PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR
DITTOTM INTERCONNECTS
SHEET No.
A
EC No:
I2015-0055
1 of 7
DATE:
2014 / 11 / 27
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-36876-001
NCSR
NCSR
KPRASAD
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
DITTOTM INTERCONNECTS
1.0 SCOPE
This Product Specification covers the 2.5 mm (.098 inch) centerline (pitch) connector series
terminated with 20 to 26 AWG wire using Crimp technology with Tin over Nickel plating.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBER(S)
DITTO GENDERLESS CRP TER HSM Cu 20-22AWG
36876
DITTO GENDERLESS CRP TER HSM Cu 24-26AWG
DITTO GENDERLESS WTW HSG FRIC LOCK 1X2
36877
DITTO GENDERLESS WTW HSG FRIC LOCK 1X3
DITTO GENDERLESS WTW HSG FRIC LOCK 1X4
DITTO GENDERLESS WTW HSG FRIC LOCK 1X5
DITTO GENDERLESS WTW HSG FRIC LOCK 1X6
DITTO GENDERLESS WTW HSG FRIC LOCK 1X7
DITTO GENDERLESS WTW HSG FRIC LOCK 1X8
DITTO GENDERLESS HOUSING 1X2 TOOL REMOVAL VERSION
150171*
DITTO GENDERLESS HOUSING 1X3 TOOL REMOVAL VERSION
DITTO GENDERLESS HOUSING 1X4 TOOL REMOVAL VERSION
DITTO GENDERLESS HOUSING 1X5 TOOL REMOVAL VERSION
DITTO GENDERLESS HOUSING 1X6 TOOL REMOVAL VERSION
DITTO GENDERLESS HOUSING 1X7 TOOL REMOVAL VERSION
DITTO GENDERLESS HOUSING 1X8 TOOL REMOVAL VERSION
*Under development
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
REFER SD-36877-001, SD-36876-001
REFER SD-150171-0001 (TBE)
2.3 SAFETY AGENCY APPROVALS
UL FILE NUMBER: E29179
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
Application Tooling Specification Sheet 20-22 AWG: ATS-639030200
Application Tooling Specification Sheet 24-26 AWG: ATS-639030300
Unlatching Tooling Specification for Product Series 150171: TBE
Refer section 6.0 for Environmental Test Sequences
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR
DITTOTM INTERCONNECTS
SHEET No.
A
EC No:
I2015-0055
2 of 7
DATE:
2014 / 11 / 27
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-36876-001
NCSR
NCSR
KPRASAD
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
4.0 RATINGS
4.1 VOLTAGE
350 Volts AC/DC
4.2 APPLICABLE WIRES
Refer Application Tooling Specification Sheets (see section 3.0) for details.
AWG
Insulation Diameter
20
1.35-1.70 mm (.053-.067 inch)
22
24
1.05-1.50 mm (.041-.059 inch)
26
4.3 CURRENT
Ratings shown below represent maximum current carrying capacity of a fully loaded connector
with all circuits powered using UL1061 stranded wire. Ratings are based on a 30 °C maximum
temperature rise limit over ambient (see section 5.1.4 for specification) without derating. Current
is dependent on connector size, ambient temperature and related factors. Actual current rating is
application dependent and should be evaluated for each use.
2 CIRCUIT
3 CIRCUIT
4 CIRCUIT
5 CIRCUIT
6 CIRCUIT
7 CIRCUIT
8 CIRCUIT
20 AWG
8.0 A
8.0 A
6.3 A
6.3 A*
6.1 A
5.8 A*
5.6 A
22 AWG
6.4 A
6.3 A*
5.4 A*
5.6 A*
4.9 A*
4.8 A*
4.5 A*
24 AWG
5.3 A
5.1 A*
4.7 A*
4.4 A*
4.2 A*
4.0 A*
3.8 A*
26 AWG
4.4 A
4.1 A
4.1 A
4.0 A*
3.6 A
3.4 A*
3.2 A
* Interpolated values
4.4 TEMPERATURE
Operating: - 40 °C to + 105 °C
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR
DITTOTM INTERCONNECTS
SHEET No.
A
EC No:
I2015-0055
3 of 7
DATE:
2014 / 11 / 27
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-36876-001
NCSR
NCSR
KPRASAD
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
5.0 PERFORMANCE
5.1 ELECTRICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
5.1.1
Contact
Resistance
(Low Level)
Mate connectors: apply a maximum voltage
of 20 mV and a current of 100 mA.
EIA-364-23C
3.5 milliohms
MAXIMUM
[initial]
5.1.2
Insulation
Resistance
Mate connectors: Apply a voltage of 500
VDC between adjacent terminals and
between terminals to ground.
EIA-364-21C
1000 Megohms
MINIMUM
5.1.3
Dielectric
Withstanding
Voltage
Apply a voltage of 1700 VAC for 1 minute
between adjacent terminals and between
terminals to ground.
EIA-364-20D
No breakdown;
current leakage < 5 mA
5.1.4
Temperature
Rise
Mate connectors: measure the temperature
rise at the rated current.
EIA-364-70, Method 2
Temperature rise:
+30°C MAXIMUM
(above ambient)
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR
DITTOTM INTERCONNECTS
SHEET No.
A
EC No:
I2015-0055
4 of 7
DATE:
2014 / 11 / 27
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-36876-001
NCSR
NCSR
KPRASAD
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
5.2 MECHANICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
5.2.1
A
Connector Mate
and
Unmate Forces
(Latch deactivated)
[For largest size - 8
Circuit connector]
Mate and unmate connector (male to female)
at a rate of 25 ± 6 mm (1 ± ¼ inch) per
minute.
EIA-364-13E
27.0 N (6.06 lbf)
MAXIMUM Mate force
&
7.0 N (1.6 lbf)
MINIMUM Unmate force
5.2.1
B
Connector Mate
and
Unmate Forces
(Latch activated)
[For largest size - 8
Circuit connector]
Mate and unmate connector (male to female)
at a rate of 25 ± 6 mm (1 ± ¼ inch) per
minute.
EIA-364-13E
27.0 N (6.06 lbf)
MAXIMUM Mate force
&
9.9 N (2.2 lbf)
MINIMUM withdrawal force
5.2.2
Terminal
Retention Force
(in Housing)
Axial pullout force on the terminal in the
housing at a rate of 25 ± 6 mm (1 ± ¼ inch)
per minute.
30 N (6.74 lbf)
MINIMUM retention force
5.2.3
Durability
Mate and unmate connectors up to 5 cycles
(to meet application requirement of up to 25
cycles over the life of the connector) at a
maximum rate of 10 cycles per minute prior
to Environmental Tests.
EIA-364-09C
10 milliohms MAXIMUM
(change from initial)
5.2.4
A
Vibration
(Random)
Test Group 3
Mate connectors and vibrate per EIA 364-28,
test condition VII. Letter D.
(Acceleration 3.1 g)
10 milliohms MAXIMUM
(change from initial)
&
Discontinuity < 1 microsecond
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR
DITTOTM INTERCONNECTS
SHEET No.
A
EC No:
I2015-0055
5 of 7
DATE:
2014 / 11 / 27
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-36876-001
NCSR
NCSR
KPRASAD
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
5.2 MECHANICAL REQUIREMENTS (continued)
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
5.2.4
B
Vibration
(Sinusoidal)
Mate connectors and vibrate per EIA 364-28,
test condition II except where noted by *.
Amplitude 1.52 mm Max. (10g peak),
Frequency 50*-500 Hz in 6* minute(s) sweep
for 20 hour(s) in each of the 3 mutually
perpendicular axes.
10 milliohms MAXIMUM
(change from initial)
5.2.5
A
Shock
(Mechanical)
Test Group 3
Mate connectors and shock at 50 g's with ½
sine wave (11 milliseconds) shocks in the
±X, ±Y, ±Z axes (18 shocks total).
EIA-364-27, Test Condition A
10 milliohms MAXIMUM
(change from initial])
&
Discontinuity < 1 microsecond
5.2.5
B
Shock
(Mechanical)
EIA-364-27, Test Condition A except where
noted by *.
Mate connectors and shock at 44* g's with ½
sine wave (11 milliseconds) shocks in the
±X, ±Y, ±Z axes (18 shocks total).
10 milliohms MAXIMUM
(change from initial])
5.2.6
Wire
Pullout Force
(Axial)
Apply an axial pullout force on the wire at a
rate of 25 ± 6 mm (1 ± ¼ inch).
UL1977 Edition 2
AWG
MINIMUM
Pullout force
20
36 N (8 lbf)
22
36 N (8 lbf)
24
26.7 N (6 lbf)
26
17.8 N (4 lbf)
5.2.7
Terminal
Insertion Force
(into Housing)
Apply an axial insertion force on the terminal
at a rate of 25 ± 6 mm (1 ± ¼ inch).
10 N (2.3 lbf)
MAXIMUM insertion force
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR
DITTOTM INTERCONNECTS
SHEET No.
A
EC No:
I2015-0055
6 of 7
DATE:
2014 / 11 / 27
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-36876-001
NCSR
NCSR
KPRASAD
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
5.2 ENVIRONMENTAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
5.3.1
Shock
(Thermal)
EIA-364-1000
Test Group 2
Mate connectors; expose to 5 cycles of:
Temperature °C Duration (Minutes)
-40 +0/-3 30
+25 ±10 5 MAXIMUM
+105 +3/-0 30
+25 ±10 5 MAXIMUM
EIA-364-32E Test condition I
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
5.3.2
Cyclic Temperature
& Humidity
EIA-364-1000
Test Group 2
Mate connectors: cycle per EIA-364-31: 24
cycles at temperature 25 ± 3°C at 80 ± 5%
relative humidity and 65 ± 3°C at 50 ± 5%
relative humidity; dwell time of 1.0 hour;
ramp time of 0.5 hours.
10 milliohms MAXIMUM
(change from initial)
&
Dielectric Withstanding
Voltage:
No Breakdown at 500 VAC
&
Insulation Resistance:
1000 Megohms MINIMUM
&
Visual: No Damage
5.3.3
Temperature Life
EIA-364-1000
Test Group 1
Mate connectors; expose to:
240 hours at 105 ± 2°C.
Tested for field temperature of 65 °C and
field life of 10 years.
EIA-364-17, Method A
10 milliohms MAXIMUM
(change from initial])
&
Visual: No Damage
5.3.4
Thermal Cycling
EIA-364-1000
Test Group 5
Cycle the connector between 15 °C ± 3 °C
and 85 °C ± 3 °C. Humidity is not controlled.
EIA-364-1000, Table 5
10 milliohms MAXIMUM
(change from initial])
&
Visual: No Damage
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR
DITTOTM INTERCONNECTS
SHEET No.
A
EC No:
I2015-0055
7 of 7
DATE:
2014 / 11 / 27
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-36876-001
NCSR
NCSR
KPRASAD
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC
6.0 TEST SEQUENCES
7.0 PACKAGING
Parts shall be packaged to protect against damage during handling, transit and storage. Palletized
shipment is the recommended over single box/ single reel shipment as the former offers better
protection against damage to parts.
Test Group 1
Contact
Resistance
(Low Level)
Durability
(Preconditioning)
Temperature Life
Contact
Resistance
(Low Level)
Reseating
Contact
Resistance
(Low Level)
Test Group 2
Contact
Resistance
(Low Level)
Durability
(Preconditioning)
Thermal Shock
Contact
Resistance
(Low Level)
Cyclic temperature
& humidity
Contact
Resistance
(Low Level)
Reseating
Contact
Resistance
(Low Level)
Test Group 3
Contact
Resistance
(Low Level)
Durability
(Preconditioning)
Temperature Life
(Preconditioning)
Contact
Resistance
(Low Level)
Vibration
Contact
Resistance
(Low Level)
Mechanical Shock
Contact
Resistance
(Low Level)
Test Group 5
Contact
Resistance
(Low Level)
Durability
(Preconditioning)
Temperature Life
(Preconditioning)
Contact
Resistance
(Low Level)
Thermal cycling
Contact
Resistance
(Low Level)
Reseating
Contact
Resistance
(Low Level)