8D Series Power Contacts Power Supply in Harsh Environments Designed to be used in severe environments, and resistant to fluids, high shock and vibration. A wide range Contact performance User friendly A wide range available From composite to steel, all shell materials and platings. Hermetic version available. High current: 20% more intensity compared to standard contacts. Operating at high vibration & temperature levels. Easy maintenance with removable contacts. Compatible with all Souriau standard 38999 shells, plating and inserts with #8 or #4 cavities. #4 (80 Amp), #8 (45 Amp) + mixed layouts. Same cavity for quadrax, coax, triax and ELIO(R) fiber optic. 8D Series Power Contacts Description * Quick screw coupling connector with removable crimp contact. * Shell available in aluminium, composite, Stainless steel, Titanium & Bronze. * Six layouts with different current rating. * Consult us for power hermetic version. * High Power offer available on demand. Technical features Electrical Environmental Mechanical * Dielectric withstanding: Test voltage rating (Vrms). * Temperature range: W, J, X, JVS = - 65C +175C, F, M, K, S, TT, TF = - 65C +200C. * Shell: Aluminum alloy, Composite, Bronze, Stainless steel, Titanium. * Plating: - Olive green cadmium (W/J), - Nickel (F/M/TF/S), - Without plating (X for composite, TT for titanium and JVS for Bronze), - Passivated (K). * Grommet and seal: Silicon elastomer. * Insulator: Thermoset. * Contact body: Copper Alloy. * Contact retention: #4 = 200N #8 = 111N. * Shock: 300g during 3ms. * Endurance: 500 mating / unmating operations. Service Sea level at 21 000 m M 1 300 800 I 1 800 1 000 * Insulation Resistance: 5000 M under 500 Vdc. * Max current rating per contact: #4 = 80A #8 = 45A. * Contact resistance: #4 = 2m #8 = 3M. * Shielding: As per MIL DTL 38999. * Shell continuity: W = 2.5 m, F = 1m, J, M = 3 m, JVS = 5 m. * Vibration: As per MIL DTL 38999. 2 * Sealing: As per MIL DTL 38999. * Damp Heat: As per MIL DTL 38999. * Salt Spray: W, TT, TF, K, JVS = 500 hours, F, S = 48 hours, J,M,X = 2000 hours. * Fire resistance: As per EN 2591 - c 17 method A. * Resistance to fluid: As per MIL DTL 38999. 8D Series Power Contacts Connector part numbers Aluminum, Composite, Stainless steel & Titanium connector 8D Basic Series 0 - 11 W 80 P N 251 A 11 80 P N 251 Style: 0: Square flange receptacle 5: Plug with RFI shielding 7: Jam nut receptacle Type: Crimp contact Shell size: 11 - 17 - 19 - 21 - 23 - 25 Plating: Aluminum shell: W: Olive drab cadmium F: Nickel ZC: Green zinc cobalt Z: Black zinc nickel Composite shell: J: Olive green cadmium M: Nickel X: Without plating Stainless steel shell: K: Corrosion resistant S: Nickel Titanium shell: TT: Without plating TF: Nickel Contact layouts: See next page Contact style: P: Pin contact S: Socket contact A: Male connector supplied without contact B: Female connector supplied without contact Orientation: N - A - B - C - D - E Specification: 251: To be added for some layouts to be supplied with power contacts (see next page) Bronze connector JVS Basic Series 16 Style: 00: Square flange receptacle 07: Jam nut receptacle 16: Plug Material: A: Bronze shell material Shell size: 11 - 17 - 19 - 21 - 23 - 25 Contact layouts: See next page Contact style: P: Pin contact S: Socket contact A: Male connector supplied without contact B: Female connector supplied without contact Orientation: N - A - B - C - D - E Specification: 251: To be added for some layouts to be supplied with power contacts (see next page) 3 8D Series Power Contacts Contact layouts Contact #22D Contact #12 Contact #20 Contact #8 Power Contact #16 Contact #4 Power 11 17 80 02 19 22 75 18 Spec 251 Spec 251 Spec 251 Spec 251 Spec 251 1#8 38#22D 1#8 2#12 2#8 2#8 14#22D 4#8 23 21 20 42 48 72 18#20 2#8 2#4 4#8 6#16 2#4 Spec 251 75 06 78 Spec 251 Spec 251 Spec 251 4#8 17#22D 2#8 6#8 25 Spec 251 Spec 251 Spec 251 Spec 251 Spec 251 41 44 97#22D 2#8 8#8 36 #22D 6 #8 10#20 13#16 4#12 3#8 22#22D 3#20 11#16 2#12 3#8 4#16 4#4 07 08 17 20 4 46 Spec 251 40#20 4#16 2#8 8D Series Power Contacts Contacts Socket contact Contact size #4 #4 with reduced barrel #8 JVS only #8 Contact reference Contact type Male Female Male Female Male Female Male Female Male Female Pin contact Cable Cable size Cable material 8599-7534 #4-5 or 10-16mm ** 8599-7535 8599-7598 900 * for cable 25mm (#3) 8599-7599 900 * 8599-7528 900 #6 or 10mm ** 8599-7529 900 8599-7544 #8 or 10 ** 8599-7541 8599-7580 #8 or 10 ** 8599-7581 Protection Copper Au Copper Au Copper Au Copper Au Copper Au Dimensions L D 9.70 5.74 16.58 8.50 9.70 5.74 16.58 8.50 9.70 5.74 16.58 8.50 9.60 3.64 16.00 7.30 9.60 3.64 16.00 7.30 * Not included in connector P/N. Must be ordered separately. ** To be used with crimping bucket reductor. Sealing boot and crimping bucket reducer Contact size #4 #8 Cable size 16mm 10mm #8 #10 Cable material Copper Copper Sealing boot reference 8599-4594 8599-4593 8599-4542 8599-4547 5 Contact size Cable size #4 #8 10mm #10 Reducing sleeve reference 8400-2352A 8599-7545 Power Contacts Power tools Contact Contact size type #4 Male Contact reference Crimping tool Die set Locator Contact Contact extraction extraction tool tool (metallic) (plastic) 8599-7534 #4-5 or 10-16mm * M22520/23-01 M22520/23-04 M22520/23-11 8533-8175 M81969/14-07 Female 8599-7535 #4-5 or 10-16mm * M22520/23-01 M22520/23-04 M22520/23-11 8533-8175 M81969/14-07 8660-197 M81969/14-12 Male 8599-7544 #8 or 10 * #8 or 10 * M22520/23-01 M22520/23-02 8599-9601 8660-197 M81969/14-12 Male 8599-7580 #8 or 10 * M22520/23-01 M22520/23-02 8599-9601 8660-197 M81969/14-12 Female 8599-7581 #8 or 10 * M22520/23-01 M22520/23-02 8599-9601 8660-197 M81969/14-12 #8 JVS only Female 8599-7541 #8 Cable AWG M22520/23-01 M22520/23-02 8599-9601 Manual hand tool also existing fo power contacts #8. * To be used with crimping bucket reductor. Automatic tool for contacts #4 & #8 Crimping tool (M22520/23-01) Die set (M22520/23-02) Manual hand tool for contacts #8 Crimping tool (M300 BT) Locator (M22520/23-11) Metallic extraction tool Locator (SP 593) For #4: 8533-8175 For #8: 8660-197 For further information contact us at contactmilaero@souriau.com or visit our web site www.souriau.com 6 WMAE8DPOWP02901EN (c) Copyright SOURIAU July 2011- All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing. 8D Series