Base Assembly Universal Arbor Tool 7683384 AMP Instruction Sheet 408-4201 28MAR96 RevO Upper Tool Extension Guard Frame Guard Lower Tooling Assembly Cable Guide Cable (4 Places) Machined Cable Clamp (2 Places) Front Guard CONNECTOR CONNECTOR-SPECIFIC TYPE KIT AMP-LATCH* System 50 Paddleboard 679073+1 (408-4237) CHAMP* .050 Series | 6791772 (4084232) AMPLIMITE* .050 Series 6792352 {408-4233} Figure 7 1. INTRODUCTION These instructions cover installation, setup, and termination procedures for AMP* Base Assembly Universal Arbor Tool 7683384. The universal arbor tool is used in conjunction with the connectorspecific kits (listed in Figure 1} to terminate connectors onte 0.64 mm [.025 in.] centerline flat ribbon cable. The tocling assemblies are installed onto AMP Manual Arbor Frame Assembly 910852 (see Figure 2} or AMP Pneumatic AuteCycle Unit 91112-3. For information regarding the setup and operation af the arbor frame assembly, refer to AMP Instruction Sheet 408-7777 and 408-6732 for the autocycle unit. Installation and setup procedures for the connectorspecific kits are available in the specific instruction sheet (408series) listed in Figure 1. Read these instructions (and other referenced documents) thoroughly before terminating any connectors. Dimensions on this sheet are in millimeters [with equivalent inches in brackeis}. Figures are not drawn to seale. NOTE 2. DESCRIPTION (Figure 1} The universal arbor tool consists of an upper tool and a lower tooling assembly. The lower tooling consists of a machined base, a fluted plate, four cable guides, two cable clamps, a cable stop, a frame guard with an extension guard, and a front guard. The machined base allows the tooling to be moved into and out of the crimping area of the arbor frame assembly. The fluted plate is designed to provide proper guidance of the ribbon cable. The cable guides aid in positioning the ribbon cable with the connector assembly, and the cable clamps hold the ribbon cable in position. The cable stop provides proper positioning of the ribbon cable for flush terminations. 3. INSTALLATION OF UNIVERSAL ARBOR TOOL (Figure 2) bo The procedures in this section are typical for both the Manual Arbor Frame Assembly and the Pneumatic AutoCycle Unit. To avoid personal injury, DISCONNECT air from main air valve before installing the universal arbor tool in the Pneumatic Auto-Cycle Unit. Pe stat 1. Secure upper tool to ram with the two socket head cap screws. 2. Remove tool stop from the front of the manual arbor frame (or autocycle unit) slide base. 3. Position lower tooling assembly onto slide base and slide into position. 4. Re-assemble tool stop and tighten it to secure the lower tooling assembly onto the slide base. a tarry AMP Incorporated, Harrisburg, PA 17105 TOOLING ASSISTANCE CENTER 1-800-722-1111 AMP FAX"/PRODUCT INFO 1-800-522-6752 tof6 This AMP controlled document is subject to change. For latest revision call the AMP FAX number. Copyright 1996 by AMP Incorporated. All Rights Reserved. Trademark LOC BAMP 4, TERMINATION PROCEDURE 4.1. Setup Install the appropriate connectorspecific kit onto the universal arbor tooi; then set up the tocling components for termination and insert the connector into connectorspecific kit. Refer to the instructions supplied with the connectorspecific kit. To avoid personal injury, make sure all guards are installed onto the manual arbor frame for the autocycle unit) and the universal arbor too! before terminating any connectors. A. End of Cable Termination (Figure 2) Te avoid personal injury, the extension guard must be installed onto the frame quard using the mounting hardware provided. Refer to Figure 1. el agt Only one cable clamp and two cable guides are used for end of cable terminations. NOTE Base Assembly Universal Arbor Tool 7683384 408-4201 Oe 1. Open the left side cable clamp and place cable into the flutes of the fluted plate, as shown in Figure 2. 2. Loosen the thumbscrew on the cable stop and position the stop at the center of the connector, as shown in Figure 2. Tighten the thumbscrew. Cable conductors must stay in the same flutes for the entire length of the fluted plate. 3. Slide the cable through the connector so that the end of the cable is against the cable stop. The cable must be positioned between the cable guides. 4. Adjust the cable so that the first conductor aligns with the second to sixth connector contact. 5. Loosen the thumbscrews on the cable guides and slide the guides against the edges of the cable. Tighten the thumbscrews. 6. Close the cable clamp. Make sure that the cable guides sit flat into the flutes on the fluted plate. Manual Arbor Frame Assembly (Ref) Rear Tool Frame Handle End of Cable Termination Ram Cable Stop Centered Upper on Connector Cable Through Connector and Against Cable Stop Stop Slide Lower Insert of Base ConnectorSpecitic Cable Guides Kit (Ref) Against Edge Left Side of Cable Cable Positioned in Cabie Clamp Flutes of Fluted Plate {Closed} Note: Guards not shown for clarity. Figure 2 2016 Rev 0B. Daisy-Chain Assembly (Figure 3) To avoid personal injury, the frame guard must be installed: however, the extension guard must be removed from the frame guard for daisy-chain terminations. The minimum cable length between connectors for daisy-chain assemblies is 19.05 mm [.75 in.] when using the manual arbor frame and 63.5 mm {2.50 in.} when using the autocycle unit. 1. Remove the cable stop from the fluted plate. Be careful not to lose the hex nut. 2. Open the cable clamps and place the cable into the flutes of the fluted plate, as shown in Figure 3. 3. Slide the cable over the connector contacts and between the cable guides, as shown in Figure 3. Cable conductors must stay in the same flutes for the entire length of the fluted plate. 4. Adjust the cable so that the first conductor aligns with the second to sixth connector contact. 5. Loosen the thumbscrews on the cable guides and slide the guides against the edge of the cable. Tighten the thumbscrews. 6. Close the cable clamps. Make sure that the cable guides sit flat into the flutes on the fluted plate. Base Assembly Universal Arbor Tool 7683384 408-4201 4.2. Alignment and Termination (Figure 4) 1. Using the appropriate wrench, loosen, but do not remove, the two locking setscrews located in the machined base directly underneath the fluted plate. See Figure 4. For proper termination, alignment is critical, therefore, a magnifying device must be used during alignment procedure. 2. Using the fine adjustment screw, move the lower insert of the connector-specific kit so that the first contact of the connector aligns with the first conductor of the cable. 3. Tighten the locking setscrews to secure the lower insert. Verify alignment has not changed. 4. To actuate the ram for the manual arbor frame, slide lower tooling assembly toward rear of slide base until it is positioned against the rear tool stop (see Figure 2). Pull down on the arbor frame handle to terminate the cable to the connector. To actuate the ram for the auto-cycie unit, slide iower tooling assembly toward the rear of the slide base until the sensing port closes. The autocycle unit will automatically cycle and terminate the cable to the connecior. 5. To retract the ram for the manual arbor frame, raise the tool handle. Slide tooling assembly out from under the ram and remove the terminated connector. DaisyChain Assembly Terminated Connector (Ref) Right Side Cable Clamp (Closed) Cable Through Connector and Between Cable Guides Gable Positioned in Lefi Side Flutes of Fluted Plate Cable Clamp {Closed} Note: Guards not shown for clarity. Figure 3 Rev 0 30f6AMP Base Assembly Universal Arbor Tool 768338-4 408-4201 Lower Insert of ConnectorSpecific Kit (Ref) Fine Adjustment Screw First Connector Contact Aligns with First Cable Conductor Wrench (Ref) Setscrews Figure 4 The ram will automatically retract when the auto-cycie unit has completed the cycle. Slide the lower tooling out from under the ram to remove the terminated connecior. 4.3. Connector Inspection 1. Perform a test termination and inspect the connector to ensure that the cable conductors are aligned with the contacts. If available, use a tester to inspect the termination, or remove the connector cover and inspect the termination with a microscope. Refer to applicable AMP application specification (114-series) for termination height dimensions. 2. If the connector contacts are not aligned with the conductors, a realignment of the connector is necessary. Refer to Paragraph 4.2. Determine the direction the connector must be moved to align the contacts with the conductors. Loosen the two locking setscrews (which secure the lower insert) and realign the lower insert. 5. MAINTENANCE AND INSPECTION 5.1. Maintenance The universal arbor tool requires little maintenance other than to keep it clean. Remove debris and contaminants from the tooling with a clean, soft, lint-free cloth or a clean, soft brush. Do not use objects that could damage the tooling and do not use any solvents that could harm paint or plastic material. When not in use, store the tooling in a clean, dry area. 5.2. Inspection The tooling should be inspected immediately upon arrival at your facility and at regularlyscheduled intervals thereafter to ensure that it has not been damaged. Examine the tooling for any signs of damage or excessive wear during inspections. If replacement of parts is necessary, refer to Figure 5 for the list of customerreplaceable parts. 6. REPLACEMENT AND REPAIR Figure 5 provides a list of customerreplaceable parts for the universal arbor tool. Order replacement parts through your local AMP representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 1-717-986-7605, or write to: CUSTOMER SERVICE (38-35) AMP INCORPORATED PO BOX 3608 HARRISBURG PA 17105~3608 Tools may also be returned to AMP for evaluation and repair. If repairs exceed the parts available on the list of customer-replaceable parts, or evaluation is desired, send the tool with a written description of the problem to: CUSTOMER REPAIR (01-02) AMP INCORPORATED 1523 NORTH 4TH STREET HARRISBURG, PA 17102-1604 a 4of6 RevOAMP Base Assembly Universal Arbor Tool 768338-4 408-4201 IL) CUSTOMER REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION QTY PER TOOL 1 224999-1 PLATE, Fluted 1 2 768599-1 BASE, Modified 1 3 679070-1 SPACER 1 4 768915-1 GABLE CLAMP ASSEMBLY 2 5 768603-1 PIN, Pivot 2 6 1-21000-9 SCREW, Socket Head Cap, 6-32 x 38 in. 4 7 224987-1 GUIDE, Cable 4 8 277082 KNOB, Thumbscrew, No. 6 5 9 2-21000 SCREW, Socket Head Cap, 6-32 x .50 in. 8 10 210185 NUT, Hex, 6-32 7 1 224990+1 BLOCK, Soring Retain 1 Figure 5 (Continued) a RevO 5a 6ANP Base Assembly Universal Arbor Tool 768338-4 408-4201 ee ITEM PART NUMBER DESCRIPTION QTY PER TOOL 12 1-22279-8 SPRING 1 13 224989-1 BLOCK, Adjustment 1 14 7-21000-8 SCREW, Socket Head Cap, 4-40 x 1.00 in. 1 15 27708-1 KNOB, Thumbscrew, No. 4 1 16 1-21000-8 SCREW, Socket Head Cap, 6-32 x 25 in. 2 17 21055-5 WASHER, No. 6 4 18 2-21006-7 SCREW, Set, 6-32 x .12 in. 2 19 2-21000-3 SCREW, Socket Head Cap, 6-32 x .88 2 20 2249911 UPPER TOOL 1 21 224988-1 STOP, Cable 1 22 1-21000~7 SCREW, Socket Head Cap, 440 x .75 in. 2 23 3187281 GUARD, Front 1 24 318726-1 GUARD, Frame 1 25 3187271 GUARD, Extension 1 26 21002-7 SCREW, Socket Head Cap, 10-31 x .50 in. 3 27 21055-7 WASHER, Flat, No. 10 3 Figure 5 (End) 6 of 6 Rev 0