DC-DC Converters MI-J00 10 to 50 Watts Features & Benefits Packaging Options * Inputs: 28VDC per MIL-STD-704D/E/F 155VDC per MIL-STD-1399A 270VDC per MIL-STD-704D/E/F Standard: Slotted baseplate SlimMod: Flangeless baseplate, option suffix: - S Example: MI - JXX - XX - S * Single output: 2 - 48VDC FinMod: Finned heat sink, option suffix: - F1, -F2, -F3 and - F4 * Up to 23W/in3 * MIL-STD-810 environments Examples: MI - JXX - XX -F1, 0.25" fins, longitudinal MI - JXX - XX -F2, 0.50" fins, longitudinal MI - JXX - XX -F3, 0.25" fins, transverse MI - JXX - XX -F4, 0.50" fins, transverse * Up to 90% efficiency * Remote sense * Current limit * ZCS power architecture * Low noise FM control Converter Selection Chart * Size: 2.28" x 2.4" x 0.5" (57,9 x 61,0 x 12,7mm) MI-J Semi-custom modules available, consult factory. Product Highlights The MI-J00 family of DC-DC converters is designed for applications utilizing distributed power architectures. Based on Vicor's VI200 / VI-J00 family of zero-current switching, component-level DC-DC converters, the MI-J00 family offers exceptional performance in terms of power density, efficiency, noise, ease of use, and reliability. The MI-J00 family meets the steady-state input voltage requirements of MIL-STD-704D/E/F for the 28VDC (MI-J2X) and 270VDC input (MI-J6X). The 155VDC input (MI-J5X) meets MIL-STD-1399A. When used with the MI-IAM input attenuator module, the 28V or 270V input MI-J00 converter meets the transient and spike requirements of MIL-STD-704, MIL STD-1275, and DO-160. Please refer to the MI-IAM data sheet for details. The output voltage can be externally trimmed or programmed from 50% to 110% of nominal output. Current limiting, remote sense, and an inhibit pin all combine to offer a high degree of protection, versatility, and reliability for power systems. Fully encapsulated in Vicor's industry standard package, the MI-J00 family meets MIL-STD-810 environmental testing requirements for humidity, fungus, salt-fog, explosive atmosphere, acceleration, vibration, and shock. MI-J00 DC-DC Converters Page 1 of 7 Input Voltage Nominal RangeTransient [a]Notes 2=28V 18-50V [b]60V28VDC input per MIL-STD 704D/E/F 5=155V 100-210V 6=270V 125-400V 7=165V 100-310V 230V 155VDC input per MIL-STD-1399A [c]475V 270V DC input per MIL-STD-704D/E/F n/a [a] Transient voltage for 1 second. 16V operation at 75% load. [c] These units rated at 75% load from 125 - 150V : MI-J6Z-xY, MI-J6Y-xY, MI-J60-xY IN [b] Output Voltage Z= 2.0V 1= 12V Y= 3.3V P= 13.8V 0= 5.0V 2= 15V X= 5.2V N= 18.5V W= 5.5V 3= 24V V= 5.8V L= 28V T= 6.5V J= 36V R= 7.5V K= 40V M= 10V 4= 48V Rev 1.4 06/2017 vicorpower.com 800 927.9474 Product Grade Temperatures (C) OperatingStorage I = -40 to +100 I = -55 to +125 M = -55 to +100 M = -65 to +125 Output Power/Current VOUT 5V<5V A=10W A= -- Z =25W Z =5A Y=50W Y =10A MI-J00 Converter Specifications (Typical at TBP =25C, nominal line and 75% load, unless otherwise specified) Input Specifications Parameter Min Inrush charge Input reflected ripple current - pp Typ Max -6 Units -6 60 x 10 100 x 10 Coulombs 10% IIN Nominal line Nominal line, full load ( ) 120Hz, nominal line ( ) 2400Hz, nominal line 30+20 Log VIN dB VOUT Input ripple rejection 20+20 Log VIN dB VOUT No load power dissipation Test Conditions 1.35 2 Watts Typ Max Units 0.5 1 %VNOM Output Characteristics Parameter Min Setpoint accuracy Test Conditions 0.050.2%VNOM Load/line regulation 0.2 0.5%VNOM LL to HL, 10% to Full Load Output temperature drift 0.01 Over rated temperature Long term drift 0.02 0.02 % / C LL to HL, No Load to 10% %/1K hours 100150 mV Whichever is greater Output ripple - pp 20MHz bandwidth 1.0 1.5%VNOM Trim range [a] 50 110%VNOM Total remote sense compensation 0.5 Volts Current limit 105 125 %INOM Short circuit current 105 130 %INOM [a] Automatic restart 10V to 15V outputs, standard trim range 10%. Consult factory for wider trim range. Note: The permissible load current must never be exceeded during normal, abnormal or test conditions. For additional output related application information, please refer to output connections on page 5. Control Pin Specifications Parameter Min Typ Max Units Gate out impedance 50 Gate in impedance 1000 Gate in high threshold Gate in low threshold 6 Volts 0.65 Volts Gate in low current MI-J00 DC-DC Converters Page 2 of 7 Rev 1.4 06/2017 6 mA vicorpower.com 800 927.9474 Test Conditions Use open collector MI-J00 Converter Specifications (Cont.) (Typical at TBP =25C, nominal line and 75% load, unless otherwise specified) Dielectric Withstand Characteristics Parameter Min Input to output Output to baseplate Input to baseplate Units Test Conditions 3,000 VRMS Baseplate earthed 500 VRMS 1,500 VRMS Input to output capacitance Typ Max 50 75 pF Typ Max Units Test Conditions C/Watt With thermal pads Units Test Conditions Thermal Characteristics Parameter Min Efficiency Baseplate to sink 80 - 90% 0.14 Enviornmental - MIL-STD-810D Parameter Min Typ Max Altitude - method 500.2 70,000 feet Humidity - method 507.2 88/240 %/hours Procedure II Procedure I, cycle 1 Acceleration - method 513.3 9 g Procedure II Vibration - method 514.3 20 g Procedure I, category 6 Shock - method 516.3 40 g Procedure I Reliability - MIL-HDBK-217F (MI-J2L-MY) Parameter Min Typ Max Units 25C Ground Benign: G.B. 3,732 1,000 hours 50C Naval Sheltered: N.S. 672 1,000 hours 65C Airborne Inhabited Cargo: A.I.C. 526 1,000 hours Test Conditions Mechanical Specifications Parameter Min Weight 3.5 3.7 3.8Ounces 101107109Grams MI-J00 DC-DC Converters Page 3 of 7 Typ Rev 1.4 06/2017 Max Units vicorpower.com 800 927.9474 Test Conditions MI-J00 Converter Specifications (Cont.) Product Grade Specifications Parameter I-GradeM-Grade Storage temperature -55C to +125C -65C to +125C Operating temperature (baseplate) -40C to +100C -55C to +100C 12 hours, 29 cycles 96 hours, 213 cycles 12 cycles -65C to +100C 12 cycles -65C to +100C -40C, +80C -55C, +80C 2 years 2 years MIL-STD-810 MIL-STD-810 NAVMAT P-4855-1A NAVMAT P-4855-1A Power cycling burn-in Temperature cycled with power off 17C per minute rate of change Test data supplied at these temperatures [a] Warranty Environmental compliance Derating [a] Test data available for review or download from vicorpower.com Maximum Capacitance, Rated Output Voltage <5V Rated VOUT (V) IOUT Rating (A) CMAX (F) IOUT Rating (A) CMAX (F) 2 to <3 10 1500 >10 to 20 5000 3 to <5 10 1000 >10 to 20 5000 POUT Rating (W) CMAX (F) POUT Rating (W) CMAX (F) 5 to <7.5 50 1000 >50 to 100 1500 7.5 to <10 50 400 >50 to 100 700 10 to <28 50400 >50 to 100 500 >28 50 250 Maximum Capacitance, Rated Output Voltage 5V Rated VOUT (V) 150 >50 to 100 Enviornmental Qualifications ParameterQualification Altitude MIL-STD-810D, Method 500.2, Procedure III, explosive decompression (40K ft.). Explosive Atmosphere MIL-STD-810C, Method 511.1, Procedure I MIL-STD-810D, Method 500.2, Procedure II, 40,000ft., 1000 - 1500ft./ min. to 70,000ft., unit functioning MIL-STD-810D, Method 514.3, Procedure I, category 6, helicopter, 20g Vibration MIL-STD-810D, Method 514.3 random: 10 - 300Hz @ 0.02g 2 /Hz, 2000Hz @ 0.002g 2 / Hz, 3.9 total Grms 3 hrs/axis. Sine: 30Hz @ 20g, 60Hz @ 10g, 90Hz @ 6.6g, 120Hz @ 5.0g, 16.0 total Grms, 3 axes MIL-STD-810E, Method 514.4, Table 514.4-VII, 6db/octave, 7.7Grms, 1hr/axis MIL-STD-810D, Method 516.3, Procedure I, functional shock, 40g Shock MIL-STD-202F, Method 213B, 18 pulses, 60g, 9ms MIL-STD-202F, Method 207A, 3 impacts / axis, 1, 3, 5 feet Acceleration MIL-STD-810D, Method 513.3, Procedure II Operational test, 9g for 1 minute along 3 mutually perpendicular axes Humidity MIL-STD-810D, Method 507.2, Procedure I, cycle I, 240hrs, 88% relative humidity Solder Test MIL-STD-202, Method 208, 8hr. aging Fungus MIL-STD-810C, Method 508.1 Salt-Fog MIL-STD-810C, Method 509.1 MI-J00 DC-DC Converters Page 4 of 7 MIL-STD-202F, Method 213B, 75g, 11ms saw tooth shock Rev 1.4 06/2017 vicorpower.com 800 927.9474 MI-J00 Basic Module Operation F1 +IN C3 C3 (F) = C2a C1a -IN Zero Current Switching Converter +OUT -OUT C1b 400 VIN Minimum C2b Figure 1 -- Basic module operation requires fusing, grounding, bypassing capacitors.* See Design Guide & Applications Manual. Storage Output Connections and Considerations The permissible load current[e] must never be exceeded during normal, abnormal or test conditions. Converters subject to dynamic loading exceeding 25% of rated current must be reviewed by Vicor Applications Engineering to ensure that the converter will operate properly. Under dynamic load, light load, or no load conditions, the converter may emit audible noise. Converters that utilize remote sense may require compensation circuitry to offset the phase lag caused by the external output leads and load impedance. Remote Sense leads must be protected for conditions such as lead reversal, noise pickup, open circuit, or excessive output lead resistance between the sense point and the converters output terminals. For applications that may draw more than the rated current, a fast acting electronic circuit breaker must be utilized to protect the converter. Under no circumstance should the rated current be exceeded. Utilizing or testing of current limit or short circuit current will damage the converter. Ensure that the total output capacitance connected to the converter does not exceed the limits on Page 4. [e] Permissible load current: Vicor products, when not installed in customer units, should be stored in ESD safe packaging in accordance with ANSI/ESD S20.20, "Protection of Electrical and Electronic Parts, Assemblies and Equipment" and should be maintained in a temperature controlled factory/warehouse environment not exposed to outside elements controlled between the temperature ranges of 15C and 38C. Humidity shall not be condensing, no minimum humidity when stored in an ESD compliant package. Nominal Power Rating MI-J00 DC-DC Converters Page 5 of 7 Nominal VOUT Rev 1.4 06/2017 vicorpower.com 800 927.9474 MI-J00 Mechanical Drawing VI-J00 Mechanical Diagram .49 (12,4) .30.015 (7,6)(0,38) 2.28 (57,9) 1.30 (33,0) Standard RoHS 0.080 Dia (2) places Solder plate over copper alloy .65 (16,5) 0.080 Dia (2) places Matte tin over copper alloy Pin # 2.10 (53,4) 4 9 3 8 2 VI-J00 MI-J00 7 1 .15 (3,8) .70 .40 (17,8) (10,2) 6 5 .15 (3,8) .35 .015 (8,9)(0,38) Gate Out 4 -In 5 +Out +Sense Trim 8 -Sense 9 -Out RoHS 0.040 Dia (7) places Matte tin over copper alloy 2.40 (61,0) 1.75 (44,4) Max. .30 (7,6) Min. .22 (5,6) Min. .12 (3,0) Gate In 3 7 Product ID this surface .50 (12,7) +In 2 6 Standard 0.040 (1,0) Dia (7) places Solder plate over copper alloy FULL R 1.90 (48,3) 1.40 1.00 (35,6) (25,4) +.030 (0,76) -.000 (0) .01 Aluminum Base Note: For alternate package options refer to the mechanical drawing page of vicorpower.com MI-J00 DC-DC Converters Page 6 of 7 Function 1 Rev 1.4 06/2017 vicorpower.com 800 927.9474 MI-J00 Vicor's comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor's product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Visit http://www.vicorpower.com/vi-200_vi-j00 for the latest product information. Vicor's Standard Terms and Conditions and Product Warranty All sales are subject to Vicor's Standard Terms and Conditions of Sale, and Product Warranty which are available on Vicor's webpage (http://www.vicorpower.com/termsconditionswarranty) or upon request. Life Support Policy VICOR'S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: custserv@vicorpower.com Technical Support: apps@vicorpower.com MI-J00 DC-DC Converters Page 7 of 7 Rev 1.4 06/2017 vicorpower.com 800 927.9474