10ER4(R) - Safran Electrical & Power

AMSC N/A 1 of 10 FSC 5945

INCH-POUND

MIL-PRF-39016/16G

3 December 2004

SUPERSEDING

MIL-PRF-39016/16F

20 July 1988

PERFORMANCE SPECIFICATION SHEET

RELAYS, ELECTROMAGNETIC, EST ABLISHED RELIABILITY, DPDT,

LOW LEVEL TO 1.0 AMPERE (SENSITIVE, 60 MILLIWATTS) WITH INTERNAL DIODE

FOR COIL TRANSIENT SUPPRESSION

This specification sheet is approved for use by all Departments

and Agencies of the Department of Defense.

The complete requirements for acquiring the relays described herein shall

consist of this specification sheet and the latest issue of MIL-PRF-39016.

NOTES:

1. Dimensions are in inches.

2. Metric equivalents are given for general information only.

3. Unless otherwise specified, tolerance is ±.010 (0.25 mm).

4. Terminal numbers shown above are for reference only. Numbers do not appear on relay.

5. Relays shall have a plus (+) sign placed on the circuit diagram as shown.

6. Coil symbol optional in accordance with MIL-STD-1285.

7. Circuit diagram shown on part is the terminal view.

FIGURE 1. Dimensions and configuration.

Inches mm

.001 0.03

.002 0.05

.003 0.08

.017 0.43

.031 0.79

.035 0.89

.200 5.08

.275 6.99

.335 8.51

.370 9.40

.375 9.53

MIL-PRF-39016/16G

NOTES:

1. Dimensions are in inches.

2. Metric equivalents are given for general information only.

3. Unless otherwise specified, tolerance is ±.010 (0.25 mm).

4. Spreader mounting pads shall be certified to A-A-55485, A-55485/05-003, or A-55485/05-013.

5. Dimensions and tolerance shown for the bottom view of the spreader mounting pad are for the center-to-center

locations of the holes in the spreader mounting pad.

6. Shape optional within the envelope dimension.

7. Terminal numbers shown above for reference only. Numbers do not appear on relay.

8. Relays shall have a (+) sign placed on circuit diagram as shown.

9. Coil symbol optional in accordance with MIL-STD-1285.

10. Circuit diagram shown on part is the terminal view.

FIGURE 2. Dimensions and configuration relay with spreader mounting pad attached.

Inches mm

.001 0.03

.002 0.05

.003 0.08

.012 0.30

.016 0.41

.017 0.43

.031 0.79

.035 0.89

.100 2.54

.150 3.81

.200 5.08

.275 6.99

.300 7.62

.335 8.51

.370 9.40

.493 12.52

MIL-PRF-39016/16G

REQUIREMENTS:

CONTACT DATA:

Load ratings:

High level (relay case grounded):

Resistive:

1.0 ampere at 28 V dc.

250 milliamperes at 115 V ac 60 and 400 Hz case not grounded.

100 milliamperes at 115 V ac 60 and 400 Hz case grounded.

Inductive load: 0.2 ampere at 28 V dc with 0.32 henry inductance.

Lamp: 0.10 ampere at 28 V dc.

Low level: 10 to 50 µA at 10 to 50 mV dc or peak ac.

Intermediate current: Applicable.

Contact resistance or voltage drop:

Initial: 0.10 ohm maximum (0.125 ohm maximum with spreader mounting pad attached).

High level:

During life: Not more than 5 percent of open circuit voltage.

After life: 0.20 ohm maximum (0.225 ohm maximum with spreader mounting pad attached).

Low level:

During life: 33 ohms maximum.

After life: 0.15 ohm maximum (0.175 ohm maximum with spreader mounting pad attached).

Intermediate current:

During: 1 ohm maximum.

After: 0.20 ohm maximum (0.225 ohm maximum with spreader mounting pad attached).

Contact bounce: 1.5 milliseconds maximum (applicable to failure rate level “L”).

Contact stabilization time: 2.0 milliseconds maximum (applicable to failure rate levels “M”, “P”, and “R”).

Overload (high level only): Two times rated current. Not applicable to ac load ratings.

MIL-PRF-39016/16G

COIL DATA: See table I.

Operate time: 4.0 ms maximum over temperature range with rated coil voltage.

Release time: 7.5 ms maximum over temperature range from rated coil voltage.

ELECTRICAL DATA:

Insulation resistance: 1/ 10,000 megohms minimum at 500 V dc, except the resistance between coil and case at

high temperature shall be 1,000 megohms minimum.

Dielectric withstanding voltage: 1/

Sea level

V rms (60

Hz)

Post

intermediate

current life

test Sea level

V rms (60 Hz)

Altitude

V rms (60 Hz)

Between case, frame, or enclosure and all

contacts in the energized and de-energized

positions.

500

Between case, frame, or enclosure and coils. 500 500

Between all contacts and coils. 500 500

Between open contacts in the energized and de-

energized positions.

500

375

Between contact poles. 500 500

Between coils of dual coil relays. N/A N/A

125

All terminals

to case

DIODE CHARACTERISTICS: 2/

Maximum negative transient: 1.0 volt.

Coil transient suppression: Applicable.

Semiconductor in process screening: Applicable, visual inspection of semiconductors shall be in accordance with

MIL-STD-750, methods 2073 or 2074.

ENVIRONMENTAL DATA:

Temperature range: -65°C to +125°C.

Vibration (sinusoidal): MIL-STD-202, method 204. Contact chatter shall not exceed 10 microseconds maximum

for closed contacts, and 1 microsecond maximum closure for open contacts.

Vibration (random): MIL-STD-202, method 214, test condition IG. Contact chatter shall not exceed 10

microseconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts (applicable

to qualification and group C testing only).

1/ Insulation resistance and dielectric withstanding voltage tests must always precede all other specified electrical

measurements. Connect all coil terminals together to avoid damage to diodes.

2/ Warning: Reverse polarity on coil terminals will destroy diode.

MIL-PRF-39016/16G

Shock (specified pulse): MIL-STD-202, method 213, test condition B (75 g’s). Contact chatter shall not exceed 10

microseconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts.

Magnetic interference: Applicable.

Resistance to soldering heat: Applicable.

Acceleration: Applicable.

Salt atmosphere (corrosion): In accordance with method 1041, MIL-STD-750.

PHYSICAL DATA:

Terminal strength: method 211, MIL-STD-202.

Pull test: Test condition A, 1 pound pull.

Bend test: Test condition C, ½ pound load.

Terminal twist test: As specified in MIL-PRF-39016.

Solderability: Applicable.

Dimensions and configuration: See figures 1 and 2.

Weight: 4.25 grams (0.15 ounce) maximum, 4.50 grams (0.159 ounce) maximum with spreader mounting pad

attached.

Seal: Hermetic.

Minimum marking: Military part number, “J” with the date code (example J0430), circuit diagram,

manufacturer’s name or source code.

LIFE TEST REQUIREMENTS:

High level: 100,000 cycles per relay.

Low level: 100,000 cycles plus 900,000 cycles mechanical life.

Part or Identifying Number (PIN): M39016/16- (dash number from table I and suffix letter, designating failure

rate level).

QUALIFICATION INSPECTION:

Qualification inspection and sample size: See table I.

TABLE I. Dash numbers and characteristics. 1/

Dash number 2/ Coil voltage (V dc)

5/ At 25°C Over temperature range

Lead

length

1.500

min

Lead

length

.187

±.010

Lead

length

.500

min

Spreader

mounting

pads

(fig. 2)

Rated

Max

Coil

resist-

ance

ohms

±10%

Speci-

fied

pickup

value

(voltage)

(V dc)

Speci-

fied

hold

value

(voltage)

(V dc)

Speci-

fied

dropout

value

(voltage)

(V dc)

Speci-

fied

pickup

value

(voltage)

(V dc)

Speci-

fied

hold

value

(voltage)

(V dc)

Speci-

fied

dropout

value

(voltage)

(V dc)

017 025 033 041 5.0 7.5 100 2.6 1.4 0.23 3.5 2.5 0.12

018 026 034 042 6.0 10 200 3.4 2.0 0.28 4.5 3.2 0.18

019 027 035 043 12 20 850 7.0 4.0 0.64 9.0 6.5 0.41

020 028 036 044 26.5 40 3,300 14.0 8.0 1.4 18 13 0.89

021 029 037 045 36 57 6,500 20 10 1.8 27 19 1.25

022 030 038 046 48 75 11,000 25.8 13 2.4 36 26 1.60

023 031 039 047 9 15 400 4.85 3.0 0.55 6.8 4.9 .35

024 032 040 048 18 30 1,600 9.8 6.0 0.92 13.5 10 0.59

1/ Each relay possesses high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6

V dc maximum or peak ac open circuits not recommended for subsequent use in low level applications.

2/ The suffix letter L, M, P, or R, to designate the applicable failure rate level, shall be added to the applicable listed dash number.

Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example, 017L - - - - - - -24R.

3/ 1.500 leads are inactive for new design.

4/ Relays supplied with spreader mounting pads (-041 through -048) shall have the spreader mounting pad rigidly attached.

5/ CAUTION: The use of any coil voltage less than the rated coil voltage will compromise the operation of the relay.

MIL-PRF-39016/16G

TABLE II. Qualification inspection and sample size. 1/

Single submission Group submission

18 units plus 1 open unit for

level L at C = 0 2/ M39016/16-036

18 units plus 1 open unit for

level L at C = 0 2/

33 units plus 1 open unit for

level M at C = 0 2/ 33 units plus 1 open unit for

level M at C = 0 2/

Qualification inspection as

applicable

Qualification inspection as

applicable

M39016/16-033 2 units each PIN

M39016/16-034 Qualification inspection,

M39016/16-035 Q1.

M39016/16-037

M39016/16-038

M39016/16-039

M39016/16-040

1/ For retention of qualification or extension of qualification to lower failure rate levels, all life

test data accumulated on MIL-PRF-39016/21 may be used in addition to MIL-PRF-

39016/16 data. Prior to performance of qualification or extension of qualification testing the

relay manufacturer shall preselect the sampling plan.

2/ The number of units required for qualification testing shall be increased as required in Q5,

MIL-PRF-39016, if the relay manufacturer elects to test the number of units permitting one

or more failures. Prior to performance of qualification inspection testing the relay

manufacturer shall preselect the sample size.

Initial qualification of relays supplied with spreader mounting pads (-041 through -048), shall be tested as specified

below:

Perform the following tests as specified in the qualification inspection table of MIL-PRF-39016, in the order

shown below:

Before installation of spreader mounting pad: Screening, visual and mechanical examination (internal),

thermal shock, resistance to solvents, vibration (sinusoidal), vibration (random), shock (specified pulse),

acceleration, terminal strength, magnetic interference (when specified), capacitance (when specified), coil life

(applicable to continuous duty relays only), resistance to soldering heat, salt spray (corrosion), overload

(applicable to high level relays only), life, terminal strength, and intermediate current.

After installation of spreader mounting pad, perform the following tests as specified in the qualification inspection

table of MIL-PRF-39016, in the order shown below:

Insulation resistance, dielectric withstanding voltage, static contact resistance, specified pickup, hold, or

dropout values (voltages), coil resistance, operate and release time, contact dynamic characteristics, coil

transient suppression, solderability, seal, visual and mechanical inspection (external).

MIL-PRF-39016/16G

Qualification inspection (reduced testing for previously qualified relays) for relays supplied with spreader mounting

pads (-041 through -048), two (2) units of the 26.5-volt rated coil voltage (-044) shall be tested as specified below:

Before installation of spreader mounting pad, perform the following tests as specified in the qualification

inspection table of MIL-PRF-39016 in the order shown below:

For failure rate level L only: Screening.

For failure rate levels M, P, and R: Vibration (sinusoidal) test duration shall be 10 minutes, vibration

(random), and screening.

After installation of spreader mounting pad, perform the following tests as specified in the qualification

inspection table of MIL-PRF-39016 in the order shown below:

Insulation resistance, dielectric withstanding voltage, static contact resistance, specified pickup, hold, and

dropout values (voltages), coil resistance, operate and release time, contact dynamic characteristics, coil

transient suppression, solderability, seal, visual and mechanical inspection (external).

Group A testing for relays supplied with spreader mounting pads (-041 through -048), shall be tested as specified

below:

Perform seal test immediately, preceding the A2 electrical tests. Relay leads shall be formed and the spreader

mounting pad removed before the seal test. After the seal test, the spreader mounting pad shall be rigidly

attached to the relay and the remaining group A tests performed.

Qualification inspection (reduced testing) and sample size: See table III.

If the relays produced for MIL-PRF-39016/16 are similar in construction and design except for the steering diode

to the relays produced for MIL-PRF-39016/21, then reduced testing for qualification of MIL-PRF-39016/16 relays

may be performed concurrent with or subsequent to successful qualification of MIL-PRF-39016/21.

TABLE III. Qualification inspection (reduced testing).

Examination or test

2 units each coil voltage - Q1 of qualification

inspection table

1 unsealed sample unit for internal examination.

SUPERSESSION DATA:

Supersession data: See table IV.

MIL-PRF-39016/16G

TABLE IV. Supersession data. 1/

Superseded

part no.

M5757/101-

New

part no.

M39016/16-

Superseded

part no.

M39016/16-

New

part no.

M39016/16-

Superseded

part no.

M39016/16-

New

part no.

M39016/16-

001 017 001 017 011 027

002 018 002 018 012 028

003 019 003 019 013 029

004 020 004 020 014 030

005 021 005 021 015 031

006 022 006 022 016 032

007 025 007 023

008 026 008 024

009 027 009 025

010 028 010 026

011 029

012 030

1/ Dash numbers -017 through -024, are inactive for new design and are for support of

existing equipment only.

2/ Complete part number shall contain suffix letter L, M, P, or R to designate failure

rate level (see 2/ of table I). A part with any failure rate supersedes the applicable

MIL-R-5757 part.

Cross-reference for Government logistical support: See table V.

TABLE V. Cross reference for Government logistical support.

Superseded

part no.

M5757/101-

New

part no.

M39016/16-

Support

with

part no.

M39016/ 1/

Superseded

part no.

M39016/16-

New

part no.

M39016/16-

Support

with

part no.

M39016/ 1/

New

part no.

M39016/16-

Support

with

part no.

M39016/ 1/

001 017 16-017 001 017 16-017 033 16-033

002 018 16-018 002 018 16-018 034 16-034

003 019 21-010 003 019 21-010 035 21-036

004 020 21-012 004 020 21-012 036 21-038

005 021 21-029 005 021 21-039 037 21-039

006 022 21-030 006 022 21-030 038 21-040

007 025 16-025 007 023 21-009 039 21-035

008 026 16-026 008 024 21-011 040 21-037

009 027 21-022 009 025 21-033 041 16-041

010 028 21-024 010 026 16-034 042 16-042

011 029 21-031 011 027 21-036 043 21-044

012 030 21-032 012 028 21-038 044 21-046

013 029 21-039 045 21-047

014 030 21-040 046 21-048

015 031 21-035 047 21-043

016 032 21-037 048 21-045

1/ Complete part number shall contain suffix letters L, M, P or R to designate failure rate level (see 2/ of table I).

A part with any failure rate supersedes the applicable MIL-R-5757 part.

MIL-PRF-39016/16G

Referenced documents. In addition to MIL-PRF-39016, this document references the following:

A-A-55485, /5

MIL-PRF-39016/21

MIL-STD-202

MIL-STD-750

MIL-STD-1285

Changes from previous issue: Marginal notations are not used in this revision to identify changes with respect to the

previous issue due to the extent of the changes.

Custodians: Preparing activity:

Army - CR DLA - CC

Navy - EC

Air Force - 11

DLA - CC

Review activities: (Project 5945-1254)

Army - AR

Navy - AS, MC, OS, SH

Air Force - 19, 99

NOTE: The activities listed above were interested in this document as of the date of this document. Since

organizations and responsibilities can change, you should verify the currency of the information above using the

ASSIST Online database at http://assist.daps.dla.mil.