HG Series HyperGrip(R) - Push/Pull Plastic Circular Connectors HG2 HG3 HG4 A O1.014 [25.76] O1.172 [29.77] O1.250 [31.77] B 1.220 [30.98] 1.137 [28.87] 1.137 [28.87] C O0.866 [22.00] O1.007 [25.59] O1.090 [27.80] D 0.272 [6.91] 0.272 [6.91] 0.272 [6.91] E 1.637 [41.59] 1.637 [41.59] 1.637 [41.59] F 3.265 [82.93] 3.500 [88.88] 3.500 [88.88] G O0.502 [12.75] O0.650 [16.50] O0.710 [18.15] H O0.656 [16.66] O0.800 [20.36] O0.880 [22.47] J 2.700 [68.56] 2.890 [73.47] 2.890 [73.47] K 3.724 [94.60] 3.880 [98.45] 3.880 [98.45] * For medical and other high reliability applications * Customer-keyable (6 positions) * 12 (HG2), 19 (HG3), 33 (HG4), or 80 (HG6) contact positions * Other contact configurations available upon request * 1 Amp per contact * Color coding * Overmoldable plug design * Front or rear panel mount receptacle design * High-end engineering plastic components meet medical sterilizing and cleaning requirements * Crimp and solder cup contact terminations available (printed circuit tails available on panel mount receptacle) * Sealing option: IP67 (temporary immersion) when mated * Meets fingerproofing requirements of UL544 and IEC60601 "P" Plug "E" Receptacle Plug/Receptacle Mated with Strain Relief Dimensions are in inches [mm] www.hypertronics.com 2 / 27 HG Series "C" Cable Receptacle HG2 Only Plug/Cable Receptacle Mated HG2 Only HG6 HG6 Only A O2.026 [51.45] B 1.452 [36.87] C O1.789 [45.45] D 0.669 [17.00] E 2.224 [56.50] F 4.950 [125.72] G O1.452 [36.88] H O1.467 [37.00] J 4.371 [111.02] K 5.265 [133.72] NOTE: HG6 drawings are reduced to 50 percent and show optional strain relief. Dimensions are in inches [mm] 2 / 28 www.hypertronics.com HG Series General Specifications - HyperGrip Contact Diameter 0.016 [0.40] Current Rating 1 Amp Contact Resistance < 8 milliohms Contact Extraction Force Each 0.5 - 1.6 oz. Contact Life Cycles Up to 100,000 Plug Cycle Life Up to 20,000 Breakdown Voltage Between Contacts > 1000V Dielectric Withstanding Voltage > 750V Contact Material and Plating Sockets: Beryllium copper wires and brass body components 50in gold over nickel on wires, gold flash over nickel on termination Pins: Brass 50in gold over nickel Insulation Resistance > 5 x 104 megohms at 500 VDC Temperature Rating Polyetherimide, LCP, Silicone -40 C to 125 C Up to 185 C processing Sterilization Steam autoclave, Gamma, ETO Front Mounting Installation Rear Mounting Installation Dimensions are in inches [mm] www.hypertronics.com 2 / 29 HG Series Ordering Information HG 2 P 4 3 G G 12 04 M R H HyperGrip Plastic Circular Plating Size Size: (2), (3), (4), (6) Type P = Plug E = Receptacle/panel C = Receptacle/cable (C available on HG2 only) Sealing Option 1 = Sealed 4 = Unsealed Strain Relief Size Options 0 = No strain relief 3 = 3.00 - 4.50mm cable dia. range (HG2 only - optional) 4 = 4.50 - 6.50mm cable dia. range (HG2 only - standard) 5 = 7.00 - 9.00mm cable dia. range (HG3 only) 6 = 9.00 - 11.00mm cable dia. range (HG4 only) H = Pins: 50in gold on contact surfaces, gold flash on terminations AH = Sockets: 50in gold on contact surfaces, gold flash on terminations (Omit for no contacts) Termination S = Solder cup (optional) R = Crimp (standard) D = Straight dip printed circuit (optional) Panel receptacle only (Omit for no contacts) Contact Gender Outer Shell Color G = LT gray Color Coding G = LT Gray (standard) D = Blue M* = Brown R = Red V = Green B* = Black Y = Yellow W* = White N1 = No color code F = Female sockets (standard receptacle) M = Male pins (standard plug) N = No contacts Size HG2 HG3 HG4 HG6 Contact Diameter 0.40mm 0.40mm 0.40mm 0.40mm Positions 12 19 33 80 * Color is special order only. Available Contacts Wire Gauge (AWG) Female Receptacle - Standard Crimp Socket (standard) Solder Cup Socket (optional) Printed Circuit Terminal Socket (optional) 26 - 28 26 Max. N/A Accessories Part Numbers Crimp Tool Positioner Insertion Tool Receptacle Insulator Extraction Tool AFM8 or M22520/2-01 T2030 T1916 T2057 (HG2) T2085-20 (HG3) T2085-34 (HG4) T2085-85 (HG6) Male Plug - Standard Crimp Pin (standard) Solder Cup Pin (optional) 26 - 28 26 Max. Male Receptacle - Special Order Only Crimp Pin Solder Cup Pin Printed Circuit Terminal Pin 26 - 28 26 Max. N/A Female Plug - Special Order Only Crimp Pin Solder Cup Pin 26 - 28 26 Max. NOTE: 1) If N applies: Plug and cable receptacle - specify no strain relief. Panel receptacle - specify unsealed (no panel color code). Dimensions are in inches [mm] 2 / 30 www.hypertronics.com HG Series Keying Position A (Receptacle Wiring End) Keying Position B (Receptacle Wiring End) HG2 HG3 HG4 HG6 NOTE: 6 different keying positions possible - A through F. Dimensions are in inches [mm] www.hypertronics.com 2 / 31 HG Series HG2 Panel Receptacles 12 Position Printed Circuit Board Cutout "A" Key (D Termination) 12 Position Printed Circuit Board Cutout "B" Key (D Termination) Dimensions are in inches [mm] 2 / 32 www.hypertronics.com HG Series HG3 Panel Receptacles 19 Position Printed Circuit Board Cutout "A" Key (D Termination) 19 Position Printed Circuit Board Cutout "B" Key (D Termination) Dimensions are in inches [mm] www.hypertronics.com 2 / 33 HG Series HG4 Panel Receptacles 33 Position Printed Circuit Board Cutout "A" Key (D Termination) 33 Position Printed Circuit Board Cutout "B" Key (D Termination) Dimensions are in inches [mm] 2 / 34 www.hypertronics.com HG Series HG6 Panel Receptacles 80 Position Printed Circuit Board Cutout "A" Key (D Termination) Dimensions are in inches [mm] www.hypertronics.com 2 / 35 HG Series Panel Cutouts HG2 HG3 HG4 HG6 Dimensions are in inches [mm] 2 / 36 www.hypertronics.com