NUMBER TYPE Product Specification GS-12-658 TITLE PAGE REVISION J 1 of 11 PwrBlade+TM Connector System AUTHORIZED BY DATE RAINBOW ZHAN 23 FEB, 17 CLASSIFICATION UNRESTRICTED 1.0 OBJECTIVE This specification defines the performance, test, quality, and reliability requirement of the PwrBlade+TM Connector System. 2.0 SCOPE This specification is applicable to the termination characteristic of separable right angle and vertical plugs when mated to the right angle and vertical receptacles. 3.0 GENERAL Paragraph 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 TABLE 4 RECORD 4.0 Title OBJECTIVES SCOPE GENERAL APPLICABLE DOCUMENTS REQUIREMENTS ELECTRICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS ENVIRONMENT CONDITIONS QUALITY ASSURANCE PROVISIONS QUALIFICATION TESTING SEQUENCE REVISION RECORD Page 1 1 1 1 2 3 5 6 7 9 10 APPLICABLE DOCUMENTS 4.1 Other Standard and Specification 4.1.1 4.2 UL-94 : Flammability 4.1.2 EIA-364: Electrical Connector/Socket Test Procedure Including Environmental Classifications 4.1.3 MIL-STD-1344A: Federal Specifications, Test Methods for Electrical Connectors. FCI Specifications 4.2.1 BUS-03-601 Current Rating 4.2.2 GS-14 -1502 Package Specification 4.2.3 GS-20-141 Application Specification This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :J STATUS:Released Printed: Mar 10, 2017 NUMBER TYPE Product Specification GS-12-658 TITLE PAGE REVISION J 2 of 11 PwrBlade+TM Connector System AUTHORIZED BY DATE RAINBOW ZHAN 23 FEB, 17 CLASSIFICATION UNRESTRICTED 5.0 REQUIREMENTS 5.1 Qualification Connectors furnished under this specification shall be capable of meeting the qualification test requirements specified herein. 5.2 Material The material for each component shall be as specified herein or equivalent. High/Low Power Contacts - High Conductivity Copper alloy. Signal contacts - Copper alloy. Housing Resin- Glass filled, Nylon, or other high performance resin rated flame retardant 94V-0 in accordance with UL-94. 5.3 Finish Standard PwrBlade+ contact plating refer to FCI 10116351. 5.4 Design and Construction Connectors shall be of the design, construction and physical dimensions specified on the applicable product drawings. 6.0 5.5 Workmanship includes freedom from blistering, cracks, discoloration, etc. 5.6 Operating temperature range: -40~125 5.7 Examination of product-EIA-364-18, visual and dimensions inspection per product drawing, meet requirements of product drawing. ELECTRICAL CHARACTERISTICS 6.1 6.2 Low Level Contact Resistance (LLCR) - The low level contact resistance shall not exceed High Power contacts: 10 milliohm initially and 20milliohm final Low Power contacts: 15 milliohm initially and 20milliohm final Signal contacts: 20milliohm final after environmental exposure when measured in accordance with EIA-364-23 .The following details shall apply, a) Test Voltage - 20 millivolts DC max open circuit volatge. b) Test Current - Not to exceed 100 milliamps. Contact resistance at rated current- The contact resistance at rated current shall not exceed 0.7 milliohm for high power contact and 1.5 milliohm for low power contact initially or after mating cycles and environmental exposure when measured in accordance with EIA 364 TP06. Test This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :J STATUS:Released Printed: Mar 10, 2017 NUMBER TYPE GS-12-658 Product Specification TITLE PAGE REVISION J 3 of 11 PwrBlade+TM Connector System AUTHORIZED BY DATE RAINBOW ZHAN 23 FEB, 17 CLASSIFICATION UNRESTRICTED current is 30A for 12 high power contacts at 6.35mm pitch, 16A for 8 low power contacts show in Table 1A. 6.3 Insulation Resistance - The insulation resistance of mated connectors shall not be less than 1,000 megohms for power contacts and 500 megohms for signal initially and after environmental exposure when measured in accordance with EIA 364 TP21. a) Test Voltage 500 volts DC. b) Electrification time - 2 minutes. c) Points of Measurement - Between adjacent contacts. 6.4 Dielectric Withstanding Voltage - There shall be no evidence of arc-over, insulation breakdown, or excessive leakage current (>1 Milliampere) when mated connectors are tested in accordance with EIA-364-20. The following details apply. a) Test Voltage - 1000 volts, DC for signal and low power contacts. b) Test Voltage - 2500 volts, DC for high power contacts. c) Test Duration - 60 seconds. d) Test Condition - 760 Torr - sea level. e) Points of Measurement - Between adjacent contacts. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :J STATUS:Released Printed: Mar 10, 2017 NUMBER TYPE Product Specification GS-12-658 TITLE PAGE REVISION J 4 of 11 AUTHORIZED BY PwrBlade+TM Connector System DATE RAINBOW ZHAN 23 FEB, 17 CLASSIFICATION UNRESTRICTED 6.5 Current Rating - Refer to table 1, the temperature rise above ambient shall not exceed 30 at any point in the system at specified amperes (Table 1A&1B) when mated connectors are tested in accordance with EIA-364-70, method 1. The following detail shall apply: a) Ambient Conditions - Still air at 25 b) Stabilize at a single current level until 3 readings at 5 minutes intervals are within 1. c) Test with single energized contact and with all adjacent power contacts energized. Table 1A: Rated current table (amperes), Note: Connectors are applied to test boards with 2 layers X 2 ounce copper power plane Types High Power Contact High Power Contact High Power Contact Low Power Contact Pitch Single 4 adjacent 8 adjacent 12 adjacent (mm) 7.62 6.35 5.08 2.92 Contact 50 50 50 30. Contacts 42 38 36 19 Contacts N.A. 33 31 16 Contacts N.A. 30 28 N.A. NOTE: Schematic of 2 layer PCB Top and bottom layers are commoned. Table 1B: Rated current table (amperes) Note: Connectors are applied to test boards with 10 layers X 2 ounce copper power plane Types High Power Contact High Power Contact High Power Contact Low Power Contact Pitch Single 4 adjacent 8 adjacent 12 adjacent (mm) 7.62 6.35 5.08 2.92 Contact 75 75 75 49 Contacts 67 63 58 28 Contacts N.A. 48 45 27 Contacts N.A. 45 43 N.A. Types Pitch Single 24 adjacent 48 adjacent Signal Contact (mm) 2.54 Contact 3 Contacts 1.5 Contacts 1 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :J STATUS:Released Printed: Mar 10, 2017 NUMBER TYPE Product Specification GS-12-658 TITLE PAGE REVISION J 5 of 11 PwrBlade+TM Connector System AUTHORIZED BY DATE RAINBOW ZHAN 23 FEB, 17 CLASSIFICATION UNRESTRICTED NOTE: Schematic of 10 layer PCB Layer 1,2,3 and 8,9,10 aren't commoned. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :J STATUS:Released Printed: Mar 10, 2017 NUMBER TYPE Product Specification GS-12-658 TITLE PAGE REVISION J 6 of 11 AUTHORIZED BY PwrBlade+TM Connector System DATE RAINBOW ZHAN 23 FEB, 17 CLASSIFICATION UNRESTRICTED 6.6 Voltage Rating - see table 2 Table 2: Rated voltage table PwrBlade+ Maximum Working Voltage Vs. Minimum Creep Distance Table 2 Type Contact Pitch Signal 2.54 [.100''] 3.81 [.150''] 4.45 [.175''] 5.08 [.200''] 5.72 [.225''] 6.35 [.250''] 2.73 [.107''] 3.37 [.132''] 4.00 [.157''] 4.64 [.182''] 5.27 [.207''] 5.08 [.200''] 6.35 [.250''] 7.62 [.300''] 4.00 [.157''] 4.64 [.182''] 5.27 [.207''] 5.91 [.232''] 6.54 [.257''] 2.92 [.115''] Signal - High Power Signal - Low Power High Power High Power - Low Power Low Power 7.0 (Reference UL 60950-1 Second Edition Table 2N) Pollution Degree (office Environment) Material Group (Base on UL Rating) MCD (mm) Maximum Working Voltage (AC RMS) II 0.94 1.98 2.62 3.25 3.89 4.52 2.22 2.86 3.49 4.13 4.76 2.06 3.33 4.60 2.28 2.92 3.55 4.19 4.82 2.52 88 281 376 456 541 633 322 407 486 576 670 295 466 645 330 415 493 585 679 363 2 Maximum Working Voltage (DC/AC Peak) 124 397 531 644 764 895 455 575 687 814 947 417 659 912 467 586 697 827 960 513 MECHANICAL CHARACTERISTICS 7.1 Mating/Unmating Force - The force to mate/unmate a receptacle and compatible plug. Table 3: Mating/unmating force Per High power Contact Per Low power contacts Per Signal contacts Mating force (Max.) 5N [18 ounce] 1N [3.6ounce] 1N [3.6ounce] Unmating force (Min.) 2.2N [8 ounce] 0.5N [1.8 ounce] 0.2N [0.64 ounces] The following details shall apply: 7.1.1) Cross head speed - 12.7mm [0.5 in] per minute 7.1.2) Lubrication - None 7.1.3) Utilize free floating fixtures. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :J STATUS:Released Printed: Mar 10, 2017 NUMBER TYPE Product Specification GS-12-658 TITLE PAGE REVISION J 7 of 11 AUTHORIZED BY PwrBlade+TM Connector System DATE RAINBOW ZHAN 23 FEB, 17 CLASSIFICATION UNRESTRICTED 7.1.4) Reference EIA 364-13 7.2 Compliant Pin Insertion Contact types Plug/ receptacle high power contact Plug/receptacle low power contact Plug signal contact Receptacle signal contact Insertion force per compliant pin 111.2N[25lbf] maximum 111.2N[25lbf] maximum 93.4N[21lbf] maximum 27N[ 6 lbf] maximum 7.2.1 Per EIA-364-5 7.2.2 Measure force necessary to correctly apply a specimen to a printed circuit board at a maximum rate of 12.7mm per minute. 7.3 Radial hole distortion - 0.070mm [.00276 in] maximum radial distortion. 0.008mm [.00032 in] minimum copper hole wall remaining. The following details shall apply: 7.3.1 Per EIA-364-96 7.3.2 Measure at 0.2 to 0.5mm [.008 to .020 in] depth. 7.4 Compliant Pin Retention Contact types Plug/ receptacle high power contact Plug/receptacle low power contact Plug signal contact Receptacle signal contact Retention force per compliant pin 6.7N[1.5lbf] minimum 6.7N[1.5lbf] minimum 6.7N[1.5lbf] minimum 6.7N[1.5lbf] minimum 7.4.1 Per EIA-364-5 7.4.2 Measure force necessary to remove a correctly applied specimen from its printed circuit board at a maximum rate of 12.7mm per minute. 7.5 Component heat resistance to wave soldering- Shall meet visual requirements, show no physical damage, and meet requirements of additional tests as specified in the TABLE 4: QUALIFICATION TESTING SEQUENCE. 7.6 Solderability dip test- EIA-364-52, solderable area shall have a minimum of 95% solder coverage. 7.7 Vibration, random - EIA-364-28 7.7.1) Test procedure - VII, test condition letter E. 7.7.2) Subject mated specimens to 4.90G's rms between 20-500Hz. 7.7.3) Mounting - To eliminate relative motion, both mating halves should be rigidly fixed. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :J STATUS:Released Printed: Mar 10, 2017 NUMBER TYPE Product Specification GS-12-658 TITLE PAGE REVISION J 8 of 11 PwrBlade+TM Connector System AUTHORIZED BY DATE RAINBOW ZHAN 23 FEB, 17 CLASSIFICATION UNRESTRICTED 7.7.4) Duration - 15 minutes in each of 3 mutually perpendicular planes. 7.7.5) No evidence of physical damage, No interruptions > 1.0 microsecond. 7.8 Mechanical Shock - EIA 364-27 7.8.1) Condition A (50G, 11 millisecond half sine wave ) 7.8.2) Shocks - 3 shocks in both directions along each of three orthogonal axes. (18 total) 7.8.3) Mounting - Rigidly mount assemblies. 7.8.4) No discontinuities of greater than 1.0 microsecond. 7.9 Durability - Standard laboratory procedure as applicable to the specific product EIA-364-09 7.9.1) Number of cycles - 500. 7.9.2) Maximum cycling rate - 500 cycles per hour. 8.0 ENVIRONMENTAL CONDITIONS After exposure to the following environmental conditions in accordance with the specified test procedure and/or details, the product shall show no physical damage and shall meet the applicable electrical and mechanical requirements of paragraph 6.0 and 7.0 as detailed in Table 4 test sequences. Unless otherwise specified, assemblies shall be mated during exposure. 8.1 Thermal Shock - EIA-364-32 8.1.1) Subject mated specimens to 36 cycles. 8.1.2) Temperature Range - 40 to 125. 8.1.3) Time at each temperature - 30 minutes minimum. 8.1.4) Transfer time - 5 minutes, maximum. 8.2 Humidity-temperature cycling- EIA-364-31, Method III. 8.2.1) Subject mated specimens to 10 cycles(10 days) 8.2.2) Relative Humidity - 80~100% 8.2.3) Temperature +25~+40 8.3 Temperature Life - EIA-364-17, Method A. 8.3.1) Test condition 5. 8.3.2) Test duration - 504 Hours. 8.3.3) Temperature 125. 8.4 Mixed Flowing Gas (MFG) - EIA 364-65 8.4.1) Class - IIA This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :J STATUS:Released Printed: Mar 10, 2017 NUMBER TYPE Product Specification GS-12-658 TITLE PAGE REVISION J 9 of 11 PwrBlade+TM Connector System AUTHORIZED BY DATE RAINBOW ZHAN 23 FEB, 17 CLASSIFICATION UNRESTRICTED 8.4.2) Duration - 14 days. (7 days mated, 7 days unmated) 9.0 QUALITY ASSURANCE PROVISIONS 9.1 Equipment Calibration All test equipment and inspection facilities used in the performance of any test shall be maintained in a calibration system in accordance with QS9000. 9.2 Inspection Conditions Unless otherwise specified, all inspections shall be performed under the following conditions: a) Temperature: 25+/- 5 b) Relative Humidity: 30% to 60% c) Barometric Pressure: Local ambient 9.3 9.4 9.5 Acceptance 9.3.1 Electrical and Mechanical requirements shall be as indicated in Paragraphs 6.0 and 7.0 using test data and appropriate statistical techniques. 9.3.2 Failures attributed to equipment, test setup or operator error shall not disqualify the product. Qualification Testing 9.4.1 Specimen selection Specimens shall be prepared in accordance with applicable instruction sheets and shall be selected at random from current production. 9.4.2 Test Sequence-as specified in Table 4. Re-qualification Testing If any of the following conditions occur, the responsible product engineer shall initiate requalification testing consisting of the applicable parts of the test matrix, Table 4. d) A significant design change is made to the existing product that impacts the product form, fit or function. Example of significant changes shall include, but not be limited to, changes in the plating material composition or thickness, contact force or contact surface geometry, insulator design, contact base material or contact lubrication requirements. e) A significant event occurs during production or end use requiring corrective action to be taken relative to the product design or manufacturing process. f) A significant change is made to the manufacturing process that impacts the product form, fit or function. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :J STATUS:Released Printed: Mar 10, 2017 NUMBER TYPE Product Specification GS-12-658 TITLE PAGE REVISION J 10 of 11 AUTHORIZED BY PwrBlade+TM Connector System DATE RAINBOW ZHAN 23 FEB, 17 CLASSIFICATION UNRESTRICTED TABLE 4: QUALIFICATION TESTING SEQUENCE TEST Examination of Product Low level contact resistance, Signal, high/low power contacts Low level contact resistance, High/low Power contacts only Contact Resistance at rated current, High/low power contacts only Insulation resistance Dielectric Withstanding Voltage Current Rating (Temperature rise vs current) Vibration, Random Mechanical Shock Durability Mating Force Un-Mating Force Compliant pin insertion Radial hole distortion Compliant pin retention Component heat resistance to wave soldering Solderability dip test Thermal Shock Humidity-temperature cycling Temperature Life Mixed Flowing Gas PARA 5.7 6.1 1 2 1,6 2,5 1,9 3,7 Test Group (a) 3 4 5 6 Test Sequence ( c ) 1,8 1,5 1,13 1,4 2,4 6.1 7.6 8.1 8.2 8.3 8.4 8 1,4 1,5 2 3 2 2,6 8,10 12 6.2 6.3 6.4 6.5 7.7 7.8 7.9 7.1 7.1 7.2 7.3 7.4 7.5 7 2,6 3,7 3(e) 4,11 9(d) 5 6 4 2 8 3(f) 4 2 3 4 5 3 4 7 5 3 NOTE: (a) See paragraph 9.4. (b) Split into subgroups as needed for on and off board tests. (c) Numbers indicate sequence in which tests are performed. (d) Energize at current for 18 temperature rise. (e) Precondition specimens with 5 durability cycles. (f) Precondition specimens with 25 durability cycles. This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :J STATUS:Released Printed: Mar 10, 2017 NUMBER TYPE Product Specification GS-12-658 TITLE PAGE REVISION J 11 of 11 PwrBlade+TM Connector System AUTHORIZED BY DATE RAINBOW ZHAN 23 FEB, 17 CLASSIFICATION UNRESTRICTED REVISION RECORD REV PAGE DESCRIPTION ECN# DATE A All Initial Release DG10-0140 Mar 3rd, 10 B All Remove4.3, ECR-ELX-T-004389 Jul 8th, 11 Remove Signal Contact LLCR initial 15milliohm ECR-ELX-T-005060 Aug 15th, 11 Updated 6.1, 6.2, 6.5 ECR-ELX-T007381 Oct 26th, 11 Update 4.2, 5.2, 5.3, 6.2, 7.2, 7.4, Table1,Table 4 C 2 D 2,4 E 5 Update 6.6,7.1 ECR-ELX-T008000 Nov 22nd, 11 F 1 Change section 4.2.1 from GES-03-601 to BUS-03-601 ELX-DG-011380-1 May 8th, 12 G All Change unrestriction to unrestricted, page 1, change TALBE to TABLE, add 4.2.3 GS-20-141 Application Specification ELX-DG-14063-1 Feb 15th, 13 H All Change name description from" header" to "plug'. ELX-DG20876-1 May 13th, 15 J 4,5 Add the description for the PCB layers ELX-DG-26147-1 Feb 13th, 17 This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or disclosed to others without the written consent of FCI. Copyright FCI. Form E-3005 Rev F GS-01-001 PDS: Rev :J STATUS:Released Printed: Mar 10, 2017 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI / Amphenol: 10106126-4004001LF 10106134-8004001LF 10106123-5005001LF 10106262-0006001LF 10106262-B006001LF 10106139-J008001LF 10106265-G012002LF 10106265-0204001LF 10106269-5206002LF 10106263-B006001LF 10106263-2006201LF 10106265-D006001LF 10106131-6002001LF 10106139-8005001LF 10106129-6008001LF 10106268-6706001LF 10106124-6004001LF 10106139-8000001LF 10106132-C006001LF 10106263-B006003LF 10106125-4006002LF 10106126-8006002LF 10106127-C812002LF 10106124-4006003LF 10106117-5005001LF 10106269-5203001LF 10106132-J008001LF 10106262-5206002LF 10106131-4006005LF 10106126-6004001LF 10106265-B006006LF 10106131-4006003LF 10106124-C004001LF 10106265-B006003LF 10106125-6002001LF 10106262-5203001LF 10106263-2003001LF