ENG PUR MFG PLAN SM
CC QA
EMC TECHNOLOGY CAGE CODE # 24602 DWG # 1010035000
8851 SW OLD KANSAS AVE. CHANGE NOTICE EN 03-290 REV LVL -
STUART, FL 34997 SHEET 1 OF 3
TITLE: SPECIFICATION CONTROL DRAWING
PART IDENTIFIER: HR05XXXG
(X)=TEST CODE: A=GROUP A; B=GROUP B; C=GROUP C
(XX)=DB VALUE (01-20DB)
DESCRIPTION: CHIP ATTENUATOR WITH HIGH RELIABILITY TESTING.
NOTE: SINGLE LOT AND DATE CODE AVAILABLE UPON REQUEST.
ASSEMBLY DWG: N/A
1.0 SPECIFICATIONS:
1.1 ELECTRICAL:
1.1.1 IMPEDANCE: 50 OHMS NOMINAL.
1.1.2 FREQUENCY RANGE: DC-18 GHZ.
1.1.3 ATTENUATION VALUES AVAILABLE: 0-20 DB IN 1 DB INCREMENTS.
1.1.4 ATTENUATION ACCURACY: SEE TABLE.
ATTENUATION ACCURACY
DB DC - 4 GHZ 4 - 8 GHZ 8 - 12.4 GHZ 12.4 - 18 GHZ
0 -0,+.3 -0,+.5 -0,+.5 -0,+.5
1 -3
±0.3 ±0.5 ±0.5 ±0.5
4 - 6 ±0.4 ±0.5 ±0.5 ±0.75
7 - 10 ±0.5 ±0.5 ±0.75 ±1.0
11 - 15 ±0.75 +0.5,-3.0 +0.5,-3.5 ---
16 - 20 ±1.0 +0.5,-4.0 +1.0,-6.0 ---
1.1.5 VSWR: DC - 4 GHZ - 1.25 MAX 8 - 18 GHZ - 1.50 MAX
4 - 8 GHZ - 1.35 MAX
1.1.6 INPUT POWER: 100 MILLIWATTS CW.
1.1.6.1 FULL RATED POWER TO 125°C, DERATED LINEARLY TO 0 WATTS AT 150°C.
1.1.6.2 PEAK POWER, 1 WATT FOR 10US PULSE WIDTH @ 1% DUTY CYCLE.
1.2 MECHANICAL:
1.2.1 OUTLINE DWG: SEE SHEET 3.
1.2.2 WORKMANSHIP: PER MIL-PRF-55342.
1.3 ENVIRONMENTAL:
1.3.1 ALTITUDE:
1.3.1.1 NON-OPERATING: SEA LEVEL TO 50,000 FEET.
1.3.1.2 OPERATING: SEA LEVEL TO 50,000 FEET.
1.3.2 TEMPERATURE RANGE:
1.3.2.1 NON-OPERATING: -55° C TO +150° C.
1.3.2.2 OPERATING: -55°C TO +150°C.
1.3.3 VIBRATION: PER MIL-STD-202, METHOD 204, COND. D.
1.3.4 SHOCK: PER MIL-STD-202, METHOD 213, COND. I.
1.3.5 MOISTURE RESISTANCE: PER MIL-STD-202, METHOD 106 EXCEPT SUBCYCLE STEPS 7A AND
7B AND POLARIZATION AND LOAD ARE NOT APPLICABLE.
2.0 UNIT MARKING: MARKED ONLY WITH COLOR DOT. LEGIBILITY AND PERMANENCY PER MIL-STD-130.
3.0 QUALITY ASSURANCE:
3.1 VERIFY 100% VISUAL PRE-CAP INSPECTION PERFORMED. PER TP-8965
3.2 PERFOM GROUP A, B AND/OR C TESTING AS INDICATED BY THE PART NUMBER PER TP-8965.
3.2.1 GROUP A TESTING
3.2.1.1 VISUAL AND MECHNICAL INSPECTION PER THE APPROPRIATE SCD PER SHEET 3.
3.2.1.2 INITIAL RF MEASUREMENTS – MEASURE AND RECORD VSWR @ 1 GHZ AND ATTENUATION AT
DC (0 GHZ) AND 1.0 GHZ.
3.2.1.3 THERMAL SHOCK – 10 CYCLES FROM -55°C TO +125°C.
3.2.1.4 AFTER THERMAL SHOCK RF MEASUREMENTS – – MEASURE AND RECORD VSWR @ 1 GHZ AND
ATTENUATION AT DC (0 GHZ) AND 1.0 GHZ.
EMC TECHNOLOGY CAGE CODE # 24602 DWG # 1010035000
8851 SW OLD KANSAS AVE. CHANGE NOTICE EN 03-290 REV LVL -
STUART, FL 34997 SHEET 2 OF 3
3.2.1.5 BURN-IN – DURATION OF 168 HRS AT INPUT POWER OF PER 1.1.6
3.2.2 GROUP B TESTING (7 SAMPLES APPROVED FROM GROUP A).
3.2.2.1 SUB-GROUP 1 (3 SAMPLES)
3.2.2.1.1 LOW TEMPERATURE OPERATION
3.2.2.1.1.1 USE FINAL ELECTRICAL MEASUREMENTS FROM GROUP A.
3.2.2.1.1.2 DISSIPATE LOW POWER FOR A DURATION OF 45 +5/-0 MINUTES. ALLOW
TO STABILIZE AT 25°C FOR 24 HOURS.
3.2.2.1.2 AFTER LOW TEMPERATURE ELECTRICAL MEASUREMENTS - MEASURE AND RECORD
VSWR @ 1 GHZ AND ATTENUATION AT DC (0 GHZ) AND 1.0 GHZ.
3.2.2.1.3 HIGH TEMPERATURE BAKE – +125°C +/- 5°C FOR 100 HRS THEN STABILIZE AT 25°C
FOR 4 HRS.
3.2.2.1.3.1 VISUAL EXAMINATION - INSPECT FOR EVIDENCE OF MECHANCIAL
DAMAGE.
3.2.2.1.4 AFTER HIGH TEMPERATURE BAKE ELECTRICAL TEST - MEASURE AND RECORD VSWR
@ 1 GHZ AND ATTENUATION AT DC (0 GHZ) AND 1.0 GHZ.
3.2.2.1.5 TERMINATION ADHESION - SOLDER A WIRE AND PULL WITH 15 GRAMS
PERPENDICULAR TO AND AWAY FROM THE SURFACE AREA.
3.2.2.1.5.1 VISUAL INSPECTION – THERE SHALL BE NO SEPARATION OF MATERIAL.
3.2.2.1.6 TERMINATION SOLDERABILITY IMMERSE EACH SAMPLE 5 SECONDS IN A SOLDER
POT HELD AT 220°C +/- 5°C USING 60/40 OR 63/37 TIN-LEAD COMPOSITION.
3.2.2.2 SUB-GROUP 2 (4 SAMPLES)
3.2.2.2.1 INITIAL RF MEASUREMENTS - USE FINAL ELECTRICAL MEASUREMENTS FROM GROUP
A.
3.2.2.2.2 LIFE TEST – OPERATE SAMPLES UNITS FOR 1000 HRS AT 70°C AT INPUT POWER
PER 1.1.6. ELECTRICAL MEASUREMENTS SHALL BE MADE AT 250 +48/-0 HRS, 500 +48/-
0 HRS, AND 1000 +48/-0 HRS.
3.2.2.2.3 FINAL RF MEASUREMENTS - MEASURE AND RECORD VSWR @ 1 GHZ AND
ATTENUATION AT DC (0 GHZ) AND 1.0 GHZ.
3.2.3 GROUP C (QCI TESTING 4 SAMPLES APPROVED FROM GROUP A).
3.2.3.1 LOAD LIFE TEST – BURN-IN UNITS AT 70°C WITH INPUT POWER PER 1.1.6 FOR A DURATION OF
1000 HOURS (1½ HOURS ON, ½ HOUR OFF). MEASURE AND RECORD ELECTRICALS AT 0, 250,
500, AND 1000 HOURS.
3.2.3.2 AFTER LOAD LIFE RF MEASUREMENTS – MEASURE AND RECORD VSWR AND ATTENUATION AT
1 GHZ AT 25°C. TEST ACCEPTABLE LIMITS PER 4.2.1 OF TP-8965.
3.4 TEST DATA REQUIREMENTS:
3.4.1 TEST DATA REQUIRED FOR CUSTOMER - SEE PARAGRAPH 5.0 OF TP-8965.
3.4.2 DATA RETENTION - 24 MONTHS.
3.4.3 TEST SAMPLES REQUIRED FOR CUSTOMER - SEE PARAGRAPH 5.0 OF TP-8965.
4.0 PACKAGING: STANDARD PACK PER MC0023. (SERIALIZED WAFFLE PACK)
