DP4RSA60D60B2 - Crydom - Datasheet.Directory

The Global Expert in Solid State Relay Technology

DP Series

Solid State Contactors

DP Series

www.crydom.com

ABOUT US

Crydom, a brand of Custom Sensors & Technologies (CST) and global

expert in Solid State Relay Technology, has a distinguished record of

providing high quality, world class Solid State Relay and Control Products

for a variety of heating, lighting and motion control applications. Crydom

products, coupled with unparalleled technical support, timely delivery

and competitive pricing, provide Crydom’s clients with the innovative

products and support necessary to succeed in today’s competitive and

fast paced global markets.

Crydom’s extensive selection of standard off-the-shelf products is

constantly being updated and expanded through its continuous

improvement and aggressive new product development programs.

Utilizing state of the art designs, materials and technology, Crydom offers

a wide range of AC and DC output SSRs in industry standard Panel Mount,

PCB Mount and DIN Rail packages, all meeting global safety and

standards agency requirements such as CE, RoHS, UL, IEC, etc.

Bolstered by four decades of Solid State Relay operations experience,

Crydom also specializes and encourages adapted and fully

custom-designed SSR products for nearly any application where unique

specifications and optimized performance are critical for success.

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and Development Engineering, Manufacturing Operations and Quality

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Following rigid design guidelines and standards, Crydom products have

set the bench mark for SSR performance and reliability world wide. In

addition to award winning designs, Crydom has acquired an impressive

list of patents related to SSRs and Solid State Controls, while continuing

to develop new circuit and technology-related inventions as part of

extensive R&D programs.

To learn more about Crydom SSR technology and products, or how an

alliance with Crydom can contribute to the success of your project, visit

www.crydom.com or contact your authorized Crydom Distributor or

Crydom Customer Service Representative today.

The DP Series of DC Load Reversing Solid State Contactors (SSCs)

include four optically isolated DC low dissipation FET outputs rated up to

60 amps at 48 VDC, wired in an H-Bridge configuration with a common

input control to provide a convenient method to both power on and off and

reverse the polarity to a variety of DC loads including motors, brakes,

clutches, electro magnets, solenoids, plating baths and electrolytic cells.

The DP Series is housed in a compact encapsulated industry standard 75

x 105 mm panel mount package featuring screw termination for power and

load connections and a 4 conductor connector for control connections.

In addition to the on/off and reversing functions, DP Series Contactors

include an internal interlock circuit to prevent damage due to overlapping

forward/reverse control commands . The DP Series also offers options for

a variety of combinations of Internal PWM Soft Start/Ramp Up, PWM Soft

Stop/Ramp Down and Dynamic Brake functions. Available with a selection

of set ramp times, the soft start and stop functions provide a convenient

means to eliminate or reduce the mechanical shocks associated with

starting and stopping DC electro-mechanical loads.

The DP Series of Solid State Contactors are available with either 20, 40 or

60 Amp general use ratings in a 40°C ambient temperature with

appropriate heat sinking. The output will switch from 1 to 48 VDC.

Available control inputs are conveniently matched to the input logic supply

to accept either 4.5 to 15 VDC or 18 to 32 VDC from a common power

supply. DP Series SSCs are CE Certified, RoHS Compliant, UL/cUL

Recognized and carry Motor Control Ratings up to 15 FLA at 48 VDC.

For additional information about the DP Series DC Reversers, including

available thermal management accessories, contact the nearest Crydom

Distributor, Representative or local Crydom Sales Office, or visit our

website at www.crydom.com.

DP SERIES SOLID STATE CONTACTORS

Panel Mounted DC Load Reversing

Solid State Contactors

Flexible Control of DC Load

Ratings & Approvals

DP Series

Complete specifications of these & other Crydom products available at: www.crydom.com

Convenient FET switches in H-Bridge configuration

Control features to combine Soft Start/Ramp Up, Soft Stop/Ramp Down & Braking functions on

each polarity

Built-in protective Forward/Reverse interlock function

20 , 40 & 60 Amps Operational Current rating

48 VDC Rated Operating Voltage

UL & IEC ratings for general use & Motor loads

4.5 to 15 VDC & 18 to 32 VDC Input Control Voltage options available

LED Status indicators for Operating Modes

Industry standard 75 x 105 mm Panel Mount package

DP Series

DC Load Reversing Solid State Contactors

20 30 40 50 60 70 80

Ambient Temperature (ºC)

Load Current (Amps)

DP4Rxx60x60xx

DP4Rxx60x40xx

DP4Rxx60x20xx

General Notes

(A) All parameters at 25ºC unless otherwise specified.

(B) Maximum Surge Current rating not to be exceeded during motor Starting or Dynamic Braking.

(D) Input circuit incorporates active current limitation.

(E) Suggested mating connector/plug : Crimp Housing, Positive Latch (Molex 050579404).

Derating Curves

Required Heat Sink

[ºC/W]

TABLE 1

DP Series

Part No.

Crydom Heat Sink

Part No.

1.5 HS103 / HS103DR

1.0 HS103 / HS103DR

0.5

DP4Rxx60x20xx

DP4Rxx60x40xx

DP4Rxx60x60xx HS053

Output Specifications DP4Rxx60x20xx DP4Rxx60x40xx DP4Rxx60x60xx

DP4Rxx60D40xx DP4Rxx60E40xx

DP4Rxx60x20xx DP4Rxx60x40xx DP4Rxx60x60xx

Operating Voltage Range [VDC]

Rated Operating Voltage [VDC]

Maximum Off-State Leakage Current @ Rated Voltage [µA]

Minimum Load Current [A]

Maximum Surge Current (10 ms) [ADC]

Maximum On-State Voltage Drop @ Rated Current [VDC]

Combined Thermal Resistance Junction to Case (Rjc) [°C/W]

Total Power Dissipation per module, 2 FET switches conducting, Tj=100º C [Watts]

UL 508 General Use Load Current @ Rated Voltage [A]

UL 508 Motor Controller Load Current @ Rated Voltage [FLA]

IEC 60947-4-1 DC-1 Load Current @ Rated Voltage [ADC]

IEC 60947-4-1 DC-3 Load Current @ Rated Voltage [FLA]

Input Specifications

Logic Supply Voltage Range (pin 5) [VDC] 4.5 - 15 18 - 32

16/20 20/25Min/Max Logic Supply Current (pin 5) [mA]

Control Voltage Range (pin 7, pin 8) [VDC] 4.5 - 15 18 - 32

0.20 1

1 2

Minimum Control Input Current @ Min voltage (pin 7, pin 8) [mA]

Maximum Control Input Current @ Max voltage (pin 7, pin 8) [mA]

Typical Interlocking Time [msec]

General Specifications

Dielectric Strength, Input-Output to Baseplate (50/60Hz) [Vrms]

Minimum Insulation Resistance @ 500 VDC [Ohm]

Maximum Capacitance, Input to Output [pF]

Ambient Operating Temperature Range [ºC]

Ambient Storage Temperature Range[ºC]

Housing Material (Shell)

Encapsulation

Weight (typical) [oz] (gr)

Input Locking Connector

Output Terminals

Maximum Torque [in-lbs] (Nm)

Wire Size for Maximum Ratings (with terminals)

IP rating

LED Status Indicator

IEC 61000-4-2 : Electrostatic Discharge

IEC 61000-4-4 : Electrically Fast Transients

IEC 61000-4-5 : Electrical Surges

0.100.10 0.10

0.28 0.28 0.3

Level 2

Level 2 - Criteria A

IEC 60068-2-6 : Vibration

IEC 60068-2-27 : Shock

Compliant (1.5 mm / 10-55 Hz)

Compliant (15 G / 11 ms)

Level 2 - Criteria B

Green LED (Forward), Yellow LED (Reverse). See TABLE 2

IP00

-40 to 125

Thermally conductive Epoxy

-30 to 80

20 (2.2597)

AWG #12 (IEC 3.3 mm2) AWG #8 (8.4 mm2)

1-60 1-601-60

48 48 48

20 2020

Black, UL 94 V-0

Rectangular Header, Male Pin 4 Positions, 0.100 in [2.54] Pitch

20 40

Internal PWM For Soft Start/Stop Versions (Duty Cycle 10-100%) [Hz] 200 200200

20 40 60

13 14 15

140 24080

0.2 0.130.4

AWG #6 (IEC 13.3 mm2)

Input Connector Wire Capacity AWG #24 (0.2 mm2)

25 (2.8246)

Screw / Clamp Combo Type 10-32 Hex Screw Type 1/4-20 with lock washers

10.93 (310) 12.16 (345)

(D)

(E)

(A)

(C)

(B)

(C)

(A)

2500

109

200200

Maximum On-State Resistance, per FET switch (RDS-ON) [Ohm] 0.0070.014 0.005

DP Series

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Series

DP 4R SB 60 40

Start Mode

Blank: Start

SA: Soft Start/Ramp Up, 0.2 sec

SB: Soft Start/Ramp Up, 0.5 sec

SC: Soft Start/Ramp Up, 1 sec

Stop Mode

Blank: Stop Mode matches Start Mode

B2: Dynamic Brake, 0.2 sec

B5: Dynamic Brake, 0.5 sec

B8: Dynamic Brake, 0.8 sec

B: Dynamic Brake, Continuous

Control Voltage

D: 4.5-15 VDC

E: 18-32 VDC

Function

4R: 4 Channel DC Reversing

Rated Operating Voltage

60: 48 VDC

Operational Current

20: 20 Amps

40: 40 Amps

60: 60 Amps

Thermal Pad

Blank: Not Included

H: Included

Mechanical Dimensions

Part Number Nomenclature

Wiring Diagram

Tolerances: ±0.02 in / 0.5 mm

All dimensions are in: inches [millimeters]

(F) For a complete description of available Operating Modes, see definitions on page 5.

(G) Baseplate Thickness 0.125 [3.2]

(G)

(F)

0.95

[24.1] 0.26

[6.6]

0.44

[11.2]

0.50

[12.7]

0.79

[20]

1.09

[27.6]

4.09

[104]

1.13

[28.6]

2.20

[55.9]

3.62

[91.9]

1.87

[47.6]

2.01

[51]

2.89

[73.5]

0.20 [5]

0.79

[20]

1.38

[35.1]

4.09

[104]

1.15

[29.1]

DP4Rxxxxx20

DP4Rxxxxx40 & DP4Rxxxxx60

Block Diagram

5 /+VCC

6 / GND

7 /+FWD

8 /+REV

Isolation

Circuit

H-Bridge

Control

Circuit

1 / -

2 / +

+ Power Supply

- Power Supply

3 / L1

Load

4 / L2

Load

1/-

2/+

Required for valid part number

For options only and not required for valid part number

TABLE 2

Status Functions Green LED (Forward) Yellow LED (Reverse)

Initial Logic Supply Voltage On Flash Twice Flash Twice

Forward ON ON OFF

Reverse ON OFF ON

Dynamic Brake Flash Once Flash Once

Interlocking Flash 3x Intermittently Flash 3x Intermittently

MotorCell Resistance

DC Power Supply

+FWD

+REV

+VCC

GND

1 / - 2 / +

LOAD SIDE

DC POWER SUPPLY SIDE

4 / L2 3 / L1

Accessories

DP Series

Part No. TRM1 TRM6HS053HK1 HSP-3

HSP-5

HS103

HS103DR

TABLE 3

DP4Rxx60x20xx

DP4Rxx60x40xx

DP4Rxx60x60xx

DP Series

Complete specifications of these & other Crydom products available at: www.crydom.com

(H) Load voltage signals shown are typical of a DC motor, behavior may change for other load types.

(H)

Int : Interlock

t : Control Signal Validation Delay = 0.2 sec, except for Start / Stop (0.025 sec)

t1 : 0.15 sec Break-before-make delay

tB : Dynamic Brake time

B2: 0.2 sec

B5: 0.5 sec

B8: 0.8 sec

B: Continuous

Operating Modes

Start: When either FWD or REV Control signal is applied, and after Control Signal Validation Delay, DC

power supply on terminals 1/- and 2/+ is directly connected to Load at terminals 3/L1 and 4/L2 with a

polarity according to the control signal. The start option can be combined with Stop and/or Dynamic

Brake options.

Stop: Load is disconnected from DC power supply. All FET switches (S1, S2, S3 & S4) inside the DP

Series SSC are turned off. This simple Stop option is available only in combination with the simple

Start option (suffix Blank).

Soft Start/Ramp Up: It is a modified Start where the DC power supply is connected to the load using

a 200 Hz pulse width modulation with a duty cycle going from 10% to 100%. Soft Start/Ramp Up time

is defined by SA, SB and SC suffixes. After Soft Start/Ramp Up time is elapsed, the Load will remain

continuously energized for as long as FWD or REV Control signal is applied. This option can be

combined with Soft Stop/Ramp Down and Dynamic Braking modes, but not with simple Stop.

Soft Stop/Ramp Down: It is a modified Stop where the DC power supply is disconnected from the Load

using a 200 Hz pulse width modulation with a duty cycle going from 100% to 0%. After Soft

Stop/Ramp Down time is elapsed, the Load will remain continuously de-energized waiting for a

new FWD or REV Control signal. Soft Stop/Ramp Down time is tied to Soft Start/Ramp Up time

selected by SA, SB and SC suffixes and can be combined with Soft Start/Ramp Up only.

Dynamic Brake: It could be used as a modified Stop where the FET switches inside the DP Series

SSC are arranged in such a way that they provide a path for the Load Current to keep flowing after

the DC power supply has been disconnected. This mode allows for energy stored in some type of

loads to be discharged. i.e. back EMF on DC motors. Timing for Dynamic Brake is selected by

suffixes B2, B5, B8 and B where the latest will keep the braking or discharging path enabled for

as long as FWD and REV Control signals are removed.

Interlock: It will shut down all FET switches inside the DP Series SSC within 0.2 sec after both

control signals FWD and REV are applied at the same time. An Interlock condition will trigger a

modified Stop such as Soft Stop/Ramp Down or Dynamic Brake whenever an option has been

selected.

tSP : Soft Stop/Ramp Down time = tST

tST : Soft Start/Ramp Up time

SA: 0.2 sec

SB: 0.5 sec

SC: 1 sec

VDCS: VDC power supply

VFWD: Forward Control Signal

VREV: Reverse Control Signal

Start

Stop

DP4R60xxx

t Intt tt Int

S1, S4

3 / L1 = + 4 / L2 = +

S1, S4 S2, S3 S2, S3

+ VDCS

- VDCS

Start

Dynamic Brake

DP4R60xxxBx

S1, S4 S3, S4

+ VDCS

- VDCS

Soft Start/Ramp Up

Soft Stop/Ramp Down

DP4RSx60xxx

+ VDCS

- VDCS

Soft Start/Ramp Up

Dynamic Brake

DP4RSx60xxxBx

S1, S4 S3, S4

+ VDCS

- VDCS

Control Signals

Load Voltage Signals

Forward Control

Reverse Control

+ VFWD

+ VREV

tBtB

t1t1

t t t tInt Int

tSP

tST tST tSP

S1, S4 S1, S4 S2, S3 S3, S4

t t tInt Int

t1t1

tBtB

tST tST

t t t tInt Int

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06/2011

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