuits

• 600Vdc or 1000Vdc Rated units

• Finger-safe Cooper Bussmann modular fuse holders*

• Configured for both positive and negative grounded arrays

• Single or dual 90°C output terminals

• Negative input terminal blocks

• Steel or fiberglass NEMA 3R, 4 or 4X enclosures with seamless door gaskets

• Operating temperature -40°C to 50°C

• Common configurations in stock for fast shipment**

* See Data Sheet 2053 for details.

** Please verify stocked configurations with your Cooper Bussmann sales representative.

** Certain specifications may be modified to meet requirements, please consult factory.

*** See Data Sheet 2038 (DCM) or 2020 (KLM) for details.

†See Data Sheet 720110 for details.

†† 12 Circuit inputs are limited to 20A fuses.

‡Total system ampacity (poles x fuse amp rating) may not exceed 400 amps.

‡‡ When fuses are specified, 600Vdc midget fuses are installed in holders.

BCBS Series Standard Box

Typical Layout

Standard BCBS Series

4 to 24 Circuits

BCBS-12-00F Pictured

Part Number System Standard Combiner Box Part Number System‡

Example

: BCBSK-12-10F = B C B S K - 1 2 - 1 0 F S 0 6 R

_ _ _ _ _ _ _ _ _ _ _ _ _ _

Series Prefix BCBS – Standard Combiner Box

Blank - for 600Vdc systems

K - for 1000Vdc systems

Number of Poles 04 08 12 16 20 24

600Vdc Fuses (Amps)‡‡ 00 – No Fuses Included 01 02 03 04

05 06 08 09 10 12 15 20 25 (see Max fuse size in table)

1000Vdc Fuses (Amps) 01 02 03 04 05 06 08 10 12 15 (see Max fuse size)

Enclosure R – NEMA 3/3R

4 – NEMA 4 (Powder Coated Steel)

F – NEMA 4X (Fiberglass)

Surge Protective Device (SPD) S06 - 600Vdc

S10 - 1000Vdc

SPD Remote Contact Signaling R - With remote signaling

Blank - no remote contact

BCBD Series Integrated Disconnect Box

1210 BU-SB101341 Page 3 of 6 Data Sheet 2054

Specifications†

Disconnect Rating (Amps) 28A 55A 75A 150A 245A

Number of input circuits 4 4 4 to 12 4 to 24 4 to 24

Input conductor range 4-14AWG 4-14AWG 4-14AWG 4-14AWG 4-14AWG

Number of output conductors 1 or 2 1 or 2 1 or 2 1 or 2 1 or 2

Output conductor range 2/0-14AWG 2/0-14AWG 350kcmil-6AWG 350kcmil-6AWG 350kcmil to 6AWG

Max fuse size 30A 30A 30A 6A to 30A†† 10A to 30A††

Steel enclosure dimensions (in), weight 12x10x6, 15 lbs 12x10x6, 15 lbs 20x20x6, 42 lbs 20x20x6, 50 lbs, or 24x24x6, 55 lbs

20x24x6, 50 lbs

Fiberglass enclosure dimensions (In), weight 14x12x6, 12 lbs 14x12x7, 12 lbs 20x16x8, 28 lbs 24x20x18, 35 lbs, or 24x24x8, 40 lbs

24x24x10, 35 lbs

BCBD Series with Integrated Disconnect

Features

• ETL Listed to UL1741 Standard

• cETL Certified to CSA Standard C22.2 No. 29

• 28, 55, 75, 150 and 245A Integrated disconnect switches

• 4 to 24 Input circuits

• Continuous duty rated at 600Vdc

• 600Vdc Midget fuses* for overcurrent protection

• Finger-safe Cooper Bussmann modular fuse holders**

• Configured for both positive and negative grounded arrays

• Single or dual 90°C output terminals

• Negative input terminal blocks

• Steel or fiberglass NEMA 3R, 4 or 4X enclosures with seamless door gaskets

• Operating temperature -40°C to 50°C

• Common configurations in stock for fast shipment***

* See Data Sheet 2038 (DCM) or 2020 (KLM) for details.

** See Data Sheet 2053 for details.

*** Please verify stocked configurations with your Cooper Bussmann sales representative.

†Certain specifications may be modified to meet requirements, please consult factory.

†† Depends on the number of input strings:

- BCBD150 (ckt/max A): 4/30A, 8/15A, 12/12A, 16/8A, 20/6A, 24/6A

- BCBD245 (ckt/max A): 4/30A, 8/30A, 12/20A, 16/12A, 20/12A, 24/10A

‡ Total system ampacity (poles x fuse amp rating) may not exceed ampacity of selected disconnect switch.

‡‡ When fuses are specified, 600Vdc midget fuses are installed in holders.

Typical Layout

Integral Disconnect on

BCBD Series

4 to 24 Circuits

BCBD245-24-00R Pictured

Part Number System Combiner Box with Disconnect Part Number System‡

Example

: BCBD150-12-10F = B C B D 1 5 0 - 1 2 - 1 0 F S 0 6 R

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Series Prefix BCBD – Combiner Box w/ Disconnect

Disconnect Ampacity 28 55 75 150 245

Number of Poles 04 08 12 16 20 24

Fuses (Amps)‡‡ 00 – No Fuses Included 01 02 03 04

05 06 08 09 10 12 15 20 25 (see Max fuse size in table)

Enclosure R – NEMA 3/3R

4 – NEMA 4 (Powder Coated Steel)

F – NEMA 4X (Fiberglass)

Surge Protective Device (SPD) S06 - 600Vdc

S10 - 1000Vdc

SPD Remote Contact Signaling R - With remote signaling

Blank - no remote contact

1210 BU-SB101341 Page 4 of 6 Data Sheet 2054

* See Data Sheet 4203 for details.

** Certain specifications may be modified to meet requirements, please consult factory.

*** Fuse ampacity must coincide with fuse case size specified e.g., 100A or 200A.

Recombiner (Array Combiner) Boxes

Features

• ETL Listed to UL1741 Standard

• cETL Certified to CSA Standard C22.2 No. 29

• 4 to 12 Input circuits

• Continuous duty rated at 600Vdc

• 600Vdc PVS-R Fuses* for overcurrent protection

• 100A and 200A Fuse case sizes

• 70A – 200A Fuse ampacity configurations

• Steel or fiberglass NEMA 3R, 4 or 4X rated enclosures with seamless door gaskets

• Operating temperature -40°C to 50°C

Specifications**

Fuse Case Size 100 200

Number of input circuits 4 8 12 4 8 12

Number of output conductors 2 4 4 2 4 4

Input conductor range 6-2/0AWG 6-2/0AWG 6-2/0AWG 6-4/0AWG 6-4/0AWG 6-4/0AWG

Output conductor range 4-500kcmil 4-500kcmil 4-500kcmil 4-500kcmil 4-500kcmil 4-500kcmil

Max fuse rating up to 100A up to 100A up to 100A up to 200A up to 200A up to 200A

Max rated current (DC continuous) 760A 1520A 1520A 760A 1520A 1520A

Enclosure dimensions (in), weight 24x24x6, 34 lbs 36x36x8, 94 lbs 42x36x8, 110 lbs 36x36x8, 94 lbs 48x36x8, 135 lbs 60x36x8, 160 lbs

Recombiner Box Part Number System

Example

: BCBR100-08-125R-S06R = B C B R 1 0 0 - 08 - 1 2 5 R S 0 6 R

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Series Prefix BCBR – Recombiner Box

Fuse Case Size 100 200

Number of Circuits 04 08 12

Fuses (Amps)*** 000 – No Fuses Included

070 080 090 100 (100 amp fuse case size)

125 150 175 200 (200 amp fuse case size)

Enclosure R – NEMA 3/3R

4 – NEMA 4 (Powder Coated Steel)

F – NEMA 4X (Fiberglass)

Surge Protective Device (SPD) S06 - 600Vdc

SPD Remote Contact Signaling R - With remote signaling

Blank - no remote contact

1210 BU-SB101341 Page 5 of 6 Data Sheet 2054

* See Data Sheet 2055 for additional details.

** Does not apply to 1200Vdc unit.

*** Surge module may increase the enclosure size requirement, please see factory for specific sizes.

†See Cooper Bussmann SPD Limited Warranty Statement (3A1502) for details at www.cooperbussmann.com/surge.

Integrated Surge Protective Device*

Features

• Only true UL 1449 3rd Edition (Type 2)**

• IEC 61643-11 Type 2, IEC 61643-1 Class II

• Available in standard and disconnect combiner boxes***

• UL 94V0 Thermoplastic material

• IP20 Finger-safe

• 600Vdc, 1000Vdc, 1200Vdc configurations

•

easy

ID™ Visual status indication

• Available with remote contact signaling

• Operating temperature -40°C to 80°C

• Five year warranty†

BSPH_____YPV(R)

Remote Signal

Contact Available

Visual Status Indication

Specifications

Max Continuous Operating Voltage 600Vdc 1000Vdc 1200Vdc

Total Discharge Current 40kA 40kA 30kA

Voltage Protection Level <_2.5kV <_4.0kV <_4.5kV

Voltage Protection Level at 5kA <_2.0 kV <_3.5kV <_4.0kV

Integrated Fuse Breaking Capacity 30kA 30kA 30kA

Nominal Discharge Current 12.5kA 12.5kA 12.5kA

Max Discharge Current 25kA 25kA 25kA

Response time <_25ns <_25ns <_25ns

Min Conductor Ratings 60/75°C 14AWG

Max Conductor Ratings 60/75°C 2AWG Stranded 4AWG Flexible

Module Circuit DiagramsDimensions - mm

DC+/– DC–/+

BSPH_____YPV(R)

Shown with optional remote contact signaling

www.cooperbussmann.com

The only controlled copy of this Data Sheet is the electronic read-only version located on the Cooper Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is

intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Cooper Bussmann reserves the right, without notice, to change

design or construction of any products and to discontinue or limit distribution of any products. Cooper Bussmann also reserves the right to change or update, without notice, any technical information con-

tained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications.

1210 BU-SB101341 Page 6 of 6 Data Sheet 2054

*Monitoring module may increase the enclosure size requirement, please consult factory for specific sizes.

Current Monitoring Device

Features

• Available in standard and disconnect combiner boxes*

• Uses Obvius Solar Current Monitor (SCM) unit

• Unique “Mesh” technology optimizes routing communications with no

configuration

• Twisted pair output or wireless communication

• 8 or 16 Input circuit monitoring units

• Monitors 4 to 24 input circuits

Specifications

Processor 60MHz Arm7 embedded CPU processor

LEDs 3 x RF, 2 x RS 485, 2 x pulse, alive, alarm

Protocol Modbus RTU

Address Setting Modbus address may be set from 1 to 247 via DIP switch

Inputs - 2 pulse inputs, dry contact

- Monitor consumption/rate/min/max

- Pulse rate/width user selectable to 10Hz, 50Hz, 100Hz, or 250Hz.

- Pulse rate option: 10Hz, minimum pulse width 50ms

- Pulse rate option: 50Hz, minimum pulse width 10ms

- Pulse rate option: 100Hz, minimum pulse width 5ms

- Pulse rate option: 250Hz, minimum pulse width 2ms

- Contact closure threshold 100W to 2.5kW user selectable

- Pulse count values are stored in non-volatile memory.

Communications 1 RS-485 (+,-, S), 9600/19200 baud, N, 8, 1, two wire. Supports up to 32 external devices per ModHopper (expandable)

RF Frequency Hopping, ISM band, -SN Option: 400MHz Receive Only (Sensor Network)

Environmental North America: Temperature 0º – 50ºC, 0 – 95% humidity, non-condensing. Pollution degree 2, altitude up to 2000M

EMC FCC CFR 47 Part 15, Class A

Size 6.5x4.5x2” (260x64x45mm)

Weight 1.25lbs (0.67 kg)

Power Input 9-30Vdc, 200mA

Mouser Electronics

Authorized Distributor

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Eaton:

BCBD150-08-00F BCBD150-08-08F BCBD150-08-08R BCBD150-08-09F BCBD150-08-09R BCBD150-08-10F

BCBD150-08-10R BCBD150-08-12F BCBD150-08-12R BCBD150-08-15F BCBD150-08-15R BCBD150-08-20F

BCBD150-08-20R BCBD150-08-25F BCBD150-08-25R BCBD150-08-30F BCBD150-08-30R BCBD150-12-004

BCBD150-12-00F BCBD150-12-00R BCBD150-12-014 BCBD150-12-01F BCBD150-12-01R BCBD150-12-024

BCBD150-12-02F BCBD150-12-02R BCBD150-12-034 BCBD150-12-03F BCBD150-12-03R BCBD150-12-044

BCBD150-12-04F BCBD150-12-04R BCBD150-12-054 BCBD150-12-05F BCBD150-12-05R BCBD150-12-064

BCBD150-12-06F BCBD150-12-06R BCBD150-12-084 BCBD150-12-08F BCBD150-12-08R BCBD150-12-094

BCBD150-12-09F BCBD150-12-09R BCBD150-12-104 BCBD150-12-10F BCBD150-12-10R BCBD150-12-124

BCBD150-12-12F BCBD150-12-12R BCBD150-12-154 BCBD150-12-15F BCBD150-12-15R BCBD150-12-204

BCBD150-12-20F BCBD150-12-20R BCBD150-12-254 BCBD150-12-25F BCBD150-12-25R BCBD150-12-304

BCBD150-12-30F BCBD150-12-30R BCBD245-12-00F BCBD245-12-08F BCBD245-12-09F BCBD245-12-10F

BCBD245-12-12F BCBD245-12-15F BCBD245-12-20F BCBD245-12-25F BCBD245-12-30F BCBD245-24-00F

BCBD245-24-08F BCBD245-24-09F BCBD245-24-10F BCBD245-24-12F BCBD245-24-15F BCBD245-24-20F

BCBD245-24-25F BCBD245-24-30F BCBD55-04-00F BCBD55-04-08F BCBD55-04-09F BCBD55-04-10F BCBD55-

04-12F BCBD55-04-15F BCBD55-04-20F BCBD55-04-25F BCBD55-04-30F BCBD75-08-00F BCBD75-08-00R

BCBD75-08-08F BCBD75-08-08R BCBD75-08-09F BCBD75-08-09R BCBD75-08-10F BCBD75-08-10R BCBD75-

08-12F BCBD75-08-12R BCBD75-08-15F