Positronic Industries connectpositronic.com HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub DAD Series Size 22 "Open Entry" or PosiBand(R) "Closed Entry" Contact Design Connector Saver O NIC INDU Di * EC For RoHS options see page 77. 5/ U rE Compliant IES RoHS TR POS R S IT numbers of mating cycles. The DAD connector can be easily replaced, "saving" a connector which is not easily replaced. Connectors are available in standard density versions, see page 71. * pe CONNECTOR SAVERS DAD series connectors are suitable for use in any applications requiring high performance characteristic. The high density DAD series is available in six standard connector variants of 15, 26, 44, 62, 78 and 104 contacts. DAD series connectors utilize precision machined contacts for strength and durability. The female contact features a rugged open entry design. Female PosiBand closed entry contacts can be chosen for even higher reliability, see page 1 for details. DAD series connectors can be mated to a connector which would normally experience high rec tive 2002 /9 TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Polyester glass-filled per ASTM D5927, UL 94V-0. Contacts: Precision machined copper alloy. Contact Plating: Gold flash over nickel plate. Other finishes available upon request. Shells: Steel or brass with tin plate; zinc plate with chromate seal, stainless steel passivated. Other materials and finishes available upon request. Low magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Fixed Contacts: Mechanical Operations: Size 22 contacts - male 0.030 inch [0.76 mm] mating diameter. Female Contact: open entry or PosiBand closed entry design, see page 1 for details. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Open Entry Contacts: 5 amperes nominal Closed Entry Contacts, tested per UL 1977: 12 amperes, 2 contacts energized. 10 amperes, 6 contacts energized. 7.5 amperes, 26 contacts energized. 6.5 amperes, 65 contacts energized. 5.0 amperes, 104 contacts energized. See temperature rise curves on page 2 for details. Initial Contact Resistance: 0.010 ohms, maximum for open entry 0.005 ohms, maximum for closed entry Proof Voltage: 1,000 V r.m.s. Insulator Resistance: 5 G ohms. Connector Saver: Male to female. Contact Retention: 9 lbs. [40 N]. Clearance and Creepage Distance: 0.042 inch [1.06 mm], minimum. Shells: Male shells may be dimpled for EMI/ESD ground paths. Working Voltage: 300 V r.m.s. Polarization: Trapezoidally shaped shells. CLIMATIC CHARACTERISTICS: Temperature Range: 75 500 operations, minimum, per IEC 60512-5 for open entry. 1000 operations, minimum, per IEC 60512-5 for closed entry. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. -55C to +125C. HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS D-Sub Positronic Industries connectpositronic.com D A D S E R I E S S I Z E 2 2 C O N TA C T C O N N E C T O R S A V E R CONTACT VARIANTS FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE 5 1 1 15 11 1 16 9 10 10 15 30 18 31 26 19 DAD 15 44 DAD 26 DAD 44 1 1 1 22 21 42 43 20 21 39 60 78 43 59 40 62 DAD 62 21 42 63 22 64 84 85 104 DAD 78 DAD 104 STANDARD SHELL ASSEMBLY DIMENSIONS SIZE 22 CONTACTS Typical Part Number: DAD15M0X15F0X 0.290[7.37] 0.005 0.120 [3.05] O Thru Hole, 2 places E A C B1 CONNECTOR SAVERS 6 K D K1 B Molding Spacer Female Contacts Male Contacts 0.018[0.46] 0.020[0.51] Maximum Rollover D1 0.008 0.036[0.91] CONNECTOR VARIANT SIZES 15 M 15 F 15 S 26 M 26 F 26 S 44 M 44 F 44 S 62 M 62 F 62 S 78 M 78 F 78 S 104 M 104 F 104 S A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] D 0.005 [0.13] D1 0.005 [0.13] E 0.015 [0.38] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] K 0.005 [0.13] K1 0.005 [0.13] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 76 HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS Positronic Industries connectpositronic.com D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 11 DAD 15 M S X 15 F S X /AA -14 STEP 11 - SPECIAL OPTIONS STEP 1 - BASIC SERIES -14 - 0.000030 [0.76] gold over nickel. -15 - 0.000050 [1.27] gold over nickel. DAD series CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 2 - CONNECTOR VARIANT 15, 26, 44, 62, 78, 104 0 *5 S X Z - *1 Male option available only on connector variant 78. *2 Connector mating style for both connectors must be the same if 0 or S is used. If E, E6, T or T6 is used in either Step 4 or 8 the other step must be 0. 3 * For hardware information, see page 73. 4 * Connector variant for both connectors must be the same as in Step 2. *5 For stainless steel dimpled male versions contact Technical Sales. NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES, STEP, or SOLIDWORKS file. 5/ Di rec tive 2002 /9 STEP 10 - ENVIRONMENTAL COMPLIANCE OPTIONS * Compliant EC IT POS Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). RoHS U rE STEP 5 - 1ST CONNECTOR SHELL OPTION NIC INDU IES * pe CONNECTOR SAVERS *2 STEP 4 - 1ST CONNECTOR MATING STYLE 0 - Swaged spacer 0.120 [3.05] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E - Rotating male and female jackscrews (Select 0 in Step 8) *3 E6 - Rotating male and female polarized jackscrew (Select 0 in Step 8) *3 T - Fixed male and female jackscrews (Select 0 in Step 8) *3 T6 - Fixed male and female polarized jackscrew (Select 0 in Step 8) O TR M - Male R S STEP 3 - 1ST CONNECTOR GENDER /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: DAD15MSX15FSX STEP 9 - 2ND CONNECTOR SHELL OPTION 0 *5 S X Z - Zinc plated, with chromate seal. Stainless steel, passivated. Tin plated. Tin plated and dimpled (male connectors only). **STEP 8 - 2ND CONNECTOR MATING STYLE 0 - Swaged spacer 0.120 [3.05] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E - Rotating male and female jackscrews (Select 0 in Step 4) *3 E6 - Rotating male and female polarized jackscrew (Select 0 in Step 4) *3 T - Fixed male and female jackscrews (Select 0 in Step 4) *3 T6 - Fixed male and female polarized jackscrew (Select 0 in Step 4) STEP 7 - 2ND CONNECTOR GENDER *1 M - Male F - Female - Professional Level - open entry contacts S - Female - Industrial Level - PosiBand closed entry contacts Military plating options available. *4 STEP 6 - 2ND CONNECTOR VARIANT 15, 26, 44, 62, 78, 104 2-D Drawing 77 3-D Model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE.