POWR-LOK* Connectors POWR-LOK* Connectors Removable Contacts POWR-LOK SERIES CRIMP CONTACTS FEMALE CONTACT ("CLOSED ENTRY DESIGN) MALE CONTACT a #0008, tet (a tooo. a Ase $e oos | -% Zo | Ce 10 i PA EE ; v TO io ~ ff 20 010) | Toso 0.062 | | : |, 0.062 +0020 (1,87) | 0.250 -| L. 0.250 (1,57) (6,35) +0 020 40 020 (6,35) > le -. 0.766 0.766 , (19,46) (19,48) Contacts are not supplied with connectors and must be ordered separately. PART WIRE SIZE | 3 [NOMINAL PART WIRE SIZE] , 3 ca [NOMINAL NUMBER |AWG/(mm?) RATING NUMBER | AWG/(mm) RATING 12 0.098 12 0.098 0.0625 FC112N2 (4,0) (2,49) 25 amp MC112N ao (2,49) (1,588) 25 amp 14-16 0.081 | 0,105 14-16 0.081 | 0.105 | 0.0625 FOUIAN2 | ~5-1,5) | (2,06) | (267) [25 amp MC114N | 35-757 | (2.00) | (67) |(1,588) (25 ame 16-18 0.067 | 0.097 16-18 0.067 | 0.087 | 0.0625 FOI16N2 | c.5-1,0)_| (1,70) | (2,46) [25 amp MCTIGN | ce=ror | C70) | (46) | 1,588)|25 2 20-22-24 | 0.045 | 0.065 20-22-24 | 0.045 | 0.065 | 0.0625 FC120N2 | 20-22-24 (0,5-0,4-0,26)| (1,14) | Ges) | 25 2 MC120N | ('5-0,3-0,25)| (1,14) _| G,65) | (1,588)|7 27? 24-26-28 | 0.027 | 0.055 24-26-28 | 0.027 | 0.055 | 0.0625 FO124N2 | g5e-012-008)| (0,69) | (1,40) | 2 am MC124N lon5-0.12-008)| (0,69) | G40) _| (1,688) [2 27> 30-32 0.025 | 0.050 30-32 0.025 | 0.050 | 0.0625 FOISON2 | (5-0,03) | (0,64) | G27) {25 amP MC130N | (o5-0,03) | (0,64) | G27) | (1,588) {75 27 Material: Copper alioy. Finish: 0.000010 (0,25) gold over nickel or copper. 0.000030 (0,754) gold over nickel available by adding -14 suffix onto part number. Example: FC120N2-14 POWR-LOK SERIES SOLDER CONTACTS FEMALE CONTACT ("CLOSED ENTRY DESIGN) MALE CONTACT +0 am fees S51 aa B 003 tose #0010 0.062 || |_,0.062 1,57 ( ) L 0.286 (1,57) to 020 (6,35) 076% | ores (6,35) (19,46) (19,46) Contacts are not supplied with connectors and must be ordered separately. PART | WIRE SIZE| , RB [NOMINAL PART WIRE SIZE] B ca [NOMINAL NUMBER MAX. RATING NUMBER MAX. RATING 12 AWG | 0.098 12 AWG | 0.098 0.0625 FSTI2N2 | (4.0 mm) | (2,49) 26 amp MS112N | (0 mm) | (2,49) (7,588) |25 amp 14 AWG | 0.081 | 0.105 14 AWG | 0.081 | 0,105 | 0.0625 FSII4N2 | Tre mm?) | (2,06) | (2,67) |25 amp MS114N | (5 mm?) | (2,06) | (2.67) | (4,588) [25 27 16 AWG | 0.067 | 0.097 16 AWG | 0.067 | 0.097 | 0,0625 o AWS. aA <aee MS116N FSUIGN2 | G5 mm?) _| G70) | (246) [25 am? (4,5 mm?) | (1,70) | (2,46) | (1,588) [25 amp 20 AWG | 0.045 | 0.065 20 AWG | 0.045 | 0,065 | 0.0625 FSI20N2 | (Emm?) | (1,14) | (1,65) [25 ame MS120N | (05 mm2)_| (1.14) | G65) |(1,588) [25 2P 34 AWG | 0.027 | 0.055 24 AWG | 0.027 | 0.055 | 0.0625 Fsi24n2 | 24 AWG | 0.027 | 0.055 msi24n | 24 AWG | 0.027 | 0.055 | 0.062! s (0,25 mm?) | (0,69) | (4,40) [25 amp (0,25 mm?) | (0,69) | (1,40) {(1,588) [25 2m Material: Copper alloy. Finish: 0.000010 (0,251) gold over nickel or copper. 0.000030 (0,75) gold over nickel available by adding -14 suffix onto part number. Example: F$120N2-14. DIMENSIONS ARE IN INCHES (MILLIMETERS) ALL DIMENSIONS SUBJECT TO CHANGE Wm 9005338 0000339 170 = 23POWR-LOK* Connectors Technical Information POWR-LOK Connectors U.S. Patent #4,900,261 POWR-LOK TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Contacts: Mounting Clip: Hood: Grommet: Interfacial O-Ring: Blind Mating System: Mounting Bracket: Push-On Fastener: Glass filled polyester, UL 94V-0. Precision machined copper alloy with 0.000010 inch (0,25 microns) gold over nickel, or 0.000030 inch (0,8 microns) gold over nickel. Solder coated terminations optional. Beryllium copper with tin plate. Glass filled polyester, UL 94V-0. Fluorosilicone or vamac Fluorosilicone or nitrile. Guides, stainless steel, passivated; mounting plate and float screws, steel with zinc plate and dichromate seal. Brass with tin plate. B2 type has insulating surface on printed board side. Spring tempered copper alloy. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial Contact Resistance: After 1000 Operations: Insulation Resistance: Voltage Proof: Creepage Distance: Clearance Distance: Working Temperature: Working Voltage: 25 amps. continuous, derated per IEC 512-3, Test 5b. 0.003 ohms max. per IEC 512-2, Test 2b. 0.007 ohms max. per IEC 512-2, Test 2b. 5 G ohms per IEC 512-2, Test 3a, Method A. 2000 Vrms per IEC 512-2, Test 4a, Method C. 0.157 inch (4 mm) minimum. 0.125 inch (3,2 mm) minimum. 55C to +125C. Designed to meet VDE 250V~/300V === UL 600VAC, CSA 250VAC and IEC 440V. SHIELDED CONTACT TECHNICAL CHARACTERISTICS: See page 24. Patented in Canada, 1992 MECHANICAL CHARACTERISTICS: Removable Contacts: Fixed Contacts: Contact Retention In Insulator: Contact Terminations: Contact Insertion and Withdrawal Forces: Connection Systems: Blind Mating System: Sequential Mating System: Environmental Connector: Locking System: Polarizations: Mounting to Printed Board: Mechanical Operations: Insert contact to rear face of insulator, release from front face of insulator. Size 16, 0.062 inch (1,57mm) diameter male contact Female contact closed entry design for highest rehability. Size 16, 0.062 inch (1,57mm) diameter male contact. Female contact has closed entry design for highest reliability. 15 Ibs. (67N) per IEC 512-8, Test 15a. Crimp or solder removable contacts from wire sizes 12 AWG (4,0 mm) through 32 AWG (0,3 mm*). Straight and 90 solder printed board mount, 0.062 inch (1,57 mm) tail diameter Compliant termination press-fit. 8 oz. (2,2N) nominal per contact. Connector provides cable to cable, cable to printed board, cable to panel mount and printed board to printed board application. Panel mount connector provides lead-in for 0.100 inch (2,54 mm) axial misalignment. Cable and printed board mount connectors. Male contacts provide as many as three mating lengths Cable and printed board mount connectors provide for a water tight seal. Insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. Provided in insulator design. Further polarization in cable connectors can be provided by mixing male contacts in female insulatars and female contacts in male insulators. Rapid installation push-on fasteners. 1000 operations per IEC 512-5. U.L. Recognized File #E49351 CSA Recognized File #LR54219 TUV BAUART LICENSE # 510/90 ed % 97005338 0000321 T30POWR-LOK* Sequential Contact POWR-LOK Connectors Mating Connectors Connectors POWR-LOK SERIES SEQUENTIAL MATING SYSTEM EXAMPLE 1 EXAMPLE 2 {([eeseee tt ye if Contact plied PF TYPICAL PART NUMBER PLAO6M300A1 1B2B3D4D POSITION NUMBERS 4 * Removable contacts for cable TYPICAL PART NUMBER connectors must be ordered separately. PLAOBM4B00C1D8B SEQUENTIAL MATING SYSTEM CRIMP REMOVABLE CONTACT PART NUMBERS Wire size Length Length Length Length AWG/(mmi? ) Code "A" Code "Cc" Code "D' Code "E" 12 14 (4,0 2,5) MC112N133 3 |MC112N133 2 |MC112N133.1 |MC112N-135 0 16-18-20 Jes 0-0,5 MC116N133 3 |MC116N-133 2 |MC116N133 1 |MC116N133 0 Due to contact float in cable connectors, consideration must be given to the mating connector. Connector mating combinations and suggested contact lengths are shown above SELECTION GUIDE FOR ORDERING DIFFERENT CONTACT LENGTHS STEP 8 OF ORDERING INFORMATION SEE ORDERING INFORMATION ON PAGE 31 FOR STEPS 1 THROUGH 7 TO ORDER SEQUENTIAL MATING SYSTEM CONNECTORS STEP ]4 [2/3 [4 EXAMPLEJE/1/8/2/B/3]D]4]D a o ~ STEP 1 STEP 9 Specify code for most frequently Length of contact specified in used contact mating length. This step 8 (Choose trom length length is used for all contacts code chart). not specified in steps 2 through 9. STEP 8 STEP 2 Pasition number for fourth Position number for first special Special length contact. length contact. STEP 7 Length of contact specified in STEP 3 step 6 (Choose from length Length of contact specified in step 2. code chart). (Choose from length code chart) STEP 6 STEP 4 Position number for third special Position number for second special length contact. length contact. STEP 5 Length of contact specified in step 4 (Choose from length code chart). Dimensions are in inches (millimeters). All dimensions are subject to change. 16 Mi 69005334 0000332 616 @