PD2401 AC Solid State Relays INTEGRATED CIRCUITS DIVISION Parameter AC Operating Voltage Load Current On-State Voltage Drop (IL=1Arms) Rating 240 1 1.2 Features * Load Current up to 1Arms * Blocking Voltages up to 500VP * 3750Vrms Input to Output Isolation * 5mA Sensitivity * Zero-Crossing Detection * DC Control, AC Output * Low EMI and RFI Generation * High Noise Immunity * VDE compatible * Flammability Rating UL 94 V-0 Applications * Programmable Control * Process Control * Power Control Panels * Remote Switching * Gas Pump Electronics * Contactors * Large Relays * Solenoids * Motors * Heaters Units Vrms Arms Vrms Description The PD2401 is an AC Solid State Switch using optical coupling with dual power SCR outputs to produce an alternative to optocoupler and Triac circuits. The PD2401 switches are robust enough to provide a blocking voltage of up to 500VP and max surge current rating of 20A. In addition, tightly controlled zero-cross circuitry ensures switching of AC loads without the generation of transients. The input and output circuits are optically coupled to provide 3750Vrms of isolation and noise immunity between control and load circuits. As a result the PD2401 is well suited for industrial environments where electromagnetic interference would disrupt the operation of electromechanical relays. Approvals * UL Recognized Component: UL 508 File E69938 * CSA Certified Component: File 043639 Ordering Information Part # PD2401 Description 4-Pin (16-Pin Body) DIP Package (25/Tube) Pin Configuration 1 16 - LED + LED ZC 10 AC Load 8 AC Load DS-PD2401-R15 www.ixysic.com 1 INTEGRATED CIRCUITS DIVISION PD2401 Absolute Maximum Ratings @ 25C Parameter Blocking Voltage Reverse Input Voltage Input Control Current Peak (10ms) Input Power Dissipation 1 Total Package Dissipation 2 Isolation Voltage, Input to Output Operational Temperature Storage Temperature 1 Derate linearly 1.33 mW / C 2 Derate linearly 16.6 mW / C Min 3750 -40 -40 Max 500 5 100 1 150 1600 +85 +125 Units VP V mA A mW mW Vrms C C Absolute Maximum Ratings are stress ratings. Stresses in excess of these ratings can cause permanent damage to the device. Functional operation of the device at conditions beyond those indicated in the operational sections of this data sheet is not implied. Typical values are characteristic of the device at +25C, and are the result of engineering evaluations. They are provided for information purposes only, and are not part of the manufacturing testing requirements. Electrical Characteristics @ 25C Parameter Output Characteristics AC Operating Voltage Load Current (Continuous) Maximum Surge Current Off-State Leakage Current On-State Voltage Drop Critical Rate of Rise Switching Speeds Turn-On Turn-Off Zero-Cross Turn-On Voltage 1 Operating Frequency Load Power Factor for Guaranteed Turn-On 2 Capacitance Input-To-Output Input Characteristics Input Control Current For Normal Environment For High Noise Environment Input Voltage Drop Input Dropout Voltage Reverse Input Current 1 2 2 Conditions Symbol Min Typ Max Units IF=5mA VL=120-240VAC t<16ms VL=500VDC IL=1.0Arms - VOP IL IPEAK ILEAK dV/dt 20 0.005 1000 1200 240 1 20 1 1.2 - Vrms Arms A mA Vrms V/s IF=5mA ton toff 20 0.25 - 2 3 0.5 0.5 5 1 500 - 0.9 0.8 - 1.2 - 5 10 1.5 10 1st half-cycle Subsequent half-cycle VIO=0V, f=1MHz IF=5mA VR=5V PF CIO IF VF IR Cycles V V Hz pF mA V V A Zero Cross 1st half-cycle @ < 100Hz. Snubber circuits may be required at low power factors. www.ixysic.com R15 INTEGRATED CIRCUITS DIVISION PD2401 PERFORMANCE DATA* Load Current, Free Air Peak Surge Current (A) 25 1.0 0.8 RTJA=60C/W 0.6 0.4 0.2 1.3 NOTE: Values apply to TJ=50C before Surge 20 Forward Voltage (V) 1.2 Load Current (Arms) Typical Forward Voltage vs. Temperature Max. Surge Current (Non-Repetitive) 15 10 5 0 0 -40 0 55 Ambient Temperature (C) 85 1.2 1.1 1.0 0.9 16 50 Pulse Duration (ms) 100 0 10 25 40 55 70 Ambient Temperature (C) 85 dV/dt Method Typical dV/dt vs. Temperature Critical Rate of Rise (V/s) 1400 1200 Vo 1000 800 Vo = 300V 63% dV 0.63 x 300V 189 = = dt RC RC In accordance with EIA/NARM Standards RS-443 for Solid State Relays 600 400 200 0 10% 0 25 50 Ambient Temperature (C) 85 RC *Unless otherwise noted, data presented in these graphs is typical of device operation at 25C. For guaranteed parameters not indicated in the written specifications, please contact our application department. R15 www.ixysic.com 3 INTEGRATED CIRCUITS DIVISION PD2401 Manufacturing Information Moisture Sensitivity All plastic encapsulated semiconductor packages are susceptible to moisture ingression. IXYS Integrated Circuits classifies its plastic encapsulated devices for moisture sensitivity according to the latest version of the joint industry standard, IPC/JEDEC J-STD-020, in force at the time of product evaluation. We test all of our products to the maximum conditions set forth in the standard, and guarantee proper operation of our devices when handled according to the limitations and information in that standard as well as to any limitations set forth in the information or standards referenced below. Failure to adhere to the warnings or limitations as established by the listed specifications could result in reduced product performance, reduction of operable life, and/or reduction of overall reliability. This product carries a Moisture Sensitivity Level (MSL) classification as shown below, and should be handled according to the requirements of the latest version of the joint industry standard IPC/JEDEC J-STD-033. Device Moisture Sensitivity Level (MSL) Classification PD2401 MSL 1 ESD Sensitivity This product is ESD Sensitive, and should be handled according to the industry standard JESD-625. Soldering Profile Provided in the table below is the Classification Temperature (TC) of this product and the maximum dwell time the body temperature of this device may be (TC - 5)C or greater. The classification temperature sets the Maximum Body Temperature allowed for this device during lead-free reflow processes. For through-hole devices, and any other processes, the guidelines of J-STD-020 must be observed. Device Classification Temperature (Tc) Dwell Time (tp) Max Reflow Cycles PD2401 245C 30 seconds 1 Board Wash IXYS Integrated Circuits recommends the use of no-clean flux formulations. Board washing to reduce or remove flux residue following the solder reflow process is acceptable provided proper precautions are taken to prevent damage to the device. These precautions include, but are not limited to: using a low pressure wash and providing a follow up bake cycle sufficient to remove any moisture trapped within the device due to the washing process. Due to the variability of the wash parameters used to clean the board, determination of the bake temperature and duration necessary to remove the moisture trapped within the package is the responsibility of the user (assembler). Cleaning or drying methods that employ ultrasonic energy may damage the device and should not be used. Additionally, the device must not be exposed to flux or solvents that are Chlorine- or Fluorine-based. 4 www.ixysic.com R15 INTEGRATED CIRCUITS DIVISION PD2401 Mechanical Dimensions PD2401 7.620 0.254 (0.300 0.010) 19.202 0.381 (0.756 0.015) 0.254 TYP (0.010 TYP) PCB Hole Pattern 0.800 DIA x 4 (0.031 DIA x 4) Pin 16 6.350 0.127 (0.250 0.005) Pin 1 Pin 16 7.620 (0.300) 17.780 0.127 (0.700 0.005) 15.240 0.127 (0.600 0.005) 3.302 0.051 (0.130 0.002) 9.144 0.508 (0.360 0.020) 7.239 TYP (0.285 TYP) Pin 1 2.540 0.127 (0.100 0.005) 15.240 (0.600) 17.780 (0.700) 4.064 TYP (0.160 TYP) 0.559 0.102 (0.022 0.004) 0.457 0.076 (0.018 0.003) Dimensions mm (inches) For additional information please visit our website at: www.ixysic.com IXYS Integrated Circuits makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication and reserves the right to make changes to specifications and product descriptions at any time without notice. Neither circuit patent licenses nor indemnity are expressed or implied. Except as set forth in IXYS Integrated Circuits' Standard Terms and Conditions of Sale, IXYS Integrated Circuits assumes no liability whatsoever, and disclaims any express or implied warranty, relating to its products including, but not limited to, the implied warranty of merchantability, fitness for a particular purpose, or infringement of any intellectual property right. The products described in this document are not designed, intended, authorized or warranted for use as components in systems intended for surgical implant into the body, or in other applications intended to support or sustain life, or where malfunction of IXYS Integrated Circuits' product may result in direct physical harm, injury, or death to a person or severe property or environmental damage. IXYS Integrated Circuits reserves the right to discontinue or make changes to its products at any time without notice. 5 Specification: DS-PD2401-R15 (c)Copyright 2018, IXYS Integrated Circuits All rights reserved. Printed in USA. 6/27/2018