Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 1 AEE10W-M Series 10 Watts DC/DC Converter Total Power: 10 Watts Input Voltage: 9 to 18 Vdc 18 to 36 Vdc 36 to 75Vdc # of Outputs: Single, dual Special Features * 4200VAC reinforced Insulation * Insulation rated for 300VAC Working Voltage * Medical Safety to UL/CSA/EN/IEC 60601-1 3rd Edition * 2 MOOP rated * Wide 2:1 Input Voltage Range * Excellent Efficiency up to 82% * Fully regulated Output Voltage * Low Leakage Current * Operating Temperature Range -40 OC to +85 OC (With derating) * Input Filter meets EN 55022, class * A and FCC, level A * Overload Protection * 2"x 1" Plastic Package * 3 Years Product Warranty Safety cUL/UL60950-1, CSA C22.2 No. 60950-1-03 UL60601-1, CSA C22.2 No.601-1 IEC/EN 60950-1, IEC/EN 60601-1 3rd Edition, 2 MOOP IEC60950-1 CB report, cUL/UL 60950-1 certificate UL60601-1 UL certificate Product Descriptions The AEE10W-M series is the new range of high performance dc-dc converter modules with a reinforced insulation system. I/O- isolation voltage is specified for 4200VACrms. The product comes in a compact 2"x1" industry standard package. All models provide Wide 2:1 input voltage range and fully regulated output voltage regulation. The AEE10W-M DC/DC converters offer an economical solution for demanding applications in industrial and medical instrumentation requesting a certified supplementary or reinforced insulation system to comply with industrial or latest medical safety standards. Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 2 Model Numbers Model Input Voltage Output Voltage Maximum Load Efficiency AEE01A12-M 9-18Vdc 5V 1.6A 76% AEE00B12-M 9-18Vdc 12V 0.835A 80% AEE00BB12-M 9-18Vdc 12 V 0.417 80% AEE00CC12-M 9-18Vdc 15 V 0.333 81% AEE02A24-M 18-36Vdc 5V 2A 77% AEE00B24-M 18-36Vdc 12V 0.835A 81% AEE00BB24-M 18-36Vdc 12 V 0.417 81% AEE00CC24-M 18-36Vdc 15 V 0.333 82% AEE02A48-M 36-75Vdc 5V 2A 77% AEE00B48-M 36-75Vdc 12V 0.835A 81% AEE00BB48-M 36-75Vdc 12 V 0.417 81% AEE00CC48-M 36-75Vdc 15 V 0.333 82% Options Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 3 Electrical Specifications Absolute Maximum Ratings Stress in excess of those listed in the "Absolute Maximum Ratings" may cause permanent damage to the power supply. These are stress ratings only and functional operation of the unit is not implied at these or any other conditions above those given in the operational sections of this TRN. Exposure to any absolute maximum rated condition for extended periods may adversely affect the power supply's reliability. Table 1. Absolute Maximum Ratings: Parameter Model Symbol Min Typ Max Unit 12V input Models 24V input Models 48V input Models VIN,DC -0.7 -0.7 -0.7 - 25 50 100 Vdc Vdc Vdc All PO,max - - 10 W All models 4200 - - Vac All models 6000 - - Vac Isolation Resistance All models 10 - - Gohm Isolation Capacitance All models - 60 80 pF Natural Convection -40 +85 OC +95 OC +125 OC Input Surge Voltage 1 Sec.max Maximum Output Power Isolation Voltage Input to output (60 seconds) Isolation Voltage Input to output (1 second) Operating Ambient Temperature Range Operating Case Temperature All TCASE - Storage Temperature All TSTG -50 - Humidity (non-condensing) Operating Non-operating MTBF Artesyn Embedded Technologies All All - - 95 95 % % MIL-HDBK217F@25OC, Ground Benign 1000000 - - Hours Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 4 Input Specifications Table 2. Input Specifications: Parameter Condition Symbol Min Nom Max Unit Operating Input Voltage, DC 12V input Models 24V Input Models 48V Input Models All VIN,DC 9 18 36 12 24 48 18 36 75 Vdc Start-Up Threshold Voltage 12V input Models 24V Input Models 48V Input Models All VIN,start 7 13 30 8 15 33 9 18 36 Vdc Under Voltage Lockout 12V input Models 24V Input Models 48V Input Models All VIN,under - - 8.5 16 34 Vdc Input reflected ripple current 12V input Models 24V Input Models 48V Input Models 0 to 500MHz,4.7uH source impedance IIN,ripple - 100 50 25 - mA IIN,full load - 877 1044 1042 1028 541 516 516 508 271 258 258 254 - mA IIN,no_load - 30 30 30 30 20 20 20 20 10 10 10 10 - mA Input Current AEE01A12-M AEE00B12-M AEE00BB12-M AEE00CC12-M AEE02A24-M AEE00B24-M AEE00BB24-M AEE00CC24-M AEE02A48-M AEE00B48-M AEE00BB48-M AEE00CC48-M No Load Input Current (VO On, IO = 0A) AEE01A12-M AEE00B12-M AEE00BB12-M AEE00CC12-M AEE02A24-M AEE00B24-M AEE00BB24-M AEE00CC24-M AEE02A48-M AEE00B48-M AEE00BB48-M AEE00CC48-M Artesyn Embedded Technologies VIN,DC=VIN,nom VIN,DC=VIN,nom Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 5 Input Specifications Table 2. Input Specifications con't: Parameter Condition Symbol Min Nom Max Unit 76% 80% 80% 81% 77% 81% 81% 82% 77% 81% 81% 82% - % AEE01A12-M AEE00B12-M AEE00BB12-M AEE00CC12-M AEE02A24-M AEE00B24-M AEE00BB24-M AEE00CC24-M AEE02A48-M AEE00B48-M AEE00BB48-M AEE00CC48-M VIN,DC=VIN,nom IO=IO,max TA =25 OC - Leakage current All Modules VIN,DC=240Vdc F=60HZ leakage - - 10 uA Short circuit input power All Modules - - 3000 mW Internal Power Dissipation All Modules - - 4000 mW Efficiency @Max. Load Internal Filter Type Artesyn Embedded Technologies All Internal LC Filter (for EN55022,Class A ) Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 6 Output Specifications Table 3. Output Specifications: Parameter Condition Output Voltage SetPoint AEE01A12-M AEE00B12-M AEE00BB12-M AEE00CC12-M AEE02A24-M AEE00B24-M AEE00BB24-M AEE00CC24-M AEE02A48-M AEE00B48-M AEE00BB48-M AEE00CC48-M Output Current AEE01A12-M AEE00B12-M AEE00BB12-M AEE00CC12-M AEE02A24-M AEE00B24-M AEE00BB24-M AEE00CC24-M AEE02A48-M AEE00B48-M AEE00BB48-M AEE00CC48-M VO Load Capacitance AEE01A12-M AEE00B12-M AEE00BB12-M AEE00CC12-M AEE02A24-M AEE00B24-M AEE00BB24-M AEE00CC24-M AEE02A48-M AEE00B48-M AEE00BB48-M AEE00CC48-M Artesyn Embedded Technologies VIN,DC=VIN,nom IO=IO,max TA =25 OC Convection cooling All Symbol Min Nom Max Unit VO - 5V 12V 12 V 15 V 5V 12V 12 V 15 V 5V 12V 12 V 15 V - Vdc IO - - 1.6A 0.835A 0.417 0.333 2A 0.835A 0.417 0.333 2A 0.835A 0.417 0.333 A - - 1000 470 220 220 1000 470 220 220 1000 470 220 220 uF Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 7 Output Specifications Table 3. Output Specifications con't: Parameter VO Load Capacitance Condition AEE01A12-M AEE00B12-M AEE00BB12-M AEE00CC12-M AEE02A24-M AEE00B24-M AEE00BB24-M AEE00CC24-M AEE02A48-M AEE00B48-M AEE00BB48-M AEE00CC48-M Symbol All Min Nom Max Unit - - 1000 470 220 220 1000 470 220 220 1000 470 220 220 uF Line Regulation VIN,DC=VIN,min to VIN,max %VO - 0.3 0.5 % Load Regulation IO=IO,min to IO,max %VO - 0.5 1.2 % All f SW 120 150 180 KHz 25% load change %VO ts - 3 250 5 - % uSec Temperature Coefficient All %/OC - 0.02 0.05 % Output Over Current Protection1 All %IO,max 120 150 - % Output Short Circuit Protection All Switching Frequency VO Dynamic Response Peak Deviation Settling Time Note 1 - Hiccup Automatic Recovery Artesyn Embedded Technologies Hiccup Automatic Recovery Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 8 90 90 80 80 70 60 9V 12V Effic ienc y(% ) Efficiency(%) AEE01A12-M Performance Curves 70 60 18V 50 10 20 30 40 50 60 70 80 90 100 % of Full Load 50 9 12 18 Input Voltage(V) Figure 1: AEE01A12-M Efficiency Versus Output Current Curve Vin = 9 to 18Vdc Load: Io = 0 to 1.6A Figure 2: Figure 3 AEE01A12-M Ripple and Noise Measurement Vin = 12Vdc Load: Io = 1.6A Figure 4: AEE01A12-M Transient Response Vin = 12Vdc Load: Io = 100% to 75% load change Ch 1: Vo Ch 1: Vo Figure 5: Ch1: Vo AEE01A12-M Output Voltage Startup Characteristic by Vin Vin = 12Vdc Load: Io = 1.6A Ch2: Vin Artesyn Embedded Technologies AEE01A12-M Efficiency Versus Input Voltage Curve Vin = 9 to 18Vdc Load: Io = 1.6A Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 9 AEE01A12-M Performance Curves 100 Natural Convection 20LFM Output Power (%) 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Figure 6: AEE01A12-M Derating Curves (without heatsink) Vin = 12Vdc Load: Io = 0 to 1.6A Note - All test conditions are at 25 OC Artesyn Embedded Technologies Figure 7: AEE01A12-M Conduction Emission of EN550122 Class A Vin = 12Vdc Load: Io = 1.6A Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 10 AEE00B12-M Performance Curves 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 9V 70 60 12V 18V 50 10 20 30 40 50 60 70 80 90 100 % of Full Load 50 9 12 18 Input Voltage(V) Figure 8: AEE00B12-M Efficiency Versus Output Current Curve Vin = 9 to 18Vdc Load: Io = 0 to 0.835A Figure 9: AEE00B12-M Efficiency Versus Input Voltage Curve Vin = 9 to 18Vdc Load: Io = 0.835A Figure 10: AEE00B12-M Ripple and Noise Measurement Vin = 12Vdc Load: Io = 0.835A Ch 1: Vo Figure 11: AEE00B12-M Transient Response Vin = 12Vdc Load: Io = 100% to 75% load change Ch 1: Vo Figure 12: AEE00B12-M Output Voltage Startup Characteristic by Vin Vin = 12Vdc Load: Io = 0.835A Ch1: Vo Ch2: Vin Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 11 AEE00B12-M Performance Curves 100 Natural Convection 20LFM Output Power (%) 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Figure 13: AEE00B12-M Derating Curves (without heatsink) Vin = 12Vdc Load: Io = 0 to 0.835A Note - All test conditions are at 25 OC Artesyn Embedded Technologies Figure 14: AEE00B12-M Conduction Emission of EN550122 Class A Vin = 12Vdc Load: Io = 0.835A Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 12 90 90 80 80 Efficiency(%) Efficiency(%) AEE00BB12-M Performance Curves 70 60 9V 12V 70 60 18V 50 10 20 30 40 50 60 70 80 90 100 % of Full Load 50 9 12 18 Input Voltage(V) Figure 15: AEE00BB12-M Efficiency Versus Output Current Curve Vin = 9 to 18Vdc Load: Io = 0 to 0.417A Figure 16: AEE00BB12-M Efficiency Versus Input Voltage Curve Vin = 9 to 18Vdc Load: Io = 0.417 Figure 17: AEE00BB12-M Ripple and Noise Measurement Vin = 12Vdc Load: Io = 0.417 Ch 1: Vo1 Ch2: Vo2 Figure 18: AEE00BB12-M Transient Response Vin = 12Vdc Load: Io = 100% to 75% load change Ch 1: Vo1 Ch2: Vo2 Figure 19: AEE00BB12-M Output Voltage Startup Characteristic by Vin Vin = 12Vdc Load: Io = 0.417A Ch1: Vo1 Ch2: Vin Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 13 AEE00BB12-M Performance Curves 100 Natural Convection 20LFM Output Power (%) 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Figure 20: AEE00BB12-M Derating Curves (without heatsink) Vin = 12Vdc Load: Io = 0 to 0.417 Note - All test conditions are at 25 OC Artesyn Embedded Technologies Figure 21: AEE00BB12-M Conduction Emission of EN550122 Class A Vin = 12Vdc Load: Io = 1 0.417 Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 14 AEE00CC12-M Performance Curves 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 9V 70 60 12V 18V 50 10 20 30 40 50 60 70 80 90 100 % of Full Load 50 9 12 18 Input Voltage(V) Figure 22: AEE00CC12-M Efficiency Versus Output Current Curve Vin = 9 to 18Vdc Load: Io = 0 to 0.333 Figure 23: AEE00CC12-M Efficiency Versus Input Voltage Curve Vin = 9 to 18Vdc Load: Io = 0.333 Figure 24: AEE00CC12-M Ripple and Noise Measurement Vin = 12Vdc Load: Io = 0.333 Ch 1: Vo1 Ch2: Vo2 Figure 25: AEE00CC12-M Transient Response Vin = 12Vdc Load: Io = 100% to 75% load change Ch 1: Vo1 Ch2: Vo2 Figure 26: AEE00CC12-M Output Voltage Startup Characteristic by Vin Vin = 12Vdc Load: Io = 0.333 Ch1: Vo1 Ch2: Vin Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 15 AEE00CC12-M Performance Curves 100 Natural Convection 20LFM Output Power (%) 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Figure 27: AEE00CC12-M Derating Curves (without heatsink) Vin = 12Vdc Load: Io = 0 to 0.333 Note - All test conditions are at 25 OC Artesyn Embedded Technologies Figure 28: AEE00CC12-M Conduction Emission of EN550122 Class A Vin = 12Vdc Load: Io = 0.333 Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 16 AEE02A24-M Performance Curves 90 90 80 Efficiency(%) E ffic ienc y (% ) 80 70 70 60 60 18V 24V 36V 50 10 20 30 40 50 60 70 80 90 50 18 24 36 Input Voltage(V) 100 % of Full Load Figure 29: AEE02A24-M Efficiency Versus Output Current Curve Vin = 18 to 36Vdc Load: Io = 0 to 2A Figure 31: AEE02A24-M Ripple and Noise Measurement Vin = 24Vdc Load: Io = 2A Ch 1: Vo Figure 33: AEE02A24-M Output Voltage Startup Characteristic by Vin Vin = 24Vdc Load: Io = 2A Ch1: Vo Ch2: Vin Artesyn Embedded Technologies Figure 30: AEE02A24-M Efficiency Versus Input Voltage Curve Vin = 18 to 36Vdc Load: Io = 2A Figure 32: AEE02A24-M Transient Response Vin = 24Vdc Load: Io = 100% to 75% load change Ch 1: Vo Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 17 AEE02A24-M Performance Curves 100 Natural Convection 20LFM Output Power (%) 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Figure 34: AEE02A24-M Derating Curves (without heatsink) Vin = 24Vdc Load: Io = 0 to 2A Note - All test conditions are at 25 OC Artesyn Embedded Technologies Figure 35: AEE02A24-M Conduction Emission of EN550122 Class A Vin = 24Vdc Load: Io = 2A Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 18 AEE00B24-M Performance Curves 90 90 Efficiency(%) 80 Efficiency(%) 80 70 60 18V 70 60 24V 36V 50 10 20 30 40 50 60 70 80 90 100 % of Full Load 50 18 24 36 Input Voltage(V) Figure 36: AEE00B24-M Efficiency Versus Output Current Curve Vin = 18 to 36Vdc Load: Io = 0 to 0.835A Figure 37: AEE00B24-M Efficiency Versus Input Voltage Curve Vin = 18 to 36Vdc Load: Io = 0.835A Figure 38: AEE00B24-M Ripple and Noise Measurement Vin = 24Vdc Load: Io = 0.835A Ch 1: Vo Figure 39: AEE00B24-M Transient Response Vin = 24Vdc Load: Io = 100% to 75% load change Ch 1: Vo Figure 40: AEE00B24-M Output Voltage Startup Characteristic by Vin Vin = 24Vdc Load: Io = 0.835A Ch1: Vo Ch2: Vin Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 19 AEE00B24-M Performance Curves 100 Natural Convection 20LFM Output Power (%) 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Figure 41: AEE00B24-M Derating Curves (without heatsink) Vin = 24Vdc Load: Io = 0 to 0.835A Note - All test conditions are at 25 OC Artesyn Embedded Technologies Figure 42: AEE00B24-M Conduction Emission of EN550122 Class A Vin = 24Vdc Load: Io = 0.835A Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 20 AEE00BB24-M Performance Curves 90 90 Efficiency(%) 80 E ffic ie nc y (% ) 80 70 70 60 60 18V 24V 36V 50 10 20 30 40 50 60 70 80 90 50 18 24 36 Input Voltage(V) 100 % of Full Load Figure 43: AEE00BB24-M Efficiency Versus Output Current Curve Vin = 18 to 36Vdc Load: Io = 0 to 0.417A Figure 44: AEE00BB24-M Efficiency Versus Input Voltage Curve Vin = 18 to 36Vdc Load: Io = 0.417 Figure 45: AEE00BB24-M Ripple and Noise Measurement Vin = 24Vdc Load: Io = 0.417 Ch 1: Vo1 Ch2: Vo2 Figure 46: AEE00BB24-M Transient Response Vin = 24Vdc Load: Io = 100% to 75% load change Ch 1: Vo1 Ch2: Vo2 Figure 47: AEE00BB24-M Output Voltage Startup Characteristic by Vin Vin = 24Vdc Load: Io = 0.417A Ch1: Vo1 Ch2: Vin Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 21 AEE00BB24-M Performance Curves 100 Natural Convection 20LFM Output Power (%) 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Figure 48: AEE00BB24-M Derating Curves (without heatsink) Vin = 24Vdc Load: Io = 0 to 0.417 Note - All test conditions are at 25 OC Artesyn Embedded Technologies Figure 49: AEE00BB24-M Conduction Emission of EN550122 Class A Vin = 24Vdc Load: Io = 1 0.417 Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 22 AEE00CC24-M Performance Curves 90 90 80 70 60 18V 24V Efficiency(%) Efficiency(%) 80 70 60 36V 50 10 20 30 40 50 60 70 80 90 100 % of Full Load 50 18 24 36 Input Voltage(V) Figure 50: AEE00CC24-M Efficiency Versus Output Current Curve Vin = 18 to 36Vdc Load: Io = 0 to 0.333 Figure 51: AEE00CC24-M Efficiency Versus Input Voltage Curve Vin = 18 to 36Vdc Load: Io = 0.333 Figure 52: AEE00CC24-M Ripple and Noise Measurement Vin = 12Vdc Load: Io = 0.333 Ch 1: Vo1 Ch2: Vo2 Figure 53: AEE00CC24-M Transient Response Vin = 12Vdc Load: Io = 100% to 75% load change Ch 1: Vo1 Ch2: Vo2 Figure 54: AEE00CC24-M Output Voltage Startup Characteristic by Vin Vin = 12Vdc Load: Io = 0.333 Ch1: Vo1 Ch2: Vin Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 23 AEE00CC24-M Performance Curves 100 Natural Convection 20LFM Output Power (%) 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Figure 55: AEE00CC24-M Derating Curves (without heatsink) Vin = 24Vdc Load: Io = 0 to 0.333 Note - All test conditions are at 25 OC Artesyn Embedded Technologies Figure 56: AEE00CC24-M Conduction Emission of EN550122 Class A Vin = 24Vdc Load: Io = 0.333 Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 24 90 90 80 80 Efficiency(%) E ffic ienc y (% ) AEE02A48-M Performance Curves 70 60 70 60 36V 50 48V 75V 40 50 36 49 75 Input Voltage(V) 10 20 30 40 50 60 70 80 90 100 % of Full Load Figure 57: AEE02A48-M Efficiency Versus Output Current Curve Vin = 36 to 75Vdc Load: Io = 0 to 2A Figure 59: AEE02A48-M Ripple and Noise Measurement Vin = 48Vdc Load: Io = 2A Ch 1: Vo Figure 61: AEE02A48-M Output Voltage Startup Characteristic by Vin Vin = 48Vdc Load: Io = 2A Ch1: Vo Ch2: Vin Artesyn Embedded Technologies Figure 58: AEE02A48-M Efficiency Versus Input Voltage Curve Vin = 36 to 75Vdc Load: Io = 2A Figure 60: AEE02A48-M Transient Response Vin = 48Vdc Load: Io = 100% to 75% load change Ch 1: Vo Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 25 AEE02A48-M Performance Curves 100 Natural Convection 20LFM Output Power (%) 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Figure 62: AEE02A48-M Derating Curves (without heatsink) Vin = 48Vdc Load: Io = 0 to 2A Note - All test conditions are at 25 OC Artesyn Embedded Technologies Figure 63: AEE02A48-M Conduction Emission of EN550122 Class A Vin = 48Vdc Load: Io = 2A Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 26 AEE00B48-M Performance Curves 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 36V 50 70 60 48V 75V 40 10 20 30 40 50 60 70 80 90 100 % of Full Load 50 36 49 75 Input Voltage(V) Figure 64: AEE00B48-M Efficiency Versus Output Current Curve Vin = 36 to 75Vdc Load: Io = 0 to 0.835A Figure 65: AEE00B48-M Efficiency Versus Input Voltage Curve Vin = 36 to 75Vdc Load: Io = 0.835A Figure 66: AEE00B24-M Ripple and Noise Measurement Vin = 48Vdc Load: Io = 0.835A Ch 1: Vo Figure 67: AEE00B48-M Transient Response Vin = 48Vdc Load: Io = 100% to 75% load change Ch 1: Vo Figure 68: AEE00B48-M Output Voltage Startup Characteristic by Vin Vin = 48Vdc Load: Io = 0.835A Ch1: Vo Ch2: Vin Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 27 AEE00B48-M Performance Curves 100 Natural Convection 20LFM Output Power (%) 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Figure 69: AEE00B48-M Derating Curves (without heatsink) Vin = 48Vdc Load: Io = 0 to 0.835A Note - All test conditions are at 25 OC Artesyn Embedded Technologies Figure 70: AEE00B48-M Conduction Emission of EN550122 Class A Vin = 48Vdc Load: Io = 0.835A Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 28 AEE00BB48-M Performance Curves 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 36V 50 70 60 48V 75V 40 10 20 30 40 50 60 70 80 90 100 % of Full Load 50 36 49 75 Input Voltage(V) Figure 71: AEE00BB48-M Efficiency Versus Output Current Curve Vin = 36 to 75Vdc Load: Io = 0 to 0.417A Figure 72: AEE00BB48-M Efficiency Versus Input Voltage Curve Vin = 36 to 75Vdc Load: Io = 0.417 Figure 73: AEE00BB48-M Ripple and Noise Measurement Vin = 48Vdc Load: Io = 0.417 Ch 1: Vo1 Ch2: Vo2 Figure 74: AEE00BB48-M Transient Response Vin = 48Vdc Load: Io = 100% to 75% load change Ch 1: Vo1 Ch2: Vo2 Figure 75: AEE00BB48-M Output Voltage Startup Characteristic by Vin Vin = 48Vdc Load: Io = 0.417A Ch1: Vo1 Ch2: Vin Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 29 AEE00BB48-M Performance Curves 100 Natural Convection 20LFM Output Power (%) 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Figure 76: AEE00BB48-M Derating Curves (without heatsink) Vin = 48Vdc Load: Io = 0 to 0.417 Note - All test conditions are at 25 OC Artesyn Embedded Technologies Figure 77: AEE00BB48-M Conduction Emission of EN550122 Class A Vin = 48Vdc Load: Io = 1 0.417 Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 30 AEE00CC48-M Performance Curves 90 90 80 Efficiency(%) Efficiency(%) 80 70 60 36V 50 48V 70 60 75V 40 10 20 30 40 50 60 70 80 90 100 % of Full Load 50 36 49 75 Input Voltage(V) Figure 78: AEE00CC48-M Efficiency Versus Output Current Curve Vin = 36 to 75Vdc Load: Io = 0 to 0.333 Figure 79: AEE00CC48-M Efficiency Versus Input Voltage Curve Vin = 36 to 75Vdc Load: Io = 0.333 Figure 80: AEE00CC48-M Ripple and Noise Measurement Vin = 48Vdc Load: Io = 0.333 Ch 1: Vo1 Ch2: Vo2 Figure 81: AEE00CC48-M Transient Response Vin = 48Vdc Load: Io = 100% to 75% load change Ch 1: Vo1 Ch2: Vo2 Figure 82: AEE00CC48-M Output Voltage Startup Characteristic by Vin Vin = 48Vdc Load: Io = 0.333 Ch1: Vo1 Ch2: Vin Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 31 AEE00CC48-M Performance Curves 100 Natural Convection 20LFM Output Power (%) 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Figure 83: AEE00CC48-M Derating Curves (without heatsink) Vin = 48Vdc Load: Io = 0 to 0.333 Note - All test conditions are at 25 OC Artesyn Embedded Technologies Figure 84: AEE00CC48-M Conduction Emission of EN550122 Class A Vin = 48Vdc Load: Io = 0.333 Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 32 Mechanical Specifications Mechanical Outlines 5.08 [0.20] 5.08 [0.20] Bottom View 5 4 10.16 [0.40] 50.8 [2.00] 1.00 [ 0.04] 1 45.72 [1.80] 2 3 10.16 [0.40] Pin Connections 12.0 [0.47] Single output Pin 1 - +Vin Pin 2 - -Vin Pin 3 - +Vout Pin 4 - No Pin Pin 5 - -Vout Dual Output 2.54 [0.10] 25.4 [1.00] Note: 1.All dimensions in mm (inches) 2.Tolerance: X.X0.25 (X.XX0.01) X.XX0.13 ( X.XXX0.005) 3.Pin diameter 1.0 0.05 (0.040.002) Artesyn Embedded Technologies Pin 1 - +Vin Pin 2 - -Vin Pin 3 - +Vout Pin 4 - Common Pin 5 - -Vout Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 33 Recommended Pad Layout 5X 5.08 [0.20] Top View 5 4 10.16 [0.40] 3 10.16 [0.40] 25.4 [1.00] Artesyn Embedded Technologies 50.8 [2.0] 1 45.72 [1.80] 2 2.0 0.1(PAD)[5X 0.08 0.004 ] 5X 1.3 0.1(HOLE)[5X 0.05 0.004] Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 34 Environmental Specifications EMC Immunity AEE10W-M series power supply is designed to meet the following EMC immunity specifications. Table 4. EMC Specifications: Parameter Standards & Level Performance EMI EN55022 Class A ESD EN61000-4-2 air 8KV , Contact 6KV Perf. Criteria A Radiated immunity EN61000-4-3 10V/m Perf. Criteria A Fast transient1 EN61000-4-4 2KV Perf. Criteria A Surge1 EN61000-4-5 1KV Perf. Criteria A Conducted immunity EN61000-4-6 10Vrms Perf. Criteria A Note 1 - AEE10W-M series can meet EN61000-4-4 & EN61000-4-5 by adding a capacitor across the input pins. Suggested capacitor: CHEMI-CON KY 220uF/100V Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 35 Safety Certifications The AEE10W-M series power supply is intended for inclusion in other equipment and the installer must ensure that it is in compliance with all the requirements of the end application. This product is only for inclusion by professional installers within other equipment and must not be operated as a stand alone product. Table 5. Safety Certifications for AEE10W-M series power supply system Document Description cUL/UL 60950-1 (CSA certificate) US and Canada Requirements IEC/EN 60950-1 (CB-scheme) European Requirements (All CENELEC Countries) UL60601-1 US Medical Requirements IEC/EN 60950-1, IEC/EN 60601-1 3rd Edition, 2 MOOP International and European Medical Requirements Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 36 Operating Temperature Table 6. Operating Temperature: Parameter Model / Condition Min Max Unit (Natural Convection1, See Derating) All -40 +85 OC Operating Case Temperature All - +95 OC Shutdown Temperature - 110 OC -50 +125 OC Humidity (non condensing) - 95 % Altitude - 4000 m 260 OC Operating Temperature Range Thermal Protection Storage Temperature Range Cooling Free-Air convection Lead Temperature (1.5mm from case for 10Sec.) Note1 - The "natural convection" is about 20LFM but is not equal to still air (0 LFM). Artesyn Embedded Technologies - Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 37 MTBF and Reliability The MTBF of AEE10W-M series of DC/DC converters has been calculated using MIL-HDBK 217F NOTICE2, Operating Temperature 25 OC, Ground Benign. Model MTBF AEE01A12-M 1040000 AEE00B12-M 1320000 AEE00BB12-M 1140000 AEE00CC12-M 1290000 AEE02A24-M 1000000 AEE00B24-M 1310000 AEE00BB24-M 1380000 AEE00CC24-M 1530000 AEE02A48-M 1100000 AEE00B48-M 1080000 AEE00BB48-M 1050000 AEE00CC48-M 1380000 Artesyn Embedded Technologies Unit Hours Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 38 Application Notes Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7H) and Cin (220uF, ESR < 1.0 at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. Component Value Reference Lin 4.7H - Cin 220uF (ESR<1.0 at 100KHz) Aluminum Electrolytic Capacitor . Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 39 Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3uF capacitors at the output. Peak-to-Peak Output Noise Measurement Test Use a 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 40 Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0 at 100 KHz) capacitor of a 10uFfor the 24V and 48V devices. + DC Power Source - +Vin + +Out DC / DC Converter Load Cin -Vin -Out Output Over Current Protection To provide hiccup mode protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure overload for an unlimited duration. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 95 OC. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 50mm / 2in 15mm / 0.6in Air Flow DUT Maximum Capacitive Load The AEE10W-M series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the Table 3. Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 41 Packaging Information Soldering and Reflow Considerations Lead free wave solder profile for AEE10W -M Series Zone Reference Parameter Rise temp speed3OC/sec max. Preheat zone Actual heating Preheat temp : 100~130OC Peak temp: 250~260OC Peak Time Peak time(T1+T2)4~6 sec Reference Solder: Sn-Ag-CuSn-CuSn-Ag Hand Welding: Soldering ironPower 10W Welding Time: 2~4 sec Temp.: 380~400 OC Artesyn Embedded Technologies Technical Reference Note Rev.02.13.15_#1.3 AEE10W-M Series Page 42 For more information: www.artesyn.com/power For support: productsupport.ep@artesyn.com