Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output The Digital Tomodachi Series of non-isolated dc-dc converters deliver exceptional electrical and thermal performance in DOSA based footprints for Point-of-Load converters. Operating from a 3.0Vdc-14.4Vdc input, these are the converters of choice for Intermediate Bus Architecture (IBA) and Distributed Power Architecture applications that require high efficiency, tight regulation, and high reliability in elevated temperature environments with low airflow. The PMBus interface supports a range of commands to both control and monitor the module. The module also includes the Tunable LoopTM feature that allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area. The FGSD12SR6003*A converter of the Tomodachi Series delivers 3A of output current at a tightly regulated programmable and PMBus control output voltage of 0.45Vdc to 5.5Vdc. The thermal performance of the FGSD12SR6003*A is best-in-class: Little derating is needed up to 85 , under natural convection. Applications Intermediate Bus Architecture Telecommunications Data/Voice processing Distributed Power Architecture Computing (Servers, Workstations) Test Equipments Features Compliant to RoHS II EU "Directive 2011/65/EC" Delivers up to 3A (16.5W) High efficiency, no heatsink required Negative and Positive ON/OFF logic DOSA based Small size: 12.2 x 12.2 x 6.25mm (0.48 in x 0.48 in x 0.246 in) Tape & reel packaging Programmable output voltage from 0.6V to 5.5V via external resistor. Digitally adjustable down to 0.45Vdc Digital interface through the PMBusTM # protocol Tunable LoopTM to optimize dynamic output voltage response Flexible output voltage sequencing EZ-SEQUENCE Power Good signal Fixed switching frequency with capability of external synchronization Auto-reset output over-current protection Remote ON/OFF Ability to sink and source current No minimum load required Start up into pre-biased output UL* 60950-1 2nd Ed. Recognized, CSA C22.2 No. 60950-1-07 Certified, and VDE (EN60950-1 2nd Ed.) (Pending) ISO** 9001 and ISO 14001 certified manufacturing facilities * UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards # The PMBus name and logo are registered trademarks of the System Management Interface Forum (SMIF) Http://www.fdk.com Page 1 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings may lead to degradation in performance and reliability of the converter and may result in permanent damage. PARAMETER MAX UNITS 15 Vdc 7 Vdc 3.6 Vdc -40 85 C Storage Temperature -55 125 C Output Voltage 0.45 5.5 Vdc ABSOLUTE MAXIMUM NOTES MIN TYP RATINGS1 Input Voltage Continuous -0.3 SEQ, SYNC, Vs+ CLK, DATA, SMBALERT Operating Temperature Ambient temperature Electrical Specifications All specifications apply over specified input voltage, output load, and temperature range, unless otherwise noted. PARAMETER NOTES MIN TYP MAX UNITS 14.4 Vdc 2.8 Adc INPUT CHARACTERISTICS Operating Input Voltage Range 3.0 Maximum Input Current Vin=3V to 14V, Io-max Input Stand-by Current Vin=12V, module disabled 6.4 mA Input No Load Current Vout=5.0V 43 mA Vout=0.6V 17.5 mA Inrush Transient, I2t Input Reflected-Ripple Current 1 Peak-to-peak (5Hz to 20MHz, 1uH source impedance; Vin=0 to 14V, Io-max Input Ripple Rejection (120Hz) Http://www.fdk.com Page 2 of 41 A2s 100 mAp-p -57 dB Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Electrical Specifications (Continued) PARAMETER NOTES MIN Output Voltage Set Point With 0.1% tolerance for external resistor used to set output voltage Output Voltage Range Adjustment Range (selected by an external resistor) TYP MAX UNITS -1.0 +1.0 %Vout (Over all operating input voltage, resistive load and temperature conditions until end of life) -3.0 +3.0 %Vout Some output voltages may not be possible depending on the input voltage - see feature description section 0.6 5.5 Vdc PMBus Adjustable Output Voltage Range -25 +25 %Vout PMBus Output Voltage Adjustment Step Size 0.4 OUTPUT CHARACTERISTICS %Vout Remote Sense Range Output Regulation (for Vo 2.5Vdc) Output Regulation (for Vo < 2.5Vdc) Output Ripple and Noise 0.5 Vdc Line (Vin = min to max) 0.4 % Vout Load (Io = min to max) 10 mV Line (Vin = min to max) 5 mV Load (Io = min to max) 10 mV Temperature Ta = min to max 0.4 %Vout Vin=12V, Io= min to max, Co = 0.1uF+22uF ceramic capacitors Peak to Peak 5MHz to 20MHz bandwidth 50 100 mVp-p RMS 5MHz to 20MHz bandwidth 20 38 mVrms External Load Capacitance 1 Plus full load (resistive) % Without the Tunable Loop ESR 1m 10 22 uF With the Tunable Loop ESR 0.15m 22 1,000 uF ESR 10m 22 3,000 uF Output Current Range (in either sink or source mode) 0 3 Adc Output Current Limit Inception (Hiccup mode) Current limit does not operate in sink mode 270 % Io-max Output Short-Circuit Current Vo 250mV, Hiccup mode 268 mArms Vout=5.0Vdc 94.0 % Vout=3.3Vdc 91.9 % Vout=2.5Vdc 90.1 % Vout=1.8Vdc 87.5 % Vout=1.2Vdc 83.2 % Vout=0.6Vdc 72.4 % Efficiency Vin = 12Vdc, Ta = 25C, Io = max 1 External capacitors may require using the new Tunable LoopTM feature to ensure that the module is stable as well as getting the best transient response. See the Tunable LoopTM section for details. Http://www.fdk.com Page 3 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Electrical Specifications (Continued) PARAMETER NOTES MIN TYP Switching Frequency MAX 600 UNITS kHz Frequency Synchronization Synchronization Frequency Range 510 High Level Input Voltage 2.0 720 kHz V Low Level Input Voltage 0.4 V Input Current, SYNC 100 nA Minimum Pulse Width, SYNC 100 nS Maximum SYNC rise time 100 nS General Specifications PARAMETER Calculated MTBF NOTES MIN TYP Io = 0.8 * Io-max, Ta = 40C Telecordia Issue 2 Method 1 Case 3 Weight MAX UNITS 19,508,839 Hours 0.96(0.034) g (oz.) Feature Specifications PARAMETER ON/OFF Signal Interface NOTES MIN TYP MAX UNITS 1 mA Vin-max V 1 mA 0.6 V 1 mA Vin-max V 10 uA 0.6 V Vin = min to max, open collector or equivalent, Signal reference to GND Positive Logic Logic High (Module ON) Input High Current Input High Voltage 2.0 Logic Low (Module OFF) Input Low Current Input Low Voltage Negative Logic -0.2 On/Off pin is open collector/drain logic input with external pull-up resistor; signal reference to GND Logic High (Module OFF) Input High Current Input High Voltage 2 Logic Low (Module ON) Input Low Current Input Low Voltage Http://www.fdk.com -0.2 Page 4 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Feature Specifications PARAMETER Turn-On Delay Time NOTES MIN TYP MAX UNITS Vin = Vin-nom, Io = Io-max , Vo to within 1% of steady state Case 1: On/Off input is enabled and then input power is applied delay from instant at which Vin = Vin-min until Vo = 10% of Vo-set) 0.4 mS Case 2: Input power is applied for at least one second and then the On/Off input is enabled delay from instant at which Von/Off is enabled until Vo = 10% of Vo-set 0.4 mS Output voltage Rise time time for Vo to rise from 10% of Vo-set to 90% of Vo-set 2.4 mS Output voltage overshoot with or without maximum external capacitance Ta = 25oC, Vin = Vin-min to Vin-max, Io = Io-min to Io-max Over Temperature Protection (See Thermal Considerations section) 3.0 PMBus Over Temperature Warning Threshold * Tracking Accuracy %Vout 150 C 130 C Vin-min to Vom-max, Io-min to Io-max, VSEQ < Vo Power-Up: 2V/ms 100 mV Power-Down: 2V/ms 100 mV Input Under Voltage Lockout Turn-on Threshold 2.71 Vdc Turn-off Threshold 2.41 Vdc Hysteresis 0.3 Vdc PMBus Adjustable Input Under Voltage Lockout Thresholds 2.5 Resolution of Adjustable Input Under Voltage Threshold 14 Vdc 500 mV PGOOD (Power Good) Signal Interface Open Drain, Vsupply 5VDC Overvoltage threshold for PGOOD ON 108 %Vout Overvoltage threshold for PGOOD OFF 110 %Vout Undervoltage threshold for PGOOD ON 92 %Vout Undervoltage threshold for PGOOD OFF 90 %Vout Pulldown resistance of PGOOD pin 50 Sink current capability into PGOOD pin 5 mA * Over temperature Warning - Warning may not activate before alarm and unit may shutdown before warning Http://www.fdk.com Page 5 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Digital Interface Specifications PARAMETER NOTES MIN TYP MAX UNITS 3.6 V 0.8 V PMBus Signal Interface Characteristics Input High Voltage (CLK, DATA) 2.1 Input Low Voltage (CLK, DATA) Input high level current (CLK, DATA) -10 10 uA Input low level current (CLK, DATA) -10 10 uA 0.4 V 10 uA Output Low Voltage (CLK, DATA, SMBALERT#) IOUT=2mA Output high level open drain leakage current (DATA, SMBALERT#) VOUT=3.6V 0 Pin capacitance 0.7 pF PMBus Operating frequency range Slave Mode 10 Data hold time Receive Mode 0 nS Transmit Mode 300 nS 250 nS Data setup time 400 kHz Measurement System Characteristics Read delay time 153 Output current measurement range 192 0 Output current measurement resolution 231 us 18 A 62.5 mA Output current measurement gain accuracy (at 25C) 5 % Output current measurement offset 0.1 A 5.5 V Vout measurement range 0 Vout measurement resolution 15.625 mV Vout measurement gain accuracy -15 15 % Vout measurement offset -3 3 % Vinmeasurement range 3 14.4 V Vin measurement resolution 32.5 mV Vin measurement gain accuracy -15 15 % Vin measurement offset -5.5 1.4 LSB Http://www.fdk.com Page 6 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Design Considerations Input Filtering The FGSD12SR6003*A converter should be connected to a low ac-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. High frequency switching noise can be reduced by using suitable decoupling ceramic caps. dynamic response of the module. Fig-2 provides output ripple information for different external capacitance values at various Vo and a full load current of 3A. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal performance of the module can be achieved by using the Tunable LoopTM feature described later in this data s h e e t . 50 1x10uF Ext 1x22uF Ext 1x47uF Ext 2x47uF Ext ) 40 -p p V30 m ( e l 20 p p i R10 To minimize input voltage ripple, ceramic capacitors are recommended at the input of the module. Fig-1 shows the input ripple voltage for various output voltages at 3A of load current with 1x22uF or 2x22uF ceramic capacitors and an input of 12V. 0 0.5 140 1x22uF 130 Cap Cap Cap Cap 1.5 2.5 3.5 Output Voltage(Volts) 4.5 2x22uF Fig-2: Output ripple voltage for various output voltages with external 1x10uF, 1x22uF, 1x47uF or 2x47uF ceramic capacitors at the output (3A load). Input voltage is 12V. )120 p p110 V m (100 e l p 90 p i R 80 Safety Consideration 70 60 0.5 1.5 2.5 3.5 4.5 Output Voltage(Volts) Fig-1: Input ripple voltage for various output voltages with 1x22uF or 2x22uF ceramic capacitors at the input (3A load). Input voltage is 12V. Output Filtering The FGSD12SR6003*A is designed for low output ripple voltage and will meet the maximum output ripple specification with 0.1uF ceramic and 22uF ceramic capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1 2nd, CSA C22.2 No. 60950-1-07, DIN EN 60950-1:2006 + A11 (VDE0805 Teil 1 + A11):2009-11; EN 60950-1:2006 + A11:2009-03. For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a fast acting fuse with a maximum rating of 5 A in the positive input lead. An example of such a fuse is the ABC series by Littelfuse. To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the Http://www.fdk.com Page 7 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output turned ON pulling the On/Off pin low, turning transistor Q1 OFF resulting in the PWM Enable pin going high. Analog Feature Descriptions Remote On/Off MODULE The module can be turned ON and OFF either by using the ON/OFF pin (Analog interface) or through the PMBus interface (Digital). The module can be configured in a number of ways through the PMBus interface to react to the two ON/OFF inputs: Module ON/OFF can be controlled only through the analog interface (digital interface ON/OFF commands are ignored) Module ON/OFF can be controlled only through the PMBus interface (analog interface is ignored) Module ON/OFF can be controlled by either the analog or digital interface The default state of the module (as shipped from the factory) is to be controlled by the analog interface only. If the digital interface is to be enabled, or the module is to be controlled only through the digital interface, this change must be made through the PMBus. These changes can be made and written to non-volatile memory on the module so that it is remembered for subsequent use. +3.3V +VIN Rpullup I 10K ENABLE 22K ON/OFF Q1 + Q2 V ON/OFF _ 22K GND Fig-3: Circuit configuration for using positive On/Off logic. MODULE +3.3V +VIN Rpullup Analog ON/OFF I The FGSD12SR6003*A power modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are available. In the Positive Logic On/Off option, (device code suffix "P" - see Ordering Information), the module turns ON during a logic High on the On/Off pin and turns OFF during a logic Low. With the Negative Logic On/Off option, (device code suffix "N" - see Ordering Information), the module turns OFF during logic High and ON during logic Low. The On/Off signal should be always referenced to ground. For either On/Off logic option, leaving the On/Off pin disconnected will turn the module ON when input voltage is present. For positive logic modules, the circuit configuration for using the On/Off pin is shown in Fig-3. When the external transistor Q2 is in the OFF state, the internal transistor Q1 is turned ON, and the internal PWM #Enable signal is pulled low causing the module to be ON. When transistor Q2 is turned ON, the On/Off pin is pulled low and the module is OFF. A suggested value for Rpullup is 20k. For negative logic On/Off modules, the circuit configuration is shown in Fig-4. The On/Off pin should be pulled high with an external pull-up resistor (suggested value for the 3V to 14V input range is 20K). When transistor Q2 is in the OFF state, the On/Off pin is pulled high, transistor Q1 is turned ON and the module is OFF. To turn the module ON, Q2 is Http://www.fdk.com 10K ENABLE ON/OFF 22K Q1 + Q2 22K V ON/OFF _ GND Fig-4: Circuit configuration for using negative On/Off logic. Digital ON/OFF Please see the Digital Feature Descriptions section. Monotonic Start-up and Shut-down The module has monotonic start-up and shutdown behavior for any combination of rated input voltage, output current and operating temperature range. Startup into Pre-biased Output The module can start into a prebiased output as long as the prebias voltage is 0.5V less than the set output voltage. Analog Output Voltage Programming Page 8 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output The output voltage of the module is programmable to any voltage from 0.6dc to 5.5Vdc by connecting a resistor between the Trim and SIG_GND pins of the module. Certain restrictions apply on the output voltage set point depending on the input voltage. These are shown in the Output Voltage vs. Input Voltage Set Point Area plot in Fig-5. The Upper Limit curve shows that for output voltages lower than 1V, the input voltage must be lower than the maximum of 14.4V. The Lower Limit curve shows that for output voltages higher than 0.6V, the input voltage needs to be larger than the minimum of 3V. desired output voltage, should be as per the following equation: R TRIM 12 [k] (VO-REQ - 0.6) Rtrim is the external resistor in kohm Vo-req is the desired output voltage Note that the tolerance of a trim resistor will affect the tolerance of the output voltage. Standard 1% or 0.5% resistors may suffice for most applications; however, a tighter tolerance can be obtained by using two resistors in series instead of one standard value resistor. Table 1 provides Rtrim values required for some common output voltages. Table 1: Trim Resistor Value VO-REG [V] RTRIM [k] 0.6 Open 0.9 40 1.0 30 1.2 20 1.5 13.33 1.8 10 2.5 6.316 3.3 4.444 5.0 2.727 Fig-5: Output Voltage vs. Input Voltage Set Point Area plot showing limits where the output voltage can be set for different input voltages. Digital Output Voltage Adjustment Please see the Digital Feature Descriptions section. Remote Sense The power module has a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage at the SENSE pins. The voltage between the SENSE pin and VOUT pin should not exceed 0.5V Analog Voltage Margining Caution - Do not connect SIG_GND to GND elsewhere in the layout. Fig-6: Output Voltage vs. Input Voltage Set Point Area plot showing limits where the output voltage can be set for different input voltages. Without an external resistor between Trim and SIG_GND pins, the output of the module will be 0.6Vdc. To calculate the value of the trim resistor, Rtrim for a Http://www.fdk.com Output voltage margining can be implemented in the module by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to output pin for margining-down. Fig-7 shows the circuit configuration for output voltage margining. The POL Programming Tool, available at www.fdk.com under the Downloads section, also calculates the values of Rmargin-up and Page 9 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Rmargin-down for a specific output voltage and % margin. Please consult your local FDK FAE for additional details. Fig-8: Circuit showing connection of the sequencing signal to the SEQ pin. Fig-7: Circuit Configuration for margining Output Voltage. Digital Output Voltage Margining Please see the Digital Feature Descriptions section. Output Voltage Sequencing The power module includes a sequencing feature, EZSEQUENCE that enables users to implement various types of output voltage sequencing in their applications. This is accomplished via an additional sequencing pin. When not using the sequencing feature, leave it unconnected. The voltage applied to the SEQ pin should be scaled down by the same ratio as used to scale the output voltage down to the reference voltage of the module. This is accomplished by an external resistive divider connected across the sequencing voltage before it is fed to the SEQ pin as shown in Fig-8. In addition, a small capacitor (suggested value 100pF) should be connected across the lower resistor R1. For all Tomodachi modules, the minimum recommended delay between the ON/OFF signal and the sequencing signal is 10ms to ensure that the module output is ramped up according to the sequencing signal. This ensures that the module soft-start routine is completed before the sequencing signal is allowed to ramp up. Http://www.fdk.com When the scaled down sequencing voltage is applied to the SEQ pin, the output voltage tracks this voltage until the output reaches the set-point voltage. The final value of the sequencing voltage must be set higher than the set-point voltage of the module. The output voltage follows the sequencing voltage on a one-to-one basis. By connecting multiple modules together, multiple modules can track their output voltages to the voltage applied on the SEQ pin. The module's output can track the SEQ pin signal with slopes of up to 0.5V/msec during power-up or power-down. To initiate simultaneous shutdown of the modules, the SEQ pin voltage is lowered in a controlled manner. The output voltage of the modules tracks the voltages below their set-point voltages on a one-to-one basis. A valid input voltage must be maintained until the tracking and output voltages reach ground potential. Note that in all digital Tomodachi series of modules, the PMBus Output Undervoltage Fault will be tripped when sequencing is employed. This will be detected using the STATUS_WORD and STATUS_VOUT PMBus commands. In addition, the SMBALERT# signal will be asserted low as occurs for all faults and warnings. To avoid the module shutting down due to the Output Undervoltage Fault, the module must be set to continue operation without interruption as the response to this fault (see the description of the PMBus command VOUT_UV_FAULT_RESPONSE for additional information). Page 10 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Over-Current Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. external signal applied to the SYNC pin of the module as shown in Fig-I, with the converter being synchronized by the rising edge of the external signal. The Electrical Specifications table specifies the requirements of the external SYNC signal. If the SYNC pin is not used, the module should free run at the default switching frequency. If synchronization is not being used, connect the SYNC pin to GND. Digital Adjustable Overcurrent Warning Please see the Digital Feature Descriptions section. Over-Temperature Protection To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will shut down if the over-temperature threshold of 150C (typ) is exceeded at the thermal reference point Tref. Once the unit goes into thermal shutdown it will then wait to cool before attempting to restart. Fig-9: External source connections to synchronize switching frequency of the d l Measuring Output Current, Output Voltage and Input Voltage Digital Temperature Status via PMBus Please see the Digital Feature Descriptions section. Digitally Adjustable Output Over and Under Voltage Protection Please see the Digital Feature Descriptions section. Input Under-Voltage Lockout (UVLO) At input voltages below the input under-voltage lockout limit, the module operation is disabled. The module will begin to operate at an input voltage above the under-voltage lockout turn-on threshold. Please see the Digital Feature Descriptions section. Dual Layout Identical dimensions and pin layout of Analog and Digital Tomodachi modules permit migration from one to the other without needing to change the layout. To support this, 2 separate Trim Resistor locations have to be provided in the layout. As shown in Fig. 46, for the digital modules, the resistor is connected between the TRIM pad and SGND and in the case of the analog module it is connected between TRIM and GND. MODULE TRIM Rtrim1 for Digital Digitally Adjustable Input Undervoltage Lockout Rtrim2 for Analog SIG_GND Please see the Digital Feature Descriptions section. GND(Pin 7) Digitally Adjustable Power Good Thresholds Please see the Digital Feature Descriptions section. Synchronization Caution - For digital modules, do not connect SIG_GND to GND elsewhere in the layout Fig-10: Connections to support either Analog or Digital Tomodachi on the same layout. The module switching frequency can be synchronized to a signal with an external frequency within a specified range. Synchronization can be done by using the Http://www.fdk.com Page 11 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Tunable LoopTM The module has a feature that optimizes transient response of the module called Tunable LoopTM External capacitors are usually added to the output of the module for two reasons: to reduce output ripple and noise (see Fig-2) and to reduce output voltage deviations from the steady-state value in the presence of dynamic load current changes. Adding external capacitance however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish response. Larger values of external capacitance could also cause the module to become unstable. The Tunable LoopTM allows the user to externally adjust the voltage control loop to match the filter network connected to the output of the module. The Tunable LoopTM is implemented by connecting a series R-C between the SENSE and TRIM pins of the module, as shown in Fig-11. This R-C allows the user to externally adjust the voltage loop feedback compensation of the module. meet 2% output voltage deviation limits for some common output voltages in the presence of a 1.5A to 3.0A step change (50% of full load), with an input voltage of 12V. Please contact your GE technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other output capacitance values. Table 2: General recommended value of RTUNE and CTUNE for Vin=12V and various external ceramic capacitor combinations. Co 1x47uF 2x47uF 4x47uF 6x47uF 10x47uF RTUNE 270 220 180 180 180 1800pF 3300pF 4700pF 4700pF CTUNE 1500pF Table 3: Recommended values of RTUNE and CTUNE to obtain transient deviation of 2% of Vout for a 3A step load with Vin=12V. Vo 5V 3.3V 2.5V Co 1x47uF 1x47uF 2x47uF RTUNE 270 220 180 1.8V 1.2V 0.6V 1x330uF 1x330uF 2x330uF Polymer Polymer Polymer 180 180 180 CTUNE 1500pF 1800pF 3300pF 8200pF 8200pF 33nF V 68mV 60mV 37mV 18mV 18mV 10mV Note: The capacitors used in the Tunable Loop table are 47uF/3m ESR ceramic and 330uF/12m ESR polymer capacitors. Fig-11: Circuit diagram showing connection of RTUNE and CTUNE to tune the control loop of the module. Recommended values of RTUNE and CTUNE for different output capacitor combinations are given in Table 2. Table 2 shows the recommended values of RTUNE and CTUNE for different values of ceramic output capacitors up to 1000uF that might be needed for an application to meet output ripple and noise requirements. Selecting RTUNE and CTUNE according to Table 2 will ensure stable operation of the module. In applications with tight output voltage limits in the presence of dynamic current loading, additional output capacitance will be required. Table 3 lists recommended values of RTUNE and CTUNE in order to Http://www.fdk.com Page 12 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Digital Feature Description PMBus Interface Capability The 3A Digital Tomodachi power modules have a PMBus interface that supports both communication and control. The PMBus Power Management Protocol Specification can be obtained from www.pmbus.org. The modules support a subset of version 1.1 of the specification (see Table 6 for a list of the specific commands supported). Most module parameters can be programmed using PMBus and stored as defaults for later use. All communication over the module PMBus interface must support the Packet Error Checking (PEC) scheme. The PMBus master must generate the correct PEC byte for all transactions, and check the PEC byte returned by the module. The module also supports the SMBALERT response protocol whereby the module can alert the bus master if it wants to talk. For more information on the SMBus alert response protocol, see the System Management Bus (SMBus) specification. The module has non-volatile memory that is used to store configuration settings. Not all settings programmed into the device are automatically saved into this non-volatile memory, only those specifically identified as capable of being stored can be saved (see Table 6 for which command parameters can be saved to non-volatile storage). PMBus Data Format For commands that set thresholds, voltages or report such quantities, the module supports the "Linear" data format among the three data formats supported by PMBus. The Linear Data Format is a two byte value with an 11-bit, two's complement mantissa and a 5-bit, two's complement exponent. The format of the two data bytes is shown below: Data Byte High 7 6 5 4 3 Exponent MSB possible addresses (0 to 63 in decimal) which can be set using resistors connected from the ADDR0 and ADDR1 pins to SIG_GND. Note that some of these addresses (0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 12, 40, 44, 45, 55 in decimal) are reserved according to the SMBus specifications and may not be useable. The address is set in the form of two octal (0 to 7) digits, with each pin setting one digit. The ADDR1 pin sets the high order digit and ADDR0 sets the low order digit. The resistor values suggested for each digit are shown in Table 4 (1% tolerance resistors are recommended). Note that if either address resistor value is outside the range specified in Table 4, the module will respond to address 127. Table 4: Digit 0 1 2 3 4 5 6 7 Resistor Value [k] 10 15.4 23.7 36.5 54.9 84.5 130 200 The user must know which I2C addresses are reserved in a system for special functions and set the address of the module to avoid interfering with other system operations. Both 100kHz and 400kHz bus speeds are supported by the module. Connection for the PMBus interface should follow the High Power DC specifications given in section 3.1.3 in the SMBus specification V2.0 for the 400kHz bus speed or the Low Power DC specifications in section 3.1.2. The complete SMBus specification is available from the SMBus web site, smbus.org. ADDR1 Data Byte Low ADDR0 2 1 0 7 6 5 4 3 2 1 0 MSB RA DDR0 Mantissa RA DDR1 SIG_GND The value is of the number is then given by Value = Mantissa x 2Exponent Fig-12: Circuit showing connection of resistors used to set the PMBus address of the module. PMBus Addressing The power module can be addressed through the PMBus using a device address. The module has 64 Http://www.fdk.com Page 13 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output PMBus Enabled On/Off The module can also be turned on and off via the PMBus interface. The OPERATION command is used to actually turn the module on and off via the PMBus, while the ON_OFF_CONFIG command configures the combination of analog ON/OFF pin input and PMBus commands needed to turn the module on and off. Bit [7] in the OPERATION command data byte enables the module, with the following functions: 0 1 : : Output is disabled Output is enabled The soft start rise time can be adjusted in the module via PMBus. When setting this parameter, make sure that the charging current for output capacitors can be delivered by the module in addition to any load current to avoid nuisance tripping of the overcurrent protection circuitry during startup. The TON_RISE command sets the rise time in ms, and allows choosing soft start times between 600us and 9ms, with possible values listed in Table 5. Note that the exponent is fixed at -4 (decimal) and the upper two bits of the mantissa are also fixed at 0. Table 5 Rise Time 600us 900us 1.2ms 1.8ms 2.7ms 4.2ms 6.0ms 9.0ms This module uses the lower five bits of the ON_OFF_CONFIG data byte to set various ON/OFF options as follows: Bit Position Access Function Default Value 4 r/w PU 1 3 r/w CMD 0 2 r/w CPR 1 1 r/w POL 1 0 r CPA 1 PU: Sets the default to either operate any time input power is present or for the ON/OFF to be controlled by the analog ON/OFF input and the PMBus OPERATION command. This bit is used together with the CP, CMD and ON bits to determine startup. Bit Value 0 1 Action Module powers up any time power is present regardless of state of the analog ON/OFF pin Module does not power up until commanded by the analog ON/OFF pin and the OPERATION command as programmed in bits [2:0] of the ON_OFF_CONFIG register. 0 1 The VOUT_SCALE_LOOP parameter is important for a number of PMBus commands related to output voltage trimming, margining, over/under voltage protection and the PGOOD thresholds. The output voltage of the module is set as the combination of the voltage divider formed by RTrim and a 20k upper divider resistor inside the module, and the internal reference voltage of the module. The reference voltage VREF is nominally set at 600mV, and the output regulation voltage is then given by 20000 RTrim VOUT VREF RTrim Hence the module output voltage is dependent on the value of RTrim which is connected external to the module. The information on the output voltage divider ratio is conveyed to the module through the VOUT_SCALE_LOOP parameter which is calculated as follows: Action Module ignores the ON bit in the OPERATION command Module responds to the ON bit in the OPERATION command CPR: Sets the response of the analog ON/OFF pin. This bit is used together with the CMD, PU and ON bits to determine startup. Bit Value 0 1 Action Module ignores the analog ON/OFF pin, i.e. ON/OFF is only controlled through the PMBUS via the OPERATION command Module requires the analog ON/OFF pin to be asserted to start the unit PMBus Adjustable Soft Start Rise Time Http://www.fdk.com Mantissa 00000001010 00000001110 00000010011 00000011101 00000101011 00001000011 00001100000 00010010000 Output Voltage Adjustment Using the PMBus CMD: The CMD bit controls how the device responds to the OPERATION command. Bit Value Exponent 11100 11100 11100 11100 11100 11100 11100 11100 VOUT _ SCALE _ LOOP RTrim 20000 RTrim The VOUT_SCALE_LOOP parameter is specified using the "Linear" format and two bytes. The upper five bits [7:3] of the high byte are used to set the exponent which is fixed at -9 (decimal). The remaining three bits of the high byte [2:0] and the eight bits of the lower byte are used for the mantissa. The default value of the mantissa is 00100000000 corresponding to 256 (decimal), corresponding to a divider ratio of 0.5. The Page 14 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output maximum value of the mantissa is 512 corresponding to a divider ratio of 1. Note that the resolution of the VOUT_SCALE_LOOP command is 0.2%. When PMBus commands are used to trim or margin the output voltage, the value of VREF is what is changed inside the module, which in turn changes the regulated output voltage of the module. The nominal output voltage of the module can be adjusted with a minimum step size of 0.4% over a 25% range from nominal using the VOUT_TRIM command over the PMBus. The VOUT_TRIM command is used to apply a fixed offset voltage to the output voltage command value using the "Linear" mode with the exponent fixed at -10 (decimal). The value of the offset voltage is given by VOUT ( offset ) VOUT _ TRIM 210 This offset voltage is added to the voltage set through the divider ratio and nominal VREF to produce the trimmed output voltage. The valid range in two's complement for this command is -4000h to 3999h. The high order two bits of the high byte must both be either 0 or 1. If a value outside of the +/-25% adjustment range is given with this command, the module will set it's output voltage to the nominal value (as if VOUT_TRIM had been set to 0), assert SMBALRT#, set the CML bit in STATUS_BYTE and the invalid data bit in STATUS_CML. Output Voltage Margining Using the PMBus The module can also have its output voltage margined via PMBus commands. The command VOUT_MARGIN_HIGH sets the margin high voltage, while the command VOUT_MARGIN_LOW sets the margin low voltage. Both the VOUT_MARGIN_HIGH and VOUT_MARGIN_LOW commands use the "Linear" mode with the exponent fixed at -10 (decimal). Two bytes are used for the mantissa with the upper bit [7] of the high byte fixed at 0. The actual margined output voltage is a combination of the VOUT_MARGIN_HIGH or VOUT_MARGIN_LOW and the VOUT_TRIM values as shown below. VOUT(MH) (VOUT _ MARGIN_ HIGH VOUT _ TRIM) 2 10 VOUT(ML) (VOUT _ MARGIN_ LOW VOUT _ TRIM) 210 Note that the sum of the margin and trim voltages cannot be outside the 25% window around the nominal output voltage. The data associated with VOUT_MARGIN_HIGH and VOUT_MARGIN_LOW can be stored to non-volatile memory using the Http://www.fdk.com STORE_DEFAULT_ALL command. The module is commanded to go to the margined high or low voltages using the OPERATION command. Bits [5:2] are used to enable margining as follows: 00XX : 0101 : 0110 : 1001 : 1010 : Margin Off Margin Low (Ignore Fault) Margin Low (Act on Fault) Margin High (Ignore Fault) Margin High (Act on Fault) PMBus Adjustable Overcurrent Warning The module can provide an overcurrent warning via the PMBus. The threshold for the overcurrent warning can be set using the parameter IOUT_OC_WARN_LIMIT. This command uses the "Linear" data format with a two byte data word where the upper five bits [7:3] of the high byte represent the exponent and the remaining three bits of the high byte [2:0] and the eight bits in the low byte represent the mantissa. The exponent is fixed at -1 (decimal). The upper five bits of the mantissa are fixed at 0 while the lower six bits are programmable. For production codes after April 2013, the value for IOUT_OC_WARN_LIMIT will be fixed at 5.0A. For earlier production codes the actual value for IOUT_OC_WARN_LIMIT will vary from module to module due to calibration during production testing. The resolution of this warning limit is 500mA. The value of the IOUT_OC_WARN_LIMIT can be stored to non-volatile memory using the STORE_DEFAULT_ALL command. Temperature Status via PMBus The module can provide information related to temperature of the module through the STATUS_TEMPERATURE command. The command returns information about whether the pre-set over temperature fault threshold and/or the warning threshold have been exceeded. PMBus Adjustable Output Over and Under Voltage Protection The module has output over and under voltage protection capability. The PMBus command VOUT_OV_FAULT_LIMIT is used to set the output over voltage threshold from four possible values: 108%, 110%, 112% or 115% of the commanded output voltage. The command VOUT_UV_FAULT_LIMIT sets the threshold that causes an output under voltage fault and can also be selected from four possible values: 92%, 90%, 88% or 85%. The default values are 112% and 88% of commanded output voltage. Both commands use two data bytes formatted as two's complement binary integers. The "Linear" mode is Page 15 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output used with the exponent fixed to -10 (decimal) and the effective over or under voltage trip points given by: VOUT (OV _ REQ ) (VOUT _ OV _ FAULT _ LIMIT ) 210 VOUT (UV _ REQ ) (VOUT _ UV _ FAULT _ LIMIT ) 210 Values within the supported range for over and undervoltage detection thresholds will be set to the nearest fixed percentage. Note that the correct value for VOUT_SCALE_LOOP must be set in the module for the correct over or under voltage trip points to be calculated. In addition to adjustable output voltage protection, the 3A Digital Tomodachi module can also be programmed for the response to the fault. The VOUT_OV_FAULT_RESPONSE and VOUT_UV_FAULT_RESPONSE commands specify the response to the fault. Both these commands use a single data byte with the possible options as shown below. 1. Continue operation without interruption (Bits [7:6] = 00, Bits [5:3] = xxx) 2. Continue for four switching cycles and then shut down if the fault is still present, followed by no restart or continuous restart (Bits [7:6] = 01, Bits [5:3] = 000 means no restart, Bits [5:3] = 111 means continuous restart) 3. Immediate shut down followed by no restart or continuous restart (Bits [7:6] = 10, Bits [5:3] = 000 means no restart, Bits [5:3] = 111 means continuous restart). 4. Module output is disabled when the fault is present and the output is enabled when the fault no longer exists (Bits [7:6] = 11, Bits [5:3] = xxx). Note that separate response choices are possible for output over voltage or under voltage faults. the invalid data bit in STATUS_CML. Both the VIN_ON and VIN_OFF commands use the "Linear" format with two data bytes. The upper five bits represent the exponent (fixed at -2) and the remaining 11 bits represent the mantissa. For the mantissa, the four most significant bits are fixed at 0. Power Good The module provides a Power Good (PGOOD) signal that is implemented with an open-drain output to indicate that the output voltage is within the regulation limits of the power module. The PGOOD signal will be de-asserted to a low state if any condition such as overtemperature, overcurrent or loss of regulation occurs that would result in the output voltage going outside the specified thresholds. The PGOOD thresholds are user selectable via the PMBus (the default values are as shown in the Feature Specifications Section). Each threshold is set up symmetrically above and below the nominal value. The POWER_GOOD_ON command sets the output voltage level above which PGOOD is asserted (lower threshold). For example, with a 1.2V nominal output voltage, the POWER_GOOD_ON threshold can set the lower threshold to 1.14 or 1.1V. Doing this will automatically set the upper thresholds to 1.26 or 1.3V. The POWER_GOOD_OFF command sets the level below which the PGOOD command is de-asserted. This command also sets two thresholds symmetrically placed around the nominal output voltage. Normally, the POWER_GOOD_ON threshold is set higher than the POWER_GOOD_OFF threshold. Both POWER_GOOD_ON and POWER_GOOD_OFF commands use the "Linear" format with the exponent fixed at -10 (decimal). The two thresholds are given by VOUT ( PGOOD _ ON ) (POWER _ GOOD _ ON ) 210 PMBus Adjustable Input Undervoltage Lockout VOUT ( PGOOD _ OFF ) (POWER _ GOOD _ OFF ) 210 The module allows adjustment of the input under voltage lockout and hysteresis. The command VIN_ON allows setting the input voltage turn on threshold, while the VIN_OFF command sets the input voltage turn off threshold. For the VIN_ON command, possible values are 2.75V, and 3V to 14V in 0.5V steps. For the VIN_OFF command, possible values are 2.5V to 14V in 0.5V steps. If other values are entered for either command, they will be mapped to the closest of the allowed values. Both commands use two data bytes with bit [7] of the high byte fixed at 0, while the remaining bits are r/w and used to set the mantissa using two's complement representation. Both commands also use the VOUT_SCALE_LOOP parameter so it must be set correctly. The default value of POWER_GOOD_ON is set at 1.1035V and that of the POWER_GOOD_OFF is set at 1.08V. The values associated with these commands can be stored in non-volatile memory using the STORE_DEFAULT_ALL command. VIN_ON must be set higher than VIN_OFF. Attempting to write either VIN_ON lower than VIN_OFF or VIN_OFF higher than VIN_ON results in the new value being rejected, SMBALERT being asserted along with the CML bit in STATUS_BYTE and The PGOOD terminal can be connected through a pullup resistor (suggested value 100K) to a source of 5VDC or lower. Http://www.fdk.com Page 16 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Measurement of Output Current, Output Voltage and Input Voltage The module is capable of measuring key module parameters such as output current and voltage and input voltage and providing this information through the PMBus interface. Roughly every 200us, the module makes 16 measurements each of output current, voltage and input voltage. Average values of of these 16 measurements are then calculated and placed in the appropriate registers. The values in the registers can then be read using the PMBus interface. Measuring Output Current Using the PMBus The module measures current by using the inductor winding resistance as a current sense element. The inductor winding resistance is then the current gain factor used to scale the measured voltage into a current reading. This gain factor is the argument of the IOUT_CAL_GAIN command, and consists of two bytes in the linear data format. The exponent uses the upper five bits [7:3] of the high data byte in two-s complement format and is fixed at -15 (decimal). The remaining 11 bits in two's complement binary format represent the mantissa. The current measurement accuracy is also improved by each module being calibrated during manufacture with the offset in the current reading. The IOUT_CAL_OFFSET command is used to store and read the current offset. The argument for this command consists of two bytes composed of a 5-bit exponent (fixed at -4d) and a 11-bit mantissa. This command has a resolution of 62.5mA and a range of -4000mA to +3937.5mA. During manufacture, each module is calibrated by measuring and storing the current gain factor and offset into non-volatile storage. The READ_IOUT command provides module average output current information. This command only supports positive or current sourced from the module. If the converter is sinking current a reading of 0 is provided. The READ_IOUT command returns two bytes of data in the linear data format. The exponent uses the upper five bits [7:3] of the high data byte in two-s complement format and is fixed at -4 (decimal). The remaining 11 bits in two's complement binary format represent the mantissa with the 11th bit fixed at 0 since only positive numbers are considered valid. Note that the current reading provided by the module is not corrected for temperature. The temperature corrected current reading for module temperature TModule can be estimated using the following equation IOUT , CORR I READ _ OUT 1 [(TIND 30) 0.00393] Http://www.fdk.com where IOUT_CORR is the temperature corrected value of the current measurement, IREAD_OUT is the module current measurement value, TIND is the temperature of the inductor winding on the module. Since it may be difficult to measure TIND, it may be approximated by an estimate of the module temperature. Measuring Output Voltage Using the PMBus The module can provide output voltage information using the READ_VOUT command. The command returns two bytes of data all representing the mantissa while the exponent is fixed at -10 (decimal). During manufacture of the module, offset and gain correction values are written into the non-volatile memory of the module. The command VOUT_CAL_OFFSET can be used to read and/or write the offset (two bytes consisting of a 16-bit mantissa in two's complement format) while the exponent is always fixed at -10 (decimal). The allowed range for this offset correction is -125 to 124mV. The command VOUT_CAL_GAIN can be used to read and/or write the gain correction - two bytes consisting of a five-bit exponent (fixed at -8) and a 11-bit mantissa. The range of this correction factor is -0.125V to +0.121V, with a resolution of 0.004V. The corrected output voltage reading is then given by: VOUT (Final) [VOUT (Initial) (1 VOUT _ CAL _ GAIN)] VOUT _ CAL _ OFFSET Measuring Input Voltage Using the PMBus The module can provide output voltage information using the READ_VIN command. The command returns two bytes of data in the linear format. The upper five bits [7:3] of the high data form the two's complement representation of the mantissa which is fixed at -5 (decimal). The remaining 11 bits are used for two's complement representation of the mantissa, with the 11th bit fixed at zero since only positive numbers are valid. During module manufacture, offset and gain correction values are written into the non-volatile memory of the module. The command VIN_CAL_OFFSET can be used to read and/or write the offset - two bytes consisting of a five-bit exponent (fixed at -5) and a 11-bit mantissa in two's complement format. The allowed range for this offset correction is -2 to 1.968V, and the resolution is 32mV. The command VIN_CAL_GAIN can be used to read and/or write the gain correction - two bytes consisting of a five-bit exponent (fixed at -8) and a 11-bit mantissa. The range Page 17 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output of this correction factor is -0.125V to +0.121V, with a resolution of 0.004V. The corrected output voltage reading is then given by: VIN (Final ) [VIN (Initial ) (1 VIN _ CAL _ GAIN )] VIN _ CAL _ OFFSET Reading the Status of the Module using the PMBus The module supports a number of status information commands implemented in PMBus. However, not all features are supported in these commands. A 1 in the bit position indicates the fault that is flagged. STATUS_BYTE: Returns one byte of information with a summary of the most critical device faults. Bit Default Flag Position Value 7 X 0 6 OFF 0 5 VOUT Overvoltage 0 4 IOUT Overcurrent 0 3 VIN Undervoltage 0 2 Temperature 0 1 CML (Comm. Memory Fault) 0 0 None of the above 0 STATUS_WORD: Returns two bytes of information with a summary of the module's fault/warning conditions. Low Byte Bit Default Flag Position Value 7 X 0 6 OFF 0 5 VOUT Overvoltage 0 4 IOUT Overcurrent 0 3 VIN Undervoltage 0 2 Temperature 0 1 CML (Comm. Memory Fault) 0 0 None of the above 0 STATUS_VOUT: Returns one byte of information relating to the status of the module's output voltage related faults. Bit Position 7 6 5 4 3 2 1 0 Flag VOUT OV Fault X X VOUT UV Fault X X X X Default Value 0 0 0 0 0 0 0 0 STATUS_IOUT: Returns one byte of information relating to the status of the module's output voltage related faults. Bit Position 7 6 5 4 3 2 1 0 Flag IOUT OC Fault X IOUT OC Warning X X X X X Default Value 0 0 0 0 0 0 0 0 STATUS_TEMPERATURE: Returns one byte of information relating to the status of the module's temperature related faults. Bit Position 7 6 5 4 3 2 1 0 Flag OT Fault OT Warning X X X X X X Default Value 0 0 0 0 0 0 0 0 High Byte Bit Default Flag Position Value 7 VOUT fault or warning 0 6 IOUT fault or warning 0 5 X 0 4 X 0 3 POWER_GOOD# (is negated) 0 2 X 0 1 X 0 0 X 0 Http://www.fdk.com Page 18 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output STATUS_CML: Returns one byte of information relating to the status of the module's communication related faults. Bit Position 7 6 5 4 3 2 1 0 Flag Invalid/Unsupported Command Invalid/Unsupported Command Packet Error Check Failed X X X Other Communication Fault X Default Value 0 0 0 0 0 0 0 0 MFR_VIN_MIN: Returns minimum input voltage as two data bytes of information in Linear format (upper five bits are exponent - fixed at -2, and lower 11 bits are mantissa in two's complement format - fixed at 12) MFR_VOUT_MIN: Returns minimum output voltage as two data bytes of information in Linear format (upper five bits are exponent - fixed at -10, and lower 11 bits are mantissa in two's complement format - fixed at 614) MFR_SPECIFIC_00: Returns information related to the type of module. Bits [7:2] in the Low Byte indicate the module type (001000 corresponds to the FGSD12SR6003 module). Bits [1:0] in the High Byte are used to indicate the manufacturer ID, with 01 reserved for FDK. Low Byte Bit Position 7:2 1:0 Flag Module Name Reserved Default Value 001000 10 High Byte Bit Position 7:2 1:0 Flag Module Revision Number Manufacturer ID Http://www.fdk.com Default Value None 01 Page 19 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Summary of Supported PMBus Commands Please refer to the PMBus 1.1 specification for more details of these commands. Table 6 Hex Code 01 Command OPERATION Non-Volatile Memory Storage Brief Description Turn Module on or off. Also used to margin the output voltage Format Unsigned Binary Bit Position 7 6 5 4 3 2 Access r/w r r/w r/w r/w r/w Function On X Margin Default Value 0 0 0 0 0 0 1 r X X 0 r X X 02 ON_OFF_CONFIG Configures the ON/OFF functionality as a combination of analog ON/OFF pin and PMBus commands Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r/w r/w r/w r/w r Function X X X pu cmd cpr pol cpa Default Value 0 0 0 1 0 1 1 1 03 CLEAR_FAULTS Clear any fault bits that may have been set, also releases the SMBALERT# signal if the device has been asserting it. 10 WRITE_PROTECT Used to control writing to the module via PMBus. Copies the current register setting in the module whose command code matches the value in the data byte into non-volatile memory (EEPROM) on the module Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r/w r/w r/w x x x x x Function bit7 bit6 bit5 X X X X X Default Value 0 0 0 X X X X X Bit5: 0 - Enables all writes as permitted in bit6 or bit7 1 - Disables all writes except the WRITE_PROTECT, OPERATION and ON_OFF_CONFIG (bit 6 and bit7 must be 0) Bit 6: 0 - Enables all writes as permitted in bit5 or bit7 1 - Disables all writes except for the WRITE_PROTECT and OPERATION commands (bit5 and bit7 must be 0) Bit7: 0 - Enables all writes as permitted in bit5 or bit6 1 - Disables all writes except for the WRITE_PROTECT command (bit5 and bit6 must be 0) 11 STORE_DEFAULT_ALL Copies all current register settings in the module into non-volatile memory (EEPROM) on the module. Takes about 50ms for the command to execute. 12 RESTORE_DEFAULT_ALL Restores all current register settings in the module from values in the module non-volatile memory (EEPROM) STORE_DEFAULT_CODE Copies the current register setting in the module whose command code matches the value in the data byte into non-volatile memory (EEPROM) on the module Bit Position 7 6 5 4 3 2 1 0 Access w w w w w w w w Function Command code RESTORE_DEFAULT_CODE Restores the current register setting in the module whose command code matches the value in the data byte from the value in the module non-volatile memory (EEPROM) Bit Position 7 6 5 4 3 2 1 0 Access w w w w w w w w Function Command code VOUT_MODE The module has MODE set to Linear and Exponent set to -10. These values cannot be changed Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Mode Exponent Default Value 0 0 0 1 0 1 1 0 13 14 20 Http://www.fdk.com Page 20 of 41 YES YES Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Table 6 (continued) Hex Code 22 25 26 29 35 Command VOUT_TRIM VOUT_MARGIN_HIGH VOUT_MARGIN_LOW VOUT_SCALE_LOOP VIN_ON Http://www.fdk.com Non-Volatile Memory Storage Brief Description Apply a fixed offset voltage to the output voltage command value Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 Access r/w r/w r/w r/w r/w r/w r/w Function High Byte Default Value 0 0 0 0 0 0 0 Bit Position 7 6 5 4 3 2 1 Access r/w r/w r/w r/w r/w r/w r/w Function Low Byte Default Value 0 0 0 0 0 0 0 0 r/w 0 0 r/w YES 0 Sets the target voltage for margining the output high Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 Access r r/w r/w r/w r/w r/w r/w Function High Byte Default Value 0 0 0 0 0 1 0 Bit Position 7 6 5 4 3 2 1 Access r/w r/w r/w r/w r/w r/w r/w Function Low Byte Default Value 0 1 0 0 0 1 1 0 r/w 1 0 r/w YES 1 Sets the target voltage for margining the output low Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 Access r r/w r/w r/w r/w r/w r/w Function High Byte Default Value 0 0 0 0 0 1 0 Bit Position 7 6 5 4 3 2 1 Access r/w r/w r/w r/w r/w r/w r/w Function Low Byte Default Value 0 1 0 1 0 0 0 0 r/w 0 0 r/w YES 1 Sets the scaling of the output voltage - equal to the feedback resistor divider ratio Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r/w r/w Function Exponent Mantissa Default Value 1 0 1 1 1 0 0 1 Bit Position 7 6 5 4 3 2 1 0 Access r/w r/w r/w r/w r/w r/w r/w r/w Function Mantissa Default Value 0 0 0 0 0 0 0 0 YES Sets the value of input voltage at which the module turns on Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 Access r r r r r r r Function Exponent Mantissa Default Value 1 1 1 1 0 0 0 Bit Position 7 6 5 4 3 2 1 Access r r/w r/w r/w r/w r/w r/w Function Mantissa Default Value 0 0 0 0 1 0 1 YES Page 21 of 41 0 r 0 0 r/w 1 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Table 6 (continued) Hex Code 36 38 39 40 41 Command VIN_OFF Non-Volatile Memory Storage Brief Description Sets the value of input voltage at which the module turns off Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 Access r r r r r r r Function Exponent Mantissa Default Value 1 1 1 1 0 0 0 Bit Position 7 6 5 4 3 2 1 Access r r/w r/w r/w r/w r/w r/w Function Mantissa Default Value 0 0 0 0 1 0 1 0 r 0 0 r/w YES 0 IOUT_CAL_GAIN Returns the value of the gain correction term used to correct the measured output current Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r/w Function Exponent Mantissa Default Value 1 0 0 0 1 0 0 V Bit Position 7 6 5 4 3 2 1 0 Access r/w r/w r/w r/w r/w r/w r/w r/w Function Mantissa Default Value V: Variable based on factory calibration YES IOUT_CAL_OFFSET Returns the value of the offset correction term used to correct the measured output current Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r/w r r Function Exponent Mantissa Default Value 1 1 1 0 0 V 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r r r/w r/w r/w r/w r/w r/w Function Mantissa Default Value 0 0 V: Variable based on factory calibration YES Sets the voltage level for an output overvoltage fault Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 Access r r/w r/w r/w r/w r/w r/w Function High Byte Default Value 0 0 0 0 0 1 0 Bit Position 7 6 5 4 3 2 1 Access r/w r/w r/w r/w r/w r/w r/w Function Low Byte Default Value 0 0 0 0 1 0 1 YES VOUT_OV_FAULT_LIMIT Instructs the module on overvoltage fault Format Bit Position 7 VOUT_OV_FAULT_RESPONSE Access r/w RSP Function [1] Default Value 1 Http://www.fdk.com 0 r/w 1 0 r/w 0 what action to take in response to a output Unsigned Binary 6 5 4 3 r/w r/w r/w r/w RSP RS[2] RS[1] RS[0] [0] 1 1 1 1 Page 22 of 41 2 r 1 r 0 r X X X 1 0 0 YES Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Table 6 (continued) Hex Code 44 45 46 4A 5E Command Brief Description Non-Volatile Memory Storage VOUT_UV_FAULT_LIMIT Sets the voltage level for an output undervoltage fault.. Exponent is fixed at -10. Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r/w r/w r/w r/w r/w r/w r/w Function High Byte Default Value 0 0 0 0 0 1 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r/w r/w r/w r/w r/w r/w r/w r/w Function Low Byte Default Value 1 0 0 0 1 1 1 1 YES Instructs the module on undervoltage fault Format Bit Position 7 VOUT_UV_FAULT_RESPONSE Access r/w RSP Function [1] Default Value 0 IOUT_OC_FAULT_LIMIT IOUT_OC_WARN_LIMIT POWER_GOOD_ON Http://www.fdk.com what action to take in response to a output Unsigned Binary 6 5 4 3 r/w r/w r/w r/w RSP RS[2] RS[1] RS[0] [0] 0 0 0 0 2 r 1 r 0 r X X X 1 0 0 Sets the output overcurrent fault level in A (cannot be changed) Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 Access r r r r r r r Function Exponent Mantissa Default Value 1 1 1 1 1 0 0 Bit Position 7 6 5 4 3 2 1 Access r r r r r r r Function Mantissa Default Value 0 0 0 0 1 0 1 Sets the output overcurrent warning level in A Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 Access r r r r r r r Function Exponent Mantissa Default Value 1 1 1 1 1 0 0 Bit Position 7 6 5 4 3 2 1 Access r r r/w r/w r/w r/w r/w Function Mantissa Default Value 0 0 0 0 1 0 1 0 r 0 0 R YES 1 0 r 0 0 r/w YES 0 Sets the output voltage level at which the PGOOD pin is asserted high Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r/w r/w r/w r/w r/w r/w r/w Function High Byte Default Value 0 0 0 0 0 1 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r/w r/w r/w r/w r/w r/w r/w r/w Function Low Byte Default Value 0 1 1 0 1 0 1 0 Page 23 of 41 YES YES Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Table 6 (continued) Hex Code 5F 61 78 79 7A 7B Command POWER_GOOD_OFF TON_RISE Non-Volatile Memory Storage Brief Description Sets the output voltage level at which the PGOOD pin is de-asserted low Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r/w r/w r/w r/w r/w r/w r/w Function High Byte Default Value 0 0 0 0 0 1 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r/w r/w r/w r/w r/w r/w r/w r/w Function Low Byte Default Value 0 1 0 1 0 0 1 0 YES Sets the rise time of the output voltage during startup Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 Access r r r r r r r Function Exponent Mantissa Default Value 1 1 1 0 0 0 0 Bit Position 7 6 5 4 3 2 1 Access r/w r/w r/w r/w r/w r/w r/w Function Mantissa Default Value 0 0 1 0 1 0 1 YES 0 r/w 0 0 r/w 0 STATUS_BYTE Returns one byte of information with a summary of the most critical module faults Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r VOUT IOUT VIN_ OTHE Flag X OFF TEMP CML _OV _OC UV R Default Value 0 0 0 0 0 0 0 0 STATUS_WORD Returns two bytes of information with a summary of the module's fault/warning conditions Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r IOUT PGO Flag VOUT X X X X X _OC OD Default Value 0 0 0 0 0 0 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r VOUT IOUT VIN_ OTHE Flag X OFF TEMP CML _OV _OC UV R Default Value 0 0 0 0 0 0 0 0 STATUS_VOUT Returns one byte of information with the status of the module's output voltage related faults Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Flag VOUT_OV X X VOUT_UV X X X X Default Value 0 0 0 0 0 0 0 0 STATUS_IOUT Returns one byte of information with the status of the current related faults Format Unsigned Binary Bit Position 7 6 5 4 Access r r r r IOUT_OC_WA Flag IOUT_OC X X RN Default Value 0 0 0 0 Http://www.fdk.com Page 24 of 41 module's output 3 r 2 r 1 r 0 r X X X X 0 0 0 0 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Table 6 (continued) Hex Code 7D 7E 88 8B 8C 98 Non-Volatile Memory Storage Command Brief Description STATUS_TEMPERATURE Returns one byte of information with the status of the module's temperature related faults Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Flag OT_FAULT OT_WARN X X X X X X Default Value 0 0 0 0 0 0 0 0 STATUS_CML Returns one byte of information with the status of the module's communication related faults Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Other Invalid Invalid PEC Flag X X X Comm X Command Data Fail Fault Default Value 0 0 0 0 0 0 0 0 READ_VIN READ_VOUT READ_IOUT PMBUS_REVISION Http://www.fdk.com Returns the value of the input voltage applied to the module Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 Access r r r r r r r Function Exponent Mantissa Default Value 1 1 0 1 1 0 0 Bit Position 7 6 5 4 3 2 1 Access r r r r r r r Function Mantissa Default Value 0 0 0 0 0 0 0 Returns the value of the output voltage of the module Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 Access r r r r r r Function Mantissa Default Value 0 0 0 0 0 0 Bit Position 7 6 5 4 3 2 Access r r r r r r Function Mantissa Default Value 0 0 0 0 0 0 0 r 0 0 r 0 1 r 0 r 0 1 r 0 0 r 0 0 Returns the value of the output current of the module Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 Access r r r r r r r Function Exponent Mantissa Default Value 1 1 1 0 0 0 0 Bit Position 7 6 5 4 3 2 1 Access r r r r r r r Function Mantissa Default Value 0 0 0 0 0 0 0 0 r 0 0 r 0 Returns one byte indicating the module is compliant to PMBus Spec. 1.1 (read only) Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Default Value 0 0 0 1 0 0 0 1 Page 25 of 41 YES Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Table 6 (continued) Hex Code A0 A4 D0 D4 D5 Command Brief Description Non-Volatile Memory Storage MFR_VIN_MIN Returns the minimum input voltage the module is specified to operate at (read only) Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Exponent Mantissa Default Value 1 1 1 1 0 0 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Mantissa Default Value 0 0 0 0 1 1 0 0 YES Returns the minimum output voltage possible from the module (read only) Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Exponent Mantissa Default Value 0 0 0 0 0 0 1 0 Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Mantissa Default Value 0 1 1 0 0 1 1 0 YES Returns module name information (read only) Format Unsigned Binary Bit Position 7 6 5 4 3 Access r r r r r Function Module Revision Number Default Value 0 0 0 0 0 Bit Position 7 6 5 4 3 Access r r r r r Function Module Name Default Value 0 0 1 0 0 YES MFR_VOUT_MIN MFR_SPECIFIC_00 2 r 1 r 0 r Manufacturer ID 0 2 r 0 0 1 1 0 r r Reserved 1 0 VOUT_CAL_OFFSET Applies an offset to the READ_VOUT command results to calibrate out offset errors in module measurements of the output voltage (between -125mV and +124mV) Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 0 Access r/w r r r r r r r Function Mantissa Default Value V 0 0 0 0 0 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r/w r/w r/w r/w r/w r/w r/w r/w Function Mantissa Default Value V V V V V V V V YES VOUT_CAL_GAIN Applies a gain correction to the READ_VOUT command results to calibrate out gain errors in module measurements of the output voltage (between -0.125 and 0.121) Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r/w Function Exponent Mantissa Default Value 1 1 0 0 0 0 0 V Bit Position 7 6 5 4 3 2 1 0 Access r/w r/w r/w r/w r/w r/w r/w r/w Function Mantissa Default Value V V V V V V V V YES Http://www.fdk.com Page 26 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Table 6 (continued) Hex Code D6 D7 Command Brief Description Non-Volatile Memory Storage VIN_CAL_OFFSET Applies an offset correction to the READ_VIN command results to calibrate out offset errors in module measurements of the input voltage (between -2V and +1.968V) Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r/w r r r/w Function Exponent Mantissa Default Value 1 1 0 1 V 0 0 V Bit Position 7 6 5 4 3 2 1 0 Access r r r/w r/w r/w r/w r/w r/w Function Mantissa Default Value 0 0 V V V V V V YES VIN_CAL_GAIN Applies a gain correction to the READ_VIN command results to calibrate out gain errors in module measurements of the input voltage (between -0.125 and 0.121) Format Linear, two's complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r/w r r r/w Function Exponent Mantissa Default Value 1 1 0 0 V 0 0 V Bit Position 7 6 5 4 3 2 1 0 Access r r r r/w r/w r/w r/w r/w Function Mantissa Default Value 0 0 0 V V V V V YES Http://www.fdk.com Page 27 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output A maximum component temperature of 120C should not be exceeded in order to operate within the derating curves. Thus, the temperature at the thermocouple location shown in Fig-14 should not exceed 120C in normal operation. Characterization Overview The converter has been characterized for several operational features, including efficiency, thermal derating (maximum available load current as a function of ambient temperature and airflow), ripple and noise, transient response to load step changes, start-up and shutdown characteristics. Note that continuous operation beyond the derated current as specified by the derating curves may lead to degradation in performance and reliability of the converter and may result in permanent damage. Figures showing data plots and waveforms for different output voltages are presented in the following pages. Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Fig-13. The preferred airflow direction for the module is in Fig-14. Fig-14: Preferred airflow direction and location of hot-spot of the module (Tref). The main heat dissipation method of this converter is to transfer its heat to the system board. Thus, if the temperature of the system board goes high, even with the low ambient temperature, it may exceed the guaranteed temperature of components. 25.4_ (1.0) Wind Tunnel PWBs Power Module 76.2_ (3.0) x 12.7_ (0.50) Probe Location for measuring airflow and ambient temperature Air flow Fig-13: Thermal test set-up The maximum available load current, for any given set of conditions, is defined as the lower of: (i) The output current at which the temperature of any component reaches 120C, or (ii) The current rating of the converter (3A) Http://www.fdk.com Page 28 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Characteristic Curves The following figures provide typical characteristics for the 3A Digital Tomodachi at 5Vo and 25C 100 3.5 (A) 90 85 Vin=7V 80 Vin=14V Vin=12V 75 70 65 60 0 0.5 1 1.5 2 2.5 3 OUTPUT CURRENT, Io EFFICIENCY, (%) 95 3.0 NC 2.5 Standard Part (85C) 2.0 0.5m/s (100LFM) Ruggedized (D) Part (105C) 1.5 OUTPUT CURRENT, IO (A) 45 55 65 75 85 AMBIENT TEMPERATURE, TA 95 105 OC Figure 16. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, IO (A) (1Adiv) OUTPUT VOLTAGE VO (V) (50mV/div) OUTPUT VOLTAGE VO (V) (50mV/div) Figure 15. Converter Efficiency versus Output Current. TIME, t (1us/div) TIME, t (20us /div) Figure 17. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout= 1x47uF, CTune=820pF, RTune=267 OUTPUT VOLTAGE VO (V) (2V/div) OUTPUT VOLTAGE VO (V) (2V/div) ON/OFF VOLTAGE VON/OFF (V) (5V/div) INPUT VOLTAGE VIN (V) (5V/div) Figure 17. Typical output ripple and noise (CO=10uF ceramic, VIN = 12V, Io = Io,max, ). TIME, t (2ms/div) TIME, t (2ms/div) Figure 19. Typical Start-up Using On/Off Voltage (Io = Io,max). Http://www.fdk.com 1m/s (200LFM) Figure 20. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). Page 29 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Characteristic Curves The following figures provide typical characteristics for the 3A Digital Tomodachi at 3.3Vo and 25C 100 3.5 (A) 90 Vin=4.5V 85 Vin=14V 80 Vin=12V 75 70 65 60 0 0.5 1 1.5 2 2.5 3 OUTPUT CURRENT, Io EFFICIENCY, (%) 95 3.0 NC 2.5 Standard Part (85C) 2.0 Ruggedized (D) Part (105C) 1.5 OUTPUT CURRENT, IO (A) 55 65 75 85 95 AMBIENT TEMPERATURE, TA 105 OC Figure 22. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, IO (A) (1Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE VO (V) (20mV/div) Figure 21. Converter Efficiency versus Output Current. TIME, t (1us/div) TIME, t (20us /div) Figure 24 Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout= 2x47uF, CTune=2200pF, RTune=267 OUTPUT VOLTAGE VO (V) (1V/div) OUTPUT VOLTAGE VO (V) (1V/div) ON/OFF VOLTAGE VON/OFF (V) (5V/div) INPUT VOLTAGE VIN (V) (5V/div) Figure 23. Typical output ripple and noise (CO=10uF ceramic, VIN = 12V, Io = Io,max, ). TIME, t (2ms/div) TIME, t (2ms/div) Figure 25. Typical Start-up Using On/Off Voltage (Io = Io,max). Http://www.fdk.com 0.5m/s (100LFM) Figure 26. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). Page 30 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Characteristic Curves The following figures provide typical characteristics for the 3A Digital Tomodachi at 2.5Vo and 25C 100 3.5 (A) 90 Vin=4.5V 85 80 Vin=14V 75 Vin=12V 70 65 60 0 0.5 1 1.5 2 2.5 3 OUTPUT CURRENT, Io EFFICIENCY, (%) 95 3.0 NC 2.5 Standard Part (85C) 2.0 Ruggedized (D) Part (105C) 1.5 OUTPUT CURRENT, IO (A) 55 65 75 85 95 AMBIENT TEMPERATURE, TA 105 OC Figure 28. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, IO (A) (1Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE VO (V) (20mV/div) Figure 27. Converter Efficiency versus Output Current. TIME, t (1us/div) TIME, t (20us /div) Figure 30. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout = 2x47uF, CTune=2700pF, RTune=267 OUTPUT VOLTAGE VO (V) (1V/div) OUTPUT VOLTAGE VO (V) (1V/div) ON/OFF VOLTAGE VON/OFF (V) (5V/div) INPUT VOLTAGE VIN (V) (5V/div) Figure 29. Typical output ripple and noise (CO=10uF ceramic, VIN = 12V, Io = Io,max, ). TIME, t (2ms/div) TIME, t (2ms/div) Figure 31. Typical Start-up Using On/Off Voltage (Io = Io,max). Http://www.fdk.com 0.5m/s (100LFM) Figure 32. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). Page 31 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Characteristic Curves The following figures provide typical characteristics for the 3A Digital Tomodachi at 1.8Vo and 25C 95 3.5 (A) Vin=3.3V 85 80 Vin=14V 75 Vin=12V 70 65 60 0 0.5 1 1.5 2 2.5 3 OUTPUT CURRENT, Io EFFICIENCY, (%) 90 3.0 NC 2.5 Standard Part (85C) 2.0 Ruggedized (D) Part (105C) 1.5 OUTPUT CURRENT, IO (A) 55 65 75 85 95 AMBIENT TEMPERATURE, TA 105 OC Figure 34. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, IO (A) (1Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE VO (V) (20mV/div) Figure 33. Converter Efficiency versus Output Current. TIME, t (1us/div) TIME, t (20us /div) Figure 36. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout= 1x47uF + 1x330uF, CTune=10nF, RTune=267 OUTPUT VOLTAGE VO (V) (500mV/div) OUTPUT VOLTAGE VO (V) (500mV/div) ON/OFF VOLTAGE VON/OFF (V) (5V/div) INPUT VOLTAGE VIN (V) (5V/div) Figure 35. Typical output ripple and noise (CO=10uF ceramic, VIN = 12V, Io = Io,max, ). TIME, t (2ms/div) TIME, t (2ms/div) Figure 37. Typical Start-up Using On/Off Voltage (Io = Io,max). Http://www.fdk.com 0.5m/s (100LFM) Figure 38. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). Page 32 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Characteristic Curves The following figures provide typical characteristics for the 3A Digital Tomodachi at 1.2Vo and 25C 3.5 95 (A) 85 80 Vin=3.3V 75 Vin=14V 70 Vin=12V 65 60 55 50 0 0.5 1 1.5 2 2.5 3 OUTPUT CURRENT, Io EFFICIENCY, (%) 90 NC 2.5 Standard Part (85 C) 2.0 Ruggedized (D) Part (105C) 1.5 55 65 75 85 95 105 AMBIENT TEMPERATURE, TA OC OUTPUT CURRENT, IO (A) Figure 40. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, IO (A) (1Adiv) OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE VO (V) (10mV/div) Figure 39. Converter Efficiency versus Output Current. TIME, t (1us/div) TIME, t (20us /div) Figure 42. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout=1x47uF + 1x330uF, CTune=10nF, RTune=267 OUTPUT VOLTAGE VO (V) (500mV/div) OUTPUT VOLTAGE VO (V) (500mV/div) ON/OFF VOLTAGE VON/OFF (V) (5V/div) INPUT VOLTAGE VIN (V) (5V/div) Figure 41. Typical output ripple and noise (CO=10uF ceramic, VIN = 12V, Io = Io,max, ). TIME, t (2ms/div) TIME, t (2ms/div) Figure 43. Typical Start-up Using On/Off Voltage (Io = Io,max). Http://www.fdk.com 0.5m/s (100LFM) 3.0 Figure 44. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). Page 33 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Characteristic Curves The following figures provide typical characteristics for the 3A Digital Tomodachi at 0.6Vo and 25C 3.5 90 EFFICIENCY, (%) 80 75 Vin=3.3V 70 65 60 Vin=14V Vin=12V 55 50 45 40 0 0.5 1 1.5 2 2.5 3 OUTPUT CURRENT, Io (A) 85 Standard Part (85C) 2.5 NC Ruggedized (D) Part (105C) 2.0 1.5 OUTPUT CURRENT, IO (A) 55 65 75 85 95 AMBIENT TEMPERATURE, TA 105 OC Figure 46. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, IO (A) (1Adiv) OUTPUT VOLTAGE VO (V) (10mV/div) OUTPUT VOLTAGE VO (V) (5mV/div) Figure 45. Converter Efficiency versus Output Current. TIME, t (1us/div) TIME, t (20us /div) Figure 48. Transient Response to Dynamic Load Change from 50% to 100% at 12Vin, Cout=1x47uF + 2x330uF, CTune=27nF, RTune=180 OUTPUT VOLTAGE VO (V) (200mV/div) OUTPUT VOLTAGE VO (V) (200mV/div) ON/OFF VOLTAGE VON/OFF (V) (5V/div) INPUT VOLTAGE VIN (V) (5V/div) Figure 47. Typical output ripple and noise (CO=10uF ceramic, VIN = 12V, Io = Io,max, ). TIME, t (2ms/div) TIME, t (2ms/div) Figure 49. Typical Start-up Using On/Off Voltage (Io = Io,max). Http://www.fdk.com 0.5m/s (100LFM) 3.0 Figure 50. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). Page 34 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Example Application Circuit Requirements: Vin: Vout: Iout: Vout: Vin, ripple 12V 1.8V 2.25A max., worst case load transient is from 1.5A to 2.25A 1.5% of Vout (27mV) for worst case load transient 1.5% of Vin (180mV, p-p) Vin+ VIN PGOOD Vout+ VOUT VS+ RTUNE MODULE SEQ CI3 CI2 CI1 CLK DATA SMBALRT# CTUNE TRIM CO2 CO3 ADDR0 RTrim ADDR1 ON/OFF RADDR1 RADDR0 SIG_GND VSSYNC GND GND CI1 CI2 CI3 CO1 CO2 CO3 CTune RTune RTrim CO1 Decoupling cap - 1x0.047uF/16V ceramic capacitor (e.g. Murata LLL185R71C473MA01) 1x22uF/16V ceramic capacitor (e.g. Murata GRM32ER61C226KE20) 470uF/16V bulk electrolytic Decoupling cap - 1x0.047uF/16V ceramic capacitor (e.g. Murata LLL185R71C473MA01) 1x330uF 2200pF ceramic capacitor (can be 1206, 0805 or 0603 size) 220 SMT resistor (can be 1206, 0805 or 0603 size) 10k SMT resistor (can be 1206, 0805 or 0603 size, recommended tolerance of 0.1%) Note: The DATA, CLK and SMBALRT pins do not have any pull-up resistors inside the module. Typically, the SMBus master controller will have the pull-up resistors as well as provide the driving source for these signals. Http://www.fdk.com Page 35 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Mechanical Drawing All dimensions are in millimeters (inches) Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.) Pin Connections PIN 7 1 If Http://www.fdk.com Page 36 of 41 Pin # Function Pin # Function 1 ON/OFF 10 PGOOD 2 Vin 11 SYNC 1 3 GND 12 VS- 4 Vout 13 SIG_GND 5 VS+ 14 SMBALERT# 6 Trim 15 DATA 7 GND 16 ADDR0 8 CLK 17 ADDR1 9 SEQ unused, connect to Ground. Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Recommended Pad Layout All dimensions are in millimeters (inches) Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm (x.xxx in 0.010 in.) Pin Connections Pin # Function Pin # Function 1 ON/OFF 10 PGOOD 2 Vin 11 SYNC 3 GND 12 VS- 4 Vout 13 SIG_GND 5 VS+ 14 SMBALERT# 6 Trim 15 DATA 7 GND 16 ADDR0 8 CLK 17 ADDR1 9 SEQ 2 If unused, connect to Ground. Http://www.fdk.com Page 37 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Packaging Details The 3A Digital Tomodachi modules are supplied in tape & reel as standard. Modules are shipped in quantities of 200 modules per reel. All Dimensions are in millimeters and (in inches). Reel Dimensions: Outside Dimensions: 330.2 mm (13.00) Inside Dimensions: 177.8 mm (7.00") Tape Width: 24.00 mm (0.945") Http://www.fdk.com Page 38 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Surface Mount Information Pick and Place It is recommended that the pad layout include a test pad where the output pin is in the ground plane. The thermocouple should be attached to this test pad since this will be the coolest solder joints. The temperature of this point should be: Maximum peak temperature is 260 C. Minimum temperature is 235 C. Dwell time above 217 C: 60 seconds minimum Dwell time above 235 C: 5 to 15 second The 3A Digital Tomodachi modules use an open frame construction and are designed for a fully automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and place operations. The label meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow temperatures of up to 300C. The label also carries product information such as product code, serial number and the location of manufacture. The 3A Digital Tomodachi modules have a MSL rating of 2a. Nozzle Recommendations Storage and Handling The module weight has been kept to a minimum by using open frame construction. Variables such as nozzle size, tip style, vacuum pressure and placement speed should be considered to optimize this process. The minimum recommended inside nozzle diameter for reliable operation is 3mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 7mm. The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of 30C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40C, < 90% relative humidity. Bottom Side / First Side Assembly This module is not recommended for assembly on the bottom side of a customer board. If such an assembly is attempted, components may fall off the module during the second reflow process. MSL Rating 300 Lead Free Soldering Per J-STD-020 Rev. C Peak Temp 260C The Digital 3A modules are lead-free (Pb-free) and RoHS compliant and are both forward and backward compatible in a Pb-free and a SnPb soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect long-term reliability. Reflow Temp (C) 250 200 * Min. Time Above 235C 15 Seconds Cooling Zone 150 Heating Zone 1C/Second *Time Above 217C 60 Seconds 100 50 0 Pb-free Reflow Profile Reflow Time (Seconds) Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 5-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Fig-51. Soldering outside of the recommended profile requires testing to verify results and performance. Http://www.fdk.com Fig-51: Recommended linear reflow profile using Sn/Ag/Cu solder. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on Page 39 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001). Http://www.fdk.com Page 40 of 41 Ver 2.3 Oct. 26, 2016 Delivering Next Generation Technology Series Data Sheet FGSD12SR6003*A 3-14.4Vdc Input, 3A, 0.45-5.5Vdc Output Part Number System Product Series Shape Regulation Input Voltage Mounting Scheme Output Voltage Rated Current ON/OFF Logic Pin Shape FG S D 12 S R60 03 * A Series Name Small Surface Mount (Programmable: See page 9) 3A N: Negative P: Positive Standard D: Digital Feature Typ=12V 0.6V Cautions NUCLEAR AND MEDICAL APPLICATIONS: FDK Corporation products are not authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the written consent of FDK Corporation. SPECIFICATION CHANGES AND REVISIONS: Specifications are version-controlled, but are subject to change without notice. Http://www.fdk.com Page 41 of 41 Ver 2.3 Oct. 26, 2016 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Fujitsu: FGSD12SR6003NA