KMY Last update: 2012.10.5 No.RNC-K-HTS-0001-7 (Uncontrolled copy) Sp e c i f i c a t i o n (Reference) Title: FIXED THIN FILM CHIP RESISTORS; RECTANGULAR TYPE Style: RNC06, 20, 32 RoHS COMPLIANCE ITEM Product specification contained in this specification are subject to change at any time without notice If you have any questions or a Purchasing Specification for any quality Agreement is necessary, please contact our sales staff. Issue Dept.: Research & Development Department Hokkaido Research Center KMY Title: Drawing No: FIXED THIN FILM CHIP RESISTORS; RECTANGULAR TYPE RNC06, 20, 32 RNC-K-HTS-0001 Page: /7 1/12 1. Scope 1.1 This specification covers the detail requirements for fixed thin film chip resistors; rectangular type & precision, style of RNC06, 20, 32. 1.2 Applicable documents JIS C 5201-1: 1998, JIS C 5201-8: 1998, JIS C 5201-8-1: 1998 IEC60115-1: 1999, IEC60115-8: 1989 Amendment 1: 1992, IEC60115-8-1: 1989 EIAJ RC-2133B-2002 2. Classification Type designation shall be the following form. 1002 (Example) RNC 32 E 1 2 3 4 5 6 Style 1 Fixed thin film chip resistors; rectangular type Style 2 Size 3 Temperature coefficient of resistance E 25x10-6/ C C 50x10-6/ C 4 Rated resistance Example; 1002 10k 5 Tolerance on rated resistance 6 Packaging form 3. Rating 3.1 The ratings shall be in accordance with Table-1. Style Rated dissipation (W) 0.03 RNC06 0.05 RNC20 0.1 RNC32 0.125 Temperature coefficient of resistance (10-6/C) E: 25 E: 25 C: 50 E: 25 Style RNC06 RNC20 RNC32 Limiting element voltage (V) 15 75 150 3.2 Climatic category 55/125/56 3.3 Stability class 1% Isolation Voltage (V) 50 100 Table-1 Rated resistance range() 100~1k 47~4.99k 5.1k~10k 100~130k 10~130k 100~180k 10~180k Preferred number series for resistors Tolerance on rated resistance B(0.1%) D(0.5%) E24,96 B(0.1%) C(0.25%), D(0.5%) B(0.1%) C(0.25%), D(0.5%) Category temperature range(C) -55~+125 Lower category temperature Upper category temperature Duration of the damp heat, steady state test -55 C +125 C 56days Limits for change of resistance: - for long - term tests (1.0%+0.05) - for short - term tests (0.25%+0.05) Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.10.5 KMY Title: Drawing No: FIXED THIN FILM CHIP RESISTORS; RECTANGULAR TYPE RNC06, 20, 32 RNC-K-HTS-0001 Page: /7 2/12 3.4 Derating The derated values of dissipation at temperature in excess of 70C shall be as indicated by the following curve. 100 Percentage of the rated dissipation Area of recommended operation (%) 0 -55 70 125 Ambient temperature (C) Figure-1 Derating curve 3.5 Rated voltage d.c.or a.c.r.m.s.voltage calculated from the square root of the product of the rated resistance and the rated dissipation. E: Rated voltage (V) E = P * R P: Rated dissipation (W) R: Rated resistance () Limiting element voltage can only be applied to resistors when the resistance value is equal to or higher than the critical resistance value. At high value of resistance, the rated voltage may not be applicable. 4. Packaging form The standard packaging form shall be in accordance with Table-2. Table-2 Symbol B PA TP Packaging form Bulk (loose package) Press pocket taping (paper taping) Paper taping Standard packaging quantity / units 1,000 pcs. Application RNC06, 20, 32 8mm width, 2mm pitches 15,000 pcs. RNC06 8mm width, 4mm pitches 5,000 pcs. RNC20, 32 Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.10.5 KMY Title: Drawing No: FIXED THIN FILM CHIP RESISTORS; RECTANGULAR TYPE RNC06, 20, 32 RNC-K-HTS-0001 Page: /7 3/12 5. Dimensions 5.1 The resistor shall be of the design and physical dimensions in accordance with Figure-2 and Table-3. W L c d d H c Figure-2 Table-3 Style RNC06 RNC20 RNC32 L 0.60.03 2.00.15 3.10.1 W 0.30.03 +0.10 1.25 -0.05 +0.10 1.55 -0.05 H 0.230.03 0.60.1 0.60.1 c 0.10.05 0.40.2 0.450.20 Unit: mm d 0.150.05 +0.2 0.3 -0.1 +0.2 0.3 -0.1 5.2 Net weight (Reference) Style Net weight(mg) RNC06 0.16 RNC20 5 RNC32 9 6. Marking The Rated resistance shall be marked in 3 digits (E24) or 4 digits (E96) and marked on over coat side. The Rated resistance of RNC06 should not be marked. (Example) "123" 12 x103 [] 12 [k] "3R3" 3.3 [] "5623" 562 x103 [] 562 [k] Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.10.5 KMY Title: Drawing No: FIXED THIN FILM CHIP RESISTORS; RECTANGULAR TYPE RNC06, 20, 32 RNC-K-HTS-0001 Page: /7 4/12 7. Performance 7.1 The standard condition for tests shall be in accordance with Sub-clause 4.2, JIS C 5201-1: 1998. 7.2 The performance shall be satisfied in Table-4. Table-4(1) No. Test items Performance requirements Condition of test (JIS C 5201-1) 1 Visual examination As in 4.4.1 Sub-clause 4.4.1 The marking shall be legible, as Checked by visual examination. checked by visual examination. 2 Dimension As specified in Table-3 of this Sub-clause 4.4.2 specification. Resistance As in 4.5.2 Sub-clause 4.5 The resistance value shall correspond with the rated resistance taking into account the specified tolerance. 3 Voltage proof No breakdown or flash over Sub-clause 4.7 Method: 4.6.1.4(See Figure-5) Test voltage: Alternating voltage with a peak value of 1.42 times the insulation voltage. Duration: 60 s 5 s R1G Insulation resistance Test voltage: Insulation voltage Duration: 1 min. As in 4.17.4.5 4 Solderability Sub-clause 4.17 The terminations shall be covered Without ageing Flux: The resistors shall be immersed in a with a smooth and bright solder coating. non-activated soldering flux for 2s. Bath temperature: 235 C 5 C Immersion time: 2 s 0.5 s 5 Mounting Sub-clause 4.31 Substrate material: Epoxide woven glass Test substrate: Figure-3 Overload Sub-clause 4.13 (in the mounted state) The applied voltage shall be 2.5 times the rated voltage or twice the limiting element voltage, whichever is the less severe. Duration: 2 s No visible damage Visual examination R (0.25%+0.05) Resistance Solvent resistance of the Sub-clause 4.30 Legible marking marking Solvent: 2-propanol Solvent temperature: 23 C 5 C Method 1 Rubbing material: cotton wool Without recovery Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.10.5 KMY Title: No 6 7 Drawing No: FIXED THIN FILM CHIP RESISTORS; RECTANGULAR TYPE RNC06, 20, 32 Table-4(2) Condition of test (JIS C 5201-1) Mounting Sub-clause 4.31 Substrate material: Epoxide woven glass Test substrate: Figure-4 Bound strength of the end face Sub-clause 4.33 plating Bent value: 3 mm Resistance Final measurements Sub-clause 4.33.6 Visual examination Resistance to soldering heat Sub-clause 4.18 Solder temperature: 260 C 5 C Immersion time: 10 s 0.5 s Visual examination Test items Component solvent resistance 8 Mounting Adhesion Rapid change temperature Resistance Sub-clause 4.29 Solvent: 2-propanol Solvent temperature: 23 C 5 C Method 2 Recovery: 48 h Visual examination Resistance Sub-clause 4.31 Substrate material: Epoxide woven glass Test substrate: Figure-3 Sub-clause 4.32 Force: 5 N (RNC06: 3N) Duration: 10 s 1 s Visual examination Sub-clause 4.19 Lower category temperature: -55 C Upper category temperature: +125 C Duration of exposure at each temperature: 30 min. Number of cycles: 5 cycles. Visual examination Resistance RNC-K-HTS-0001 Page: /7 5/12 Performance requirements R (0.25%+0.05) No visible damage As in 4.18.3.4 No sign of damage such as cracks. R (0.25%+0.05) No visible damage R (0.25%+0.05) No visible damage No visible damage R (0.25%+0.05) Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.10.5 KMY Title: No 9 Drawing No: FIXED THIN FILM CHIP RESISTORS; RECTANGULAR TYPE RNC06, 20, 32 Test items Climatic sequence -Dry heat -Damp heat, cycle (12+12hour cycle) First cycle -Cold -Damp heat, cycle (12+12hour cycle) Remaining cycle -D.C. load 10 Mounting Endurance at 70 C Table-4(3) Condition of test (JIS C 5201-1) Sub-clause 4.23 Sub-clause 4.23.2 Test temperature: + 125 C Duration: 16 h Sub-clause 4.23.3 Test method: 2 Test temperature: 55 C [Severity(2)] Sub-clause 4.23.4 Test temperature -55 C Duration: 2h Sub-clause 4.23.6 Test method: 2 Test temperature: 55 C [Severity (2)] Number of cycles: 5 cycles Sub-clause 4.23.7 The applied voltage shall be the rated voltage or the limiting element voltage whichever is the smaller. Duration: 1 min. Visual examination Resistance Sub-clause 4.31 Substrate material: Epoxide woven glass Test substrate: Figure-3 Sub-clause 4.25.1 Ambient temperature: 70 C 2 C Duration: 1000 h The voltage shall be applied in cycles of 1.5 h on and 0.5 h. The applied voltage shall be the rated voltage or the limiting element voltage whichever is the smaller. Examination at 48 h, 500 h and 1000 h: Visual examination Resistance RNC-K-HTS-0001 Page: /7 6/12 Performance requirements No visible damage R (1%+0.05) No visible damage R (1%+0.05) Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.10.5 KMY Title: No 11 12 13 Drawing No: FIXED THIN FILM CHIP RESISTORS; RECTANGULAR TYPE RNC06, 20, 32 RNC-K-HTS-0001 Page: /7 7/12 Table-4(4) Performance requirements Condition of test (JIS C 5201-1) Mounting Sub-clause 4.31 Substrate material: Epoxide woven glass Test substrate: Figure-3 Variation of resistance with Sub-clause 4.8 As in Table-1 temperature +20 C / +125C Mounting Sub-clause 4.31 Substrate material: Epoxide woven glass Test substrate: Figure-3 Damp heat, steady state Sub-clause 4.24 Ambient temperature: 40 C 2 C Relative humidity : 93 +2 -3 % a) 1st group: without voltage applied. b) 2nd group: The d.c.voltage shall be applied continuously. The voltage shall be accordance with Sub-clause 4.24.2.1 b). without polarizing voltage [4.24.2.1, c)] No visible damage Visual examination Legible marking R (1%+0.05) Resistance Test items Dimensions (detail) Sub-clause 4.4.3 As in Table-3 Mounting Sub-clause 4.31 Substrate material: Epoxide woven glass Test substrate: Figure-3 Sub-clause 4.25.3 Ambient temperature: 125 C 2 C Duration: 1000 h Examination at 48 h, 500 h and 1000 h: Visual examination Resistance No visible damage R (1%+0.05) Endurance at upper category temperature Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.10.5 KMY Title: Drawing No: FIXED THIN FILM CHIP RESISTORS; RECTANGULAR TYPE RNC06, 20, 32 RNC-K-HTS-0001 Page: /7 8/12 8. Test substrate Unit: mm Soldering land :Copper clad :Solder resist 2.5 7.5 5 30 5 4 3.5 2 2.5 2.5 8 1.5 1.5 2 2 4 2 2.5 49 RNC32 TEST SUBSTRATE c Unit: mm :Copper clad a :Solder resist 7.5 5.5 b 25 d 3.5 3 Soldering land 2.5 5.08 5.08 3 Style RNC06 RNC20 a 0.3 1.2 b 1.5 4.0 c 0.45 1.5 d 5.2 4.3 58.5 RNC06, 20 TEST SUBSTRATE Figure-3 Remark 1). Material: Epoxide woven glass Thickness: 1.6mm Thickness of copper clad: 0.035mm 2). In the case of connection by connector, the connecting terminals are gold plated. However, the plating is not necessary when the connection is made by soldering. Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.10.5 KMY Title: Drawing No: FIXED THIN FILM CHIP RESISTORS; RECTANGULAR TYPE RNC06, 20, 32 Page: 9/12 :Copper clad 1 4.5 :Solder resist 40 c d Style a b 0.3 1.1 RNC06 Soldering land 70 RNC20 1.2 4.0 100 RNC32 2.5 5.0 RNC BOUND STRENGTH OF THE END FACE PLATING TEST TEST SUBSTRATE Figure-4 Remark 1). Material: Epoxide woven glass Thickness: 1.6mm Thickness of copper clad: 0.035mm b RNC20, 32 c 0.45 1.65 2.0 d 2.15 3.0 2.5 RNC06 Insulation plate Metal block measurement Point A Metal plate R0.25R0.5mm Measurement point B Insulation surface Component /7 Unit: mm a d RNC-K-HTS-0001 V Pressure by spring (10.2N) Figure-5 Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.10.5 KMY Title: Drawing No: FIXED THIN FILM CHIP RESISTORS; RECTANGULAR TYPE RNC06, 20, 32 RNC-K-HTS-0001 Page: /7 10/12 9. Taping 9.1 Applicable documents JIS C 0806-3: 1999, EIAJ ET-7103: 2004, EIAJ ET-7200B: 2003 9.2 Taping dimensions 9.2.1 Press pocket taping (Paper taping, 8mm width, 2mm pitches) Taping dimensions shall be in accordance with Figure-6 and Table-5. Unit: mm 40.05 1.5 +0.1 0 Sprocket hole t1 1.750.1 B 80.2 A t3 20.05 Carrier cavity 3.50.05 t2 Direction of unreeling Figure-6 Table-5 Style RNC06 A 0.370.05 B 0.670.05 t2 0.450.05 t1 0.420.03 Unit: mm t3 0.270.02 9.2.2 Paper taping (8mm width, 4mm pitches) Taping dimensions shall be in accordance with Figure-7 and Table-6. Unit: mm 40.1 t 1 Sprocket hole 1.5 20.05 +0.1 0 1.750.1 B 80.2 A t Carrier cavity 2 40.1 3.50.05 Direction of unreeling Style RNC20 RNC32 A 1.65 0.15 2.00 0.15 Figure-7 Table-6 B 2.5 0.2 3.6 0.2 t1 0.8 0.1 Unit: mm t2 1.0max. Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.10.5 KMY Title: Drawing No: FIXED THIN FILM CHIP RESISTORS; RECTANGULAR TYPE RNC06, 20, 32 RNC-K-HTS-0001 Page: /7 11/12 1). The cover tapes shall not cover the sprocket holes. 2). Tapes in adjacent layers shall not stick together in the packing. 3). Components shall not stick to the carrier tape or to the cover tape. 4). Pitch tolerance over any 10 pitches 0.2mm. 5). The peel strength of the top cover tape shall be with in 0.1N to 0.5N on the test method as shown in the following RNC06: Figure-8, RNC20, 32: Figure-9. 6). When the tape is bent with the minimum radius for 25 mm, the tape shall not be damaged and the components shall maintain their position and orientation in the tape. 7). In no case shall there be two or more consecutive components missing. The maximum number of missing components shall be one or 0.1%, whichever is greater. 8). The resistors shall be faced to upward at the over coating side in the carrier cavity. Top cover tape Top cover tape Carrier tape Carrier tape Peel-off (About 300mm/ min) 165to180 165to180 Direction of unreeling Peel-off ( About 300mm/ min) Direction of unreeling Figure-8 Figure-9 9.3 Reel dimension Reel dimensions shall be in accordance with the following Figure-10 and Table-7. Plastic reel (Based on EIAJ ET-7200B) Unit: mm 0 +1 60 0 130.2 20.5 180 -1.5 Marking A 210.8 Marking B A B Figure-10 Table-7 Unit: mm B Note 11.41.0 Injection molding RNC06, 20, 32 9 +1.0 0 131.0 Vacuum forming Note: Marking label shall be marked on a place of Marking A or two place of marking A and B. Style A Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.10.5 KMY Title: Drawing No: FIXED THIN FILM CHIP RESISTORS; RECTANGULAR TYPE RNC06, 20, 32 9.4 Leader and trailer tape. (Example) RNC-K-HTS-0001 Page: /7 12/12 400mm min. 100mm min. 160mm min. End Start Trailer Leader Direction of unreeling Figure-11 10. Marking on package The label of a minimum package shall be legibly marked with follows. 10.1 Marking A (1) Classification (Style, Temperature coefficient of resistance, Rated resistance, Tolerance on rated resistance, Packaging form) (2) Quantity (3) Lot number (4) Manufacturer's name or trade mark 10.2 Marking B (KAMAYA Control label) (5) Others Product specification contained in this specification are subject to change at any time without notice. If you have any questions or a Purchasing Specification for any quality agreement is necessary, please contact our sales staff. Issue: KAMAYA ELECTRIC CO., LTD. Research & Development Department HOKKAIDO Research center Last update: 2012.10.5