10106122-C009001LF - FCI - Datasheet.Directory

NUMBER

GS-12-658 TYPE Product Specification

TITLE PAGE REVISION

PwrBlade+™ Connector System 1 of 11 J

AUTHORIZED BY DATE

RAINBOW ZHAN 23 FEB, 17

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or

disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

1.0 OBJECTIVE

This specification defines the performance, test, quality, and reliability requirement of the PwrBlade+™

Connector System.

2.0 SCOPE

This specification is applicable to the termination characteristic of separable right angle and vertical plugs

when mated to the right angle and vertical receptacles.

3.0 GENERAL

Paragraph Title Page

1.0 OBJECTIVES 1

2.0 SCOPE 1

3.0 GENERAL 1

4.0 APPLICABLE DOCUMENTS 1

5.0 REQUIREMENTS 2

6.0 ELECTRICAL CHARACTERISTICS 3

7.0 MECHANICAL CHARACTERISTICS 5

8.0 ENVIRONMENT CONDITIONS 6

9.0 QUALITY ASSURANCE PROVISIONS 7

TABLE 4 QUALIFICATION TESTING SEQUENCE 9

RECORD REVISION RECORD 10

4.0 APPLICABLE DOCUMENTS

4.1 Other Standard and Specification

4.1.1 UL-94 : Flammability

4.1.2 EIA-364: Electrical Connector/Socket Test Procedure Including Environmental

Classifications

4.1.3 MIL-STD-1344A: Federal Specifications, Test Methods for Electrical Connectors.

4.2 FCI Specifications

4.2.1 BUS-03-601 Current Rating

4.2.2 GS-14 -1502 Package Specification

4.2.3 GS-20-141 Application Specification

PDS: Rev :J STATUS:Released Printed: Mar 10, 2017

NUMBER

GS-12-658 TYPE Product Specification

TITLE PAGE REVISION

PwrBlade+™ Connector System 2 of 11 J

AUTHORIZED BY DATE

RAINBOW ZHAN 23 FEB, 17

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or

disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

5.0 REQUIREMENTS

5.1 Qualification

Connectors furnished under this specification shall be capable of meeting the qualification test

requirements specified herein.

5.2 Material

The material for each component shall be as specified herein or equivalent.

High/Low Power Contacts - High Conductivity Copper alloy.

Signal contacts - Copper alloy.

Housing Resin– Glass filled, Nylon, or other high performance resin rated flame retardant 94V-0

in accordance with UL-94.

5.3 Finish

Standard PwrBlade+ contact plating refer to FCI 10116351.

5.4 Design and Construction

Connectors shall be of the design, construction and physical dimensions specified on the

applicable product drawings.

5.5 Workmanship includes freedom from blistering, cracks, discoloration, etc.

5.6 Operating temperature range: -40℃~125℃

5.7 Examination of product-EIA-364-18, visual and dimensions inspection per product drawing, meet

requirements of product drawing.

6.0 ELECTRICAL CHARACTERISTICS

6.1 Low Level Contact Resistance (LLCR) – The low level contact resistance shall not exceed

High Power contacts: 10 milliohm initially and 20milliohm final

Low Power contacts: 15 milliohm initially and 20milliohm final

Signal contacts: 20milliohm final

after environmental exposure when measured in accordance with EIA-364-23 .The following details

shall apply,

a) Test Voltage – 20 millivolts DC max open circuit volatge.

b) Test Current – Not to exceed 100 milliamps.

6.2 Contact resistance at rated current– The contact resistance at rated current shall not exceed 0.7

milliohm for high power contact and 1.5 milliohm for low power contact initially or after mating

cycles and environmental exposure when measured in accordance with EIA 364 TP06. Test

PDS: Rev :J STATUS:Released Printed: Mar 10, 2017

NUMBER

GS-12-658 TYPE Product Specification

TITLE PAGE REVISION

PwrBlade+™ Connector System 3 of 11 J

AUTHORIZED BY DATE

RAINBOW ZHAN 23 FEB, 17

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or

disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

current is 30A for 12 high power contacts at 6.35mm pitch, 16A for 8 low power contacts show in

Table 1A.

6.3 Insulation Resistance – The insulation resistance of mated connectors shall not be less than

1,000 megohms for power contacts and 500 megohms for signal initially and after environmental

exposure when measured in accordance with EIA 364 TP21.

a) Test Voltage 500 volts DC.

b) Electrification time – 2 minutes.

c) Points of Measurement – Between adjacent contacts.

6.4 Dielectric Withstanding Voltage – There shall be no evidence of arc-over, insulation breakdown,

or excessive leakage current (>1 Milliampere) when mated connectors are tested in accordance

with EIA-364-20. The following details apply.

a) Test Voltage – 1000 volts, DC for signal and low power contacts.

b) Test Voltage – 2500 volts, DC for high power contacts.

c) Test Duration – 60 seconds.

d) Test Condition – 760 Torr - sea level.

e) Points of Measurement – Between adjacent contacts.

PDS: Rev :J STATUS:Released Printed: Mar 10, 2017

NUMBER

GS-12-658 TYPE Product Specification

TITLE PAGE REVISION

PwrBlade+™ Connector System 4 of 11 J

AUTHORIZED BY DATE

RAINBOW ZHAN 23 FEB, 17

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or

disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

6.5 Current Rating – Refer to table 1, the temperature rise above ambient shall not exceed 30℃ at

any point in the system at specified amperes (Table 1A&1B) when mated connectors are tested in

accordance with EIA-364-70, method 1. The following detail shall apply:

a) Ambient Conditions – Still air at 25℃

b) Stabilize at a single current level until 3 readings at 5 minutes intervals are within 1℃.

c) Test with single energized contact and with all adjacent power contacts energized.

Table 1A: Rated current table (amperes),

Note: Connectors are applied to test boards with 2 layers X 2 ounce copper power plane

Types Pitch

(

)

Single

Contact

4 adjacent

Contacts

8 adjacent

Contacts

12 adjacent

Contacts

High Power Contact 7.62 50 42 N.A. N.A.

High Power Contact 6.35 50 38 33 30

High Power Contact 5.08 50 36 31 28

Low Power Contact 2.92 30. 19 16 N.A.

NOTE: Schematic of 2 layer PCB

Top and bottom layers are commoned.

Table 1B: Rated current table (amperes)

Note: Connectors are applied to test boards with 10 layers X 2 ounce copper power plane

Types Pitch

(

)

Single

Contact

4 adjacent

Contacts

8 adjacent

Contacts

12 adjacent

Contacts

High Power Contact 7.62 75 67 N.A. N.A.

High Power Contact 6.35 75 63 48 45

High Power Contact 5.08 75 58 45 43

Low Power Contact 2.92 49 28 27 N.A.

Types Pitch

(

)

Single

Contact

24 adjacent

Contacts

48 adjacent

Contacts

Signal Contact 2.54 3 1.5 1

PDS: Rev :J STATUS:Released Printed: Mar 10, 2017

NUMBER

GS-12-658 TYPE Product Specification

TITLE PAGE REVISION

PwrBlade+™ Connector System 5 of 11 J

AUTHORIZED BY DATE

RAINBOW ZHAN 23 FEB, 17

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or

disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

NOTE: Schematic of 10 layer PCB

Layer 1,2,3 and 8,9,10 aren’t commoned.

PDS: Rev :J STATUS:Released Printed: Mar 10, 2017

NUMBER

GS-12-658 TYPE Product Specification

TITLE PAGE REVISION

PwrBlade+™ Connector System 6 of 11 J

AUTHORIZED BY DATE

RAINBOW ZHAN 23 FEB, 17

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or

disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

6.6 Voltage Rating – see table 2

Table 2: Rated voltage table

Table 2 PwrBlade+ Maximum Working Voltage Vs. Minimum Creep Distance

(Reference UL 60950-1 Second Edition Table 2N)

Type Contact Pitch

Pollution

Degree (office

Environment)

Material

Group (Base

on UL Rating) MCD (mm)

Maximum

Working

Voltage (AC

RMS)

Maximum

Working

Voltage

(DC/AC

Peak)

Signal 2.54 [.100’’]

2 II

0.94 88 124

Signal – High

Power

3.81 [.150’’] 1.98 281 397

4.45 [.175’’] 2.62 376 531

5.08 [.200’’] 3.25 456 644

5.72 [.225’’] 3.89 541 764

6.35 [.250’’] 4.52 633 895

Signal – Low

Power

2.73 [.107’’] 2.22 322 455

3.37 [.132’’] 2.86 407 575

4.00 [.157’’] 3.49 486 687

4.64 [.182’’] 4.13 576 814

5.27 [.207’’] 4.76 670 947

High Power 5.08 [.200’’] 2.06 295 417

6.35 [.250’’] 3.33 466 659

7.62 [.300’’] 4.60 645 912

High Power –

Low Power

4.00 [.157’’] 2.28 330 467

4.64 [.182’’] 2.92 415 586

5.27 [.207’’] 3.55 493 697

5.91 [.232’’] 4.19 585 827

6.54 [.257’’] 4.82 679 960

Low Power 2.92 [.115’’] 2.52 363 513

7.0 MECHANICAL CHARACTERISTICS

7.1 Mating/Unmating Force – The force to mate/unmate a receptacle and compatible plug.

Table 3: Mating/unmating force

Per High power Contact Per Low power contacts Per Signal contacts

Mating force (Max.) 5N [18 ounce] 1N [3.6ounce] 1N [3.6ounce]

Unmating force (Min.) 2.2N [8 ounce] 0.5N [1.8 ounce] 0.2N [0.64 ounces]

The following details shall apply:

7.1.1) Cross head speed – 12.7mm [0.5 in] per minute

7.1.2) Lubrication – None

7.1.3) Utilize free floating fixtures.

PDS: Rev :J STATUS:Released Printed: Mar 10, 2017

NUMBER

GS-12-658 TYPE Product Specification

TITLE PAGE REVISION

PwrBlade+™ Connector System 7 of 11 J

AUTHORIZED BY DATE

RAINBOW ZHAN 23 FEB, 17

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or

disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

7.1.4) Reference EIA 364-13

7.2 Compliant Pin Insertion

Contact types Insertion force per compliant pin

Plug/ receptacle high power contact 111.2N[25lbf] maximum

Plug/receptacle low power contact 111.2N[25lbf] maximum

Plug signal contact 93.4N[21lbf] maximum

Receptacle signal contact 27N[ 6 lbf] maximum

7.2.1 Per EIA-364-5

7.2.2 Measure force necessary to correctly apply a specimen to a printed circuit board at a

maximum rate of 12.7mm per minute.

7.3 Radial hole distortion – 0.070mm [.00276 in] maximum radial distortion. 0.008mm [.00032 in]

minimum copper hole wall remaining. The following details shall apply:

7.3.1 Per EIA-364-96

7.3.2 Measure at 0.2 to 0.5mm [.008 to .020 in] depth.

7.4 Compliant Pin Retention

Contact types Retention force per compliant pin

Plug/ receptacle high power contact 6.7N[1.5lbf] minimum

Plug/receptacle low power contact 6.7N[1.5lbf] minimum

Plug signal contact 6.7N[1.5lbf] minimum

Receptacle signal contact 6.7N[1.5lbf] minimum

7.4.1 Per EIA-364-5

7.4.2 Measure force necessary to remove a correctly applied specimen from its printed circuit

board at a maximum rate of 12.7mm per minute.

7.5 Component heat resistance to wave soldering– Shall meet visual requirements, show no

physical damage, and meet requirements of additional tests as specified in the TABLE 4:

QUALIFICATION TESTING SEQUENCE.

7.6 Solderability dip test– EIA-364-52, solderable area shall have a minimum of 95% solder

coverage.

7.7 Vibration, random – EIA-364-28

7.7.1) Test procedure – VII, test condition letter E.

7.7.2) Subject mated specimens to 4.90G’s rms between 20-500Hz.

7.7.3) Mounting – To eliminate relative motion, both mating halves should be rigidly fixed.

PDS: Rev :J STATUS:Released Printed: Mar 10, 2017

NUMBER

GS-12-658 TYPE Product Specification

TITLE PAGE REVISION

PwrBlade+™ Connector System 8 of 11 J

AUTHORIZED BY DATE

RAINBOW ZHAN 23 FEB, 17

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or

disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

7.7.4) Duration – 15 minutes in each of 3 mutually perpendicular planes.

7.7.5) No evidence of physical damage, No interruptions > 1.0 microsecond.

7.8 Mechanical Shock – EIA 364-27

7.8.1) Condition A (50G, 11 millisecond half sine wave )

7.8.2) Shocks – 3 shocks in both directions along each of three orthogonal axes. (18 total)

7.8.3) Mounting – Rigidly mount assemblies.

7.8.4) No discontinuities of greater than 1.0 microsecond.

7.9 Durability – Standard laboratory procedure as applicable to the specific product EIA-364-09

7.9.1) Number of cycles – 500.

7.9.2) Maximum cycling rate – 500 cycles per hour.

8.0 ENVIRONMENTAL CONDITIONS

After exposure to the following environmental conditions in accordance with the specified test procedure

and/or details, the product shall show no physical damage and shall meet the applicable electrical and

mechanical requirements of paragraph 6.0 and 7.0 as detailed in Table 4 test sequences. Unless otherwise

specified, assemblies shall be mated during exposure.

8.1 Thermal Shock – EIA-364-32

8.1.1) Subject mated specimens to 36 cycles.

8.1.2) Temperature Range – 40 to 125℃.

8.1.3) Time at each temperature – 30 minutes minimum.

8.1.4) Transfer time – 5 minutes, maximum.

8.2 Humidity-temperature cycling– EIA-364-31, Method III.

8.2.1) Subject mated specimens to 10 cycles(10 days)

8.2.2) Relative Humidity – 80~100%

8.2.3) Temperature +25℃~+40℃

8.3 Temperature Life – EIA-364-17, Method A.

8.3.1) Test condition 5.

8.3.2) Test duration – 504 Hours.

8.3.3) Temperature 125℃.

8.4 Mixed Flowing Gas (MFG) – EIA 364-65

8.4.1) Class – IIA

PDS: Rev :J STATUS:Released Printed: Mar 10, 2017

NUMBER

GS-12-658 TYPE Product Specification

TITLE PAGE REVISION

PwrBlade+™ Connector System 9 of 11 J

AUTHORIZED BY DATE

RAINBOW ZHAN 23 FEB, 17

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or

disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

8.4.2) Duration – 14 days. (7 days mated, 7 days unmated)

9.0 QUALITY ASSURANCE PROVISIONS

9.1 Equipment Calibration

All test equipment and inspection facilities used in the performance of any test shall be maintained

in a calibration system in accordance with QS9000.

9.2 Inspection Conditions

Unless otherwise specified, all inspections shall be performed under the following conditions:

a) Temperature: 25+/- 5℃

b) Relative Humidity: 30% to 60%

c) Barometric Pressure: Local ambient

9.3 Acceptance

9.3.1 Electrical and Mechanical requirements shall be as indicated in Paragraphs 6.0 and 7.0

using test data and appropriate statistical techniques.

9.3.2 Failures attributed to equipment, test setup or operator error shall not disqualify the

product.

9.4 Qualification Testing

9.4.1 Specimen selection

Specimens shall be prepared in accordance with applicable instruction sheets and shall

be selected at random from current production.

9.4.2 Test Sequence-as specified in Table 4.

9.5 Re-qualification Testing

If any of the following conditions occur, the responsible product engineer shall initiate re-

qualification testing consisting of the applicable parts of the test matrix, Table 4.

d) A significant design change is made to the existing product that impacts the product form, fit

or function. Example of significant changes shall include, but not be limited to, changes in the

plating material composition or thickness, contact force or contact surface geometry,

insulator design, contact base material or contact lubrication requirements.

e) A significant event occurs during production or end use requiring corrective action to be

taken relative to the product design or manufacturing process.

f) A significant change is made to the manufacturing process that impacts the product form, fit

or function.

PDS: Rev :J STATUS:Released Printed: Mar 10, 2017

NUMBER

GS-12-658 TYPE Product Specification

TITLE PAGE REVISION

PwrBlade+™ Connector System 10 of 11 J

AUTHORIZED BY DATE

RAINBOW ZHAN 23 FEB, 17

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or

disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

TABLE 4: QUALIFICATION TESTING SEQUENCE

TEST PARA Test Group (a)

1 2 3 4 5 6 7 8

Test Sequence ( c )

Examination of Product 5.7 1,6 1,9 1,8 1,5 1,13 1,4 1,4 1,5

Low level contact resistance,

Signal, high/low power contacts 6.1 2,5 3,7 2,4

Low level contact resistance,

High/low Power contacts only 6.1 2,6

8,10

Contact Resistance at rated current,

High/low power contacts only 6.2 12

Insulation resistance 6.3 2,6

Dielectric Withstanding Voltage 6.4 3,7

Current Rating (Temperature rise vs current) 6.5 4,11

Vibration, Random 7.7 5 9(d)

Mechanical Shock 7.8 6

Durability 7.9 3(e) 4 3(f)

Mating Force 7.1 2

Un-Mating Force 7.1 8

Compliant pin insertion 7.2 2 2

Radial hole distortion 7.3 3

Compliant pin retention 7.4 4

Component heat resistance to

wave soldering 7.5 2

Solderability dip test 7.6 3

Thermal Shock 8.1 4

Humidity-temperature cycling 8.2 5

Temperature Life 8.3 3 7 3

Mixed Flowing Gas 8.4 4 5

NOTE:

(a) See paragraph 9.4.

(b) Split into subgroups as needed for on and off board tests.

(d) Energize at current for 18℃ temperature rise.

(e) Precondition specimens with 5 durability cycles.

(f) Precondition specimens with 25 durability cycles.

PDS: Rev :J STATUS:Released Printed: Mar 10, 2017

NUMBER

GS-12-658 TYPE Product Specification

TITLE PAGE REVISION

PwrBlade+™ Connector System 11 of 11 J

AUTHORIZED BY DATE

RAINBOW ZHAN 23 FEB, 17

CLASSIFICATION

UNRESTRICTED

This document is the property of and embodies CONFIDENTIAL and PROPRIETARY information of FCI. No part of the information shown on the document may be used in any way or

disclosed to others without the written consent of FCI. Copyright FCI.

Form E-3005

Rev F

GS-01-001

REVISION RECORD

REV PAGE DESCRIPTION ECN# DATE

A All Initial Release DG10-0140 Mar 3rd, 10

B All Remove4.3,

Update 4.2, 5.2, 5.3, 6.2, 7.2, 7.4, Table1,Table 4

ECR-ELX-T-004389 Jul 8th, 11

C 2 Remove Signal Contact LLCR initial 15milliohm ECR-ELX-T-005060 Aug 15th, 11

D 2,4 Updated 6.1, 6.2, 6.5 ECR-ELX-T007381 Oct 26th, 11

E 5 Update 6.6,7.1 ECR-ELX-T008000 Nov 22nd, 11

F 1 Change section 4.2.1 from GES-03-601 to BUS-03-601 ELX-DG-011380-1 May 8th, 12

All

Change unrestriction to unrestricted, page 1, change

TALBE to TABLE, add 4.2.3 GS-20-141 Application

Specification

ELX-DG-14063-1 Feb 15th, 13

All

4,5

Change name description from” header” to “plug’.

Add the description for the PCB layers

ELX-DG20876-1

ELX-DG-26147-1

May 13th, 15

Feb 13th, 17

PDS: Rev :J STATUS:Released Printed: Mar 10, 2017

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