LM2591HV www.ti.com SNVS074D - MAY 2001 - REVISED APRIL 2013 LM2591HV SIMPLE SWITCHER(R)Power Converter 150 kHz 1A Step-Down Voltage Regulator Check for Samples: LM2591HV FEATURES DESCRIPTION * * The LM2591HV series of regulators are monolithic integrated circuits that provide all the active functions for a step-down (buck) switching regulator, capable of driving a 1A load with excellent line and load regulation. These devices are available in fixed output voltages of 3.3V, 5V, and an adjustable output version. 1 23 * * * * * * * * 3.3V, 5V, and Adjustable Output Versions Adjustable Version Output Voltage Range, 1.2V to 57V 4% Max Over Line and Load Conditions Specified 1A Output Load Current Available in 5-Pin Package Input Voltage Range Up to 60V 150 kHz Fixed Frequency Internal Oscillator On/Off Control Low Power Standby Mode, IQ Typically 90 A High Efficiency Thermal Shutdown and Current Limit Protection APPLICATIONS * * * * Simple High-Efficiency Step-Down (Buck) Regulator Efficient Pre-Regulator for Linear Regulators On-Card Switching Regulators Positive to Negative Converter This series of switching regulators is similar to the LM2590HV, but without some of the supervisory and performance features of the latter. Requiring a minimum number of external components, these regulators are simple to use and include internal frequency compensation, improved line and load specifications and a fixed-frequency oscillator. The LM2591HV operates at a switching frequency of 150 kHz thus allowing smaller sized filter components than what would be needed with lower frequency switching regulators. Available in a standard 5-lead package with several different lead bend options, and a 5-lead Surface mount package. Other features include a specified 4% tolerance on output voltage under all conditions of input voltage and output load conditions, and 15% on the oscillator frequency. External shutdown is included, featuring typically 90 A standby current. Self protection features include a two stage current limit for the output switch and an over temperature shutdown for complete protection under fault conditions. Patent Number 5,382,918. Typical Application (Fixed Output Voltage Versions) Figure 1. 1 2 3 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. SIMPLE SWITCHER is a registered trademark of Texas Instruments. All other trademarks are the property of their respective owners. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright (c) 2001-2013, Texas Instruments Incorporated LM2591HV SNVS074D - MAY 2001 - REVISED APRIL 2013 www.ti.com These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ABSOLUTE MAXIMUM RATINGS (1) (2) Maximum Supply Voltage (VIN) 63V ON/OFF Pin Voltage -0.3 V +25V Feedback Pin Voltage -0.3 V +25V Output Voltage to Ground -1V (Steady State) Power Dissipation Internally limited -65C to +150C Storage Temperature Range ESD Susceptibility Human Body Model Lead Temperature KTT Package (3) 2 kV Vapor Phase (60 sec.) +215C Infrared (10 sec.) +245C NDH Package (Soldering, 10 sec.) +260C Maximum Junction Temperature (1) (2) (3) +150C Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is intended to be functional, but do not ensure specific performance limits. For ensured specifications and test conditions, see Electrical Characteristics. If Military/Aerospace specified devices are required, please contact the TI Sales Office/ Distributors for availability and specifications. The human body model is a 100 pF capacitor discharged through a 1.5k resistor into each pin. OPERATING CONDITIONS -40C TJ +125C Temperature Range Supply Voltage 4.5V to 60V ELECTRICAL CHARACTERISTICS LM2591HV-3.3 Specifications with standard type face are for TJ = 25C, and those with boldface type apply over full Operating Temperature Range. Symbol Parameter Conditions LM2591HV-3.3 Typ (1) Limit (2) Units (Limits) SYSTEM PARAMETERS Test Circuit Test Circuit and Layout Guidelines (3) VOUT Output Voltage 4.75V VIN 60V, 0.2A ILOAD 1A 3.3 3.168/3.135 3.432/3.465 (1) (2) (3) 2 Efficiency VIN = 12V, ILOAD = 1A V V(min) V(max) 77 Typical numbers are at 25C and represent the most likely norm. All limits ensured at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are ensured via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL). External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2591HV is used as shown in Test Circuit and Layout Guidelines test circuit, system performance will be as shown in Electrical Characteristics. Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV LM2591HV www.ti.com SNVS074D - MAY 2001 - REVISED APRIL 2013 ELECTRICAL CHARACTERISTICS LM2591HV-5.0 Specifications with standard type face are for TJ = 25C, and those with boldface type apply over full Operating Temperature Range. Symbol Parameter Conditions LM2591HV-5.0 Typ (1) Limit Units (Limits) (2) SYSTEM PARAMETERS Test Circuit Test Circuit and Layout Guidelines (3) VOUT 7V VIN 60V, 0.2A ILOAD 1A Output Voltage 5 V V(min) V(max) 4.800/4.750 5.200/5.250 Efficiency (1) (2) (3) VIN = 12V, ILOAD = 1A 82 % Typical numbers are at 25C and represent the most likely norm. All limits ensured at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are ensured via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL). External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2591HV is used as shown in Test Circuit and Layout Guidelines test circuit, system performance will be as shown in Electrical Characteristics. ELECTRICAL CHARACTERISTICS LM2591HV-ADJ Specifications with standard type face are for TJ = 25C, and those with boldface type apply over full Operating Temperature Range. Symbol Parameter Conditions LM2591HV-ADJ Typ (1) Limit Units (Limits) (2) SYSTEM PARAMETERS Test Circuit Test Circuit and Layout Guidelines (3) VFB Feedback Voltage Efficiency (1) (2) (3) 4.5V VIN 60V, 0.2A ILOAD 1A VOUT programmed for 3V. Circuit of Test Circuit and Layout Guidelines. VIN = 12V, VOUT = 3V, ILOAD = 1A 1.230 V V(min) V(max) 1.193/1.180 1.267/1.280 76 % Typical numbers are at 25C and represent the most likely norm. All limits ensured at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are ensured via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL). External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2591HV is used as shown in Test Circuit and Layout Guidelines test circuit, system performance will be as shown in Electrical Characteristics. ELECTRICAL CHARACTERISTICS ALL OUTPUT VOLTAGE VERSIONS Specifications with standard type face are for TJ = 25C, and those with boldface type apply over full Operating Temperature Range. Unless otherwise specified, VIN = 12V for the 3.3V, 5V, and Adjustable version. ILOAD = 500 mA Symbol Parameter Conditions LM2591HV-XX Typ (1) Limit (2) Units (Limits) DEVICE PARAMETERS Ib Feedback Bias Current fO Oscillator Frequency VSAT (1) (2) (3) (4) (5) Saturation Voltage Adjustable Version Only, VFB = 1.3V See (3) IOUT = 1A 10 50/100 nA nA (max) 127/110 173/173 kHz kHz(min) kHz(max) 1.2/1.3 V V(max) 150 (4) (5) 0.95 Typical numbers are at 25C and represent the most likely norm. All limits ensured at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are ensured via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL). The switching frequency is reduced when the second stage current limit is activated. The amount of reduction is determined by the severity of current overload. No diode, inductor or capacitor connected to output pin. Feedback pin removed from output and connected to 0V to force the output transistor switch ON. Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV 3 LM2591HV SNVS074D - MAY 2001 - REVISED APRIL 2013 www.ti.com ELECTRICAL CHARACTERISTICS ALL OUTPUT VOLTAGE VERSIONS (continued) Specifications with standard type face are for TJ = 25C, and those with boldface type apply over full Operating Temperature Range. Unless otherwise specified, VIN = 12V for the 3.3V, 5V, and Adjustable version. ILOAD = 500 mA Symbol Parameter Conditions LM2591HV-XX Typ DC ICLIM Max Duty Cycle (ON) Min Duty Cycle (OFF) Switch current Limit See (5) (6) Peak Current, (1) Limit (2) 100 0 (4) (5) % 1.9 1.3/1.2 2.8/3.0 IL IQ ISTBY JC JA JA JA JA Output Leakage Current Output = 0V Output = -1V Operating Quiescent Current SD /SS Pin Open Standby Quiescent Current SD /SS pin = 0V Thermal Resistance TO220 TO220 TO263 TO263 TO263 30 10 mA mA(max) 200/250 A A(max) 5 (6) 5 (7) 90 or TO263 Package, Junction to Case Package, Junction to Ambient (8) Package, Junction to Ambient (9) Package, Junction to Ambient (10) Package, Junction to Ambient (11) A A(min) A(max) A(max) mA mA(max) 50 (4) (6) (7) Units (Limits) 2 50 50 30 20 C/W C/W C/W C/W C/W ON/OFF CONTROL Test Circuit Test Circuit and Layout Guidelines VIH VIL IH ON /OFF Pin Logic Input Threshold Voltage ON /OFF Pin Input Current IL 1.3 Low (Regulator ON) High (Regulator OFF) VLOGIC = 2.5V (Regulator OFF) VLOGIC = 0.5V (Regulator ON) 0.6 2.0 V V(max) V(min) 15 A A(max) 5 A A(max) 5 0.02 (6) Feedback pin removed from output and connected to 12V for the 3.3V, 5V, and the ADJ. version to force the output transistor switch OFF. (7) VIN = 60V. (8) Junction to ambient thermal resistance (no external heat sink) for the package mounted TO-220 package mounted vertically, with the leads soldered to a printed circuit board with (1 oz.) copper area of approximately 1 in2. (9) Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 0.5 in2 of (1 oz.) copper area. (10) Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 2.5 in2 of (1 oz.) copper area. (11) Junction to ambient thermal resistance with the TO-263 package tab soldered to a double sided printed circuit board with 3 in2 of (1 oz.) copper area on the LM2591HVS side of the board, and approximately 16 in2 of copper on the other side of the p-c board. See APPLICATION INFORMATION in this data sheet and the thermal model in Switchers Made Simple available at http://www.ti.com/lsds/ti/analog/powermanagement/power_portal.page. 4 Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV LM2591HV www.ti.com SNVS074D - MAY 2001 - REVISED APRIL 2013 TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Test Circuit and Layout Guidelines) Normalized Output Voltage Line Regulation Figure 2. Figure 3. Efficiency Switch Saturation Voltage Figure 4. Figure 5. Switch Current Limit Dropout Voltage Figure 6. Figure 7. Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV 5 LM2591HV SNVS074D - MAY 2001 - REVISED APRIL 2013 www.ti.com TYPICAL PERFORMANCE CHARACTERISTICS (continued) (Circuit of Test Circuit and Layout Guidelines) 6 Operating Quiescent Current Shutdown Quiescent Current Figure 8. Figure 9. Minimum Operating Supply Voltage Feedback Pin Bias Current Figure 10. Figure 11. Switching Frequency ON/OFF Threshold Voltage Figure 12. Figure 13. Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV LM2591HV www.ti.com SNVS074D - MAY 2001 - REVISED APRIL 2013 TYPICAL PERFORMANCE CHARACTERISTICS (continued) (Circuit of Test Circuit and Layout Guidelines) ON/OFF Pin Current (Sinking) Internal Gain-Phase Characteristics Figure 14. Figure 15. Continuous Mode Switching Waveforms VIN = 20V, VOUT = 5V, ILOAD = 1A L = 52 H, COUT = 100 F, COUT ESR = 100 m Discontinuous Mode Switching Waveforms VIN = 20V, VOUT = 5V, ILOAD = 250 mA L = 15 H, COUT = 150 F, COUT ESR = 90 m A: Output Pin Voltage, 10V/div. B: Inductor Current 0.5A/div. C: Output Ripple Voltage, 50 mV/div. Figure 16. Horizontal Time Base: 2 s/div. Load Transient Response for Continuous Mode VIN = 20V, VOUT = 5V, ILOAD = 250 mA to 1A L = 52 H, COUT = 100 F, COUT ESR = 100 m A: Output Voltage, 100 mV/div. (AC) B: 250 mA to 1A Load Pulse Figure 18. Horizontal Time Base: 50 s/div. A: Output Pin Voltage, 10V/div. B: Inductor Current 0.25A/div. C: Output Ripple Voltage, 100 mV/div. Figure 17. Horizontal Time Base: 2 s/div. Load Transient Response for Discontinuous Mode VIN = 20V, VOUT = 5V, ILOAD = 250 mA to 1A L = 15 H, COUT = 150 F, COUT ESR = 90 m A: Output Voltage, 100 mV/div. (AC) B: 250 mA to 1A Load Pulse Figure 19. Horizontal Time Base: 200 s/div. Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV 7 LM2591HV SNVS074D - MAY 2001 - REVISED APRIL 2013 www.ti.com CONNECTION DIAGRAMS Figure 20. Bent and Staggered Leads, Through Hole Package 5-Lead TO-220 (NDH) See Package Number NDH0005D Figure 21. Surface Mount Package 5-Lead TO-263 (KTT) See Package Number KTT0005B LM2591HV 7 Test Circuit and Layout Guidelines Component Values shown are for VIN = 15V, VOUT = 5V, ILOAD = 1A. CIN -- 470 F, 50V, Aluminum Electrolytic Nichicon "PM Series" COUT -- 220 F, 25V Aluminum Electrolytic, Nichicon "PM Series" D1 -- 2A, 60V Schottky Rectifier, 21DQ06 (International Rectifier) L1 -- 68 H, See INDUCTOR SELECTION PROCEDURE Figure 22. Fixed Output Voltage Versions 8 Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV LM2591HV www.ti.com SNVS074D - MAY 2001 - REVISED APRIL 2013 Select R1 to be approximately 1 k, use a 1% resistor for best stability. Component Values shown are for VIN = 20V, VOUT = 10V, ILOAD = 1A. CIN: -- 470 F, 35V, Aluminum Electrolytic Nichicon "PM Series" COUT: -- 220 F, 35V Aluminum Electrolytic, Nichicon "PM Series" D1 -- 2A, 60V Schottky Rectifier, 21DQ06 (International Rectifier) See INDUCTOR SELECTION PROCEDURE L1 -- 100 H, R1 -- 1 k, 1% R2 -- 7.15k, 1% CFF -- 3.3 nF Typical Values CSS--0.1 F CDELAY--0.1 F RPULL UP -- 4.7k (use 22k if VOUT is 45V) Small signal Schottky diode to prevent damage to feedback pin by negative spike when output is shorted (CFF not being able to discharge immediately will drag feedback pin below ground). Required if VIN > 40V Figure 23. Adjustable Output Voltage Versions Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV 9 LM2591HV SNVS074D - MAY 2001 - REVISED APRIL 2013 www.ti.com BLOCK DIAGRAM Figure 24. PIN FUNCTIONS +VIN(Pin 1 ) This is the positive input supply for the IC switching regulator. A suitable input bypass capacitor must be present at this pin to minimize voltage transients and to supply the switching currents needed by the regulator. Output (Pin 2) Internal switch. The voltage at this pin switches between approximately (+VIN - VSAT) and approximately -0.5V, with a duty cycle of VOUT/VIN. Ground (Pin 3) Circuit ground. Feedback (Pin 4) Senses the regulated output voltage to complete the feedback loop. This pin is directly connected to the Output for the fixed voltage versions, but is set to 1.23V by means of a resistive divider from the output for the Adjustable version. If a feedforward capacitor is used (Adjustable version), then a negative voltage spike is generated on this pin whenever the output is shorted. This happens because the feedforward capacitor cannot discharge fast enough, and since one end of it is dragged to Ground, the other end goes momentarily negative. To prevent the energy rating of this pin from being exceeded, a small-signal Schottky diode to Ground is recommended for DC input voltages above 40V whenever a feedforward capacitor is present (See Test Circuit and Layout Guidelines). Feedforward capacitor values larger than 0.1 F are not recommended for the same reason, whatever be the DC input voltage. ON /OFF (Pin 5) The regulator is in shutdown mode, drawing about 90 A, when this pin is driven to a high level ( 2.0V), and is in normal operation when this Pin is left floating or driven to a low level ( 0.6V). The typical value of the threshold is 1.3V and the voltage on this pin must not exceed 25V. 10 Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV LM2591HV www.ti.com SNVS074D - MAY 2001 - REVISED APRIL 2013 Inductor Value Selection Guides (For Continuous Mode Operation) Figure 25. LM2591HV-3.3 Figure 26. LM2591HV-5.0 Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV 11 LM2591HV SNVS074D - MAY 2001 - REVISED APRIL 2013 www.ti.com (For Continuous Mode Operation) Figure 27. LM2591HV-ADJ Figure 28. Current Ripple Ratio 12 Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV LM2591HV www.ti.com SNVS074D - MAY 2001 - REVISED APRIL 2013 (For Continuous Mode Operation) Table 1. Contact Information for Suggested Inductor Manufacturers Coilcraft Inc. Coilcraft Inc., Europe Pulse Engineering Inc. Pulse Engineering Inc., Europe Renco Electronics Inc. Schott Corp. Cooper Electronic Tech. (Coiltronics) TDK Phone (USA): 1-800-322-2645 Web Address http://www.coilcraft.com Phone (UK): 1-236-730595 Web Address http://www.coilcraft-europe.com Phone (USA): 1-858-674-8100 Web Address http://www.pulseeng.com Phone (UK): 1-483-401700 Web Address http://www.pulseeng.com Phone (USA): 1-321-637-1000 Web Address http://www.rencousa.com Phone (USA): 1-952-475-1173 Web Address http://www.shottcorp.com Phone (USA): 1-888-414-2645 Web Address http://www.cooperet.com Phone (USA): 1-847-803-6100 Web Address http://www.componet.tdk.com Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV 13 LM2591HV SNVS074D - MAY 2001 - REVISED APRIL 2013 www.ti.com APPLICATION INFORMATION INDUCTOR SELECTION PROCEDURE Application Note AN-1197 SNVA038titled "Selecting Inductors for Buck Converters" provides detailed information on this topic. For a quick-start the designer may refer to the nomographs provided in Figure 25 to Figure 27. To widen the choice of the Designer to a more general selection of available inductors, the nomographs provide the required inductance and also the energy in the core expressed in microjoules (J), as an alternative to just prescribing custom parts. The following points need to be highlighted: 1. The Energy values shown on the nomographs apply to steady operation at the corresponding x-coordinate (rated maximum load current). However under start-up, without soft-start, or a short-circuit on the output, the current in the inductor will momentarily/repetitively hit the current limit ICLIM of the device, and this current could be much higher than the rated load, ILOAD. This represents an overload situation, and can cause the Inductor to saturate (if it has been designed only to handle the energy of steady operation). However most types of core structures used for such applications have a large inherent air gap (for example powdered iron types or ferrite rod inductors), and so the inductance does not fall off too sharply under an overload. The device is usually able to protect itself by not allowing the current to ever exceed ICLIM. But if the DC input voltage to the regulator is over 40V, the current can slew up so fast under core saturation, that the device may not be able to act fast enough to restrict the current. The current can then rise without limit till destruction of the device takes place. Therefore to ensure reliability, it is recommended, that if the DC Input Voltage exceeds 40V, the inductor must ALWAYS be sized to handle an instantaneous current equal to ICLIM without saturating, irrespective of the type of core structure/material. 2. The Energy under steady operation is: 2 e = 12 x L x IPEAK PJ where * * L is in H IPEAK is the peak of the inductor current waveform with the regulator delivering ILOAD. These are the energy values shown in the nomographs. See Example 1. 3. The Energy under overload is 2 eCLIM = 12 x L x ICLIM PJ (1) (2) If VIN > 40V, the inductor should be sized to handle eCLIM instead of the steady energy values. The worst case ICLIM for the LM2591HV is 3A. The Energy rating depends on the Inductance. See Example 2. 4. The nomographs were generated by allowing a greater amount of percentage current ripple in the Inductor as the maximum rated load decreases (see Figure 28). This was done to permit the use of smaller inductors at light loads. However Figure 28 shows only the 'median' value of the current ripple. In reality there may be a great spread around this because the nomographs approximate the exact calculated inductance to standard available values. It is a good idea to refer to AN-1197 SNVA038 for detailed calculations if a certain maximum inductor current ripple is required for various possible reasons. Also consider the rather wide tolerance on the nominal inductance of commercial inductors. 5. Figure 27 shows the inductor selection curves for the Adjustable version. The y-axis is 'Et', in Vsecs. It is the applied volts across the inductor during the ON time of the switch (VIN-VSAT-VOUT) multiplied by the time for which the switch is on in secs. See Example 3. Example 1: (VIN 40V) LM2591HV-5.0, VIN = 24V, Output 5V @ 0.8A 1. A first pass inductor selection is based upon Inductance and rated max load current. We choose an inductor with the Inductance value indicated by the nomograph (see Figure 26) and a current rating equal to the maximum load current. We therefore quick-select a 100H/0.8A inductor (designed for 150 kHz operation) for this application. 2. We should confirm that it is rated to handle 50 J (see Figure 26) by either estimating the peak current or by a detailed calculation as shown in AN-1197 SNVA038, and also that the losses are acceptable. 14 Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV LM2591HV www.ti.com SNVS074D - MAY 2001 - REVISED APRIL 2013 Example 2: (VIN > 40V) LM2591HV-5.0, VIN = 48V, Output 5V @ 1A 1. A first pass inductor selection is based upon Inductance and the switch currrent limit. We choose an inductor with the Inductance value indicated by the nomograph (Figure 26) and a current rating equal to ICLIM. We therefore quick-select a 100H/3A inductor (designed for 150 kHz operation) for this application. 2. We should confirm that it is rated to handle eCLIM by the procedure shown in AN-1197 SNVA038 and that the losses are acceptable. Here eCLIM is: 2 1 eCLIM = 2 x 100 x 3 = 450 PJ (3) Example 3: (VIN 40V) LM2591HV-ADJ, VIN = 20V, Output 10V @ 1A 1. Since input voltage is less than 40V, a first pass inductor selection is based upon Inductance and rated max load current. We choose an inductor with the Inductance value indicated by the nomograph Figure 27 and a current rating equal to the maximum load. But we first need to calculate Et for the given application. The Duty cycle is VOUT + VD D= VIN - VSAT + VD where * * VD is the drop across the Catch Diode ( 0.5V for a Schottky) VSAT the drop across the switch (1.5V) (4) So D= 10 + 0.5 = 0.55 20 - 1.5 + 0.5 (5) And the switch ON time is 6 tON = D x 10 Ps f where * f is the switching frequency in Hz (6) Et = (VIN - VSAT - VOUT) x tON 6 = (20 - 1.5 - 10) x 0.55 x 10 VPsecs 150000 = 31.3 VPsecs (7) So Therefore, looking at Figure 25 we quick-select a 100H/1A inductor (designed for 150 kHz operation) for this application. 2. We should confirm that it is rated to handle 100 J (see Figure 27) by the procedure shown in AN-1197 SNVA038 and that the losses are acceptable. (If the DC Input voltage had been greater than 40V we would need to consider eCLIM as in Example 2 above). Note that we have taken VSAT as 1.5V which includes an estimated resistive drop across the inductor. This completes the simplified inductor selection procedure. For more general applications and better optimization, the designer should refer to AN-1197 SNVA038. Table 1 provides helpful contact information on suggested Inductor manufacturers who may be able to recommend suitable parts, if the requirements are known. FEEDFORWARD CAPACITOR (Adjustable Output Voltage Version) CFF - A Feedforward Capacitor CFF, shown across R2 in Test Circuit and Layout Guidelines is used when the output voltage is greater than 10V or when COUT has a very low ESR. This capacitor adds lead compensation to the feedback loop and increases the phase margin for better loop stability. Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV 15 LM2591HV SNVS074D - MAY 2001 - REVISED APRIL 2013 www.ti.com (Adjustable Output Voltage Version) If the output voltage ripple is large (> 5% of the nominal output voltage), this ripple can be coupled to the feedback pin through the feedforward capacitor and cause the error comparator to trigger the error flag. In this situation, adding a resistor, RFF, in series with the feedforward capacitor, approximately 3 times R1, will attenuate the ripple voltage at the feedback pin. INPUT CAPACITOR CIN --A low ESR aluminum or tantalum bypass capacitor is needed between the input pin and ground pin. It must be located near the regulator using short leads. This capacitor prevents large voltage transients from appearing at the input, and provides the instantaneous current needed each time the switch turns on. The important parameters for the Input capacitor are the voltage rating and the RMS current rating. Because of the relatively high RMS currents flowing in a buck regulator's input capacitor, this capacitor should be chosen for its RMS current rating rather than its capacitance or voltage ratings, although the capacitance value and voltage rating are directly related to the RMS current rating. The voltage rating of the capacitor and its RMS ripple current capability must never be exceeded. OUTPUT CAPACITOR COUT --An output capacitor is required to filter the output and provide regulator loop stability. Low impedance or low ESR Electrolytic or solid tantalum capacitors designed for switching regulator applications must be used. When selecting an output capacitor, the important capacitor parameters are; the 100 kHz Equivalent Series Resistance (ESR), the RMS ripple current rating, voltage rating, and capacitance value. For the output capacitor, the ESR value is the most important parameter. The ESR should generally not be less than 100 m or there will be loop instability. If the ESR is too large, efficiency and output voltage ripple are effected. So ESR must be chosen carefully. CATCH DIODE Buck regulators require a diode to provide a return path for the inductor current when the switch turns off. This must be a fast diode and must be located close to the LM2591HV using short leads and short printed circuit traces. Because of their very fast switching speed and low forward voltage drop, Schottky diodes provide the best performance, especially in low output voltage applications (5V and lower). Ultra-fast recovery, or High-Efficiency rectifiers are also a good choice, but some types with an abrupt turnoff characteristic may cause instability or EMI problems. Ultra-fast recovery diodes typically have reverse recovery times of 50 ns or less. The diode must be chosen for its average/RMS current rating and maximum voltage rating. The voltage rating of the diode must be greater than the DC input voltage (not the output voltage). DELAYED STARTUP The circuit in Figure 29 uses the ON /OFF pin to provide a time delay between the time the input voltage is applied and the time the output voltage comes up (only the circuitry pertaining to the delayed start up is shown). As the input voltage rises, the charging of capacitor C1 pulls the ON /OFF pin high, keeping the regulator off. Once the input voltage reaches its final value and the capacitor stops charging, and resistor R2 pulls the ON /OFF pin low, thus allowing the circuit to start switching. Resistor R1 is included to limit the maximum voltage applied to the ON /OFF pin (maximum of 25V), reduces power supply noise sensitivity, and also limits the capacitor, C1, discharge current. When high input ripple voltage exists, avoid long delay time, because this ripple can be coupled into the ON /OFF pin and cause problems. This delayed startup feature is useful in situations where the input power source is limited in the amount of current it can deliver. It allows the input voltage to rise to a higher voltage before the regulator starts operating. Buck regulators require less input current at higher input voltages. 16 Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV LM2591HV www.ti.com SNVS074D - MAY 2001 - REVISED APRIL 2013 (Adjustable Output Voltage Version) Figure 29. Delayed Startup UNDERVOLTAGE LOCKOUT Some applications require the regulator to remain off until the input voltage reaches a predetermined voltage. An undervoltage lockout feature applied to a buck regulator is shown in Figure 30, while Figure 31 and Figure 32 applies the same feature to an inverting circuit. The circuit in Figure 31 features a constant threshold voltage for turn on and turn off (zener voltage plus approximately one volt). If hysteresis is needed, the circuit in Figure 32 has a turn ON voltage which is different than the turn OFF voltage. The amount of hysteresis is approximately equal to the value of the output voltage. If zener voltages greater than 25V are used, an additional 47 k resistor is needed from the ON /OFF pin to the ground pin to stay within the 25V maximum limit of the ON /OFF pin. Figure 30. Undervoltage Lockout for Buck Regulator This circuit has an ON/OFF threshold of approximately 13V. Figure 31. Undervoltage Lockout for Inverting Regulator Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV 17 LM2591HV SNVS074D - MAY 2001 - REVISED APRIL 2013 www.ti.com (Adjustable Output Voltage Version) lNVERTING REGULATOR The circuit in Figure 33 converts a positive input voltage to a negative output voltage with a common ground. The circuit operates by bootstrapping the regulator's ground pin to the negative output voltage, then grounding the feedback pin, the regulator senses the inverted output voltage and regulates it. This example uses the LM2591HV-5.0 to generate a -5V output, but other output voltages are possible by selecting other output voltage versions, including the adjustable version. Since this regulator topology can produce an output voltage that is either greater than or less than the input voltage, the maximum output current greatly depends on both the input and output voltage. To determine how much load current is possible before the internal device current limit is reached (and power limiting occurs), the system must be evaluated as a buck-boost configuration rather than as a buck. The peak switch current in Amperes, for such a configuration is given as: ae V + VOUT o VIN VOUT 106 IPEAK = ILOAD c IN /+ VIN e o 2 L f (VIN + VOUT ) where * * * L is in H and f is in Hz The maximum possible load current ILOAD is limited by the requirement that IPEAK ICLIM (8) While checking for this, take ICLIM to be the lowest possible current limit value (min across tolerance and temperature is 1.2A for the LM2591HV). Also to account for inductor tolerances, we should take the min value of Inductance for L in Equation 8 (typically 20% less than the nominal value). Further, Equation 8 disregards the drop across the Switch and the diode. This is equivalent to assuming 100% efficiency, which is never so. Therefore expect IPEAK to be an additional 10-20% higher than calculated from Equation 8. The reader is also referred to Application Note AN-1157 SNVA022 for examples based on positive to negative configuration. The maximum voltage appearing across the regulator is the absolute sum of the input and output voltage, and this must be limited to a maximum of 60V. For example, when converting +20V to -12V, the regulator would see 32V between the input pin and ground pin. The LM2591HV has a maximum input voltage spec of 60V. Additional diodes are required in this regulator configuration. Diode D1 is used to isolate input voltage ripple or noise from coupling through the CIN capacitor to the output, under light or no load conditions. Also, this diode isolation changes the topology to closley resemble a buck configuration thus providing good closed loop stability. A Schottky diode is recommended for low input voltages, (because of its lower voltage drop) but for higher input voltages, a fast recovery diode could be used. Without diode D3, when the input voltage is first applied, the charging current of CIN can pull the output positive by several volts for a short period of time. Adding D3 prevents the output from going positive by more than a diode voltage. 18 Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV LM2591HV www.ti.com SNVS074D - MAY 2001 - REVISED APRIL 2013 (Adjustable Output Voltage Version) This circuit has hysteresis Regulator starts switching at VIN= 13V Regulator stops switching at VIN= 8V Figure 32. Undervoltage Lockout with Hysteresis for Inverting Regulator CIN --68 F/25V Tant. Sprague 595D 470 F/50V Elec. Panasonic HFQ COUT--47 F/20V Tant. Sprague 595D 220 F/25V Elec. Panasonic HFQ Figure 33. Inverting -5V Regulator with Delayed Startup Because of differences in the operation of the inverting regulator, the standard design procedure is not used to select the inductor value. In the majority of designs, a 33 H, 3A inductor is the best choice. Capacitor selection can also be narrowed down to just a few values. This type of inverting regulator can require relatively large amounts of input current when starting up, even with light loads. Input currents as high as the LM2591HV current limit (approx 4A) are needed for at least 2 ms or more, until the output reaches its nominal output voltage. The actual time depends on the output voltage and the size of the output capacitor. Input power sources that are current limited or sources that can not deliver these currents without getting loaded down, may not work correctly. Because of the relatively high startup currents required by the inverting topology, the delayed startup feature (C1, R1 and R2) shown in Figure 33 is recommended. By delaying the regulator startup, the input capacitor is allowed to charge up to a higher voltage before the switcher begins operating. A portion of the high input current needed for startup is now supplied by the input capacitor (CIN). For severe start up conditions, the input capacitor can be made much larger than normal. lNVERTING REGULATOR SHUTDOWN METHODS To use the ON /OFF pin in a standard buck configuration is simple, pull it below 1.3V (@25C, referenced to ground) to turn regulator ON, pull it above 1.3V to shut the regulator OFF. With the inverting configuration, some level shifting is required, because the ground pin of the regulator is no longer at ground, but is now setting at the negative output voltage level. Two different shutdown methods for inverting regulators are shown in Figure 34 and Figure 35. Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV 19 LM2591HV SNVS074D - MAY 2001 - REVISED APRIL 2013 www.ti.com (Adjustable Output Voltage Version) Figure 34. Inverting Regulator Ground Referenced Shutdown Figure 35. Inverting Regulator Ground Referenced Shutdown using Opto Device LAYOUT SUGGESTIONS As in any switching regulator, layout is very important. Rapidly switching currents associated with wiring inductance can generate voltage transients which can cause problems. For minimal inductance and ground loops, with reference to Test Circuit and Layout Guidelines, the wires indicated by heavy lines should be wide printed circuit traces and should be kept as short as possible. For best results, external components should be located as close to the switcher lC as possible using ground plane construction or single point grounding. If open core inductors are used, special care must be taken as to the location and positioning of this type of inductor. Allowing the inductor flux to intersect sensitive feedback, lC groundpath and COUT wiring can cause problems. When using the adjustable version, special care must be taken as to the location of the feedback resistors and the associated wiring. Physically locate both resistors near the IC, and route the wiring away from the inductor, especially an open core type of inductor. 20 Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV LM2591HV www.ti.com SNVS074D - MAY 2001 - REVISED APRIL 2013 REVISION HISTORY Changes from Revision C (April 2013) to Revision D * Page Changed layout of National Data Sheet to TI format .......................................................................................................... 20 Submit Documentation Feedback Copyright (c) 2001-2013, Texas Instruments Incorporated Product Folder Links: LM2591HV 21 PACKAGE OPTION ADDENDUM www.ti.com 1-Nov-2013 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish MSL Peak Temp (2) (6) (3) Op Temp (C) Device Marking (4/5) LM2591HVS-3.3/NOPB ACTIVE DDPAK/ TO-263 KTT 5 45 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2591HVS -3.3 P+ LM2591HVS-5.0 NRND DDPAK/ TO-263 KTT 5 45 TBD Call TI Call TI -40 to 125 LM2591HVS -5.0 P+ LM2591HVS-5.0/NOPB ACTIVE DDPAK/ TO-263 KTT 5 45 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2591HVS -5.0 P+ LM2591HVS-ADJ NRND DDPAK/ TO-263 KTT 5 45 TBD Call TI Call TI -40 to 125 LM2591HVS -ADJ P+ LM2591HVS-ADJ/NOPB ACTIVE DDPAK/ TO-263 KTT 5 45 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2591HVS -ADJ P+ LM2591HVSX-3.3/NOPB ACTIVE DDPAK/ TO-263 KTT 5 500 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2591HVS -3.3 P+ LM2591HVSX-5.0 NRND DDPAK/ TO-263 KTT 5 500 TBD Call TI Call TI -40 to 125 LM2591HVS -5.0 P+ LM2591HVSX-5.0/NOPB ACTIVE DDPAK/ TO-263 KTT 5 500 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2591HVS -5.0 P+ LM2591HVSX-ADJ NRND DDPAK/ TO-263 KTT 5 500 TBD Call TI Call TI -40 to 125 LM2591HVS -ADJ P+ LM2591HVSX-ADJ/NOPB ACTIVE DDPAK/ TO-263 KTT 5 500 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2591HVS -ADJ P+ LM2591HVT-3.3/NOPB ACTIVE TO-220 NDH 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM -40 to 125 LM2591HVT -3.3 P+ LM2591HVT-5.0 NRND TO-220 NDH 5 45 TBD Call TI Call TI -40 to 125 LM2591HVT -5.0 P+ LM2591HVT-5.0/NOPB ACTIVE TO-220 NDH 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM -40 to 125 LM2591HVT -5.0 P+ LM2591HVT-ADJ/LF16 ACTIVE TO-220 KC 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM2591HVT-ADJ/NOPB ACTIVE TO-220 NDH 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. Addendum-Page 1 LM2591HVT -ADJ P+ -40 to 125 LM2591HVT -ADJ P+ Samples PACKAGE OPTION ADDENDUM www.ti.com 1-Nov-2013 PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. (6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish value exceeds the maximum column width. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. 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Addendum-Page 2 PACKAGE MATERIALS INFORMATION www.ti.com 23-Sep-2013 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing LM2591HVSX-3.3/NOPB DDPAK/ TO-263 SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 LM2591HVSX-5.0/NOPB DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 LM2591HVSX-ADJ/NOPB DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 LM2591HVSX-5.0 LM2591HVSX-ADJ Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 23-Sep-2013 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) LM2591HVSX-3.3/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2591HVSX-5.0 DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2591HVSX-5.0/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2591HVSX-ADJ DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2591HVSX-ADJ/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 Pack Materials-Page 2 MECHANICAL DATA NDH0005D www.ti.com MECHANICAL DATA KTT0005B TS5B (Rev D) BOTTOM SIDE OF PACKAGE www.ti.com IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. 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