Amphenol
1 of 11 Rev 2.1 2014-04
TM
PowerLok Features
1 - 3 Positions Available
O O
90 and 180 Plug
5 Keys
Voltage Rating : 1000V DC
Current Rating: 20 A~500 A
Low Contact Resistance
IP67 & Shielding
Automatic Secondary Lock
HVIL
PowerLokTM
Amphenol
DC Current Rating 20 A~500 A
DC Voltage Rating 1000V
Temperature Range
-40oC to +125oC
Flammability UL94 V-0
Mating Cycle Min. 500
Protection IP67
Shielding Fully Shielding
HVIL Optional
Multi Polarization 5 Keys
TM
PowerLok Recommended Cable Size and Current Rating
Technical Data and Features
2 of 11 Rev 2.1 2014-04
2.5 20
4 25
6 35
10 60
16 90
25 120
35 150
50 200
70 250
95 300
70 250
95 300
120 400
150 500
300 Series
500 Series
C u r r ent R a t ing
of C o n n e c t or ( A )
Ac c ept e d C bl S i z e
（mm²）
C u r r ent R a t ing
of C a b l e ( A )
120 Series
60 Series
120 Series/300 Series/500 Series Available
Straight
Right Angle
Straight Right Angle
300 Series Available
TM
PowerLok 1-Position Products
TM
PowerLok 2-Position Products
Straight
Right Angle
120 Series Available
Right Angle
Straight
TM
PowerLok Products Overview
Amphenol
TM
PowerLok 3-Position Products
3 of 11 Rev 2.1 2014-04
300 Series Available
300 Series Available
120 Series/300 Series Available
120 Series / 300 Series Available 120 Series / 300 Series / 500 Series Available
300 Series Available
Receptacle: Plug: Overmolded Plug:
Receptacle: Plug: Overmolded Plug:
Receptacle: Straight Plug: Right Angle Plug:
TM
PowerLok 1POS Receptacle Parameter
Amphenol
Ordering Example
PL 00 X - 300 - 10 M10
(A)Connector Type : 1 POS Receptacle
(B)Polarization & Color : 1 POS Key “X”, Orange
TM
Powerlok
(D)Termination Type : Lug
(E)Termination Size : Screw Hole, M10
(C)Series : 300 Series
TM
PowerLok 1 POS Receptacle
TM
PowerLok 1 POS Products
G ( m m ) H（mm） K ( m m ) M (m m ) N ( m m ) P ( m m ) Q ( m m ) R (m m ) S（mm） T（mm）
18.0 13.0 25.5 28.0 20.0 3.6 Φ 20.5 M3 31.5
20.7 21.3 39.3 35.0 27.0 4.2 Φ 27.5 M4 49.3
27.2 25.0 46.0 43.0 33.5 4.3 Φ 35.6 M4 56.0
500
Po w e rL o k T M R e c e p t ac l e S iz e
Se r i e s
300
120
TBD
1 POS Receptacle
(Busbar Lug)
1 POS Receptacle
(90 Degree Busbar Lug)
1 POS Receptacle
(Thread Pin)
1 POS Receptacle
(Tubular Lug)
Touch Proof Cover
TM
PowerLok 1 POS Receptacle Termination Type
4 of 11 Rev 2.1 2014-04
1 POS Receptacle
Amphenol
TM
PowerLok 1POS Plug Connector
1 POS Plug Right Angle
1 POS Plug Straight
Ordering Example PL 18 X - 300 - 70
(A)Connector Type : Plug Connector, Straight
(B)Polarization & Color : 1POS Key “X”, Orange
(C)Series : 300
TM
Powerlok
(D)Cable Size : 70mm²
TM
PowerLok 1POS Plug Connector Parameter
TM
PowerLok 1 POS Products
A ( m m ) B ( m m ) C (m m ) D ( m m ) E (m m ) F ( m m ) W (m m )
22.5 45.0 30.0 Φ 18.0 24.8 69.3 53.5
31.0 58.8 37.6 Φ 29.5 34.4 90.6 71.0
S e r i e s
120
P o w e r L o k T M 1P O S P lu g C o n n e c t or Si z e
300
5 of 11 Rev 2.1 2014-04
Amphenol
TM
PowerLok 1POS Overmolded Plug
TM
PowerLok 1 POS Overmolded Plug Parameter
1 POS Overmolded Plug Right Angle
1 POS Overmolded Plug Straight
Ordering Example PL 20 X - 300 - 70
(A)Connector Type : Overmolded Plug, Right Angle
(B)Polarization & Color : 1POS Key “X”, Orange
(C)Series : 300
TM
Powerlok
(D)Cable Size : 70mm²
TM
PowerLok 1 POS Products
6 of 11 Rev 2.1 2014-04
A ( m m ) B ( m m ) C ( m m ) D ( m m ) E ( m m ) F ( m m ) W ( m m ) C a b l e L e n g t h
22.5 39.0 25.3 Φ 24.6 28.5 50.8 35.0
31.0 45.0 32.5 Φ 32.0 35.6 62.6 43.0
41.1 52.0 43.0 Φ 40.0 43.6 78.6 55.0
TBD
P o w e r L o k T M 1P O S O v e r m o l d e d P l ug S i z e
S e r i e s
500
120
300
TM
PowerLok 2 POS Products
Amphenol
TM
PowerLok 2POS Receptacle
2 POS Receptacle
TM
PowerLok 2 POS Receptacle Parameter
Ordering Example
PL 08 2X - 300 - 10 M10
(A)Connector Type : Receptacle
(B)Polarization & Color : 2 POS Key “X”, Orange
TM
Powerlok
(D)Termination Type : Lug
(E)Stud Size : Screw Hole, M10
(C)Series : 300
7 of 11 Rev 2.1 2014-04
Touch Proof Cover
A ( mm) B (mm） C ( mm) D ( mm) E ( mm) F ( mm) G ( mm) H ( mm) M ( mm) N ( mm) P S ( mm) T ( mm) W ( mm) R ( mm) Q
18.0 23.5 14.6 3.0 29.5 35.0 25.5 34.0 Φ 3.6 22.0 M3 48.6 27.8 48.0 10.3
22.0 35.0 20.7 3.0 43.0 45.0 38.0 48.0 Φ 6.2 30.0 M6 65.4 44.7 65.0 13.8300
Ser i es
TBD
120
P ow e r L ok T M 2P OS R ec eptac l e Si z e
TM
PowerLok 2POS Plug Connector
TM
PowerLok 2 POS Products
Amphenol
2 POS Plug Right Angle
2 POS Plug Straight
TM
PowerLok 2POS Plug Connector Parameter
8 of 11 Rev 2.1 2014-04
A ( m m ) B ( m m ) C (m m ) D ( m m ) E (m m ) F ( m m ) G (m m )
22.5 51.0 29.7 51.5 31.2 64.0 43.0
31.0 58.6 38.8 70.5 34.9 103.3 79.4
S e r i e s
120
300
P o w e r L o k T M 2P O S P lu g C o n n e c t or Si z e
Ordering Example
PL 18 2X - 300 - 70
(A)Connector Type : Plug Connector, Straight
(B)Polarization & Color : 2 POS Key “X”
(C)Series : 300
TM
Powerlok
(D)Cable Size : 70mm²
TM
PowerLok 3 POS Products
TM
PowerLok 3POS Receptacle
Amphenol
3POS Receptacle
Touch Proof Cover
TM
PowerLok 3 POS Receptacle Parameter
Ordering Example PL 08 3X - 300 - 10 M10
(A)Connector Type : Receptacle
(B)Polarization & Color : 3 POS Key “X”
TM
Powerlok
(D)Termination Type : Lug
(E)Stud Size : Screw Hole, M10
(C)Series : 300
9 of 11 Rev 2.1 2014-04
A ( mm) B ( mm) C ( mm) D ( mm) E ( mm) F ( mm) G ( mm) H ( mm) M ( mm) N ( mm) P S ( mm) T ( mm) W ( mm) R ( mm) Q
22.0 43.0 21.2 3.0 35.0 75.0 38.0 48.0 Φ 6.2 60.0 M6 95.1 44.7 95.0 13.8 TBD
Ser i e s
P ow e r L ok T M 3PO S R ec ep tac l e Si z e
300
TM
PowerLok 3POS Plug Connector
TM
PowerLok 3 POS Products
Amphenol
TM
PowerLok 3POS Plug Connector Parameter
3 POS Plug Right Angle
3 POS Plug Straight
Ordering Example PL 18 3X - 300 - 70
(A)Connector Type : Plug Connector, Straight
(B)Polarization & Color : 3 POS Key “X”
(C)Series : 300
TM
Powerlok
(D)Cable Size : 70mm²
10 of 11 Rev 2.1 2014-04
A (m m ) B ( m m ) C ( m m ) D ( m m ) E ( m m ) F ( m m ) G ( m m )
31.0 58.6 38.9 100.5 34.9 103.3 79.4
300
S e r i e s
P o w e r L o k T M 3P O S P l u g S h i e l d i ng P a r a m e t er
Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information
and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of
suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not
recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical
and may not apply to all connectors. AMPHENOL is a registered trademark of Amphenol Corporation.
The information contained in this data sheet is for reference only.
For further information on your individual application requirements, contact: Amphenol Corporation
A m p h e n o l Tech n i cal P ro du c t s
International Co.
2110 Notre Dame Avenue Winnipeg, MB
Canada R3H 0K1
Telephone: 1-204-697-2222
Fax: 1-204-694-6164
www.tpil.com
Amphenol Industrial Operations
40-60 Delaware Street Sindny, New York
13838-1395 - USA
Telephone: 020-3483-9801
Fax: 020-3483-9800
www.amphenol-industrial.com
Amphenol Sincere Flex Crcuits Co., Ltd.
No.A,WanAn Industrial Park LanHe Town, Nansha
District, Guangzhou - China 511480
Telephone: 020-3483-9801
Fax: 020-3483-9800
www.amphenol-gasf.com
Amphenol
TM
PowerLok Receptacle Ordering Information
TM
PowerLok Ordering Information
00
1 POS Receptacle X Key "X" Orange 120 120 Series 10 Lug M+Stud Size Screw Hole
08 2 POS & 3 POS Receptacle Y Key "Y" Black 121 120 Series with HVIL 20 Thread Pin D+Stud Size Through Hole
U Key "U" Yellw 300 300 Series 30 Crimping Lug M+Thread Size Thread Size
V Key "V" Green 301 300 Series with HVIL 90 90D Lug
W Key "W" Red 500 500 Series
2X 2 POS ,Key "X" 501 500 Series with HVIL
2Y 2 POS ,Key "Y"
3X 3 POS ,Key "X"
3Y 3 POS ,Key "Y"
PL PowerLokTM
( D ) T er mi nati on T y pe ( E) T er mi nati on Si z ePr oduc t T y pe ( A) C onnec t or T y pe ( B) P ol ar i z at i on &
( T ouc h Pr oof C ov er ) c ol or ( C ) S er i es
TM
PowerLok Plug Ordering Information
11 of 11 Rev 2.1 2014-04
10 Overmolded Cble Assembly, Straight X 1 POS ,Key "X" Orange 120 120 Series
20 Overmolded Cble Assembly, Right Angle Y 1 POS ,Key "Y" Black 121 120 Series With HVIL
18 Plug Connector, Straight U 1 POS ,Key "U" Yellw 300 300 Series
28 Plug Connector, Right Angle V 1 POS ,Key "V" Green 301 300 Series with HVIL
W 1 POS ,Key "W" Red 500 500 Series
2X 2 POS ,Key "X" 501 500 Series with HVIL
2Y 2 POS ,Key "Y"
3X 3 POS ,Key "X"
3Y 3 POS ,Key "Y"
PL PowerLokTM Refer to "PowerLokTM Recommended Cable
Size & Current Rating" Chart
Pr oduc t T y pe ( A) P l ug T y pe ( B) P ol ar i z at i on ( D ) C abl e Si z e ( mm² )( C ) Ser i es
