Product Specification 108-40025 09Apr08 Rev B AMPLIMITE* HD-20 PCB Mounted Connector 1. SCOPE 1.1. Content This specification covers performance, tests and quality requirements for the following AMPLIMITE* printed circuit board mounted connectors: ! ! ! 1.2. HD-20 right angle front metal shell for both standard temperature processing and surface mount compatible processing. HD-20 straight posted all plastic and front metal shell. HD-20 right angle and straight posted full metal shell. Qualification When tests are performed on the subject product line, procedures specified in Figure 1 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 2. | APPLICABLE DOCUMENTS The following Tyco Electronics documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. ! ! ! ! ! ! ! | | 109-1: Test Specification (General Requirements for Test Specifications) 109 Series: Test Specifications as indicated in Figure 1 109-197: Test Specification (AMP Test Specifications vs EIA and IEC Test Methods) 114-40010: Application Specification (Right Angle Front Metal Shell) 114-40013: Application Specification (Right Angle Full Metal Shell) 114-40023: Application Specification (Straight Posted Front Metal Shell) 501-168: Qualification Test Report (AMPLIMITE* HD-20 PCB Mounted Connector) 3. REQUIREMENTS 3.1. Design and Construction Connectors shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2. | Materials Materials used in the construction of this product shall be as specified on the applicable product drawing. 3.3. Ratings ! ! ! Voltage: * 250 volts AC rms or DC per Underwriters Laboratories * 125 volts AC rms or DC per CSA Current: See Figure 4 for applicable current carrying capability Temperature: -55 to 105/C (c)2008 Tyco Electronics Corporation Harrisburg, PA All International Rights Reserved. * Trademark | Indicates change For latest revision, visit our website at www.tycoelectronics.com\documents. 1 of 7 For Regional Customer Service, visit our website at www.tycoelectronics.com LOC B 108-40025 3.4. Performance and Test Description Product is designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. Unless otherwise specified, all tests are performed at ambient temperature. 3.5. Test Requirements and Procedures Summary Test Description Examination of product. Requirement Meets requirements of product drawing and applicable Application Specification. Procedure Visual, dimensional and functional per applicable Quality Inspection plan. ELECTRICAL Termination resistance, dry circuit. 15 milliohms maximum initial. 20 milliohms maximum final. AMP Spec 109-6-1. Subject mated contacts assembled in housings to 50 mv open circuit at 100 ma maximum. See Figure 3. Insulation resistance. 5000 megohms minimum initial. 1000 megohms minimum final within 5 hours after testing. AMP Spec 109-28-4. Test between adjacent contacts of unmated assemblies. Dielectric withstanding voltage. One kvac dielectric withstanding voltage. One minute hold. One milliampere maximum leakage current. AMP Spec 109-29-1. Test between adjacent contacts of unmated assemblies. Temperature rise vs current. 30C maximum temperature rise at AMP Spec 109-45-1. specified current. 70C maximum Measure temperature rise vs ambient. current. See Figure 4. MECHANICAL Solderability. Solderable area shall have a minimum of 95% solder coverage. AMP Spec 109-11-1. Subject tin-lead plated contact posts to solderability. Vibration, random. No discontinuities greater than 1 microsecond. See Note. AMP Spec 109-21-5, Level F, 20 minute duration. Subject mated connectors to 20 G's rms with 100 ma current applied. See Figure 3. Physical shock. No discontinuities greater than 1 microsecond. See Note. AMP Spec 109-26-1. Subject mated connectors to 50 G's half-sine shock pulses of 11 milliseconds duration. Three shocks in each direction along 3 mutually perpendicular planes, 18 total shocks. See Figure 3. Figure 1 (continued) Rev B 2 of 7 108-40025 Test Description Requirement Procedure Durability. See Note. AMP Spec 109-27. Mate and unmate assemblies for 100 cycles for gold flash assemblies and 500 cycles for 30 in gold plated assemblies at a maximum rate of 200 cycles per hour. Mating force. Lbs Maximum W/O With Ground Ground Indents Indents 1 9 4.5 30 2 15 7.5 33 3 25 12.5 37 4 37 18.5 40 5 50 25.0 44 Note: Grounding indents are on the plugs. AMP Spec 109-42, Condition A. Measure force necessary to mate connector assemblies using free floating fixtures at a rate of 1 inch per minute. Lbs Maximum W/O With Ground Ground Indents Indents 1 9 4.5 30 2 15 7.5 33 3 25 12.5 37 4 37 18.5 40 5 50 25.0 44 Note: Grounding indents are on the plugs. AMP Spec 109-42, Condition A. Measure force necessary to unmate connector assemblies at rate of 1 inch per minute. Size Unmating force. Size Positions Positions ENVIRONMENTAL Thermal shock. See Note. AMP Spec 109-22. Subject mated connectors to 100 cycles between -55 and 105/C. Humidity/temperature cycling. See Note. AMP Spec 109-23-4, Condition B. Subject mated connectors to 10 humidity/temperature cycles between 25 and 65/C at 95% RH. Temperature life. See Note. AMP Spec 109-43. Subject mated connectors to temperature life at 105/C for 500 hours. Mixed flowing gas. See Note. AMP Spec 109-85-3. Subject mated connectors to environmental class III for 20 days. Precondition connectors with 10 durability cycles. NOTE Shall meet visual requirements, show no physical damage and shall meet requirements of additional tests as specified in Test Sequence in Figure 2. Figure 1 (end) Rev B 3 of 7 108-40025 3.6. Product Qualification and Requalification Tests and Sequences Test Group (a) Test or Examination 1 2 3 4 5 6 7 8 1,8 1,3 1,5 Test Sequence (b) Examination of product 1,9 1,6 1,6 Termination resistance, dry circuit 3,7 2,5 2,5 1,3 1,5 2,4 Insulation resistance 2,6 Dielectric withstanding voltage 3,7 Temperature rise vs current 2 Solderability 2 Vibration 5 Physical shock 6 Durability 4 Mating force 2 2 Unmating force 8 4 3 3 3 Thermal shock 4 Humidity/temperature cycling Temperature life 4 4 Mixed flowing gas NOTE (a) (b) 5 3 See paragraph 4.1.A. Numbers indicate sequence in which tests are performed. Figure 2 Rev B 4 of 7 108-40025 4. QUALITY ASSURANCE PROVISIONS 4.1. Qualification Testing A. Sample Selection Connector housings and contacts shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. Test groups 1, 2, 3 and 5 shall each consist of 5 mated connector pairs with no grounding indents and shall be mounted to a printed circuit board. Test group 5 shall be manufactured using 30 in gold finish. Two wires shall be used in each crimp. Test group 4 shall consist of 5 unmated connectors using only a single wire of the appropriate wire gage. Connectors shall be mounted to a printed circuit board. Test group 6 and 7 shall each consist of 5 unmated connectors. No mounting required. Test group 8 shall consist of 5 mated connector pairs for positions 9 and 37. Connectors shall have grounding indents. No mounting is required. B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 2. 4.2. Requalification Testing If changes significantly affecting form, fit or function are made to the product or manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of original testing sequence as determined by development/product, quality and reliability engineering. 4.3. Acceptance Acceptance is based on verification that product meets the requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify the product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. 4.4. Certification This product has been recognized under the Component Recognition Program of Underwriter's Inc., Electrical File Number E-28476 and it has been Certified by the Canadian Standards Association Number LR-16455. Rev B 5 of 7 108-40025 Figure 3 Mounting and Clamping Locations for Vibration and Physical Shock Rev B 6 of 7 108-40025 Figure 4A Current Carrying Capability Contact Loading | NOTE Wire Size AWG 18 24 28 Single Contact 1.0 .71 .48 100% .30 .20 .15 To determine the acceptable current carrying capacity per contact for the percentage connector loading and wire gage indicated, use the Multiplication Factor (F) from the above chart and multiply it times the Base Rated Current for a single circuit at the maximum ambient operating temperature as shown in Figure 4A. Figure 4B Current Rating Rev B 7 of 7