UCRETE
UD200
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Heavy duty polyurethane concrete flooring system
DESCRIPTION
Ucrete UD200 is a single layer, seamless, solvent-free,
polyurethane flooring system. It has a textured matt
finish possessing a wide spectrum of chemical
resistance; withstands abrasive wear; has high impact
resistance and withstands direct steam impact.
RECOMMENDED FOR
Ucrete UD200 is recommended for conditions requiring
the maximum of chemical resistance, health and safety
and where thermal situations arise, from cool rooms to
hot environments.
Specific applications include:
meat, fish and poultry processing
food and beverage production
dairies, cheese and milk products
cold rooms, chillers and freezers
pharmaceutical production
chemical plants
FEATURES AND BENEFITS
Expert
application
Installed only by trained and approved
specialist contractors.
Fast
application/r
apid access
Can be applied to 6-day-old concrete
or 2 day old polymer screeds.
Short curing time and 8 hours access
to foot traffic; 20 hours for vehicles.
Hygienic/
safe
Slip resistant, non-tainting, non-
dusting, monolithic (minimum joints),
easy to maintain, microbiologically
inert.
Durable/long
life
Wide chemical resistance, wear and
impact resistant, resists temperatures
from -40°C to 120°C at 9 mm
thickness; 25 years of international
use.
Prepacked Preweighed/ prepacked for immediate
use; batch to-batch colour matched
for consistency.
TYPICAL PERFORMANCE DATA
(After 28 days @ 20°C)
Compressive Strength (BS6319:Part 2) : 58 N/mm
2
Flexural Strength (ISO178) : 14 N/mm
2
Dynamic E-Modulus (ASTM C597-83) : 19500 N/mm
2
Tensile Strength (ISO R527) : 6 N/mm
2
Concrete Adhesion (BS6319:Part 2) : concrete fails
Abrasion Resistance (Taber H22) : 1390mg
Coeff. Thermal Expansion : 2.4x10
-5
°C
-1
(ASTM C531)
Thermal Conductivity (BS874) : 1.1W/m°C
Surface Resistivity (BS2050) : 3x10
-4
ohms
Density (BS6319:Part 5) : 2090 kg/m
3
Water Adsorption (CP.BM 2/67/2) : 0 ml
Surface Spread of Flame : Class 2
(BS476:Part 7)
PROPERTIES
Colours : Yellow ~ RAL 1004
Cream ~ RAL 1014
Orange ~ RAL 2010
Red ~ RAL 3001
Green ~ RAL 6010
Grey ~ RAL 7037
Thickness : 5 to 9 mm.
Service temperatures
at 9 mm : 120°C max. & -40°C
at 6 mm : 70°C max. & -20°C
APPLICATION
Surface Preparation
Concrete shall be clean, structurally sound and free
from foreign materials, contaminants, oily products and
other debris. Concrete surfaces shall be ‘visibly dry’ with
no standing water. The minimum tensile (pull-off)
strength shall be 1.5N/mm² and concrete shall have
cured for at least 5 days. Concrete substrates shall
incorporate a continuous waterproofing membrane.
Concrete design shall allow provisions for movement
joints, as required. In addition, provision shall be made
for induced joints to allow any shrinkage of the concrete
to occur along defined planes.
All laitance shall be removed. All imperfections such as
holes and cracks shall be repaired and levelled with the
mean level of the surface. For repairing surface
uneveness, EMACO
®
concrete repair systems shall be
used.
The whole surface shall be enclosed or impact shot
blasted, surface planed, ground or high-pressure water
jetted. All high spots shall be removed. Surfaces shall
be rendered ‘visibly dry’ by heat or mechanical means.
Remove all loose material and dust by vacuum or
mechanical means.
Priming
Ucrete UD200 shall be applied to a cured scratch coat
of Ucrete MF of 1 mm nominal thickness.
Placing
Ucrete UD200 shall be mixed and applied only by
specialist flooring contractors who have been trained in
the correct application procedures.
CURING
At 30°C, foot traffic access in 8 hours; vehicular traffic in
16 hours. At 20°C, foot traffic access in 12 hours;
vehicular traffic in 24 hours. Full cure at 28 days.
UCRETE
UD200
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CLEANING
Regular cleaning, dry or wet mechanical scrubbing or hot
flushing with detergents or detergent/ steriant product will
enhance the floor's appearance and reduce soiling
tendencies. Direct steam cleaning is suitable for floors
applied at more than 8mm thickness.
ESTIMATING DATA
2.45 to 2.50 kg/m²/mm thickness
PACKAGING
Ucrete UD200 is supplied as complete units for
immediate use, consisting of:
Ucrete UD200 Part 1 : 2.65 kg
Ucrete UD200 Part 2 : 2.64 kg
Ucrete UD200 Part 3 : 24 kg
SHELF LIFE
Ucrete UD 200 can be kept for 12 months from date of
manufacture if stored above ground level in original
unopened packing under cover, avoiding direct sunlight
impingement and at 30°C or less.
PRECAUTIONS
Material Safety Data Sheets (MSDS) for each
component of Ucrete UD200 are available. Gloves and
eye protection shall be worn during mixing and
application.
For detailed Health, Safety and Environmental
Recommendations, please consult and follow
instructions on the product Material Safety Data Sheet.
REFERENCES
'Design and Preparation of substrates for Ucrete
Flooring'
'BS8204: Part 1: 1987 - Insitu Flooring - code of practice
for concrete bases and screed to receive insitu flooring'
'ICRI - Selection of Surface preparation methods for
concrete substrates receiving resin flooring.'
MBT product data sheets for: EMACO
®
concrete repair
products, Ucrete MF.
Ref No. U UD200/02/0301
STATEMENT OF
RESPONSIBILITY
The technical information and application advice given in this MBT publication are based on the present
state of our best scientific and practical knowledge. As the information herein is of a general nature no
assumption can be made as to a product's suitability for a particular use or application and no warranty
as to its accuracy, reliability or completeness either expressed or implied is given other than those
required by law. The user, is responsible for checking the suitability of products for their intended use.
NOTE
Field service where provided does not constitute supervisory responsibility. Suggestions made by MBT
either orally or in writing may be followed, modified or rejected by the owner, engineer or contractor
since they, and not MBT are responsible for carrying out procedures appropriate to a specific
application.
Degussa Construction Chemicals (Thailand) Ltd.
127/23 Panjathani Tower, 18
th
Floor, Nonsee Road,
Chongnonsee, Yannawa, Bangkok 10120 Thailand
T +66 2681 1020 F +66 2681 1034