VIN
EN
COMP
CSH
1
2
3
4
HSN
HSP
RPD
IS
16
15
14
13
RCT
AGND
OVP
nDIM
5
6
7
8
VCC
GATE
PGND
DDRV
12
11
10
9PWM
ILED
VIN
Product
Folder
Order
Now
Technical
Documents
Tools &
Software
Support &
Community
An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.
LM3421
,
LM3423
SNVS574G JULY 2008REVISED JULY 2019
LM342x N -Channel Controllers for Constant-Current LED Drivers
1
1 Features
1 VIN Range From 4.5 V to 75 V
High-Side Adjustable Current Sense
2-, 1-A Peak MOSFET Gate Driver
Input Undervoltage and Output Overvoltage
Protection
PWM and Analog Dimming
Cycle-by-Cycle Current Limit
Programmable Switching Frequency
Zero Current Shutdown and Thermal Shutdown
LED Output Status Flag (LM3423 and LM3423-Q0
Only)
Fault Status Flag and Timer(LM3423 and
LM3423-Q0 Only)
2 Applications
LED Drivers: Buck, Boost, Buck-Boost, and
SEPIC
Indoor and Outdoor Area SSL
Automotive
General Illumination
Constant-Current Regulators
3 Description
The LM3421 and LM3423 family of devices are
versatile high voltage N-channel MOSFET controllers
for LED drivers. They can be easily configured in
buck, boost, buck-boost and SEPIC topologies. This
flexibility, along with an input voltage rating of 75 V,
makes the these controllers ideal for illuminating
LEDs in a large family of applications.
Adjustable high-side current sense voltage allows for
tight regulation of the LED current with the highest
efficiency possible. The LM3421 and LM3423 devices
use predictive off-time (PRO) control, which is a
combination of peak current-mode control and a
predictive off-timer. This method of control eases the
design of loop compensation while providing inherent
input voltage feed-forward compensation.
The LM3421 and LM3423 devices include a high-
voltage start-up regulator that operates over a wide
input range of 4.5 V to 75 V. The internal PWM
controller is designed for adjustable switching
frequencies of up to 2 MHz, thus enabling compact
solutions.
Device Information(1)
PART NUMBER PACKAGE BODY SIZE (NOM)
LM3421 HTSSOP (16) 5.00 mm × 4.40 mm
LM3423 HTSSOP (20) 6.50 mm × 4.40 mm
(1) For all available packages, see the orderable addendum at
the end of the data sheet.
Typical Boost Application
2
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Table of Contents
1 Features.................................................................. 1
2 Applications ........................................................... 1
3 Description............................................................. 1
4 Revision History..................................................... 2
5 Device Comparison ............................................... 3
6 Pin Configuration and Functions......................... 4
7 Specifications......................................................... 5
7.1 Absolute Maximum Ratings ..................................... 5
7.2 ESD Ratings ............................................................ 6
7.3 Recommended Operating Conditions....................... 6
7.4 Thermal Information.................................................. 6
7.5 Electrical Characteristics .......................................... 7
7.6 Typical Characteristics ........................................... 11
8 Detailed Description............................................ 13
8.1 Overview................................................................. 13
8.2 Functional Block Diagram....................................... 13
8.3 Feature Description................................................. 14
9 Application and Implementation ........................ 28
9.1 Application Information............................................ 28
9.2 Typical Applications ................................................ 32
10 Power Supply Recommendations ..................... 65
10.1 General Recommendations .................................. 65
10.2 Input Supply Current Limit .................................... 65
11 Layout................................................................... 65
11.1 Layout Guidelines ................................................. 65
11.2 Layout Example .................................................... 66
12 Device and Documentation Support................. 67
12.1 Device Support...................................................... 67
12.2 Related Links ........................................................ 67
12.3 Community Resources.......................................... 67
12.4 Trademarks........................................................... 67
12.5 Electrostatic Discharge Caution............................ 67
12.6 Glossary................................................................ 67
13 Mechanical, Packaging, and Orderable
Information........................................................... 67
4 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from Revision F (July 2015) to Revision G Page
Deleted references to automotive grade (LM342x-Q1 and LM342x-Q0) devices, now available in data sheet SNVSB95... 1
Corrected typographic error in Table 1................................................................................................................................... 3
Changed EN pulldown resistance specification minimum value from: 0.45 MΩto: 0.245 MΩElectrical
Characteristics table. ............................................................................................................................................................. 7
Changed EN pulldown resistance specification maximum value from: 1.3 MΩto: 2.85 MΩin Electrical
Characteristics table. ............................................................................................................................................................. 7
Changes from Revision E (April 2013) to Revision F Page
Added ESD Ratings table, Feature Description section, Device Functional Modes,Application and Implementation
section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and
Mechanical, Packaging, and Orderable Information section ................................................................................................. 1
Changes from Revision D (May 2013) to Revision E Page
Changed layout of National Data Sheet to TI format ........................................................................................................... 64
3
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5 Device Comparison
Table 1. Device Comparison
DEVICE FLAG FEATURES QUALIFACTION TEMPERATURE
RANGE, TA
LED OUTPUT FAULT
STATUS
LM3421-Q0 No No AEC-Q100 Grade 0 –40°C to +150°C
LM3421-Q1 No No AEC-Q100 Grade 1 –40°C to +125°C
LM3423-Q0 Yes Yes AEC-Q100 Grade 0 –40°C to +150°C
LM3423-Q1 Yes Yes AEC-Q100 Grade 1 –40°C to +125°C
LM3421 No No Commercial Grade –40°C to +125°C
LM3423 Yes Yes Commercial Grade –40°C to +125°C
120
2
3
4
5
6
7
8
19
18
17
16
15
10
9
IADJ
VREF
7
8
9
10
14
13
12
11
COMP
CSH
OVP
AGND
RCT
nDIM
EN
VIN
FLT
TIMR
VCC
RPD
PGND
DDRV
IS
HSP
HSN
GATE
21 Thermal
Pad
VCC
COMP
CSH
RPD
PGND
DDRV
IS
HSP
HSN
OVP
GATE
AGND
RCT
nDIM
EN
VIN 116
2
3
4
5
6
7
8
15
14
13
12
11
10
9
17 Thermal
Pad
4
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6 Pin Configuration and Functions
PWP Package
16-Pin HTSSOP
Top View
PWP Package
20-Pin HTSSOP
Top View
(1) G = Ground, I = Input, O = Output
Pin Functions
PIN I/O(1) FUNCTION
NAME LM3423 LM3421
AGND 6 6 G Analog ground. Connect to PGND through the DAP copper pad to provide ground return
for CSH, COMP, RCT, and TIMR.
COMP 3 3 I Compensation. Connect a capacitor to AGND to set the compensation.
CSH 4 4 I Current sense high. Connect a resistor to AGND to set the signal current. For analog
dimming, connect a controlled current source or a potentiometer to AGND as detailed in
the Analog Dimming section.
DDRV 13 9 O Dim gate drive output. Connect to the gate of the dimming MOSFET.
DPOL 12 I Dim polarity. Connect to AGND if dimming with a series P-channel MOSFET or leave
open when dimming with series N-channel MOSFET.
EN 2 2 I Enable. Connect to AGND for zero current shutdown or apply more than 2.4 V to enable
device.
FLT 9 I Fault flag. Connect to pullup resistor from VIN and N-channel MOSFET open-drain
output is high when a fault condition is latched by the timer.
GATE 15 11 O Main gate drive output. Connect to the gate of the main switching MOSFET.
HSN 20 16 I LED current sense negative. Connect through a series resistor to the negative side of
the LED current sense resistor.
HSP 19 15 I LED current sense positive. Connect through a series resistor to the positive side of the
LED current sense resistor.
IS 17 13 I Main switch current sense. Connect to the drain of the main N-channel MOSFET switch
for RDS-ON sensing or to a sense resistor installed in the source of the same device.
LRDY 11 O LED ready flag. Connect to pullup resistor from VIN and N-channel MOSFET open-drain
output pulls down when the LED current is not in regulation.
nDIM 8 8 I Dimming input and undervoltage protection. Connect a PWM signal for dimming as
detailed in the PWM Dimming section and/or a resistor divider from VIN to program input
undervoltage lockout (UVLO). Turnon threshold is 1.24 V and hysteresis for turnoff is
provided by a 23-µA current source.
OVP 7 7 I Overvoltage protection. Connect to a resistor divider from VOto program output
overvoltage lockout (OVLO). Turnoff threshold is 1.24 V and hysteresis for turnon is
provided by 23-µA current source.
PGND 14 10 G Power ground. Connect to AGND through the DAP copper pad to provide ground return
for GATE and DDRV.
RCT 5 5 I Resistor capacitor timing. External RC network sets the predictive off-time and thus the
switching frequency.
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Pin Functions (continued)
PIN I/O(1) FUNCTION
NAME LM3423 LM3421
RPD 18 14 I Resistor pulldown. Connect the low side of all external resistor dividers (VIN UVLO,
OVP) to implement zero-current shutdown.
TIMR 10 I Fault timer. Connect a capacitor to AGND to set the time delay before a sensed fault
condition is latched.
VIN 1 1 I Input voltage. Bypass with 100-nF capacitor to AGND as close to the device as possible
in the printed-circuit-board layout.
VCC 16 12 I Internal regulator output. Bypass with 2.2-µF to 3.3-µF ceramic capacitor to PGND.
Thermal PAD G Thermal PAD on bottom of IC. Star ground, connecting AGND and PGND.
DAP DAP (21) DAP (17) G Star ground, connecting AGND and PGND.
(1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings
only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended
Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(2) If Military/Aerospace specified devices are required, contact the Texas Instruments Sales Office/Distributors for availability and
specifications.
(3) Refer to http://www.ti.com/packaging for more detailed information and mounting techniques.
7 Specifications
7.1 Absolute Maximum Ratings
over operating free-air temperature range (unless otherwise noted)(1)(2)
MIN MAX UNIT
VIN, EN, RPD, nDIM –0.3 76 V
–1 continuous mA
OVP, HSP, HSN, LRDY, FLT, DPOL –0.3 76 V
–100 continuous µA
RCT –0.3 76 V
–1 continuous 5 continuous mA
IS –0.3 76 V
–2 for 100 ns
–1 continuous mA
VCC –0.3 8 V
TIMR –0.3 7 V
–100 continuous 100 continuous µA
COMP, CSH –0.3 6 V
–200 continuous 200 continuous µA
GATE, DDRV –0.3 VCC V
–2.5 for 100 ns VCC+ 2.5 for 100 ns
–1 continuous 1 continuous mA
PGND –0.3 0.3 V
–2.5 for 100 ns 2.5 for 100 ns
Continuous power dissipation Internally Limited
Maximum junction temperature Internally Limited
Maximum lead temperature (solder and reflow) (3) 260 °C
Storage temperature –65 150 °C
6
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(1) JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process.
7.2 ESD Ratings VALUE UNIT
V(ESD) Electrostatic discharge
Human-body model (HBM), per ANSI/ESDA/JEDEC JS-
001(1) ±2000 V
Charged-device model (CDM), per JEDEC specification
JESD22-C101 ±500
7.3 Recommended Operating Conditions MIN MAX UNIT
Operating junction temperature, TJLM3421 , LM3423 40 125 °C
Input voltage, VIN 4.5 75 V
(1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application
report, SPRA953.
7.4 Thermal Information
THERMAL METRIC(1) LM3421 LM3423
UNITPWP (HTSSOP) PWP (HTSSOP)
16 PINS 20 PINS
RθJA Junction-to-ambient thermal resistance 38.9 36.7 °C/W
RθJC(top) Junction-to-case (top) thermal resistance 23.1 21.5 °C/W
RθJB Junction-to-board thermal resistance 16.8 18 °C/W
ψJT Junction-to-top characterization parameter 0.6 0.5 °C/W
ψJB Junction-to-board characterization parameter 16.6 17.8 °C/W
RθJC(bot) Junction-to-case (bottom) thermal resistance 1.7 1.9 °C/W
7
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7.5 Electrical Characteristics
VIN = 14, 40°C TJ125°C unless otherwise specified. Minimum and maximum limits are specified through test, design, or
statistical correlation. Typical values represent the most likely parametric norm at TJ= 25°C, and are provided for reference
purposes only.PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
START-UP REGULATOR
VCCREG VCC regulation ICC = 0 mA 6.3 7.35 V
ICC = 0 mA, TA= 25°C 6.9
ICCLIM VCC current limit VCC = 0 V 20 mA
VCC = 0 V, TA= 25°C 25
IQQuiescent Current VEN = 3 V, Static 3 mA
VEN = 3 V, Static, TA= 25°C 2
ISD Shutdown current VEN = 0 V 1 µA
VEN = 0 V, TA= 25°C 0.1
VCC SUPPLY
VCCUV VCC UVLO Threshold
VCC Increasing 4.5
V
VCC Increasing, TA= 25°C 4.17
VCC Decreasing 3.7
VCC Decreasing, TA= 25°C 4.08
VCCHYS VCC UVLO Hysteresis TA= 25°C 0.1 V
ENABLE THRESHOLDS
ENST EN start-up threshold VEN Increasing 2.4 V
VEN Increasing, TA= 25°C 1.75
ENST EN start-up threshold VEN Decreasing 0.8 V
VEN Decreasing, TA= 25°C 1.63
ENSTHYS EN start-up hysteresis TA= 25°C 0.1 V
REN EN pulldown resistance VEN = 1 V 0.245 2.85 M
VEN = 1 V, TA= 25°C 0.82
CSH THRESHOLDS
CSH high fault CSH Increasing, TA= 25°C 1.6 V
CSH low condition on LRDY
Pin CSH increasing, TA= 25°C LM3423 1 V
OV THRESHOLDS
OVPCB OVP OVLO threshold OVP Increasing 1.185 1.285 V
OVP Increasing, TA= 25°C 1.24
OVPHYS OVP hysteresis source current OVP Active (high) 20 25 µA
OVP Active (high), TA= 25°C 23
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Electrical Characteristics (continued)
VIN = 14, 40°C TJ125°C unless otherwise specified. Minimum and maximum limits are specified through test, design, or
statistical correlation. Typical values represent the most likely parametric norm at TJ= 25°C, and are provided for reference
purposes only.PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
(1) Specified by design. Not production tested.
(2) f = 25/(CT× RT
DPOL THRESHOLDS
DPOLTHRSH DPOL logic threshold DPOL Increasing 2 2.6 V
DPOL Increasing, TA= 25°C 2.3
RDPOL DPOL pullup resistance 1200 k
TA= 25°C 500
FAULT TIMER
VFLTTH Fault threshold 1.185 1.29 V
TA= 25°C 1.24
IFLT FAULT pin source current 10 13 µA
TA= 25°C 11.5
ERROR AMPLIFIER
VREF CSH reference voltage w/r/t to AGND 1.21 1.26 V
w/r/t to AGND, TJ= 25°C 1.235
Error amplifier input bias
current TJ= 25°C 0.6 0 0.6 µA
COMP sink or source current 22 35 µA
TJ= 25°C 30
Transconductance TJ= 25°C 100 µA/V
Linear input range (1), TJ= 25°C ±125 mV
Transconductance bandwidth –6dB Unloaded Response (1),
MIN = TJ= 25°C 0.5 1 MHz
OFF TIMER
tOFF(min) Minimum OFF-time RCT = 1 V through 1 k75 ns
RCT = 1 V through 1 k, TJ= 25°C 35
RRCT RCT reset pulldown resistance 120
TJ= 25°C 36
VRCT VIN/25 reference voltage VIN = 14 V 540 585 mV
VIN = 14 V, TJ= 25°C 565
fContinuous conduction
switching frequency 2.2 nF > CT> 470 pF, TJ= 25°C (See (2)) Hz
PWM COMPARATOR
COMP-to-PWM offset voltage 700 900 mV
TJ= 25°C 800
CURRENT LIMIT (IS)
ILIM Current limit threshold 215 275 mV
TJ= 25°C 245
Current limit delay-to-output 75 ns
TJ= 25°C 35
tLEB Leading edge blanking (LEB)
time 115 325 ns
TJ= 25°C 210
HIGH SIDE TRANSCONDUCTANCE AMPLIFIER
Input bias current TJ= 25°C 11.5 µA
gMTransconductance 20 mA/V
TJ= 25°C 119
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Electrical Characteristics (continued)
VIN = 14, 40°C TJ125°C unless otherwise specified. Minimum and maximum limits are specified through test, design, or
statistical correlation. Typical values represent the most likely parametric norm at TJ= 25°C, and are provided for reference
purposes only.PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
Input offset current –1.5 1.5 µA
TJ= 25°C 0
Input offset voltage –7 7 mV
TJ= 25°C 0
gM(BW) Transconductance bandwidth ICSH = 100 µA(1), TJ= 25°C 250 500 kHz
GATE DRIVER (GATE)
RSRC(GATE) GATE sourcing resistance GATE = High 6
GATE = High, TJ= 25°C 2
RSNK(GATE) GATE sinking resistance GATE = Low 4.5
GATE = Low, TJ= 25°C 1.3
DIM DRIVER (DIM, DDRV)
nDIMVTH nDIM / UVLO threshold 1.185 1.285 V
TJ= 25°C 1.24
nDIMHYS nDIM hysteresis current 20 25 µA
TJ= 25°C 23
RSRC(DDRV) DDRV sourcing resistance DDRV = High 30
DDRV = High, TJ= 25°C 13.5
RSNK(DDRV) DDRV sinking resistance DDRV = Low 10
DDRV = Low, TJ= 25°C 3.5
10
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Electrical Characteristics (continued)
VIN = 14, 40°C TJ125°C unless otherwise specified. Minimum and maximum limits are specified through test, design, or
statistical correlation. Typical values represent the most likely parametric norm at TJ= 25°C, and are provided for reference
purposes only.PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
PULLDOWN N-CHANNEL MOSFETS
RRPD RPD pulldown resistance 300
TJ= 25°C 145
RFLT FLT pulldown resistance 300
TJ= 25°C 145
RLRDY LRDY pulldown resistance 300
TJ= 25°C 135
THERMAL SHUTDOWN
TSD Thermal shutdown threshold(1) TJ= 25°C 165 °C
THYS Thermal shutdown
hysteresis(1) TJ= 25°C 25 °C
11
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7.6 Typical Characteristics
TA= 25°C, VIN = 14 V unless otherwise specified
VO= 32 V (9 LEDs)
Figure 1. Boost Efficiency vs. Input Voltage VO= 21 V (6 LEDs)
Figure 2. Buck-Boost Efficiency vs. Input Voltage
VO= 32V (9 LEDs)
Figure 3. Boost LED Current vs. Input Voltage VO= 21 V (6 LEDs)
Figure 4. Buck-Boost LED Current vs. Input Voltage
VO= 21 V (6 LEDs), VIN = 24 V
Figure 5. Analog Dimming VO= 32 V (9 LEDs), VIN = 24 V
Figure 6. PWM Dimming
TEMPERATURE (°C)
tON-MIN (ns)
225
220
215
210
205
200
195
-50 -14 22 58 94 130
12
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Typical Characteristics (continued)
TA= 25°C, VIN = 14 V unless otherwise specified
Figure 7. VCSH vs Junction Temperature Figure 8. VCC vs Junction Temperature
Figure 9. VRCT vs Junction Temperature Figure 10. VLIM vs Junction Temperature
Figure 11. tON(min) vs Junction Temperature
IS
AGND
PWM
Start new on time
nDIM
COMP
REFERENCE
CURRENT
LIMIT
CSH
HSN
LOGIC
HSP
EN
OVP
HYSTERESIS
LED CURRENT LOW
S
R
Q
UVLO
DDRV
GATE
PGND
OVP
LRDY
RPD
EN
LatchOff TIMR
OVLO
FLT
LED CURRENT HIGH
Regulator
Thermal
Limit
TLIM
TLIM
OVLO
PGND
LatchOff
Standby
Dimming
Reset
Dominant
RCT
800 mV
STOP
820k
500k
LEB
In the LM3421, TIMR is internally shorted to AGND.
1.235V
6.9V LDO
(4.1V)
DPOL
Grey pins are available in the LM3423 only.
LEB
W = 150 ns
VIN/25
VIN UVLO
HYSTERESIS
1.24V
VCC
1.235V
VCC
1.24V
1.24V
0.245V
1.0V
1.6V
VCC UVLO
VCC
VCC UVLO
VIN
23 PA
23 PA
11.5 PA
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8 Detailed Description
8.1 Overview
The LM3421 and LM3423 are N-channel MOSFET ( N-channel FET ) controllers for buck, boost and buck-boost
current regulators which are ideal for driving LED loads. The controller has wide input voltage range allowing for
regulation of a variety of LED loads. The high-side differential current sense, with low adjustable threshold
voltage, provides an excellent method for regulating output current while maintaining high system efficiency.
The devices use a Predictive Off-time (PRO) control architecture that allows the regulator to be operated using
minimal external control loop compensation, while providing an inherent cycle-by-cycle current limit. The
adjustable current sense threshold provides the capability to amplitude (analog) dim the LED current and the
output enable and disable function with external dimming FET driver allows for fast PWM dimming of the LED
load. The maximum attainable LED current is not internally limited because the device is a controller. Instead,
current is a function of the system operating point, component choices, and switching frequency that allows the
device to easily provide constant currents up to 5 A. This controller contains all the features necessary to
implement a high-efficiency versatile LED driver.
8.2 Functional Block Diagram
D=INO VV +
O
V
D= INO VV -
O
V
D= O
V
IN
V
t
iL (t)
ÂiL-PP
IL-MAX
IL-MIN
IL
0
TS
tON = DTStOFF = (1-D)TS
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8.3 Feature Description
8.3.1 Current Regulators
Figure 12. Ideal CCM Regulator Inductor Current iL(t)
Current regulators can create three basic topologies: buck, boost, or buck-boost. All three topologies in their
most basic form contain a main switching MOSFET, a recirculating diode, an inductor and capacitors. The
controller is designed to drive a ground referenced N-channel FET which is perfect for a standard boost
regulator. However, buck and buck-boost regulators usually have a high-side switch. When driving an LED load,
a ground referenced load is often not necessary, therefore a ground referenced switch drives a floating load
instead. The controller can then be used to drive all three basic topologies as shown in the Basic Topology
Schematics section. Other topologies such as the SEPIC and flyback converter (both derivatives of the buck-
boost) can be implemented as well.
Looking at the buck-boost design, the basic operation of a current regulator can be analyzed. During the time
that the N-channel FET (Q1) is turned on (tON), the input voltage source stores energy in the inductor (L1) while
the output capacitor (CO) provides energy to the LED load. When Q1 is turned off (tOFF), the re-circulating diode
(D1) becomes forward biased and L1 provides energy to both COand the LED load. Figure 12 shows the
inductor current (iL(t)) waveform for a regulator operating in CCM.
The average output LED current (ILED) is proportional to the average inductor current (IL) , therefore if ILis tightly
controlled, ILED is well regulated. As the system changes input voltage or output voltage, the ideal duty cycle (D)
is varied to regulate ILand ultimately ILED. For any current regulator, D is a function of the conversion ratio:
Buck
(1)
Boost
(2)
Buck-boost
(3)
8.3.2 Predictive Off-Time (PRO) Control
PRO control is used by the device to control ILED. It is a combination of average peak current control and a one-
shot off-timer that varies with input voltage. The LM3421 and LM3423 use peak current control to regulate the
average LED current through an array of HBLEDs. This method of control uses a series resistor in the LED path
to sense LED current and can use either a series resistor in the MOSFET path or the MOSFET RDS-ON for both
cycle-by-cycle current limit and input voltage feed forward. D is indirectly controlled by changes in both tOFF and
tON, which vary depending on the operating point.
VSNS = 1.24V x RCSH
RHSP
ICSH = RHSP
VSNS
RSNS
ILED RHSP
RHSN HSN
HSP High-Side
Sense Amplifier
CSH 1.24V
CCMP
RCSH
COMP
Error Amplifier
VSNS
To PWM
Comparator
LM3421/23
ICSH
15
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,
LM3423
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Feature Description (continued)
Even though the off-time control is quasi-hysteretic, the input voltage proportionality in the off-timer creates an
essentially constant switching frequency over the entire operating range for boost and buck-boost topologies.
The buck topology can be designed to give constant ripple over either input voltage or output voltage, however
switching frequency is only constant at a specific operating point .
This type of control minimizes the control loop compensation necessary in many switching regulators, simplifying
the design process. The averaging mechanism in the peak detection control loop provides extremely accurate
LED current regulation over the entire operating range.
PRO control was designed to mitigate current mode instability (also called sub-harmonic oscillation) found in
standard peak current mode control when operating near or above 50% duty cycles. When using standard peak
current mode control with a fixed switching frequency, this condition is present, regardless of the topology.
However, using a constant off-time approach, current mode instability cannot occur, enabling easier design and
control.
Predictive off-time advantages:
There is no current mode instability at any duty cycle.
Higher duty cycles or voltage transformation ratios are possible, especially in the boost regulator.
The only disadvantage is that synchronization to an external reference frequency is generally not available.
8.3.3 Average LED Current
Figure 13. LED Current Sense Circuitry
The LM3421 and LM3423 use an external current sense resistor (RSNS) placed in series with the LED load to
convert the LED current (ILED) into a voltage (VSNS) as shown in Figure 13. The HSP and HSN pins are the inputs
to the high-side sense amplifier which are forced to be equal potential (VHSP=VHSN) through negative feedback.
Because of this, the VSNS voltage is forced across RHSP to generate the signal current (ICSH) which flows out of
the CSH pin and through the RCSH resistor. The error amplifier regulates the CSH pin to 1.24 V, therefore ICSH
can be calculated using Equation 4.
(4)
This application regulates VSNS as described in Equation 5.
(5)
Calculate ILED using Equation 6.
CSH
RCSH
LM3421/23
VCC
RBIAS
RMAX
Q6
Q7
RADJ
Q8
RADJ
Variable Current Source
Variable
Resistance
VREF
VO = 76V - VIN
VHSP < 76V
VHSN > 3.5V
ILED = RSNS
1.24V
RSNS
VSNS RCSH
RHSP
= x
16
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,
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Feature Description (continued)
(6)
The selection of the three resistors (RSNS, RCSH, and RHSP) is not arbitrary. For matching and noise performance,
the suggested signal current ICSH is approximately 100 µA. This current does not flow in the LEDs and does not
affect either the off-state LED current or the regulated LED current. ICSH can be above or below this value, but
the high-side amplifier offset characteristics may be affected slightly. In addition, to minimize the effect of the
high-side amplifier voltage offset on LED current accuracy, the minimum VSNS is suggested to be 50 mV. Place a
resistor (RHSN = RHSP) in series with the HSN pin to cancel out the effects of the input bias current (approximately
10 µA) of both inputs of the high-side sense amplifier.
The sense resistor (RSNS) can be placed anywhere in the series string of LEDs as long as the voltage at the HSN
and HSP pins (VHSP and VHSN) satisfies the following conditions.
(7)
Typically, for a buck-boost configuration, RSNS is placed at the bottom of the string (LED-) which allows for
greater flexibility of input and output voltage. However, if there is substantial input voltage ripple allowed, it can
help to place RSNS at the top of the string (LED+) which limits the output voltage of the string to:
(8)
The CSH pin can also be used as a low-side current sense input regulated to 1.24 V. The high-side sense
amplifier is disabled if HSP and HSN are tied to AGND (or VHSN > VHSP) .
8.3.4 Analog Dimming
The CSH pin can be used to analog dim the LED current by adjusting the current sense voltage (VSNS). There
are several different methods to adjust VSNS using the CSH pin:
1. External variable resistance: Adjust a potentiometer placed in series with RCSH to vary VSNS.
2. External variable current source: Source current (0 µA to ICSH) into the CSH pin to adjust VSNS.
Figure 14. Analog Dimming Circuitry
In general, analog dimming applications require a lower switching frequency to minimize the effect of the leading
edge blanking circuit. As the LED current is reduced, the output voltage and the duty cycle decreases.
Eventually, the minimum on-time is reached. The lower the switching frequency, the wider the linear dimming
range. Figure 14 shows how both CSH methods are physically implemented.
Method 1 uses an external potentiometer in the CSH path which is a simple addition to the existing circuitry.
However, the LEDs cannot dim completely because there is always some resistance causing signal current to
flow. This method is also susceptible to noise coupling at the CSH pin because the potentiometer increases the
size of the signal current loop.
ILIM = 245 mV
RLIM
LM3421/23
IT
PWM
COMP
IS
RLIM
Q1 GATE
LEB
PGND
0.245V
0.8V
RDS-ON
Sensing
RLIM
Sensing
ILED = (ICSH - IADD) x RHSP
RSNS¸
¹
·
¨
©
§
RADJ x VREF
IADD = RADJ + RMAX - VBE-Q6
¸
¹
·
¨
©
§
RBIAS
17
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,
LM3423
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Feature Description (continued)
Method 2 provides a complete dimming range and better noise performance, though it is more complex. It
consists of a PNP current mirror and a bias network consisting of an NPN, 2 resistors and a potentiometer
(RADJ), where RADJ controls the amount of current sourced into the CSH pin. A higher resistance value sources
more current into the CSH pin, causing less regulated signal current through RHSP, effectively dimming the LEDs.
VREF should be a precise external voltage reference, while Q7 and Q8 should be a dual pair PNP for best
matching and performance. The additional current (IADD) sourced into the CSH pin can be calculated using
Equation 9.
(9)
The corresponding LED current ( ILED) for a specific IADD is:
(10)
8.3.5 Current Sense and Current Limit
The LM3421 and LM3423 achieve peak current mode control using a comparator that monitors the main
MOSFET (Q1) transistor current, comparing it with the COMP pin voltage as shown in Figure 15. The controller
incorporates a cycle-by-cycle overcurrent protection function. Aredundant internal current sense comparator
provides the current limit functionality . If the voltage at the current sense comparator input (IS pin) exceeds 245
mV (typical), the on cycle is immediately terminated. The IS input pin has an internal N-channel MOSFET which
pulls it down at the conclusion of every cycle. The discharge device remains on for an additional 210 ns (typical)
after the beginning of a new cycle to blank the leading edge spike on the current sense signal. The leading edge
blanking (LEB) determines the minimum achievable on-time (tON-MIN).
Figure 15. Current Sense / Current Limit Circuitry
There are two possible methods to sense the transistor current. The RDS-ON of the main power MOSFET can be
used as the current sense resistance because the IS pin was designed to withstand the high voltages present on
the drain when the MOSFET is in the off state. Alternatively, a sense resistor located in the source of the
MOSFET may be used for current sensing; however, TI suggests a low inductance (ESL) type. The cycle-by-
cycle current limit (ILIM) can be calculated using either method as the limiting resistance (RLIM):
(11)
1P =Z1+D
OD Cr x
3
=
0U
T=SNSCSH RR500VD xxx
c620VD x
c
( ) LIM
LED RID1 xx+
( ) LIMHSP RRD1 xx+
x
=
¨
¨
©
§+s
1Z1P ¸
¸
¹
·
0U
T
U
T¨
¨
©
§-s
1Z1Z ¸
¸
¹
·
LM3421/23
VIN
EN
nDIM
VIN
VO
RPD
OVP
Enable
RUV2
RUV1
ROV2
ROV1
L1 D1
18
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,
LM3423
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Feature Description (continued)
8.3.6 Overcurrent Protection
The LM3421 and LM3423 controllers have a secondary method of overcurrent protection. Switching action is
disabled whenever the current in the LEDs is more than 30% above the regulation set point. The dimming
MOSFET switch driver (DDRV) is not disabled however as this would immediately remove the fault condition and
cause oscillatory behavior.
8.3.7 Zero Current Shutdown
The LM3421 and LM3423 controllers implement zero current shutdown through the EN and RPD pins. When
pulled low, the EN pin places the devices into near-zero current state, where only the leakage currents occurs at
the pins (typical 0.1 µA). The applications circuits frequently have resistor dividers to set UVLO, OVLO, or other
similar functions. The RPD pin is an open-drain N-channel MOSFET that is enabled only when the device is
enabled. Tying the bottom of all resistor dividers to the RPD pin as shown in Figure 16 allows them to float
during shutdown, thus removing their current paths and providing true application-wide zero current shutdown.
Figure 16. Zero Current Shutdown Circuit
8.3.8 Control Loop Compensation
The control loop is modeled as most typical current mode controllers. Using a first order approximation, the
uncompensated loop can be modeled as a single pole created by the output capacitor and, in the boost and
buck-boost topologies, a right half plane zero created by the inductor, where both have a dependence on the
LED string dynamic resistance. There is also a high-frequency pole in the model; however, it is near the
switching frequency and plays no part in the compensation design process. Therefore, it is neglected. Because
ceramic capacitance is recommended for use with LED drivers, due to long lifetimes and high ripple current
rating, the ESR of the output capacitor can also be neglected in the loop analysis. The DC gain of the
uncompensated loop depends on internal controller gains and the external sensing network.
This section describes a buck-boost regulator as an example case.
Use Equation 12 to calculate the uncompensated loop gain for a buck-boost regulator.
(12)
Where the uncompensated DC loop gain of the system is calculated using Equation 13.
(13)
And the output pole (ωP1) is approximated using Equation 14.
(14)
RSNS
ILED RHSP
RHSN HSN
HSP High-Side
Sense Amplifier
CSH 1.24V
CCMP
RCSH
COMP
Error Amplifier
VSNS
To PWM
Comparator
LM3421/23
CFS
RFS
sets öP3
RO
sets öP2
PHASE (°)
FREQUENCY (Hz)
GAIN (dB)
100
80
60
40
20
0
-20
-40
-60
135
90
45
0
-45
-90
-135
-180
-225
1e-1 1e1 1e3 1e5 1e7
Phase Margin
öP1
PHASE
GAIN
öZ1
=Dr 2
Dc
x
1Z
ZL1Dx
19
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,
LM3423
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Feature Description (continued)
And the right half plane zero (ωZ1) is:
(15)
Figure 17. Uncompensated Loop Gain Frequency Response
Figure 17 shows the uncompensated loop gain in a worst-case scenario when the RHP zero is below the output
pole. This occurs at high duty cycles when the regulator is trying to boost the output voltage significantly. The
RHP zero adds 20dB/decade of gain while losing 45°/decade of phase, which places the crossover frequency
(when the gain is zero dB) extremely high because the gain only starts falling again due to the high-frequency
pole (not shown in Figure 17). The phase is below –180° at the crossover frequency, which means there is no
phase margin (180° + phase at crossover frequency) causing system instability. Even if the output pole is below
the RHP zero, the phase reaches –180° before the crossover frequency in most cases yielding instability.
Figure 18. Compensation Circuitry
PHASE (°)
FREQUENCY (Hz)
GAIN (dB)
80
60
40
20
0
-20
-40
-60
-80
90
45
0
-45
-90
-135
-180
-225
-270
1e-1 1e1 1e3 1e5 1e7
GAIN
60° Phase Margin
PHASE
öP2
öP3
öP1
öZ1
x= 0U
TT -1 ¸
¸
¹
·
¨
¨
©
§s
Z1
Z
xx +1 ¸
¸
¹
·
¨
¨
©
§s
Z3P
+1 ¸
¸
¹
·
¨
¨
©
§s
Z2P
+1 ¸
¸
¹
·
¨
¨
©
§s
Z1P
1
3P =Z
FSFS CR x
P2 6CMP
1
5 10 C
Z
u u
20
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,
LM3423
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Feature Description (continued)
To mitigate this problem, a compensator should be designed to give adequate phase margin (above 45°) at the
crossover frequency. A simple compensator using a single capacitor at the COMP pin (CCMP) adds a dominant
pole to the system, which ensures adequate phase margin if placed low enough. At high duty cycles (as shown
in Figure 17), the RHP zero places extreme limits on the achievable bandwidth with this type of compensation.
However, because an LED driver is essentially free of output transients (except catastrophic failures open or
short), the dominant pole approach, even with reduced bandwidth, is usually the best approach. The dominant
compensation pole (ωP2) is determined by CCMP and the output resistance (RO) of the error amplifier (typically 5
M) as demonstrated in Equation 16.
(16)
It may also be necessary to add one final pole at least one decade above the crossover frequency to attenuate
switching noise and, in some cases, provide better gain margin. This pole can be placed across RSNS to filter the
ESL of the sense resistor at the same time. Figure 18 shows how the compensation is physically implemented in
the system.
The high-frequency pole (ωP3) can be calculated using Equation 17.
(17)
The total system transfer function becomes:
(18)
The resulting compensated loop gain frequency response shown in Figure 19 indicates that the system has
adequate phase margin (above 45°) if the dominant compensation pole is placed low enough, ensuring stability.
Figure 19. Compensated Loop Gain Frequency Response
8.3.9 Start-Up Regulator
The controller includes a high voltage, low dropout bias regulator. When power is applied, the regulator is
enabled and sources current into an external capacitor (CBYP) connected to the VCC pin. The recommended
bypass capacitance for the VCC regulator is 2.2 µF to 3.3 µF. The output of the VCC regulator is monitored by an
internal UVLO circuit that protects the device from attempting to operate with insufficient supply voltage and the
supply is also internally current limited. Figure 20 shows the typical start-up waveforms.
¸
¸
¹
·
¨
¨
©
§
x
=
-OFFTURN 24V.1V x+
OV1 OV2
R5.0 R
1OV
R
1¸
¸
¹
·
¨
¨
©
§
x
=
-OFFTURN 24V.1V 1OV
R+2OVOV RR
COCMPVCCSU tttt ++=
OCO Ct x
=O
V
LED
I
CMPCMP
CMP C36Ct x
k:
=
x
=PA
25
0.9V
BYPBYPVCC C168Ct x:
=
x
=mA25 V2.4
VCMP
0tVCC tCMP tCO t
0.9V
21
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Feature Description (continued)
Figure 20. Start-Up Waveforms
First, CBYP is charged to be above VCC UVLO threshold (approximately 4.2 V). The CVCC charging time (tVCC) can
be estimated using Equation 19.
(19)
CCMP is then charged to 0.9 V over the charging time (tCMP), which can be estimated using Equation 20.
(20)
Once CCMP = 0.9 V, the part starts switching to charge COuntil the LED current is in regulation. The COcharging
time (tCO) can be roughly estimated using Equation 21.
(21)
The system start-up time (tSU) is defined using Equation 22.
(22)
In some configurations, the start-up waveform overshoots the steady state COMP pin voltage. In this case, the
LED current and output voltage overshoots also, which can trip the overvoltage or protection, causing a race
condition. The easiest way to prevent this is to use a larger compensation capacitor (CCMP), thereby slowing
down the control loop.
8.3.10 Overvoltage Lockout (OVLO)
The LM3421 and LM3423 can be configured to detect an output (or input) overvoltage condition through the OVP
pin. The pin features a precision 1.24-V threshold with 23 µA (typical) of hysteresis current as shown in
Figure 21. When the OVLO threshold is exceeded, the GATE pin is immediately pulled low and a 23-µA current
source provides hysteresis to the lower threshold of the OVLO hysteretic band.
If the LEDs are referenced to a potential other than ground (floating), as in the buck-boost and buck
configuration, the output voltage (VO) should be sensed and translated to ground by using a single PNP as
shown in Figure 22.
The overvoltage turnoff threshold (VTURN-OFF) is defined:
Ground Referenced
(23)
Floating
(24)
LM3421/23
OVP
ROV2
ROV1
LED+
LED-
1.24V
23 PA
LM3421/23
ROV2
ROV1
VO
OVLO
OVP
2OVHYSO RA23V xP=
22
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,
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Feature Description (continued)
In the ground referenced configuration, the voltage across ROV2 is VO 1.24 V whereas in the floating
configuration it is VO 620 mV where 620 mV approximates VBE of the PNP.
The overvoltage hysteresis (VHYSO) is defined using Equation 25.
(25)
Figure 21. Overvoltage Protection Circuitry
Figure 22. Floating Output OVP Circuitry
The OVLO feature can cause some interesting results if the OVLO trip-point is set too close to VO. At turnon, the
converter has a modest amount of voltage overshoot before the control loop gains control of ILED. If the overshoot
exceeds the OVLO threshold, the controller shuts down, opening the dimming MOSFET. This isolates the LED
load from the converter and the output capacitance. The voltage then discharges very slowly through the HSP
and HSN pins until VOdrops below the lower threshold, where the process repeats. This looks like the LEDs are
blinking at around 2 Hz. This mode can be escaped if the input voltage is reduced.
8.3.11 Input Undervoltage Lockout (UVLO)
The nDIM pin is a dual-function input that features an accurate 1.24-V threshold with programmable hysteresis
as shown in Figure 23. This pin functions as both the PWM dimming input for the LEDs and as a VIN UVLO.
When the pin voltage rises and exceeds the 1.24-V threshold, 23 µA (typical) of current is driven out of the nDIM
pin into the resistor divider providing programmable hysteresis.
x
PA23
=
HYS
V¨
¨
©
§+
2UV
R¸
¸
¹
·
1UV
R
(+
x1UV
R)
2UV
R
UVH
R
2UV
RA23 x
P
HYS
V=
1¸
¸
¹
·
¨
¨
©
§
x
=
-ONTURN 24V.1V 1UV
R+2UVUV RR
1.24V
23 PA
LM3421/23
RUV2
RUV1
VIN
UVLO
nDIM
RUVH
(optional)
23
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,
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Feature Description (continued)
Figure 23. UVLO Circuit
When using the nDIM pin for UVLO and PWM dimming concurrently, the UVLO circuit can have an extra series
resistor to set the hysteresis. This allows the standard resistor divider to have smaller resistor values minimizing
PWM delays due to a pulldown MOSFET at the nDIM pin (see PWM Dimming section). In general, at least 3 V of
hysteresis is preferable when PWM dimming, if operating near the UVLO threshold.
The turnon threshold (VTURN-ON) is defined using Equation 26.
(26)
The hysteresis (VHYS) is defined as follows:
8.3.11.1 UVLO Only
(27)
8.3.11.2 PWM Dimming and UVLO
(28)
When zero current shutdown and UVLO are implemented together, the EN pin can be used to escape UVLO.
The nDIM pin pulls up to VIN when EN is pulled low. Therefore, if VIN is within the UVLO hysteretic window when
EN is pulled high again, the controller starts-up even though VTURN-ON is not exceeded.
8.3.12 PWM Dimming
The active low nDIM pin can be driven with a PWM signal which controls the main N-channel FET and the
dimming FET (dimFET). The brightness of the LEDs can be varied by modulating the duty cycle of this signal.
LED brightness is approximately proportional to the PWM signal duty cycle, (that is, 30% duty cycle equals
approximately 30% LED brightness). This function can be ignored if PWM dimming is not required by using nDIM
solely as a VIN UVLO input as described in Input Undervoltage Lockout (UVLO) or by tying it directly to VCC or
VIN.
tPULSE = 2 x ILED x VO X L1
VIN2
LM3421/23
RUV2
RUV1
VIN
nDIM
RUVH
QDIM
DDIM
Inverted
PWM
Standard
PWM
24
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,
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Feature Description (continued)
Figure 24. PWM Dimming Circuit
STOPPED DD EDITING HERELM3421 and LM3423
Figure 24 shows how the PWM signal is applied to nDIM:
1. Connect the dimming MOSFET (QDIM) with the drain to the nDIM pin and the source to AGND. Apply an
external logic-level PWM signal to the gate of QDIM.
2. Connect the anode of a Schottky diode (DDIM) to the nDIM pin. Apply an inverted external logic-level PWM
signal to the cathode of the same diode.
The DDRV pin is a PWM output that follows the nDIM PWM input signal. When the nDIM pin rises, the DDRV pin
rises and the PWM latch reset signal is removed allowing the main MOSFET Q1 to turn on at the beginning of
the next clock set pulse. In boost and buck-boost topologies, the DDRV pin is used to control a N-channel
MOSFET placed in series with the LED load, while it would control a P-channel MOSFET in parallel with the load
for a buck topology.
The series dimFET opens the LED load, when nDIM is low, effectively speeding up the rise and fall times of the
LED current. Without any dimFET, the rise and fall times are limited by the inductor slew rate and dimming
frequencies above 1 kHz are impractical. Using the series dimFET, dimming frequencies up to 30 kHz are
achievable. With a parallel dimFET (buck topology), even higher dimming frequencies are achievable.
When using the PWM functionality in a boost regulator, the PWM signal can drive a ground referenced FET.
However, with buck-boost and buck topologies, level shifting circuitry is necessary to translate the PWM dim
signal to the floating dimFET as shown in Figure 25 and Figure 26. If high side dimming is necessary in a boost
regulator using the LM3423, level shifting can be added providing the polarity inverting DPOL pin is pulled low
(see LM3423 Only: DPOL, FLT, TIMR, and LRDY section) as shown in Figure 27.
When using a series dimFET to PWM dim the LED current, more output capacitance is always better. Typical
applications use a minimum of 40 µF for PWM dimming. For most applications, a capacitance of 40 µF provides
adequate energy storage at the output when the dimFET turns off and opens the LED load. Then when the
dimFET is turned back on, the capacitance helps source current into the load, improving the LED current rise
time.
A minimum on-time must be maintained in order for PWM dimming to operate in the linear region of its transfer
function. Because the controller is disabled during dimming, the PWM pulse must be long enough such that the
energy intercepted from the input is greater than or equal to the energy being put into the LEDs. For boost and
buck-boost regulators, the minimum dimming pulse length in seconds (tPULSE) is:
(29)
Even maintaining a dimming pulse greater than tPULSE, preserving linearity at low dimming duty cycles is difficult.
RSNS
Q6
10V
10 k:
LM3421/23
DDRV
VCC
100 pF
Q2
100
k:
VO
DPOL
RSNS
LM3421/23
DDRV
100 nF
100
k:
Q2
10V
RSNS
LED+
Q7
Q6 Q4
10V VIN
5 k:
LM3421/23
500:
DDRV
VCC
100 pF
Q2
100 nF
10:
25
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Feature Description (continued)
The second helpful modification is to remove the CFS capacitor and RFS resistor, eliminating the high-frequency
compensation pole. Typically, this does not affect stability, but it speeds up the response of the CSH pin,
specifically at the rising edge of the LED current when PWM dimming, thus improving the achievable linearity at
low dimming duty cycles.
Figure 25. Buck-boost Level-Shifted PWM Circuit
Figure 26. Buck Level-Shifted PWM Circuit
Figure 27. Boost Level-Shifted PWM Circuit
TMR
C=11.5
FLT
txPA
V1.24
26
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Feature Description (continued)
8.3.13 LM3423 Only: DPOL, FLT, TIMR, and LRDY
The LM3423 has four additional pins: DPOL, FLT, TIMR, and LRDY. The DPOL pin is simply used to invert the
DDRV polarity . If DPOL is left open, then it is internally pulled high and the polarity is correct for driving a series
N-channel dimFET. If DPOL is pulled low then the polarity is correct for using a series P-channel dimFET in high-
side dimming applications. For a parallel P-channel dimFET, as used in the buck topology, leave DPOL open for
proper polarity.
The additional TIMR and FLT pins can be used in conjunction with an input disconnect MOSFET switch as
shown in Figure 28 to protect the module from various fault conditions.
A fault is detected and an 11.5 µA (typical) current is sourced from the TIMR pin whenever any one of the
following conditions exists.
LED current is above regulation by more than 30%.
OVLO has engaged.
Thermal shutdown has engaged.
An external capacitor (CTMR) from TIMR to AGND programs the fault filter time as follows:
(30)
When the voltage on the TIMR pin reaches 1.24 V, the device is latched off and the N-channel MOSFET open-
drain FLT pin transitions to a high impedance state. The controller immediatly pulls the TIMR pin to ground
(resets) if the fault condition is removed at any point during the filter period. Otherwise, if the timer expires, the
fault remains latched until one of these situations occurs:
The EN pin is pulled low long enough for the VCC pin to drop below 4.1 V (approximately 200 ms) or
the TIMR pin is pulled to ground or
a complete power cycle occurs
When using the EN and OVP pins in conjunction with the RPD pulldown pin, a race condition exists when exiting
the disabled (EN low) state. When disabled, controller pulls up the OVP pin to the output voltage because the
RPD pulldown is disabled, and this appears as if it is a real OVLO condition. The timer pin immediately rises and
latches the controller to the fault state. To protect against this behavior, a minimum timer capacitor (CTMR = 220
pF) should be used. If fault latching is not required, short the TMR pin to AGND, which disables the FLT flag
function.
The LM3423 also includes an LED Ready (LRDY) flag to notify the system that the LEDs are in proper
regulation. The N-channel MOSFET open-drain LRDY pin is pulled low whenever any of the following conditions
are met:
1. VCC UVLO has engaged.
2. LED current is below regulation by more than 20%.
3. LED current is above regulation by more than 30%.
4. Overvoltage protection has engaged
5. Thermal shutdown has engaged.
6. A fault has latched the device off.
The LRDY pin is pulled low during start-up of the device and remains low until the LED current is in regulation.
LM3421/23
VIN
FLT
TIMR
LRDY
VIN
VSW
High = LED in regulation
27
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Feature Description (continued)
Figure 28. Fault Detection and LED Status Circuit
28
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9 Application and Implementation
NOTE
Information in the following applications sections is not part of the TI component
specification, and TI does not warrant its accuracy or completeness. TIs customers are
responsible for determining suitability of components for their purposes. Customers should
validate and test their design implementation to confirm system functionality.
9.1 Application Information
9.1.1 Inductor
The inductor (L1) is the main energy storage device in a switching regulator. Depending on the topology, energy
is stored in the inductor and transfered to the load in different ways (as an example, buck-boost operation is
detailed in the Current Regulators section). The size of the inductor, the voltage across it, and the length of the
switching subinterval (tON or tOFF) determines the inductor current ripple (ΔiL-PP). In the design process, L1 is
chosen to provide a desired ΔiL-PP. For a buck regulator the inductor has a direct connection to the load, which is
good for a current regulator. This requires little to no output capacitance therefore ΔiL-PP is basically equal to the
LED ripple current ΔiLED-PP. However, for boost and buck-boost regulators, there is always an output capacitor
which reduces ΔiLED-PP; therefore, the inductor ripple can be larger than in the buck regulator case where output
capacitance is minimal or completely absent.
In general, ΔiLED-PP is recommended by manufacturers to be less than 40% of the average LED current (ILED).
Therefore, for the buck regulator with no output capacitance, ΔiL-PP should also be less than 40% of ILED. For the
boost and buck-boost topologies, ΔiL-PP can be much higher depending on the output capacitance value.
However, ΔiL-PP is suggested to be less than 100% of the average inductor current (IL) to limit the RMS inductor
current.
L1 is also suggested to have an RMS current rating at least 25% higher than the calculated minimum allowable
RMS inductor current (IL-RMS).
9.1.2 LED Dynamic Resistance
When the load is a string of LEDs, the output load resistance is the LED string dynamic resistance plus RSNS.
LEDs are PN junction diodes, and their dynamic resistance shifts as their forward current changes. Dividing the
forward voltage of a single LED (VLED) by the forward current (ILED) leads to an incorrect calculation of the
dynamic resistance of a single LED (rLED). The result can be 5 to 10 times higher than the true rLED value.
Figure 29. Dynamic Resistance
Obtaining rLED is accomplished by referring to the manufacturer's LED I-V characteristic. It can be calculated as
the slope at the nominal operating point as shown in Figure 29. For any application with more than 2 series
LEDs, RSNS can be neglected allowing rDto be approximated as the number of LEDs multiplied by rLED.
29
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Application Information (continued)
9.1.3 Output Capacitor
For boost and buck-boost regulators, the output capacitor (CO) provides energy to the load when the recirculating
diode (D1) is reverse biased during the first switching subinterval. An output capacitor in a buck topology simplys
reduce the LED current ripple (ΔiLED-PP) below the inductor current ripple (ΔiL-PP). In all cases, COis sized to
provide a desired ΔiLED-PP. As mentioned in the Inductor section, ΔiLED-PP is recommended by manufacturers to be
less than 40% of the average LED current (ILED).
COshould be carefully chosen to account for derating due to temperature and operating voltage. It must also
have the necessary RMS current rating. Ceramic capacitors are the best choice due to their high ripple current
rating, long lifetime, and good temperature performance. An X7R dieletric rating is suggested.
9.1.4 Input Capacitors
The input capacitance (CIN) provides energy during the discontinuous portions of the switching period. For buck
and buck-boost regulators, CIN provides energy during tON and during tOFF, the input voltage source charges up
CIN with the average input current (IIN). For boost regulators, CIN only needs to provide the ripple current due to
the direct connection to the inductor. CIN is selected given the maximum input voltage ripple (ΔvIN-PP) which can
be tolerated. ΔvIN-PP is suggested to be less than 10% of the input voltage (VIN).
An input capacitance at least 100% greater than the calculated CIN value is recommended to account for derating
due to temperature and operating voltage. When PWM dimming, even more capacitance can be helpful to
minimize the large current draw from the input voltage source during the rising transition of the LED current
waveform.
The chosen input capacitors must also have the necessary RMS current rating. Ceramic capacitors are again the
best choice due to their high ripple current rating, long lifetime, and good temperature performance. An X7R
dielectric rating is suggested.
For most applications, TI recommends bypassing the VIN pin with an 0.1 µF ceramic capacitor placed as close as
possible to the pin. In situations where the bulk input capacitance may be far from the controller, a 10-series
resistor can be placed between the bulk input capacitance and the bypass capacitor, creating a 150-kHz filter to
eliminate undesired high-frequency noise.
9.1.5 Main MOSFET / Dimming MOSFET
The controller requires an external N-channel FET (Q1) as the main power MOSFET for the switching regulator.
TI recommends Q1 have a voltage rating at least 15% higher than the maximum transistor voltage to ensure safe
operation during the ringing of the switch node. In practice, all switching regulators have some ringing at the
switch node due to the diode parasitic capacitance and the lead inductance. TI recommends the current rating be
at least 10% higher than the average transistor current. The power rating is then verified by calculating the power
loss given the RMS transistor current and the N-channel FET on-resistance (RDS-ON).
When PWM dimming, the controller requires another MOSFET (Q2) placed in series (or parallel for a buck
regulator) with the LED load. This MOSFET should have a voltage rating greater than the output voltage (VO)
and a current rating at least 10% higher than the nominal LED current (ILED) . The power rating is simply RDS-ON
multiplied by ILED, assuming 100% dimming duty cycle (continuous operation) occurs.
For most applications, choose an N-channel FET that minimizes total gate charge (Qg) when fSW is high. It that is
not possible. minimize the on-resistance RDS(on) to minimize the dominant power losses in the system.
Frequently, higher current N-channel FETs in larger packages yield better thermal performance.
9.1.6 Re-Circulating Diode
The controller requires a recirculating diode (D1) to carry the inductor current during the off time (tOFF). The most
efficient choice for D1 is a Schottky diode due to low forward voltage drop and near-zero reverse recovery time.
Similar to Q1, TI recommends D1 have a voltage rating at least 15% higher than the maximum transistor voltage
to ensure safe operation during the ringing of the switch node and a current rating at least 10% higher than the
average diode current. The power rating is verified by calculating the power loss through the diode. This is
accomplished by checking the typical diode forward voltage from the I-V curve on the product data sheet and
multiplying by the average diode current. In general, higher current diodes have a lower forward voltage and
come in better performing packages minimizing both power losses and temperature rise.
( )
2
OOIN VVV25 -
xx
SW
f=2
INTT VCR xx
fSW = 25 x VIN - VO
RT x CT X VIN
( )
VIN VO
L1 D1
Boost Inrush Diode
Q1
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Application Information (continued)
9.1.7 Boost Inrush Current
When configured as a boost converter, there is a phantom power path comprised of the inductor, the output
diode, and the output capacitor. This path causes two things to happen when power is applied:
1. a very large inrush of current to charge the output capacitor
2. the energy stored in the inductor during this inrush collects in the output capacitor, charging it to a higher
potential than the input voltage
Depending on the state of the EN pin, the output capacitor discharges by:
1. EN < 1.3 V: no discharge path (leakage only).
2. EN > 1.3 V, the OVP divider resistor path, if present, and 10 µA into each of the HSP & HSN pins.
In applications using the OVP divider and with EN > 1.3 V, the output capacitor voltage can charge higher than
VTURN-OFF. In this situation, the FLT pin (LM3423 only) is open and the PWM dimming MOSFET is turned off.
This condition (the system appearing disabled) can persist for an undesirably long time. Possible solutions to this
condition include:
Add an inrush diode from VIN to the output as shown in Figure 30.
Add an NTC thermistor in series with the input to prevent the inrush from overcharging the output capacitor
too high.
Use a current limited source supply.
Raise the OVP threshold.
Figure 30. Boost Topology with Inrush Diode
9.1.8 Switching Frequency
An external resistor (RT) connected between the RCT pin and the switch node (where D1, Q1, and L1 connect),
in combination with a capacitor (CT) between the RCT and AGND pins, sets the off-time (tOFF) as shown in
Figure 31. For boost and buck-boost topologies, the VIN proportionality ensures a virtually constant switching
frequency (fSW).
For a buck topology, RTand CTare also used to set tOFF, however the iinput voltage (VIN) proportionality does
not ensure a constant switching frequency. Instead, constant ripple operation can be achieved. Changing the
connection of RTin Figure 31 from VSW to VIN provides a constant ripple over varying VIN. Adding a PNP
transistor as shown in Figure 32 provides constant ripple over varying VO.
The switching frequency is defined:
Buck (Constant Ripple vs. VIN)
(31)
Buck (Constant Ripple vs. VO)
(32)
Boost and Buck-boost
RT
CT
LM3421/23
RCT
Start tON
VIN/25
Reset timer
RSNS
VIN
LED-
RT
CT
VSW
LM3421/23
RCT
Start tON
VIN/25
Reset timer
TT
SW CR 25
fx
=
31
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Application Information (continued)
(33)
For all topologies, the CTcapacitor is recommended to be 1 nF and should be located very close to the LM34xx-
Q1.
Figure 31. Off-timer Circuitry for Boost and Buck-
boost Regulators Figure 32. Off-timer Circuitry for Buck Regulators
OVP
nDIM
LM3421
AGND
VIN
PGND
DDRV
CO
DAP
GATE
EN
COMP
VIN
CSH
RCT
IS
HSP
RPD
VCC
HSN
Q2
D1
L1
CIN
CBYP
RLIM
Q1
CCMP
RCSH
RT
ROV2
ROV1
RUV2
RUV1
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
RHSN
RHSP
ILED
RSNS
RFS
CFS
COV
Q3 PWM
RUVH
CT
32
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9.2 Typical Applications
9.2.1 Basic Topology Schematics
Figure 33. Boost Regulator (VIN < VO)
CO
D1
RLIM
Q1
ROV2
ROV1
ILED
RSNS
RFS
CFS
COV
Q2
D2
L1 Q5
DIM
DIM
RPU
OVP
nDIM
LM3421
AGND
VIN
PGND
DDRV
DAP
GATE
EN
COMP
VIN
CSH
RCT
IS
HSP
RPD
VCC
HSN
CIN
CBYP
CCMP
RCSH
RT
RUV2
RUV1
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
RHSN
RHSP
Q3 PWM
RUVH
CT
CDIM
33
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Typical Applications (continued)
Figure 34. Buck Regulator (VIN > VO)
CO
Q7
D1
ROV2
ROV1
ILED
RSNS
RFS
CFS
COV
Q6
Q5
Q4
D2
VIN
VIN
DIM
DIM
RPU
RSER
Q2
OVP
nDIM
LM3421
AGND
VIN
PGND
DDRV
DAP
GATE
EN
COMP
VIN
CSH
RCT
IS
HSP
RPD
VCC
HSN
L1
CBYP
RLIM
Q1
CCMP
RCSH
RT
RUV2
RUV1
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
RHSN
RHSP
Q3 PWM
RUVH
CT
CIN
CG
34
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Typical Applications (continued)
Figure 35. Buck-Boost Regulator
D=INO VV +
O
V
D= INO VV -
O
V
D= O
V
IN
V
rD = N x rLED
VO = N x VLED
35
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Typical Applications (continued)
9.2.1.1 Design Requirements
Number of series LEDs: N
Single LED forward voltage: VLED
Single LED dynamic resistance: rLED
Nominal input voltage: VIN
Input voltage range: VIN-MAX, VIN-MIN
Switching frequency: fSW
Current sense voltage: VSNS
Average LED current: ILED
Inductor current ripple: ΔiL-PP
LED current ripple: ΔiLED-PP
Peak current limit: ILIM
Input voltage ripple: ΔvIN-PP
Output OVLO characteristics: VTURN-OFF, VHYSO
Input UVLO characteristics: VTURN-ON, VHYS
9.2.1.2 Detailed Design Procedure
9.2.1.2.1 Operating Point
Given the number of series LEDs (N), the forward voltage (VLED) and dynamic resistance (rLED) for a single LED,
solve for the nominal output voltage (VO) and the nominal LED string dynamic resistance (rD):
(34)
(35)
Solve for the ideal nominal duty cycle (D):
Buck:
(36)
Boost:
(37)
Buck-Boost:
(38)
Using the same equations, find the minimum duty cycle (DMIN) using maximum input voltage (VIN-MAX) and the
maximum duty cycle (DMAX) using the minimum input voltage (VIN-MIN). Also, remember that D' = 1 - D.
9.2.1.2.2 Switching Frequency
Set the switching frequency (fSW) by assuming a CTvalue of 1 nF and solving for RT:
Buck (Constant Ripple vs. VIN)
IL-RMS = 1 + 1
12 xILED
'IL-PP x D' ¸
¹
·
¨
©
§2
D'
ILED x
IL-RMS = ILED x 1 + 1
12 xILED
'IL-PP
¸
¹
·
¨
©
§2
IN
L PP SW
V D
L1 i f
u
' u
IN O
L PP SW
(V V ) D
L1 i f
u
' u
1.24V
RHSP =RRI SNSCSHLED xx
SNS
R = SNS
V
LED
I
T25
R = TSW Cf x
( )
T25
R=2
OOIN VVV -
xx 2
INTSW VCf xx
RT = 25 x VIN - VO
fSW x CT X VIN
( )
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Typical Applications (continued)
(39)
Buck (Constant Ripple vs. VO)
(40)
Boost and Buck-Boost
(41)
9.2.1.2.3 Average LED Current
For all topologies, set the average LED current (ILED) knowing the desired current sense voltage (VSNS) and
solving for RSNS:
(42)
If the calculated RSNS is too far from a desired standard value, then VSNS requires adjustment to obtain a
standard value.
Setup the suggested signal current of 100 µA by assuming RCSH = 12.4 kand solving for RHSP:
(43)
If the calculated RHSP is too far from a desired standard value, then RCSH can be adjusted to obtain a standard
value.
9.2.1.2.4 Inductor Ripple Current
Set the nominal inductor ripple current (ΔiL-PP) by solving for the appropriate inductor (L1):
Buck
(44)
Boost and Buck-Boost
(45)
To set the worst case inductor ripple current, use VIN-MAX and DMIN when solving for L1.
The minimum allowable inductor RMS current rating (IL-RMS) can be calculated as:
Buck
(46)
Boost and Buck-Boost
(47)
1P =Z1
OD Cr x
3
x
=
¨
¨
©
§+s
1Z1P ¸
¸
¹
·
0U
T
U
T¨
¨
©
§-s
1Z1Z ¸
¸
¹
·
x
=
¨
¨
©
§+s
1Z1P ¸
¸
¹
·
0U
T
U
T1
LIM
R=LIM
I
245 mV
1-DMAX
DMAX
ICO-RMS = ILED x
IRMSCO =
-12PP-LED
iü
LED
OD LED PP SW
I D
Cr i f
u
u ' u
O
C = PPL
i-
'
PPLEDDSW irf8 -
'xxx
37
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Typical Applications (continued)
9.2.1.2.5 LED Ripple Current
Set the nominal LED ripple current (ΔiLED-PP), by solving for the output capacitance (CO):
Buck
(48)
Boost and Buck-boost
(49)
To set the worst case LED ripple current, use DMAX when solving for CO. Remember, when PWM dimming, TI
recommends using a minimum of 40 µF of output capacitance to improve performance.
The minimum allowable RMS output capacitor current rating (ICO-RMS) can be approximated:
Buck
(50)
Boost and Buck-boost
(51)
9.2.1.2.6 Peak Current Limit
Set the peak current limit (ILIM) by solving for the transistor path sense resistor (RLIM):
(52)
9.2.1.2.7 Loop Compensation
Using a simple first order peak current mode control model, neglecting any output capacitor ESR dynamics, the
necessary loop compensation can be determined.
First, the uncompensated loop gain (TU) of the regulator can be approximated:
Buck
(53)
Boost and Buck-Boost
(54)
Where the pole (ωP1) is approximated:
Buck
(55)
FS P3
1
C10
u Z
max
3P =
Z( ) 10, 1Z1P x
ZZ
CMP 6
P2
1
C5 10
Z u u
1Z1P )
,min( Z
Z
5x0U
T
2P =
Z
=
0U
T=SNSCSH RR500VD xxx
c620VD x
c
( ) LIM
LED RID1 xx+
( ) LIMHSP RRD1 xx+
=
0U
T=SNSCSH RR500VD xxx
c310VD x
c
LIMLED RI x
LIMHSP RR2 xx
SNS 620V
RR500V =
xx CSH
LIMLED RI x
0U
T=LIMHSP RR x
=Dr 2
Dc
x
1Z
ZL1Dx
=Dr 2
Dc
x
1Z
ZL1
1P =Z1+D
OD Cr x
3
1P =Z2
OD Cr x
3
38
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Typical Applications (continued)
Boost
(56)
Buck-Boost
(57)
And the RHP zero (ωZ1) is approximated:
Boost
(58)
Buck-Boost
(59)
And the uncompensated DC loop gain (TU0) is approximated:
Buck
(60)
Boost
(61)
Buck-Boost
(62)
For all topologies, the primary method of compensation is to place a low frequency dominant pole (ωP2), which
ensures that there is ample phase margin at the crossover frequency. This is accomplished by placing a
capacitor (CCMP) from the COMP pin to AGND, which is calculated according to the lower value of the pole and
the RHP zero of the system (shown as a minimizing function):
(63)
(64)
If analog dimming is used, CCMP should be approximately larger to maintain stability as the LEDs are dimmed
to zero.
A high-frequency compensation pole (ωP3) can be used to attenuate switching noise and provide better gain
margin. Assuming RFS = 10 , CFS is calculated according to the higher value of the pole and the RHP zero of
the system (shown as a maximizing function):
(65)
(66)
The total system loop gain (T) can then be written as:
MAXINMAXT VV -- =
1-DMAX
DMAX
ICIN-RMS = ILED x
12
ICIN-RMS = 'iL-PP
(1-DMID)DII LEDRMSCIN xx=
- MID
CIN = 'VIN-PP x fSW
ILED x D
CIN = 8 x 'VIN-PP x fSW
'iL-PP
CIN = ILED x (1 - D) x D
'VIN-PP x fSW
x= 0U
TT -1 ¸
¸
¹
·
¨
¨
©
§s
Z1
Z
xx +1 ¸
¸
¹
·
¨
¨
©
§s
Z3P
+1 ¸
¸
¹
·
¨
¨
©
§s
Z2P
+1 ¸
¸
¹
·
¨
¨
©
§s
Z1P
x= 0U
TT 1
xx +1 ¸
¸
¹
·
¨
¨
©
§s
Z3P
+1 ¸
¸
¹
·
¨
¨
©
§s
Z2P
+1 ¸
¸
¹
·
¨
¨
©
§s
Z1P
39
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Typical Applications (continued)
Buck
(67)
Boost and Buck-Boost
(68)
9.2.1.2.8 Input Capacitance
Set the nominal input voltage ripple (ΔvIN-PP) by solving for the required capacitance (CIN):
Buck
(69)
Boost
(70)
Buck-Boost
(71)
Use DMAX to set the worst case input voltage ripple, when solving for CIN in a buck-boost regulator and DMID = 0.5
when solving for CIN in a buck regulator.
The minimum allowable RMS input current rating (ICIN-RMS) can be approximated:
Buck
(72)
Boost
(73)
Buck-Boost
(74)
9.2.1.2.9 N-channel FET
The N-channel FET voltage rating should be at least 15% higher than the maximum N-channel FET drain-to-
source voltage (VT-MAX):
Buck
(75)
Boost
FDDD VIP x=
ID-MAX = ILED
ID-MAX = (1 - DMIN) x ILED
VRD-MAX = VIN-MAX + VO
VRD-MAX = VO
VRD-MAX = VIN-MAX
DSON
2
RMSTT RIP x= -
IRMST =
-D
x
ILED
Dc
DIT- ILEDRMS x=
IT-MAX = x ILED
1 - DMAX
DMAX
IT-MAX = DMAX x ILED
OMAXINMAXT VVV +
=--
O
V
=
MAXT
V-
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Typical Applications (continued)
(76)
Buck-Boost
(77)
The current rating should be at least 10% higher than the maximum average N-channel FET current (IT-MAX):
Buck
(78)
Boost and Buck-Boost
(79)
Approximate the nominal RMS transistor current (IT-RMS) :
Buck
(80)
9.2.1.2.9.1 Boost and Buck-Boost
(81)
Given an N-channel FET with on-resistance (RDS-ON), solve for the nominal power dissipation (PT):
(82)
9.2.1.2.10 Diode
The Schottky diode voltage rating should be at least 15% higher than the maximum blocking voltage (VRD-MAX):
Buck
(83)
Boost
(84)
Buck-Boost
(85)
The current rating should be at least 10% higher than the maximum average diode current (ID-MAX):
Buck
(86)
Boost and Buck-Boost
(87)
Replace DMAX with D in the ID-MAX equation to solve for the average diode current (ID). Given a diode with forward
voltage (VFD), solve for the nominal power dissipation (PD):
(88)
( )
RR +x 2UV1UV
A23P
( )
xHYS A23V xP- R 2UV
R1UV
UVH
R =
RUV1 =1.24VV ONTURN -
-
R1.24V UV2
x
RUV2 =A23P
VHYS
ROV1=R1.24V OV2
xVm620V OFFTURN -
-
ROV1 =1.24VV OFFTURN -
-
R1.24V OV2
x
ROV2 =VHYSO
A23P
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Typical Applications (continued)
9.2.1.2.11 Output OVLO
For boost and buck-boost regulators, output OVLO is programmed with the turn-off threshold voltage (VTURN-OFF)
and the desired hysteresis (VHYSO). To set VHYSO, solve for ROV2:
(89)
To set VTURN-OFF, solve for ROV1:
Boost
(90)
Buck-Boost
(91)
A small filter capacitor (COVP = 47 pF) should be added from the OVP pin to ground to reduce coupled switching
noise.
9.2.1.2.12 Input UVLO
For all topologies, input UVLO is programmed with the turnon threshold voltage (VTURN-ON) and the desired
hysteresis (VHYS).
Method 1: If no PWM dimming is required, a two resistor network can be used. To set VHYS, solve for RUV2:
(92)
To set VTURN-ON, solve for RUV1:
(93)
Method 2: If PWM dimming is required, a three resistor network is suggested. To set VTURN-ON, assume RUV2 =
10 kand solve for RUV1 as in Method 1. To set VHYS, solve for RUVH:
(94)
9.2.1.2.13 PWM Dimming Method
PWM dimming can be performed several ways:
Method 1: Connect the dimming MOSFET (Q3) with the drain to the nDIM pin and the source to AGND. Apply an
external PWM signal to the gate of QDIM. A pulldown resistor may be necessary to properly turn off Q3.
Method 2: Connect the anode of a Schottky diode to the nDIM pin. Apply an external inverted PWM signal to the
cathode of the same diode.
The DDRV pin should be connected to the gate of the dimFET with or without level-shifting circuitry as described
in the PWM Dimming section. The dimFET should be rated to handle the average LED current and the nominal
output voltage.
9.2.1.2.14 Analog Dimming Method
Analog dimming can be performed several ways:
Method 1: Place a potentiometer in series with the RCSH resistor to dim the LED current from the nominal ILED to
near zero.
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Typical Applications (continued)
Method 2: Connect a controlled current source as detailed in the Analog Dimming section to the CSH pin.
Increasing the current sourced into the CSH node decreases the LEDs from the nominal ILED to zero current in
the same manner as the thermal foldback circuit.
CO
D1
ROV2
ROV1
1A
ILED
RSNS
RFS
CFS
COV
Q2
VIN
VIN
OVP
nDIM
LM3421
AGND
VIN
PGND
DDRV
DAP
GATE
EN
COMP
VIN
CSH
RCT
IS
HSP
RPD
VCC
HSN
L1
CBYP
RLIM
Q1
CCMP
RCSH
RT
RUV2
RUV1
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
RHSN
RHSP
CT
CIN
10V ± 70V
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Typical Applications (continued)
9.2.2 LM3421 Buck-Boost Application
Figure 36. LM3421 Buck-Boost Application
9.2.2.1 Design Requirements
N=6
VLED = 3.5 V
rLED = 325 m
VIN = 24 V
VIN-MIN = 10 V
VIN-MAX = 70 V
fSW = 500 kHz
VSNS = 100 mV
ILED =1A
ΔiL-PP = 700 mA
ΔiLED-PP = 12 mA
ΔvIN-PP = 100 mV
=1.24V1.24V
=
RHSP :
=k0.1
:
x
:
x0.1k12.4A1
xx RRI SNSCSHLED
:
=== 1.0
1A
RSNS ILED
mV100
VSNS
CT = 1 nF
RT = 49.9 k:
2525 =49.9 k: x 1 nF
fSW = RT x CT= 501 kHz
2525 =500 kHz x 1 nF = 50 k:
RT =fSW x CT
DMAX == 677.0
=
V21 V10V21 +
VO
VV IN-MINO +
21V
=21V + 70V = 0.231
DMIN = VO + VIN-MAX
VO
533.0467.01D1'D =
-
=
-
=
D== 467.0
=
V21 V24V21 +
VOVV INO +
:
=
:x
=
x
=95.1m3256rNr LEDD
V21V5.36VNV LEDO =
x
=
x
=
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Typical Applications (continued)
ILIM =6A
VTURN-ON = 10 V
VHYS =3V
VTURN-OFF = 40 V
VHYSO = 10 V
9.2.2.2 Detailed Design Procedure
9.2.2.2.1 Operating Point
Solve for VOand rD:
(95)
(96)
Solve for D, D', DMAX, and DMIN:
(97)
(98)
(99)
(100)
9.2.2.2.2 Switching Frequency
Assume CT= 1 nF and solve for RT:
(101)
The closest standard resistor is 49.9 k; therefore, fSW is:
(102)
The chosen component from step 2 is:
(103)
9.2.2.2.3 Average LED Current
Solve for RSNS:
(104)
Assume RCSH = 12.4 kand solve for RHSP:
(105)
DILED x
=
'iPP-LED SW
fxrDxCO
2
= =
kHz01595.1 xx:1 mA
467.0A1 x F40P
'iPP-LED
f
'i
rSWPP-LEDD xx DILED x
CO=
2
= F39.8P=
kHz015mA195.1 xx:
467.0A1 x
CO
H331L P
=
A89.1
12
1
1
IRMSL =
+
x
=
-
I
ILED
RMSL x
=
-12
1
12
x
+¸
¸
¹
·
¨
¨
©
§Di PPL c
x
'-
ILED
Dc
533.0mA678 2
x¸
¸
¹
·
¨
¨
©
§A1
x
533.0 A1
PP- ==
LDVIN xf1L SW
xkHz015H33 xP
467.0V42 x mA678
=
'i
== DVIN xfSW
x467.0V42 x PH
32
=
1L PP-
'iLkHz015700 mA x
:
k4.21RCSH =
:
k1RR HSN ==
HSP
0.1R NSS =:
ILED = = k0.11.24V :xA0.1=
k4.121.0 :x:
RR CSHSNS xR1.24V HSP
x
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Typical Applications (continued)
The closest standard resistor for RSNS is actually 0.1 and for RHSP is actually 1 k; therefore, ILED is:
(106)
The chosen components from step 3 are:
(107)
9.2.2.2.4 Inductor Ripple Current
Solve for L1:
(108)
The closest standard inductor is 33 µH; therefore, ΔiL-PP is:
(109)
Determine minimum allowable RMS current rating:
(110)
The chosen component from step 4 is:
(111)
9.2.2.2.5 Output Capacitance
Solve for CO:
(112)
The closest capacitance totals 40 µF; therefore, ΔiLED-PP is:
(113)
Determine minimum allowable RMS current rating:
ZP3 = (max ZP1, ZZ1) x 10 = ZZ1 x 10
ZP3 = 36k sec
rad x 10 = 360ksec
rad
CMP 66
P2
1 1
C 0.3 F
rad
5 10 0.675 5 10
sec
P
Z u u : u u :
= = sec
rad
675.0=
sec
rad
k19
min(ZP1, ZZ1)
ZP2 = 5 x TU0
ZP1
5 x 5630 5 x 5630
=T 0U = 5630=
04.0A1467.1 :
xx V620533.0 x
( )
D1+RI LIMLED xx V620D x
c
sec
rad
k36=== 533.095.1 2
x:H33467.0 Px
Dr 2
Dc
xL1Dx
1Z
Z
sec
rad
k19=== 1.467 F40
1.95:Px
CO
rDxD1+
1P
Z
0.04:RLIM =
:04.0 === 6.13A
mV245mV245
ILIM RLIM
:=== 041.0
6A
RLIM mV245mV245
ILIM
CO = 4 x 10 PF
x
A1
=ILED
IRMSCO- =
1- 0.677
677.0 1.45A
x1- DMAX
DMAX =
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Typical Applications (continued)
(114)
The chosen components from step 5 are:
(115)
9.2.2.2.6 Peak Current Limit
Solve for RLIM:
(116)
The closest standard resistor is 0.04 ; therefore, ILIM is:
(117)
The chosen component from step 6 is:
(118)
9.2.2.2.7 Loop Compensation
ωP1 is approximated:
(119)
ωZ1 is approximated:
(120)
TU0 is approximated:
(121)
To ensure stability, calculate ωP2:
(122)
Solve for CCMP:
(123)
To attenuate switching noise, calculate ωP3:
(124)
Assume RFS = 10 and solve for CFS:
Q1 o 32A, 100V, DPAK
mW82m50A28.1RIP 2
DSON
2
RMSTT =
:x
=
x
=-
x
IRMST =
-ILED
Dc=xA28.1
=
0.467
A1
533.0
D
=A2.1A1 =
x
677.01- 677.0
IMAXT-
V91V21V70VVV OMAXINMAXT =+=+= --
CIN = 4 x 4.7 PF
x
A1
=ILED
IRMSIN- =
1- 0.677
677.0 1.45A
x1- DMAX
DMAX =
CIN == kHz504mV100 x 467.0A1 x F27.9 P=
f
'vSWPPIN- x
DILED x
F27.0CFS P=
F0.33CCMP P=
:10RFS =
1
= F28.0
1P==CFS 10:xsec
rad
k360
10:3P
Zx
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Typical Applications (continued)
(125)
The chosen components from step 7 are:
(126)
9.2.2.2.8 Input Capacitance
Solve for the minimum CIN:
(127)
To minimize power supply interaction a 200% larger capacitance of approximately 20 µF is used, therefore the
actual ΔvIN-PP is much lower. Because high voltage ceramic capacitor selection is limited, four 4.7-µF X7R
capacitors are chosen.
Determine minimum allowable RMS current rating:
(128)
The chosen components from step 8 are:
(129)
9.2.2.2.9 N-channel FET
Determine minimum Q1 voltage rating and current rating:
(130)
(131)
A 100-V N-channel FET is chosen with a current rating of 32 A due to the low RDS-ON = 50 m. Determine IT-RMS
and PT:
(132)
(133)
The chosen component from step 9 is:
(134)
9.2.2.2.10 Diode
Determine minimum D1 voltage rating and current rating:
:== k13.6
-
-0.62VV OFFTURN
xR1.24V OV2
=ROV1
:x k4321.24V- 0.62V40V
29.94VA23k432A23RV OVHYSO =
x:
=
x
=P
P
=== A
23
10V
ROV2 P:k435
VHYSO
A23P
k:301R 2UV =k:18.2R 1UV =
RUV1
()
RR1.24V UV2UV1+x
VONTURN =
-
= V10.1=
( )
k130k18.21.24V :+:xk18.2 :
VONTURN-
:== k4.18
-
-1.24VV ONTURN
xR1.24V UV2
=RUV1
:x k1301.24V-1.24V10V
2.99VA23k130A23RV 2UVHYS =
x:
=
x
=PP
=== A
23
3V
RUV2 P:k130
VHYS
A23P
D1 o 12A, 100V, DPAK
mW600mV600A1VIP FDDD =
x
=
x
=
A1II LEDMAXD ==
-
V91V21V70VVV OMAXINMAXRD =
+
=
+
=--
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Typical Applications (continued)
(135)
(136)
A 100-V diode is chosen with a current rating of 12 A and VDF = 600 mV. Determine PD:
(137)
The chosen component from step 10 is:
(138)
9.2.2.2.11 Input UVLO
Solve for RUV2:
(139)
The closest standard resistor is 130 k; therefore, VHYS is:
(140)
Solve for RUV1:
(141)
The closest standard resistor is 18.2 k, making VTURN-ON:
(142)
The chosen components from step 11 are:
(143)
9.2.2.2.12 Output OVLO
Solve for ROV2:
(144)
The closest standard resistor is 432 k; therefore, VHYSO is:
(145)
Solve for ROV1:
(146)
The closest standard resistor is 13.7 k, making VTURN-OFF:
ROV1 = 13.7 k:
ROV2 = 432 k:
=
VOFFTURN =
-
V= 39.7
ROV1
k7.13 :
( )
k432k7.131.24V :+:x
()
RR1.24V OV2OV1+x
VOFFTURN-
0.5x
0.5x
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Typical Applications (continued)
(147)
The chosen components from step 12 are:
(148)
Table 2. Bill of Materials
QTY PART ID PART VALUE MANUFACTURER PART NUMBER
1 LM3421 Buck-boost controller TI LM3421MH
1 CBYP 2.2-µF X7R 10% 16V MURATA GRM21BR71C225KA12L
1 CCMP 0.33-µF X7R 10% 25V MURATA GRM21BR71E334KA01L
1 CFS 0.27-µF X7R 10% 25V MURATA GRM21BR71E274KA01L
4 CIN 4.7-µF X7R 10% 100V TDK C5750X7R2A475K
4 CO10-µF X7R 10% 50V TDK C4532X7R1H106K
1 COV 47-pF COG/NPO 5% 50V AVX 08055A470JAT2A
1 CT1000-pF COG/NPO 5% 50V MURATA GRM2165C1H102JA01D
1 D1 Schottky 100 V 12 A VISHAY 12CWQ10FNPBF
1 L1 33 µH 20% 6.3 A COILCRAFT MSS1278-333MLB
1 Q1 NMOS 100 V 32 A FAIRCHILD FDD3682
1 Q2 PNP 150 V 600 mA FAIRCHILD MMBT5401
1 RCSH 12.4 k1% VISHAY CRCW080512K4FKEA
1 RFS 10 1% VISHAY CRCW080510R0FKEA
2 RHSP, RHSN 1 k1% VISHAY CRCW08051K00FKEA
1 RLIM 0.04 1% 1 W VISHAY WSL2512R0400FEA
1 ROV1 13.7 k1% VISHAY CRCW080513K7FKEA
1 ROV2 432 k1% VISHAY CRCW0805432KFKEA
1 RSNS 0.1 1% 1 W VISHAY WSL2512R1000FEA
1 RT49.9 k1% VISHAY CRCW080549K9FKEA
1 RUV1 18.2 k1% VISHAY CRCW080518K2FKEA
1 RUV2 130 k1% VISHAY CRCW0805130KFKEA
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9.2.2.3 Application Curve
VOUT = 21 V
Figure 37. Sample Buck-Boost Efficiency vs Input Voltage.
CO
D1
ROV2
ROV1
RSNS
RFS
CFS
COV
8V ± 28V
1A
ILED
Q2
OVP
nDIM
LM3421
AGND
VIN
PGND
DDRV
DAP
GATE
EN
COMP
VIN
CSH
RCT
IS
HSP
RPD
VCC
HSN
L1
CBYP
RLIM
Q1
CCMP
RCSH
RT
RUV2
RUV1
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
RHSN
RHSP
Q3 PWM
RUVH
CT
CIN
D2
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9.2.3 LM3421 BOOST Application
Figure 38. LM3421 BOOST Application
9.2.3.1 Design Requirements
Input: 8 V to 28 V
Output: 9 LEDs at 1 A
PWM Dimming up to 30kHz
Switching Frequency: 700-kHz
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9.2.3.2 Detailed Design Procedure
Table 3. Bill of Materials
QTY PART ID PART VALUE MANUFACTURER PART NUMBER
1 LM3421 Boost controller TI LM3421MH
1 CBYP 2.2-µF X7R 10% 16 V MURATA GRM21BR71C225KA12L
1 CCMP 0.1-µF X7R 10% 25 V MURATA GRM21BR71E104KA01L
0 CFS DNP
4 CIN 4.7-µF X7R 10% 100 V TDK C5750X7R2A475K
4 CO10-µF X7R 10% 50 V TDK C4532X7R1H106K
1 COV 47-pF COG/NPO 5% 50 V AVX 08055A470JAT2A
1 CT1000-pF COG/NPO 5% 50 V MURATA GRM2165C1H102JA01D
2 D1, D2 Schottky 60 V 5 A COMCHIP CDBC560-G
1 L1 33-µH 20% 6.3 A COILCRAFT MSS1278-333MLB
2 Q1, Q2 NMOS 60 V 8 A VISHAY SI4436DY
1 Q3 NMOS 60 V 115 mA ON-SEMI 2N7002ET1G
2 RCSH, ROV1 12.4 k1% VISHAY CRCW080512K4FKEA
1 RFS 01% VISHAY CRCW08050000Z0EA
2 RHSP, RHSN 1 k1% VISHAY CRCW08051K00FKEA
1 RLIM 0.06 1% 1 W VISHAY WSL2512R0600FEA
1 ROV2 499 k1% VISHAY CRCW0805499KFKEA
1 RSNS 0.1 1% 1 W VISHAY WSL2512R1000FEA
1 RUV2 10 k1% VISHAY CRCW080510K0FKEA
1 RT35.7 k1% VISHAY CRCW080535K7FKEA
1 RUV1 1.82 k1% VISHAY CRCW08051K82FKEA
1 RUVH 17.8 k1% VISHAY CRCW080517K8FKEA
CO
D1
Q1
ROV2
ROV1
2A
ILED
RSNS
RFS
CFS
COV
Q5
VIN
10V ± 30V
Q7
Q6 Q4
D2
VIN
DIM
RPU
RSER
DIM
CB
CF
RF
Q2
OVP
nDIM
LM3421
AGND
VIN
PGND
DDRV
DAP
GATE
EN
COMP
VIN
CSH
RCT
IS
HSP
RPD
VCC
HSN
L1
CBYP
RLIM
CCMP
RCSH
RT
RUV2
RUV1
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
RHSN
RHSP
Q3 PWM
RUVH
CT
CIN
RPOT
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9.2.4 LM3421 Buck-Boost Application
Figure 39. LM3421 Buck-Boost Application
9.2.4.1 Design Requirements
Input: 10 V to 30 V
Output: 4 LEDs at 2 A
PWM Dimming: up to 10 kHz
Analog Dimming
Switching Frequency: 600-kHz
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9.2.4.2 Detailed Design Procedure
Table 4. Bill of Materials
QTY PART ID PART VALUE MANUFACTURER PART NUMBER
1 LM3421 Buck-boost controller TI LM3421MH
1 CB100-pF COG/NPO 5% 50 V MURATA GRM2165C1H101JA01D
1 CBYP 2.2-µF X7R 10% 16 V MURATA GRM21BR71C225KA12L
3 CCMP, CREF, CSS 1-µF X7R 10% 25 V MURATA GRM21BR71E105KA01L
1 CF0.1-µF X7R 10% 25 V MURATA GRM21BR71E104KA01L
0 CFS DNP
4 CIN 6.8-µF X7R 10% 50 V TDK C5750X7R1H685K
4 CO10-µF X7R 10% 50 V TDK C4532X7R1H106K
1 COV 47-pF COG/NPO 5% 50 V AVX 08055A470JAT2A
1 CT1000-pF COG/NPO 5% 50 V MURATA GRM2165C1H102JA01D
1 D1 Schottky 100 V 12 A VISHAY 12CWQ10FNPBF
1 D2 Zener 10 V 500 mA ON-SEMI BZX84C10LT1G
1 L1 22 µH 20% 7.2 A COILCRAFT MSS1278-223MLB
2 Q1, Q2 NMOS 60 V 8 A VISHAY SI4436DY
1 Q3 NMOS 60 V 260 mA ON-SEMI 2N7002ET1G
1 Q4 PNP 40 V 200 mA FAIRCHILD MMBT5087
1 Q5 PNP 150 V 600 mA FAIRCHILD MMBT5401
1 Q6 NPN 300 V 600 mA FAIRCHILD MMBTA42
1 Q7 NPN 40 V 200 mA FAIRCHILD MMBT6428
1 RCSH 12.4 k1% VISHAY CRCW080512K4FKEA
1 RF10 1% VISHAY CRCW080510R0FKEA
1 RFS 01% VISHAY CRCW08050000Z0EA
1 RUV2 10 k1% VISHAY CRCW080510K0FKEA
2 RHSP, RHSN 1 k1% VISHAY CRCW08051K00FKEA
1 RLIM 0.04 1% 1 W VISHAY WSL2512R0400FEA
1 ROV1 18.2 k1% VISHAY CRCW080518K2FKEA
1 ROV2 499 k1% VISHAY CRCW0805499KFKEA
1 RPOT 1-Mpotentiometer BOURNS 3352P-1-105
1 RPU 4.99 k1% VISHAY CRCW08054K99FKEA
1 RSER 499 1% VISHAY CRCW0805499RFKEA
1 RSNS 0.05 1% 1 W VISHAY WSL2512R0500FEA
1 RT41.2 k1% VISHAY CRCW080541K2FKEA
1 RUV1 1.43 k1% VISHAY CRCW08051K43FKEA
1 RUVH 17.4 k1% VISHAY CRCW080517K4FKEA
CO
D1
ROV2
ROV1
RSNS
RFS
CFS
COV
700 mA
ILED
RBIAS2
RMAX
Q7
Q5
RADJ
Q4
RCSH
VCC
18V ± 38V
OVP
nDIM
LM3423
AGND
VIN
PGND
DDRV
DAP
GATE
EN
COMP
VIN
CSH
RCT
IS
HSP
RPD
VCC
HSN
L1
CBYP
RLIM
Q1
CCMP
RT
RUV2
RUV1
1
2
3
4
5
6
7
8
20
19
18
17
16
15
14
13
RHSN
RHSP
CT
CIN
FLT DPOL
9 12
TIMR LRDY
10 11
VREF
VCC
Q6
D3 Q2
RPU
RSER
CDIM
RPD
RPD
External
Enable
Q3 PWM
RUVH
D2
55
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9.2.5 LM3423 Boost Application
Figure 40. LM3423 Boost Application
9.2.5.1 Design Requirements
Input: 18 V to 38 V
Output: 12 LEDs at 700 mA
High-Side PWM Dimming: up to 30 kHz
Dimming: Analog
Zero Current Shutdown
Switching Frequency: 700-kHz
56
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9.2.5.2 Detailed Design Procedure
Table 5. Bill of Materials
QTY PART ID PART VALUE MANUFACTURER PART NUMBER
1 LM3423 Boost controller TI LM3423MH
1 CBYP 2.2-µF X7R 10% 16 V MURATA GRM21BR71C225KA12L
1 CCMP 1-µF X7R 10% 25 V MURATA GRM21BR71E105KA01L
1 CFS 0.1-µF X7R 10% 25 V MURATA GRM21BR71E104KA01L
4 CIN 4.7-µF X7R 10% 100 V TDK C5750X7R2A475K
4 CO10-µF X7R 10% 50 V TDK C4532X7R1H106K
1 COV 47-pF COG/NPO 5% 50 V AVX 08055A470JAT2A
1 CT1000-pF COG/NPO 5% 50 V MURATA GRM2165C1H102JA01D
2 D1, D2 Schottky 60 V 5 A COMCHIP CDBC560-G
1 D3 Zener 10 V 500 mA ON-SEMI BZX84C10LT1G
1 L1 47 µH 20% 5.3 A COILCRAFT MSS1278-473MLB
1 Q1 NMOS 60 V 8 A VISHAY SI4436DY
1 Q2 PMOS 70 V 5.7 A ZETEX ZXMP7A17K
1 Q3 NMOS 60 V 260 mA ON-SEMI 2N7002ET1G
1 Q4, Q5 (dual pack) Dual PNP 40 V 200 mA FAIRCHILD FFB3906
1 Q6 NPN 300 V 600 mA FAIRCHILD MMBTA42
1 Q7 NPN 40 V 200 mA FAIRCHILD MMBT3904
1 RADJ 100-kpotentiometer BOURNS 3352P-1-104
1 RBIAS2 17.4 k1% VISHAY CRCW080517K4FKEA
2 RCSH, ROV1 12.4 k1% VISHAY CRCW080512K4FKEA
1 RFS 10 1% VISHAY CRCW080510R0FKEA
3 RHSP, RHSN, RMAX 1 k1% VISHAY CRCW08051K00FKEA
1 RLIM 0.06 1% 1W VISHAY WSL2512R0600FEA
1 ROV2 499 k1% VISHAY CRCW0805499KFKEA
1 RSNS 0.15 1% 1W VISHAY WSL2512R1500FEA
1 RT35.7 k1% VISHAY CRCW080535K7FKEA
1 RUV1 1.43 k1% VISHAY CRCW08051K43FKEA
1 RUV2 10 k1% VISHAY CRCW080510K0FKEA
1 RUVH 16.9 k1% VISHAY CRCW080516K9FKEA
CO
D1
ROV2
ROV1
500 mA
ILED
RSNS
RFS
CFS
COV
Q5
VIN
10V ± 70V
Q7
Q6 Q4
D2
VIN
DIM
RPU
RSER
DIM
CB
CF
RF
Q2
Q1
PWM
OVP
nDIM
LM3421
AGND
VIN
PGND
DDRV
DAP
GATE
EN
COMP
VIN
CSH
RCT
IS
HSP
RPD
VCC
HSN
CBYP
CCMP
RT
RUV2
RUV1
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
RHSN
RHSP
Q3
CT
CIN
RCSH
RUVH
L1
CCSH
External
Enable
CEN
Q8
RCT
RCT
Q9
57
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9.2.6 LM3421 Buck-Boost Application
Figure 41. LM3421 Buck-Boost Application
9.2.6.1 Design Requirements
Input: 10 V to 70 V
Output: 6 LEDs at 500 mA
PWM Dimming up to 10 kHz
Slow Fade Out
MOSFET RDS-ON Sensing
700-kHz Switching Frequency
58
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9.2.6.2 Detailed Design Procedure
Table 6. Bill of Materials
QTY PART ID PART VALUE MANUFACTURER PART NUMBER
1 LM3421 Buck-boost controller TI LM3421MH
1 CB100-pF COG/NPO 5% 50 V MURATA GRM2165C1H101JA01D
1 CBYP 2.2-µF X7R 10% 16 V MURATA GRM21BR71C225KA12L
1 CCMP 1-µF X7R 10% 25 V MURATA GRM21BR71E105KA01L
1 CF0.1-µF X7R 10% 25 V MURATA GRM21BR71E104KA01L
0 CFS DNP
4 CIN 4.7-µF X7R 10% 100 V TDK C5750X7R2A475K
4 CO10-µF X7R 10% 50 V TDK C4532X7R1H106K
1 COV 47-pF COG/NPO 5% 50 V AVX 08055A470JAT2A
1 CT1000-pF COG/NPO 5% 50 V MURATA GRM2165C1H102JA01D
1 D1 Schottky 100 V 12 A VISHAY 12CWQ10FNPBF
1 D2 Zener 10 V 500 mA ON-SEMI BZX84C10LT1G
1 L1 68 µH 20% 4.3 A COILCRAFT MSS1278-683MLB
2 Q1, Q2 NMOS 100 V 32 A FAIRCHILD FDD3682
1 Q3 NMOS 60 V 260 mA ON-SEMI 2N7002ET1G
2 Q4, Q8 PNP 40 V 200 mA FAIRCHILD MMBT5087
1 Q5 PNP 150 V 600 mA FAIRCHILD MMBT5401
1 Q6 NPN 300 V 600 mA FAIRCHILD MMBTA42
2 Q7, Q9 NPN 40 V 200 mA FAIRCHILD MMBT6428
1 RCSH 12.4 k1% VISHAY CRCW080512K4FKEA
1 RFS 01% VISHAY CRCW08050000Z0EA
1 RUV2 10 k1% VISHAY CRCW080510K0FKEA
2 RHSP, RHSN 1 k1% VISHAY CRCW08051K00FKEA
1 ROV1 15.8 k1% VISHAY CRCW080515K8FKEA
1 ROV2 499 k1% VISHAY CRCW0805499KFKEA
1 RPU 4.99 k1% VISHAY CRCW08054K99FKEA
1 RSER 499 1% VISHAY CRCW0805499RFKEA
1 RSNS 0.2 1% 1 W VISHAY WSL2512R2000FEA
1 RT35.7 k1% VISHAY CRCW080535K7FKEA
1 RUV1 1.43 k1% VISHAY CRCW08051K43FKEA
1 RUVH 17.4 k1% VISHAY CRCW080517K4FKEA
RLIM
Q1
ROV1
COV
15V ± 50V
PWM
CO
D1
ROV2
1.25A
ILED
RSNS
RFS
CFS
Q2
D2
L1 Q4
RPU
CDIM
OVP
nDIM
LM3423
AGND
VIN
PGND
DDRV
DAP
GATE
EN
COMP
VIN
CSH
RCT
IS
HSP
RPD
VCC
HSN
CBYP
CCMP
RT
RUV2
RUV1
1
2
3
4
5
6
7
8
20
19
18
17
16
15
14
13
RHSN
RHSP
Q3
CT
CIN
FLT DPOL
9 12
TIMR LRDY
10 11
RCSH
RUVH
VIN
LED
STATUS
LIGHT
RPU2
RPD
RPD
External
Enable
59
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9.2.7 LM3423 Buck Application
Figure 42. LM3423 Buck Application
9.2.7.1 Design Requirements
Input: 15 V to 50 V
Output: 3 LEDs at 1.25 A
PWM Dimming up to 50 kHz
LED Status Indicator
Zero Current Shutdown
700-kHz Switching Frequency
60
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9.2.7.2 Detailed Design Procedure
Table 7. Bill of Materials
QTY PART ID PART VALUE MANUFACTURER PART NUMBER
1 LM3423 Buck controller TI LM3423MH
1 CBYP 2.2-µF X7R 10% 16 V MURATA GRM21BR71C225KA12L
2 CCMP, CDIM 0.1 µF X7R 10% 25 V MURATA GRM21BR71E104KA01L
0 CFS DNP
4 CIN 4.7-µF X7R 10% 100 V TDK C5750X7R2A475K
0 CODNP
1 COV 47-pF COG/NPO 5% 50 V AVX 08055A470JAT2A
1 CT1000-pF COG/NPO 5% 50 V MURATA GRM2165C1H102JA01D
1 D1 Schottky 100 V 12 A VISHAY 12CWQ10FNPBF
1 D2 Zener 10 V 500 mA ON-SEMI BZX84C10LT1G
1 L1 22 µH 20% 7.3 A COILCRAFT MSS1278-223MLB
1 Q1 NMOS 60 V 8 A VISHAY SI4436DY
1 Q2 PMOS 30 V 6.2 A VISHAY SI3483DV
1 Q3 NMOS 60 V 115 mA ON-SEMI 2N7002ET1G
1 Q4 PNP 150 V 600 mA FAIRCHILD MMBT5401
1 RCSH 12.4 k1% VISHAY CRCW080512K4FKEA
1 RFS 01% VISHAY CRCW08050000OZEA
2 RHSP, RHSN 1 k1% VISHAY CRCW08051K00FKEA
1 RLIM 0.04 1% 1 W VISHAY WSL2512R0400FEA
1 ROV1 21.5 k1% VISHAY CRCW080521K5FKEA
1 ROV2 499 k1% VISHAY CRCW0805499KFKEA
3 RPU, RPU2, RUV2 100 k1% VISHAY CRCW0805100KFKEA
1 RT35.7 k1% VISHAY CRCW080535K7FKEA
1 RSNS 0.08 1% 1 W VISHAY WSL2512R0800FEA
1 RUV1 11.5 k1% VISHAY CRCW080511K5FKEA
CO
D1
ROV2
ROV1
2.5A
ILED
RSNS
RFS
CFS
COV
Q5
VIN
15V ± 60V
Q1
OVP
nDIM
LM3423
AGND
VIN
PGND
DDRV
DAP
GATE
EN
COMP
VIN
CSH
RCT
IS
HSP
RPD
VCC
HSN
CBYP
CCMP
RT
RUV2
RUV1
1
2
3
4
5
6
7
8
20
19
18
17
16
15
14
13
RHSN
RHSP
CT
CIN
FLT DPOL
9 12
TIMR LRDY
10 11
RCSH
L1
VIN
CTMR
RFLT
RPU D2
Q2
RPD
RPD
External
Enable
61
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9.2.8 LM3423 Buck-Boost Application
Figure 43. LM3423 Buck-Boost Application
9.2.8.1 Design Requirements
Input: 15 V to 60 V
Output: 8 LEDs at 2.5 A
Fault Input Disconnect
Zero Current Shutdown
500-kHz Switching Frequency
62
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,
LM3423
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9.2.8.2 Detailed Design Procedure
Table 8. Bill of Materials
QTY PART ID PART VALUE MANUFACTURER PART NUMBER
1 LM3423 Buck-boost controller TI LM3423MH
1 CBYP 2.2-µF X7R 10% 16 V MURATA GRM21BR71C225KA12L
1 CCMP 0.33-µF X7R 10% 25 V MURATA GRM21BR71E334KA01L
1 CFS 0.1-µF X7R 10% 25 V MURATA GRM21BR71E104KA01L
4 CIN 4.7-µF X7R 10% 100 V TDK C5750X7R2A475K
4 CO10-µF X7R 10% 50 V TDK C4532X7R1H106K
1 COV 47-pF COG/NPO 5% 50 V AVX 08055A470JAT2A
1 CT1000-pF COG/NPO 5% 50 V MURATA GRM2165C1H102JA01D
1 CTMR 220-pF COG/NPO 5% 50 V MURATA GRM2165C1H221JA01D
1 D1 Schottky 100 V 12 A VISHAY 12CWQ10FNPBF
1 D2 Zener 10 V 500 mA ON-SEMI BZX84C10LT1G
1 L1 22 µH 20% 7.2 A COILCRAFT MSS1278-223MLB
1 Q1 NMOS 100 V 32 A FAIRCHILD FDD3682
1 Q2 PMOS 70 V 5.7 A ZETEX ZXMP7A17K
1 Q5 PNP 150 V 600 mA FAIRCHILD MMBT5401
2 RCSH, ROV1 12.4 k1% VISHAY CRCW080512K4FKEA
1 RFS 10 1% VISHAY CRCW080510R0FKEA
2 RFLT, RPU2 100 k1% VISHAY CRCW0805100KFKEA
2 RHSP, RHSN 1 k1% VISHAY CRCW08051K00FKEA
2 RLIM, RSNS 0.04 1% 1 W VISHAY WSL2512R0400FEA
1 ROV1 15.8 k1% VISHAY CRCW080515K8FKEA
1 ROV2 499 k1% VISHAY CRCW0805499KFKEA
1 RT49.9 k1% VISHAY CRCW080549K9FKEA
1 RUV1 13.7 k1% VISHAY CRCW080513K7FKEA
1 RUV2 150 k1% VISHAY CRCW0805150KFKEA
CO
D1
ROV2
ROV1
RSNS
RFS
CFS
COV
9V ± 36V
750 mA
ILED
Q2
L2
OVP
nDIM
LM3421
AGND
VIN
PGND
DDRV
DAP
GATE
EN
COMP
VIN
CSH
RCT
IS
HSP
RPD
VCC
HSN
L1
CBYP
RLIM
Q1
CCMP
RCSH
RT
RUV2
RUV1
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
RHSN
RHSP
Q3 PWM
RUVH
CT
CIN
CSEP
63
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,
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9.2.9 LM3421 SEPIC Application
Figure 44. LM3421 SEPIC Application
9.2.9.1 Design Procedure
Input: 9 V to 36 V
Output: 5 LEDs at 750 mA
PWM Dimming up to 30 kHz
500-kHz Switching Frequency
64
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9.2.9.2 Detailed Design Procedure
Table 9. Bill of Materials
QTY PART ID PART VALUE MANUFACTURER PART NUMBER
1 LM3421 SEPIC controller TI LM3421MH
1 CBYP 2.2-µF X7R 10% 16 V MURATA GRM21BR71C225KA12L
1 CCMP 0.47-µF X7R 10% 25 V MURATA GRM21BR71E474KA01L
0 CFS DNP
4 CIN 4.7-µF X7R 10% 100 V TDK C5750X7R2A475K
4 CO10-µF X7R 10% 50 V TDK C4532X7R1H106K
1 CSEP 1-µF X7R 10% 100 V TDK C4532X7R2A105K
1 COV 47-pF COG/NPO 5% 50 V AVX 08055A470JAT2A
1 CT1000-pF COG/NPO 5% 50 V MURATA GRM2165C1H102JA01D
1 D1 Schottky 60 V 5 A COMCHIP CDBC560-G
2 L1, L2 68 µH 20% 4.3 A COILCRAFT DO3340P-683
2 Q1, Q2 NMOS 60 V 8 A VISHAY SI4436DY
1 Q3 NMOS 60 V 115 mA ON-SEMI 2N7002ET1G
1 RCSH 12.4 k1% VISHAY CRCW080512K4FKEA
1 RFS 01% VISHAY CRCW08050000OZEA
2 RHSP, RHSN 750 1% VISHAY CRCW0805750RFKEA
1 RLIM 0.04 1% 1 W VISHAY WSL2512R0400FEA
1 ROV1 15.8 k1% VISHAY CRCW080515K8FKEA
1 ROV2 499 k1% VISHAY CRCW0805499KFKEA
2 RREF1, RREF2 49.9 k1% VISHAY CRCW080549K9FKEA
1 RSNS 0.1 1% 1 W VISHAY WSL2512R1000FEA
1 RT49.9 k1% VISHAY CRCW080549K9FKEA
1 RUV1 1.62 k1% VISHAY CRCW08051K62FKEA
1 RUV2 10 k1% VISHAY CRCW080510K0FKEA
1 RUVH 16.9 k1% VISHAY CRCW080516K9FKEA
65
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10 Power Supply Recommendations
10.1 General Recommendations
The device is designed to operate from an input voltage supply range from 4.5 V to 75 V. This input supply
should be well regulated. If the input supply is located more than a few inches from the EVM or PCB, additional
bulk capacitance may be required in addition to the ceramic bypass capacitors.
10.2 Input Supply Current Limit
It is important to set the output current limit of your input supply to an appropriate value to avoid delays in your
converter analysis and optimization. If not set high enough, current limit can be tripped during start-up or when
your converter output power is increased, causing a foldback or shutdown condition. It is a common oversight
when powering up a converter for the first time.
11 Layout
11.1 Layout Guidelines
The performance of any switching regulator depends as much upon the layout of the PCB as the component
selection. Following a few simple guidelines allows maximum noise rejection and minimal generation of EMI
within the circuit.
Discontinuous currents are the most likely to generate EMI, therefore care should be taken when routing
these paths. The main path for discontinuous current in the LM34xx-Q1 buck regulator contains the input
capacitor (CIN), the recirculating diode (D1), the N-channel MOSFET (Q1), and the sense resistor (RLIM). In
the LM34xx-Q1 boost regulator, the discontinuous current flows through the output capacitor (CO), D1, Q1,
and RLIM. In the buck-boost regulator, both loops are discontinuous and should be carefully layed out. These
loops should be kept as small as possible and the connections between all the components should be short
and thick to minimize parasitic inductance. In particular, the switch node (where L1, D1 and Q1 connect)
should be just large enough to connect the components. To minimize excessive heating, large copper pours
can be placed adjacent to the short current path of the switch node.
The RT, COMP, CSH, IS, HSP and HSN pins are all high-impedance inputs which couple external noise
easily; therefore, the loops containing these nodes should be minimized whenever possible.
In some applications the LED or LED array can be far away (several inches or more) from the controller or on
a separate PCB connected by a wiring harness. When an output capacitor is used and the LED array is large
or separated from the rest of the regulator, the output capacitor should be placed close to the LEDs to reduce
the effects of parasitic inductance on the AC impedance of the capacitor.
OVP
nDIM
LM3421
AGND
VIN
PGND
DDRV
DAP
GATE
EN
COMP
VIN
CSH
RCT
IS
HSP
RPD
VCC
HSN
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
ILED
PWM
Minimize power loop containing discontinuous currents
Note critical paths and component placement:
x Ground plane under IC for signal routing helps minimize noise coupling
Power Ground
GND
Input
Power
Minimize signal current loops (components close to IC)
discontinuous switching
frequency currents
STAR GROUND
66
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11.2 Layout Example
Figure 45. LM3421 Boost Layout Guideline
67
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12 Device and Documentation Support
12.1 Device Support
12.1.1 Third-Party Products Disclaimer
TI'S PUBLICATION OF INFORMATION REGARDING THIRD-PARTY PRODUCTS OR SERVICES DOES NOT
CONSTITUTE AN ENDORSEMENT REGARDING THE SUITABILITY OF SUCH PRODUCTS OR SERVICES
OR A WARRANTY, REPRESENTATION OR ENDORSEMENT OF SUCH PRODUCTS OR SERVICES, EITHER
ALONE OR IN COMBINATION WITH ANY TI PRODUCT OR SERVICE.
12.2 Related Links
The table below lists quick access links. Categories include technical documents, support and community
resources, tools and software, and quick access to sample or buy.
Table 10. Related Links
PARTS PRODUCT FOLDER SAMPLE & BUY TECHNICAL
DOCUMENTS TOOLS &
SOFTWARE SUPPORT &
COMMUNITY
LM3421 Click here Click here Click here Click here Click here
LM3421-Q1 Click here Click here Click here Click here Click here
LM3423 Click here Click here Click here Click here Click here
LM3423-Q1 Click here Click here Click here Click here Click here
12.3 Community Resources
The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective
contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of
Use.
TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration
among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help
solve problems with fellow engineers.
Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and
contact information for technical support.
12.4 Trademarks
E2E is a trademark of Texas Instruments.
All other trademarks are the property of their respective owners.
12.5 Electrostatic Discharge Caution
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam
during storage or handling to prevent electrostatic damage to the MOS gates.
12.6 Glossary
SLYZ022 TI Glossary.
This glossary lists and explains terms, acronyms, and definitions.
13 Mechanical, Packaging, and Orderable Information
The following pages include mechanical, packaging, and orderable information. This information is the most
current data available for the designated devices. This data is subject to change without notice and revision of
this document. For browser-based versions of this data sheet, refer to the left-hand navigation.
PACKAGE OPTION ADDENDUM
www.ti.com 10-Dec-2020
Addendum-Page 1
PACKAGING INFORMATION
Orderable Device Status
(1)
Package Type Package
Drawing Pins Package
Qty Eco Plan
(2)
Lead finish/
Ball material
(6)
MSL Peak Temp
(3)
Op Temp (°C) Device Marking
(4/5)
Samples
LM3421MH/NOPB ACTIVE HTSSOP PWP 16 92 RoHS & Green SN Level-1-260C-UNLIM -40 to 125 LM3421
MH
LM3421MHX/NOPB ACTIVE HTSSOP PWP 16 2500 RoHS & Green SN Level-1-260C-UNLIM -40 to 125 LM3421
MH
LM3423MH/NOPB ACTIVE HTSSOP PWP 20 73 RoHS & Green SN Level-1-260C-UNLIM -40 to 125 LM3423
MH
LM3423MHX/NOPB ACTIVE HTSSOP PWP 20 2500 RoHS & Green SN Level-1-260C-UNLIM -40 to 125 LM3423
MH
(1) The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance
do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may
reference these types of products as "Pb-Free".
RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption.
Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based
flame retardants must also meet the <=1000ppm threshold requirement.
(3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.
(5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.
(6) Lead finish/Ball material - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead finish/Ball material values may wrap to two
lines if the finish value exceeds the maximum column width.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
PACKAGE OPTION ADDENDUM
www.ti.com 10-Dec-2020
Addendum-Page 2
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
OTHER QUALIFIED VERSIONS OF LM3421, LM3423 :
Automotive: LM3421-Q1, LM3423-Q1
NOTE: Qualified Version Definitions:
Automotive - Q100 devices qualified for high-reliability automotive applications targeting zero defects
TAPE AND REEL INFORMATION
*All dimensions are nominal
Device Package
Type Package
Drawing Pins SPQ Reel
Diameter
(mm)
Reel
Width
W1 (mm)
A0
(mm) B0
(mm) K0
(mm) P1
(mm) W
(mm) Pin1
Quadrant
LM3421MHX/NOPB HTSSOP PWP 16 2500 330.0 12.4 6.95 5.6 1.6 8.0 12.0 Q1
LM3423MHX/NOPB HTSSOP PWP 20 2500 330.0 16.4 6.95 7.1 1.6 8.0 16.0 Q1
PACKAGE MATERIALS INFORMATION
www.ti.com 9-Nov-2018
Pack Materials-Page 1
*All dimensions are nominal
Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm)
LM3421MHX/NOPB HTSSOP PWP 16 2500 367.0 367.0 35.0
LM3423MHX/NOPB HTSSOP PWP 20 2500 367.0 367.0 35.0
PACKAGE MATERIALS INFORMATION
www.ti.com 9-Nov-2018
Pack Materials-Page 2
www.ti.com
PACKAGE OUTLINE
C
TYP
6.6
6.2
14X 0.65
16X 0.30
0.19
2X
4.55
(0.15) TYP
0 - 8 0.15
0.05
3.3
2.7
3.3
2.7
2X 1.34 MAX
NOTE 5
1.2 MAX
(1)
0.25
GAGE PLANE
0.75
0.50
A
NOTE 3
5.1
4.9
B4.5
4.3
4X 0.166 MAX
NOTE 5
4214868/A 02/2017
PowerPAD HTSSOP - 1.2 mm max heightPWP0016A
PLASTIC SMALL OUTLINE
NOTES:
1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing
per ASME Y14.5M.
2. This drawing is subject to change without notice.
3. This dimension does not include mold flash, protrusions, or gate burrs. Mold flash, protrusions, or gate burrs shall not
exceed 0.15 mm per side.
4. Reference JEDEC registration MO-153.
5. Features may not be present.
PowerPAD is a trademark of Texas Instruments.
TM
116
0.1 C A B
9
8
PIN 1 ID
AREA
SEATING PLANE
0.1 C
SEE DETAIL A
DETAIL A
TYPICAL
SCALE 2.400
THERMAL
PAD
17
www.ti.com
EXAMPLE BOARD LAYOUT
(5.8)
0.05 MAX
ALL AROUND 0.05 MIN
ALL AROUND
16X (1.5)
16X (0.45)
14X (0.65)
(3.4)
NOTE 9
(5)
NOTE 9
(3.3)
(3.3)
( 0.2) TYP
VIA (1.1) TYP
(1.1)
TYP
4214868/A 02/2017
PowerPAD HTSSOP - 1.2 mm max heightPWP0016A
PLASTIC SMALL OUTLINE
SYMM
SYMM
SEE DETAILS
LAND PATTERN EXAMPLE
EXPOSED METAL SHOWN
SCALE:10X
1
89
16
METAL COVERED
BY SOLDER MASK
SOLDER MASK
DEFINED PAD
17
NOTES: (continued)
6. Publication IPC-7351 may have alternate designs.
7. Solder mask tolerances between and around signal pads can vary based on board fabrication site.
8. This package is designed to be soldered to a thermal pad on the board. For more information, see Texas Instruments literature
numbers SLMA002 (www.ti.com/lit/slma002) and SLMA004 (www.ti.com/lit/slma004).
9. Size of metal pad may vary due to creepage requirement.
TM
METAL
SOLDER MASK
OPENING
NON SOLDER MASK
DEFINED
SOLDER MASK DETAILS
PADS 1-16
EXPOSED
METAL
SOLDER MASK
DEFINED
SOLDER MASK
METAL UNDER SOLDER MASK
OPENING
EXPOSED
METAL
www.ti.com
EXAMPLE STENCIL DESIGN
16X (1.5)
16X (0.45)
(3.3)
(3.3)
BASED ON
0.125 THICK
STENCIL
14X (0.65)
(R0.05) TYP
(5.8)
4214868/A 02/2017
PowerPAD HTSSOP - 1.2 mm max heightPWP0016A
PLASTIC SMALL OUTLINE
2.79 X 2.790.175 3.01 X 3.010.15 3.3 X 3.3 (SHOWN)0.125 3.69 X 3.690.1
SOLDER STENCIL
OPENING
STENCIL
THICKNESS
NOTES: (continued)
10. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate
design recommendations.
11. Board assembly site may have different recommendations for stencil design.
TM
SYMM
SYMM
1
89
16
BASED ON
0.125 THICK
STENCIL
BY SOLDER MASK
METAL COVERED SEE TABLE FOR
DIFFERENT OPENINGS
FOR OTHER STENCIL
THICKNESSES
SOLDER PASTE EXAMPLE
EXPOSED PAD
100% PRINTED SOLDER COVERAGE BY AREA
SCALE:10X
17
MECHANICAL DATA
PWP0020A
www.ti.com
MXA20A (Rev C)
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