CORSAIR ELECTRICAL CONNECTORS
17100 Murphy Ave. | Irvine, California 92614
Phone: 949-833-0273 | Fax: 949-833-0280 | Web: www.corsairelectricalconnectors.com
MIL-DTL-5015 SERIES II & III CIRCULAR CONNECTORS
MIL-DTL-26482 SERIES 2 CIRCULAR CONNECTORS
AIRCRAFT EXTERNAL POWER RECEPTACLES
MS90362 MS3506-1
MIL-DTL-38999, SERIES I, II & III CIRCULAR CONNECTORS
http://www.corsairelectricalconnectors.com (949) 833-0273
Welcome to Corsair Electrical Connectors
Located in Irvine, California, we offer a “total concept” organizational interface to serve our
customers with “on time” quality products. The principle management team has over 75 years
of engineering and manufacturing experience in the connector eld. This “ know how” is
particularly strong in those connector applications utilized by our Military, Commercial Aircraft,
and the Aerospace Industry.
Our company name and logo was chosen as a reection of the success, reliability,
performance of the renowned F4U ghter, and our commitment to customer service.
We look forward to the opportunity to serve you with our qualied products.
The Vought F4U Corsair
This famous World War II ghter was rst ordered by the Navy in June 1938, and also saw active
service during the Korean War. There were over 12,500 aircraft manufactured, with production ending
in January 1952. It was easily recognizable by its unique inverted gull wing, necessary for sufcient
ground clearance required by the large propeller.
Over the years, seven congurations were manufactured, designated F4U through F4U-7. The aircraft
saw service with Navy and Marine squadrons, and was also utilized by the Royal Navy, where various
modications were made to improve the aircraft for carrier use.
A few are still ying in the hands of enthusiasts, or on display at various air museums, including
the Smithsonian.
Dimensions
Length: 33 feet, 8 inches
Wingspan: 40 feet, 11 inches
Height: 14 feet, 9 inches
Armament
Six of 50 caliber machine guns.
Optional eight rockets, or 2000 lb
bomb load
Performance
Max speed: 446 mph
Range: 2005 miles
Weight (empty): 9205 lbs.
Powerplant
Pratt & Whitney R-2800-18W
Double Wasp engine
2450 hp output
BASIC SPECIFICATIONS
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1
TABLE OF CONTENTS
MILITARY CIRCULAR CONNECTORS
MIL-DTL-38999, SERIES I (MS274** SERIES) ........................................... Pages 3 to 9
Utilizes Rear Release contact retention, in
9 shell sizes (9 to 25), in a variety of insert arrangements and
contact sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Bayonet
coupling mechanism, Scoop Proof: polarization accomplished
by Shell rotation.
MIL-DTL-38999, SERIES II (MS274** SERIES) .......................................... Pages 10 to 20
Utilizes Rear release contact retention, in
9 shell sizes (8 to 24), in a variety of insert arrangements and
contact sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Bayonet
coupling mechanism, Scoop Proof: polarization accomplished
by Shell rotation.
MIL-DTL-38999, (SERIES III) ...................................................................... Pages 21 to 38
Utilizes Rear release contact retention, in
9 shell sizes (A to J), in a variety of insert arrangements and contact
sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Triple Start Threaded
coupling mechanism: polarization accomplished by Shell rotation.
AS50151 (MIL-DTL-5015) II (MS3400 SERIES).......................................... Pages 39 to 60
Utilizes Front Release contact retention, in 12 shell sizes (8 to 40),
in a variety of insert arrangements and contact sizes, (16, 12, 8, and
4 gage). Threaded coupling mechanism: polarization accomplished
by insert rotation.
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2
TABLE OF CONTENTS
MILITARY CIRCULAR/RECTANGULAR CONNECTORS
AS50151 (MIL-DTL-5015) II (MS3450 SERIES).......................................... Pages 61 to 81
Utilizes Rear Release contact retention, in
12 shell sizes (8 to 40), in a variety of insert arrangements and
contact sizes, (16, 12, 8, and 4 gage). Threaded coupling
mechanism: polarization accomplished by insert rotation.
MIL-DTL-26482 2 (MS3470 SERIES) .......................................................... Pages 82 to 90
Utilizes Rear Release contact retention, in 9 shell sizes (8 to 24), in
a variety of insert arrangements and contact sizes, (20, 16 and 12
gage). Bayonet coupling mechanism: polarization accomplished by
insert rotation.
AIRCRAFT EXTERNAL POWER RECEPTACLES ..................................... Pages 91 to 95
MS 90362 Series Connector Receptacle, Aircraft, External power,
Shield and Cover Included. 115 / 200 Volt, 400 Hertz, 6 pin
MS 3505 Cover for use with MS 90362-1 and MS 90362-4
MS 17845 Shield for use with MS 90362 Series
MS 3506-1 Connector Receptacle, Aircraft, External power,
28 Volt DC operating power, 3 pin
SUPPORTING INFORMATION
CONTACT AND ASSEMBLY TOOLING INFORMATION ........................... Pages 96 to 101
APPLICABLE MANUFACTURING PROCESS FINISHES ......................... Pages 102 to 103
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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MIL-DTL-38999
SERIES I
MIL-DTL-38999, REAR RELEASE, SERIES I, CORSAIR PART
NUMBER CROSS REFERENCE
M389991 OF 1
MIL-DTL-38999
SERIES I
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
MIL-DTL-38999, REAR RELEASE, SERIES I, CORSAIR PART
NUMBER CROSS REFERENCE
SHEET
1 OF 1
DWG. NO.
M38999
REV
-
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MILITARY PREFIX MS27 466 A 25 A 16 P W
CORSAIR PREFIX CJ08 66 A 25 A 16 P W
CONNECTOR CONFIGURATION
27466 (66) RECEPTACLE, WALL MOUNT
27467 (67) PLUG, STANDARD
27468 (68) RECEPTACLE, JAM NUT MOUNT
27496 (96) RECEPTACLE, BOX MOUNT
27505 (05) RECEPTACLE, BACK PANEL BOX MTG
27656 (56) RECEPTACLE, BACK PANEL WALL MOUNT
SHELL SIZE
9, 11, 13, 15, 17, 19, 21, 23 AND 25
INSERT ARRANGEMENT
REFER TO LAYOUT PATTERNS PER MIL-DTL-1560
CONTACT TYPE
P PIN
S SOCKET
A CONNECTOR LESS PINS
B CONNECTOR LESS SOCKETS
POLARIZATION
N NORMAL (NOT INCLUDED IN PART NUMBER)
W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO
POLARIZATION CHART
CLASS
E ENVIRONMENTAL RESISTING-BOX AND THRU-BULKHEAD
MOUNTING RECEPTACLE TYPES
TENVIRONMENTAL RESISTING-BOX AND JAM NUT
MOUNTING RECEPTACLE AND PLUG TYPES
GENERAL SPECIFICATIONS
REAR RELEASE CONTACT RETENTION SYSTEM. 9 SHELL
SIZES (9 TO 25) IN OVER 150 INSERT ARRANGEMENTS
UTILIZING CONTACT SIZES 22D, 20, 16, 12, 8, 4, AND 0 GAGE
CRIMP CONTACTS PER AS39029. USES BAYONET
COUPLING MECHANISM. ACCEPTS AS85049 BACKSHELLS
USES HIGH RELIABILITY METAL CONTACT
RETENTION CLIPS
OPERATING TEMPERATURE RANGE:
ALUMINIUM: -65° C TO 175° C
STAINLESS STEEL: -65° C TO 200° C
ENVIRONMENTAL FLOUROSILICONE
ELASTOMERS
REFER TO ADDITIONAL CONTACT AND
TOOLING INFORMATION
FINISHES
ASILVER/YELLOW CADMIUM OVER NICKEL (CONDUCTIVE)
B OLIVE DRAB CADMIUM OVER A SUITABLE UNDERPLATE
(CONDUCTIVE)
C ANODIC (NON CONDUCTIVE)
FELECTROLESS NICKEL (CONDUCTIVE)
T NICKEL FLOUROCARBON POLYMER (CONDUCTIVE)
Z ZINC NICKEL (CONDUCTIVE)
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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MS27466
MIL-DTL-38999 SERIES I
CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,
FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES I
MS274661 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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MS27467
MIL-DTL-38999 SERIES I
CONNECTORS, ELECTRICAL, PLUG, STRAIGHT, BAYONET
COUPLING, CRIMP CONTACTS, SERIES I, MIL-DTL-38999
MS274671 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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MS27468
MIL-DTL-38999 SERIES I
CONNECTORS, ELECTRICAL, RECEPTACLE, JAM NUT,
MOUNTING, BAYONET COUPLING, CRIMP CONTAQCTS,
MIL-DTL-38999, SERIES I
MS274681 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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7
MS27496
MIL-DTL-38999 SERIES I
CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT,
FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES I
MS274961 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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8
MS27505
MIL-DTL-38999 SERIES I
CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL,
BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP
CONTACTS, MIL-DTL-38999, SERIES I
MS275051 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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MS27656
MIL-DTL-38999 SERIES I
CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,
BACK PANEL, BAYONET COUPLING CRIMP CONTACTS,
MIL-DTL-38999, SERIES I
MS276561 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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MIL-DTL-38999
SERIES II
MIL-DTL-38999, REAR RELEASE, SERIES II, CORSAIR PART
NUMBER CROSS REFERENCE
M389991 OF 1
MIL-DTL-38999
SERIES II
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE
MIL-DTL-38999, REAR RELEASE, SERIES II, CORSAIR PART
NUMBER CROSS REFERENCE
SHEET
1 OF 1
DWG. NO.
M38999
REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
MILITARY PREFIX MS27 472 E 24 A 16 P W
CORSAIR PREFIX CJ13 72 E 24 A 16 P W
CONNECTOR CONFIGURATION
27472 (72) RECEPTACLE, WALL MOUNT
27473 (73) PLUG, STANDARD
27474 (74) RECEPTACLE, JAM NUT MOUNT
27484 (84) PLUG, RFI, STANDARD
27497 (97) RECEPTACLE, WALL MOUNT
27499 (99) RECEPTACLE, BOX MOUNT
27508 (08) RECEPTACLE, BOX MOUNT, FLANGE
27513 (13) RECEPTACLE, BOX MOUNT, LONG GROMMET
SHELL SIZE
8, 10, 12, 14, 16, 18, 20, 22, AND 24
INSERT ARRANGEMENT
REFER TO LAYOUT PATTERNS PER MIL-DTL-1560
CONTACT TYPE
P PIN
S SOCKET
A CONNECTOR LESS PINS
B CONNECTOR LESS SOCKETS
POLARIZATION
N NORMAL (NOT INCLUDED IN PART NUMBER)
W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO
POLARIZATION CHART
CLASS
E ENVIRONMENTAL RESISTING-BOX AND THRU-BULKHEAD
MOUNTING RECEPTACLE TYPES
TENVIRONMENTAL RESISTING-BOX AND JAM NUT
MOUNTING RECEPTACLE AND PLUG TYPES
GENERAL SPECIFICATIONS
REAR RELEASE CONTACT RETENTION SYSTEM. 9 SHELL
SIZES (8 TO 24) IN OVER 150 INSERT ARRANGEMENTS
UTILIZING CONTACT SIZES 22D, 20, 16, 12, 8, 4, AND 0 GAGE
CRIMP CONTACTS PER AS39029. USES BAYONET COUPLING
MECHANISM. ACCEPTS AS85049 BACKSHELLS
USES HIGH RELIABILITY METAL CONTACT
RETENTION CLIPS
OPERATING TEMPERATURE RANGE:
ALUMINIUM: -65° C TO 175° C
STAINLESS STEEL: -65° C TO 200° C
ENVIRONMENTAL FLOUROSILICONE
ELASTOMERS
REFER TO ADDITIONAL CONTACT AND
TOOLING INFORMATION
FINISHES
ASILVER/YELLOW CADMIUM OVER NICKEL (CONDUCTIVE)
B OLIVE DRAB CADMIUM OVER A SUITABLE UNDERPLATE
(CONDUCTIVE)
C ANODIC (NON CONDUCTIVE)
FELECTROLESS NICKEL (CONDUCTIVE)
T NICKEL FLOUROCARBON POLYMER (CONDUCTIVE)
Z ZINC NICKEL (CONDUCTIVE)
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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11
MS27472
MIL-DTL-38999 SERIES II
CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,
FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES II
MS274721 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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12
MS27473
MIL-DTL-38999 SERIES II
CONNECTORS, ELECTRICAL, PLUG, STRAIGHT, BAYONET
COUPLING, CRIMP CONTACTS,
SERIES II, MIL-DTL-38999
MS274731 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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13
MS27474
MIL-DTL-38999 SERIES II
CONNECTORS, ELECTRICAL, RECEPTACLE, JAM NUT,
MOUNTING, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES II
MS274741 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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14
MS27479
MIL-DTL-38999 SERIES II
CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT,
FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES II
MS274791 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
15
MS27484
MIL-DTL-38999 SERIES II
CONNECTORS, ELECTRICAL, PLUG, RFI, BAYONET
COUPLING, CRIMP CONTACTS, SERIES II, MIL-DTL-38999
MS274841 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
16
MS27497
MIL-DTL-38999 SERIES II
CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL,
WALL MOUNT, FLANGE, BAYONET COUPLING, CRIMP
CONTACTS, MIL-DTL-38999, SERIES II
MS274971 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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17
MS27499
MIL-DTL-38999 SERIES II
CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT,
FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES II
MS274991 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
18
MS27504
MIL-DTL-38999 SERIES II
CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT,
FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
MIL-DTL-38999, SERIES II
MS275041 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
19
MS27508
MIL-DTL-38999 SERIES II
CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL,
BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP
CONTACTS, MIL-DTL-38999, SERIES II
MS275081 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
20
MS27513
MIL-DTL-38999 SERIES II
CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT,
FLANGE, LONG GROMMET, BAYONET COUPLING, CRIMP
CONTACTS, MIL-DTL-38999, SERIES II
MS275131 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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21
MIL-DTL-38999
SERIES III
MIL-DTL-38999, REAR RELEASE, SERIES III, CORSAIR PART
NUMBER CROSS REFERENCE
M389991 OF 1
USES HIGH RELIABILITY METAL CONTACT
RETENTION CLIPS
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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22
D38999/20
MIL-DTL-38999 SERIES III
CONNECTORS, ELECTRICAL, CIRCULAR, RECEPTACLE,
THREADED, WALL MOUNTING FLANGE, REMOVABLE
CRIMP CONTACTS, SERIES III, MIL-DLT-38999/20
D38999/201 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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23
D38999/24
MIL-DTL-38999 SERIES III
CONNECTORS, ELECTRICAL, CIRCULAR, RECEPTACLE,
THREADED, REMOVABLE CRIMP CONTACTS, SERIES III,
MIL-DLT-38999/24
D38999/241 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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D38999/26
MIL-DTL-38999 SERIES III
CONNECTORS, ELECTRICAL, PLUG, CIRCULAR,
THREADED, STRAIGHT, REMOVABLE CRIMP CONTACTS,
SERIES III, MIL-DLT-38999/26
D38999/261 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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25
MIL-DTL-38999
SERIES I, II & III
INSERT ARRANGEMENT, SERIES I, II & III
MIL-DTL-389991 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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26
MIL-DTL-38999
SERIES I, II & III
INSERT ARRANGEMENT, SERIES I, II & III
MIL-DTL-389992 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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MIL-DTL-38999
SERIES I, II & III
INSERT ARRANGEMENT, SERIES I, II & III
MIL-DTL-389993 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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28
MIL-DTL-38999
SERIES I, II & III
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
MIL-DTL-389991 OF 9
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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29
MIL-DTL-38999
SERIES I, II & III
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
MIL-DTL-389992 OF 9
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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30
MIL-DTL-38999
SERIES I, II & III
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
MIL-DTL-389993 OF 9
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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31
MIL-DTL-38999
SERIES I, II & III
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
MIL-DTL-389994 OF 9
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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32
MIL-DTL-38999
SERIES I, II & III
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
MIL-DTL-389995 OF 9
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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33
MIL-DTL-38999
SERIES I, II & III
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
MIL-DTL-389996 OF 9
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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34
MIL-DTL-38999
SERIES I, II & III
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
MIL-DTL-389997 OF 9
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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35
MIL-DTL-38999
SERIES I, II & III
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
MIL-DTL-389998 OF 9
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
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MIL-DTL-38999
SERIES I, II & III
MIL-DTL-38999, INSERT ARRANGEMENTS
SERIES I, II & III
MIL-DTL-389999 OF 9
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
37
MIL-DTL-38999
SERIES I & II
MAIN KEY/KEYWAY POLARIZATION, SERIES I AND II,
MIL-DTL-38999
D389991 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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MIL-DTL-38999
SERIES III
MAIN KEY/KEYWAY POLARIZATION, SERIES III,
MIL-DTL-38999
D389991 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MILITARY PREFIX MS340 01 D J S 24 A - 16 P W
CORSAIR PREFIX AS340 01 D J S 24 A - 16 P W
CONNECTOR CONFIGURATION
01 RECEPTACLE, WALL MOUNT
11 RECEPTACLE, CABLE CONNECTING
21 RECEPTACLE, SINGLE HOLE MOUNT
41 RECEPTACLE, JAM NUT
61 PLUG, STANDARD
SHELL SIZE
8S, 10S, 10SL, 12, 12S, 14, 14S, 16, 16S, 18, 20, 22, 24, 28, 32, 36, 40,44, AND 48
INSERT ARRANGEMENT
REFER TO LAYOUT PATTERNS PER MIL-DTL-1651
CONTACT TYPE
P PIN
S SOCKET
A CONNECTOR LESS PINS
B CONNECTOR LESS SOCKETS
POLARIZATION
N NORMAL (NOT INCLUDED IN PART NUMBER)
W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO
POLARIZATION CHART
CLASS (MATERIALS/FINISH)
D ALUMINUM HARDWARE, CADMIUM OVER NICKEL OLIVE
DRAB FINISH, SILICONE ELASTOMER
DS STAINLESS STEEL (316) HARDWARE, BLACK CADMIUM
FINISH, SILICONE ELASTOMER.
LS STAINLESS STEEL, PASSIVATED, FLUID RESISTANT
INSERT
L ALUMINUM, ELECTROLESS NICKEL
W ALUMINUM, OLIVE DRAB CADMIUM OVER ELECTROLESS
NICKEL BASE, (500 HR CORROSION RESISTANT)
GENERAL SPECIFICATIONS
FRONT RELEASE CONTACT RETENTION SYSTEM. 14 SHELL
SIZES (8 TO 40) IN OVER 150 INSERT ARRANGEMENTS
UTILIZING CONTACT SIZES 16, 16S, 12, 8, 4, AND 0 GAGE
CRIMP CONTACTS PER MIL-C-5015 THREADED COUPLING
MECHANISM.
BACKSHELL DESIGNATOR
J ENVIROMENTAL BACKSHELL AND CONNECTOR
ASSEMBLY.
BACKSHELL CLASS CODE
S STAINLESS STEEL (316) CONNECTOR AND BACKSHELL
SEALING RANGE
BACKSHELL SEALING RANGE WHEN ORDERING "DJ" ASSEMBLIES.
OPERATING TEMPERATURE RANGE:
CLASS L: -55 C (-67 F) TO 200 C (392 F)
CLASS W: -55 C (-67 F) TO 175 C (347 F)
ENVIRONMENTAL FLOUROSILICONE
ELASTOMERS
REFER TO ADDITIONAL CONTACT AND
TOOLING INFORMATION
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
MIL-DTL-5015
SERIES II
MIL-DTL-5015, SERIES II, CORSAIR PART NUMBER CROSS
REFERENCE
M50151 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
A
B
K
C
JH
D
A
B G
E
F DC
AS34001 Connectors
AS34011 Connectors
AS34001
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE, CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS340011 OF 1
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
A
B
K
C
JH
D
A
B G
E
F DC
AS34001 Connectors
AS34011 Connectors
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
A
B
K
C
JH
D
A
B G
E
F DC
AS34001 Connectors
AS34011 Connectors
AS34011
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, CABLE MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS340111 OF 1
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
A
B
K
C
JH
D
A
B G
E
F DC
AS34001 Connectors
AS34011 Connectors
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34001
RECEPTACLE
B
ACCESSORY THREAD
ACABLE RANGE
AS34001DJ CONNECTORS
AS34001DJ
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE W/BACKSHELL & CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34001DJ1 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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AS34001DJ
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE W/BACKSHELL & CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34001DJ2 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34001DJ CONNECTORS
AS34001DJ
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE W/BACKSHELL & CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34001DJ3 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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AS34021
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, BOX WALL MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS340211 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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AS34041
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, JAM NUT MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS340411 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34061 Connectors
AS34121 Connectors
A C
D
B
A
B
K
C
JH
D
AS34061
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, PLUG
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS340611 OF 1
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34061 Connectors
AS34121 Connectors
A C
DB
A
B
K
C
JH
D
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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AS34121
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS341211 OF 1
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34061 Connectors
AS34121 Connectors
A C
DB
A
B
K
C
JH
D
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34061 Connectors
AS34121 Connectors
A C
DB
A
B
K
C
JH
D
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34061
PLUG
B
ACCESSORY THREAD
ACABLE RANGE
AS34061DJ CONNECTORS
AS34061DJ
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, PLUG.
W/STR BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34061DJ1 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34061DJ CONNECTORS
AS34061DJ
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, PLUG.
W/STR BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34061DJ2 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34061DJ CONNECTORS
AS34061DJ
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, PLUG.
W/STR BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34061DJ3 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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AS34081DJ
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, PLUG.
W/90 DEG BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34081DJ1 OF 3
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34081DJ CONNECTORS
AS34061
PLUG
B
ACCESSORY THREAD
A
CABLE RANGE
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34081DJ CONNECTORS
AS34081DJ
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, PLUG.
W/90 DEG BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34081DJ2 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34081DJ CONNECTORS
AS34081DJ
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, PLUG.
W/90 DEG BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34081DJ3 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34061
PLUG
B
ACCESSORY THREAD
A
CABLE RANGE
AS34081D CONNECTORS
AS34081D
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, PLUG.
W/90 DEG BACKSHELL CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34081D1 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34091DJ CONNECTORS
AS34061
PLUG
B
ACCESSORY THREAD
ACABLE RANGE
AS34091DJ
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, PLUG.
W/45 DEG BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34091DJ1 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34091DJ CONNECTORS
AS34091DJ
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, PLUG.
W/45 DEG BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34091DJ2 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34091DJ CONNECTORS
AS34091DJ
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, PLUG.
W/45 DEG BACKSHELL AND CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34091DJ3 OF 3
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
AS34091D CONNECTORS
AS34061
PLUG
B
ACCESSORY THREAD
A
CABLE RANGE
AS34091D
MIL-DTL-5015 SERIES II
CONNECTOR, ELECTRICAL, PLUG.
W/45 DEG BACKSHELL CLAMP
CRIMP CONTACTS, MIL-DTL-5015 SERIES II
AS34091D1 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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AA DIA.
4 X CC DIA.
BB TYP.
MS3400, MS3402, & MS3412
EE DIA.
.100
.095
DD
DIA.
MS3404
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
MIL-DTL-5015
SERIES II
RECOMMENDED PANEL DIMENSIONS.
MIL-DTL-5015 SERIES II & III
M50151 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES III MILITARY AND CORSAIR PART NUMBER CROSS REFERENCE
BB Typ.
AA Dia.
CC Dia. (4)
EE Dia.
Dia.
DD
.100
.095
MS3450 & MS3452
MS3454
BB Typ.
AA Dia.
CC Dia. (4)
EE Dia.
Dia.
DD
.100
.095
MS3450 & MS3452
MS3454
MIL-C-5015 III RECEPTACLE MOUNTING DIMENSIONS
MS3450, MS3452, AND MS3454
+ 0.010
0.005
EE Dia.
MS3450 AA Dia. BB Class DD + 0.005
Shell Size MS3454 MS3452 Max. ± 0.015 ± 0.005 K ± 0.005 0.010
8S .140/.090 0.187 0.562 0.594 0.150 0.323 0.515
10S .140/.090 0.187 0.688 0.719 0.150 0.385 0.640
10SL .140/.090 0.187 0.688 0.719 0.150 0.385 0.640
12S .140/.090 0.187 0.812 0.812 0.150 0.448 0.765
12 .140/.090 0.125 0.812 0.812 0.150 0.448 0.765
14S .140/.090 0.187 0.938 0.906 0.150 0.510 0.890
14 .140/.090 0.125 0.938 0.906 0.150 0.510 0.890
16S .140/.090 0.187 1.062 0.969 0.150 0.573 1.015
16 .140/.090 0.125 1.062 0.969 0.150 0.573 1.015
18 .140/.090 0.125 1.188 1.062 0.177 0.635 1.140
20 .140/.090 0.125 1.312 1.156 0.177 0.698 1.265
22 .140/.090 0.125 1.438 1.250 0.177 0.760 1.390
24 .140/.090 0.187 1.562 1.375 0.177 0.823 1.515
28 .140/.090 0.187 1.812 1.562 0.177 0.948 1.765
32 .140/.090 0.250 2.062 1.750 0.209 1.073 2.015
36 .140/.110 0.250 2.312 1.938 0.209 1.198 2.265
40 .140/.110 0.250 2.562 2.188 0.209 1.323 2.515
0.147
0.120
0.173
0.173
0.173
0.120
0.120
0.120
0.120
0.147
0.120
0.120
0.120
0.120
0.120
0.120
0.120
Panel Thickness
Mounting Dimensions
Class
D,L, & W
CC Dia.
Military Prex MS34 50 W 28 3 P W
Corsair Prex CJ10 50 W 28 3 P W
Shell Conguration
50 Receptacle, wall mount
51 Receptacle, cable connecting
52 Receptacle, box mount
54 Receptacle, jam nut
56 Plug, straight
59 Plug, self-locking
Class (materials/nish)
KS Stainless steel, passivated, rewall
KT Carbon steel, cadmium, rewall
LS Stainless steel, passivated, uid resistant insert
L Aluminum, electroless nickel
W Aluminum, olive drab over electroless nickel base,
(500 HR corrosion resistant)
Shell Size
8S, 10S, 10SL, 12, 12S, 14, 14S, 16, 16S,
18, 20, 22, 24, 28, 32, 36, or 40.
Insert Arrangement
Refer to layout patterns per MIL-STD-1651
Contact Type
P Pin
S Socket
A Connector less pins
B Connector less sockets
Polarization
N Normal (not included in part number)
W, X, Y, or Z Alternate positions,
See polarization chart
GENERAL SPECIFICATIONS
Rear release contact retention system.
14 shell sizes (8 to 40) in over 150 insert
arrangements utilizing contact sizes
16, 16S, 12, 8 ,4 and 0 gage crimp
contacts per MIL-C-39029.
Threaded coupling mechanism.
Polarization by insert rotation, per
MIL-STD-1669.
Operating temperature range:
Class K: -55 C (-67 F) to 175 C (347 F)
Class L: -55 C (-67F) to 200 C (392 F)
Class W: -55 C (-67 F) to 175 C (347 F)
Environmental Flourosilicone Elastomers
Refer to page 27 for additional
contact and tooling information.
MIL-DTL-5015
SERIES III
MIL-DTL-5015, SERIES III, CORSAIR PART NUMBER CROSS
REFERENCE, MOUNTING DIMENSIONS
M50151 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MS3450 RECEPTACLE, WALL MOUNT
+.010 G D
A .005 Accessory H Coupling
T. P. C Front Rear F Thread + .031 Thread
L,LS,W KT,KS ± .031 Mount Mount ± .015 Class 2A
.000 16 & 12 8,4 & 0 Class 2A
8S 0.594 0.120 0.150 0.875 0.171 0.331 0.083 1/2-20 UNEF 0.562 2.031 ––– 1/2-28 UNEF
10S 0.719 0.120 0.150 1.000 0.171 0.331 0.083 5/8-24 UNEF 0.562 2.031 ––– 5/8-24 UNEF
10SL 0.719 0.120 0.150 1.000 0.171 0.331 0.083 5/8-24 UNEF 0.562 2.031 ––– 5/8-24 UNEF
12S 0.812 0.120 0.150 1.094 0.171 0.331 0.083 3/4-20 UNEF 0.562 2.031 ––– 3/4-20 UNEF
12 0.812 0.120 0.150 1.094 0.109 0.403 0.083 3/4-20 UNEF 0.750 2.125 ––– 3/4-20 UNEF
14S 0.906 0.120 0.150 1.188 0.171 0.331 0.083 7/8-20 UNEF 0.562 2.031 ––– 7/8-20 UNEF
14 0.906 0.120 0.150 1.188 0.109 0.403 0.083 7/8-20 UNEF 0.750 2.125 ––– 7/8-20 UNEF
16S 0.969 0.120 0.150 1.281 0.171 0.331 0.083 1-20 UNEF 0.562 2.031 ––– 1-20 UNEF
16 0.969 0.120 0.150 1.281 0.109 0.403 0.083 1-20 UNEF 0.750 2.125 2.500 1-20 UNEF
18 1.062 0.120 0.177 1.375 0.109 0.413 0.125 1 1/16-18 UNEF 0.750 2.125 2.500 1 1/8-18 UNEF
20 1.156 0.120 0.177 1.500 0.109 0.413 0.125 1 3/16-18 UNEF 0.750 2.125 2.500 1 1/4-18 UNEF
22 1.250 0.120 0.177 1.625 0.109 0.413 0.125 1 5/16-18 UNEF 0.750 2.125 2.500 1 3/8-18 UNEF
24 1.375 0.147 0.177 1.750 0.171 0.371 0.125 1 7/16-18 UNEF 0.812 2.125 2.500 1 1/2-18 UNEF
28 1.562 0.147 0.177 2.000 0.171 0.194 0.125 1 3/4-18 UNS 0.812 2.125 2.500 1 3/4-18 UNS
32 1.750 0.173 0.209 2.250 0.234 0.131 0.125 2-18 UNS 0.875 2.125 2.500 2-18 UNS
36 1.938 0.173 0.209 2.500 0.234 0.131 0.125 2 1/4-16 UN 0.875 2.125 2.500 2 1/4-16 UN
40 2.188 0.173 0.209 2.750 0.234 0.131 0.125 2 1/2-16 UN 0.875 2.125 2.500 2 1/2-16 UN
44 2.375 0.173 0.209 3.000 0.234 0.281 0.125 2 3/4-16 UN 0.875 2.125 2.500 2 3/4-18 UN
48 2.625 0.173 0.209 3.250 0.234 0.281 0.125 3-16 UN 0.875 2.125 2.500 3-16 UN
MS3450 RECEPTACLE. WALL MOUNT
J
Max.
Contact Size
Shell Size
E
Max.
Class
B
A C
E
F
H
DG
J
MIL-DTL-5015 SERIES III
MS3450 RECEPTACLE, WALL MOUNT
SHELL SIZE: 16
B
A C
E
F
H
DG
J
MIL-DTL-5015 SERIES III
MS3450 RECEPTACLE, WALL MOUNT
SHELL SIZE: 16
B
MS3450
MIL-DTL-5015 SERIES III
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
MS34501 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MS3451 RECEPTACLE, CABLE CONNECTING
C D
Coupling Accessory E
A Threads Thread ± .031 F
±.031 Max. Min Class 2A Class 2A .000 ±.015 16 & 12 8,4 & 0
8S 0.729 0.504 0.496 1/2-28 UNEF 1/2-20 UNEF 0.562 0.083 2.031 –––
10S 0.854 0.629 0.621 5/8-24 UNEF 5/8-24 UNEF 0.562 0.083 2.031 –––
10SL 0.854 0.629 0.621 5/8-24 UNEF 5/8-24 UNEF 0.562 0.083 2.031 –––
12S 0.974 0.754 0.746 3/4-20 UNEF 3/4-20 UNEF 0.562 0.083 2.031 –––
12 0.974 0.754 0.746 3/4-20 UNEF 3/4-20 UNEF 0.750 0.083 2.125 –––
14S 1.099 0.879 0.871 7/8-20 UNEF 7/8-20 UNEF 0.562 0.083 2.031 –––
14 1.099 0.879 0.871 7/8-20 UNEF 7/8-20 UNEF 0.750 0.083 2.125 –––
16S 1.224 1.005 0.996 1-20 UNEF 1-20 UNEF 0.562 0.083 2.031 –––
16 1.224 1.005 0.996 1-20 UNEF 1-20 UNEF 0.750 0.083 2.125 2.500
18 1.349 1.131 1.121 1 1/8-18 UNEF 1 1/16-18 UNEF 0.750 0.125 2.125 2.500
20 1.474 1.256 1.246 1 1/4-18 UNEF 1 3/16-18 UNEF 0.750 0.125 2.125 2.500
22 1.599 1.381 1.371 1 3/8-18 UNEF 1 5/16-18 UNEF 0.750 0.125 2.125 2.500
24 1.715 1.506 1.496 1 1/2-18 UNEF 1 7/16-18 UNEF 0.812 0.125 2.125 2.500
28 1.974 1.756 1.746 1 3/4-18 UNS 1 3/4-18 UNEF 0.812 0.125 2.125 2.500
32 2.224 2.007 1.996 2-18 UNS 2-18 UNS 0.875 0.125 2.125 2.500
36 2.474 2.257 2.246 2 1/4-16 UN 2 1/4-16 UN 0.875 0.125 2.125 2.500
40 2.724 2.511 2.496 2 1/2-16 UN 2 1/2-16 UN 0.875 0.125 2.125 2.500
MS3451 RECEPTACLE, CABLE CONNECTING
G
Max.
Contact Size
Shell Size
B
G
CD
E
F
B
A
MIL-DTL-5015 SERIES III
MS3450 RECEPTACLE, CABLE CONNECTING
SHELL SIZE: 16
G
CD
E
F
B
A
MIL-DTL-5015 SERIES III
MS3450 RECEPTACLE, CABLE CONNECTING
SHELL SIZE: 16
MS3451
MIL-DTL-5015 SERIES III
CONNECTOR, ELECTRICAL, CABLE MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
MS34511 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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64
MS3452 RECEPTACLE, BOX MOUNT
K
B C E Coupling
AT. P. + .010 + .031 F
Front Rear J Thread
± .031
- .005 .000 ± .015 16 & 12
8,4 & 10
Mount Mount ± .016 Class 2B
8S 0.875 0.594 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.500 1/2-28 UNEF
10S 1.000 0.719 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.625 5/8-24 UNEF
10SL 1.000 0.719 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.625 5/8-24 UNEF
12S 1.094 0.812 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.750 3/4-20 UNEF
12 1.094 0.812 0.120 0.750 0.083 1.662 ––– 0.109 0.403 0.750 3/4-20 UNEF
14S 1.188 0.906 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.875 7/8-20 UNEF
14 1.188 0.906 0.120 0.750 0.083 1.662 ––– 0.109 0.403 0.875 7/8-20 UNEF
16S 1.281 0.969 0.120 0.562 0.083 1.662 ––– 0.171 0.331 1.000 1-20 UNEF
16 1.281 0.969 0.120 0.750 0.083 1.662 1.937 0.109 0.403 1.000 1-20 UNEF
18 1.375 1.062 0.120 0.750 0.125 1.662 1.937 0.109 0.413 1.062 1 1/8-18 UNEF
20 1.500 1.156 0.120 0.750 0.125 1.662 1.937 0.109 0.413 1.187 1 1/4-18 UNEF
22 1.625 1.250 0.120 0.750 0.125 1.662 1.937 0.109 0.413 1.312 1 3/8-18 UNEF
24 1.750 1.375 0.147 0.812 0.125 1.662 1.937 0.171 0.371 1.437 1 1/2-18 UNEF
28 2.000 1.562 0.147 0.812 0.125 1.662 1.937 0.171 0.194 1.750 1 3/4-18 UNS
32 2.250 1.750 0.173 0.875 0.125 1.662 1.937 0.234 0.131 2.000 2-18 UNS
36 2.500 1.938 0.173 0.875 0.125 1.662 1.937 0.234 0.131 2.250 2 1/4-16 UN
40 2.750 2.188 0.173 0.875 0.125 1.662 1.937 0.234 0.131 2.500 2 1/2-16 UN
MS3452 RECEPTACLE, BOX MOUNT
Shell Size
G
Max.
Contact Size
H
Max.
A B
C
G
E
H
F
J
MIL-DTL-5015 SERIES III
MS3452 RECEPTACLE, BOX MOUNT
SHELL SIZE: 16
K
A B
C
G
E
H
F
J
MIL-DTL-5015 SERIES III
MS3452 RECEPTACLE, BOX MOUNT
SHELL SIZE: 16
K
MS3452
MIL-DTL-5015 SERIES III
CONNECTOR, ELECTRICAL, WALL MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
MS34521 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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MS3454 RECEPTACLE, SINGLE HOLE MOUNT
F H
Coupling Accessory
A B C D Thread G Thread
± .005 ± .017 ± .005 ± .005 16 & 12 8,4 & 0 Class 2A Max. Class 2A
8S 1.187 0.687 1.272 0.720 2.031 ––– 1/2-28 UNEF 0.128 1/2-20 UNEF
10S 1.312 0.812 1.397 0.720 2.031 ––– 5/8-24 UNEF 0.128 5/8-24 UNEF
10SL 1.312 0.812 1.397 0.720 2.031 ––– 5/8-24 UNEF 0.128 5/8-24 UNEF
12S 1.437 0.937 1.522 0.720 2.031 ––– 3/4-20 UNEF 0.128 3/4-20 UNEF
12 1.437 0.937 1.522 0.970 2.125 ––– 3/4-20 UNEF 0.128 3/4-20 UNEF
14S 1.562 1.062 1.647 0.720 2.031 ––– 7/8-20 UNEF 0.128 7/8-20 UNEF
14 1.562 1.062 1.647 0.970 2.125 ––– 7/8-20 UNEF 0.128 7/8-20 UNEF
16S 1.687 1.188 1.772 0.720 2.031 ––– 1-20 UNEF 0.128 1-20 UNEF
16 1.687 1.188 1.772 0.970 2.125 2.500 1-20 UNEF 0.128 1-20 UNEF
18 1.812 1.312 1.897 0.970 2.125 2.500 1 1/8-18 UNEF 0.128 1 1/16-18 UNEF
20 1.937 1.438 2.022 0.970 2.125 2.500 1 1/4-18 UNEF 0.128 1 3/16-18 UNEF
22 2.156 1.562 2.341 0.970 2.125 2.500 1 3/8-18 UNEF 0.128 1 5/16-18 UNEF
24 2.281 1.688 2.366 0.970 2.125 2.500 1 1/2-18 UNEF 0.128 1 7/16-18 UNEF
28 2.531 2.000 2.616 0.970 2.125 2.500 1 3/4-18 UNS 0.128 1 3/4-18 UNS
32 2.781 2.250 2.866 0.970 2.125 2.500 2-18 UNS 0.128 2-18 UNS
36 3.031 2.500 3.116 0.970 2.125 2.500 2 1/4-16 UN 0.128 2 1/4-16 UN
40 3.281 2.750 3.366 0.970 2.125 2.500 2 1/2-16 UN 0.128 2 1/2 UN
Shell Size
E
Max.
Contact Size
E
D
A
.206
.108
.180
.165
C
B
MIL-DTL-5015 SERIES III
MS3454 RECEPTACLE, CABLE CONNECTING
SHELL SIZE: 16
K
F
G
MS3454
MIL-DTL-5015 SERIES III
CONNECTOR, ELECTRICAL, SINGLE HOLE MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
MS34541 OF 1
E
D
A
.206
.108
.180
.165
C
B
MIL-DTL-5015 SERIES III
MS3454 RECEPTACLE, CABLE CONNECTING
SHELL SIZE: 16
K
F
G
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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MIL-DTL-5015 SERIES III
MS3456 PLUG, STANDARD
C
D
B
A
MS3456 PLUG, STANDARD
B D
Coupling Accessory
A Thread Thread
Max. Class 2B 16 & 12 8, 4 & 0 Class 2A
8S 0.844 1/2-28 UNEF 2.031 ––– 1/2-20 UNEF
10S 0.969 5/8-24 UNEF 2.031 ––– 5/8-24 UNEF
10SL 0.969 5/8-24 UNEF 2.031 ––– 5/8-24 UNEF
12S 1.062 3/4-20 UNEF 2.031 ––– 3/4-20 UNEF
12 1.062 3/4-20 UNEF 2.125 ––– 3/4-20 UNEF
14S 1.156 7/8-20 UNEF 2.031 ––– 7/8-20 UNEF
14 1.156 7/8-20 UNEF 2.125 ––– 7/8-20 UNEF
16S 1.250 1-20 UNEF 2.031 ––– 1-20 UNEF
16 1.250 1-20 UNEF 2.125 2.500 1-20 UNEF
18 1.344 1 1/8-18 UNEF 2.125 2.500 1 1/16-18 UNEF
20 1.469 1 1/4-18 UNEF 2.125 2.500 1 3/16-18 UNEF
22 1.594 1 3/8-18 UNEF 2.125 2.500 1 5/16-18 UNEF
24 1.719 1 1/2-18 UNEF 2.125 2.500 1 7/16-18 UNEF
28 1.969 1 3/4-18 UNS 2.125 2.500 1 3/4-18 UNS
32 2.219 2-18 UNS 2.125 2.500 2-18 UNS
36 2.469 2 1/4-16 UN 2.125 2.500 2 1/4-16 UN
40 2.719 2 1/2-16 UN 2.125 2.500 2 1/2-16 UN
MS3456 PLUG, STANDARD
Shell Size
C Max.
Contact
Size
MIL-DTL-5015 SERIES III
MS3456 PLUG, STANDARD
C
D
B
A
MS3456
MIL-DTL-5015 SERIES III
CONNECTOR, ELECTRICAL, PLUG
STANDARD ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
MS34561 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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MS3459
MIL-DTL-5015 SERIES III
CONNECTOR, ELECTRICAL, PLUG
SELF LOCKING ,CRIMP CONTACTS,
MIL-DTL-5015 SERIES III
MS34591 OF 1
MS3459 PLUG, SELF LOCKING
B D
Coupling Accessory
A Thread Thread
Max. Class 2B 16 & 12 8,4 & 0 Class 2A
8S 0.963 1/2-28 UNEF 2.031 ––– 1/2-20 UNEF
10S 1.088 5/8-24 UNEF 2.031 ––– 5/8-24 UNEF
10SL 1.088 5/8-24 UNEF 2.031 ––– 5/8-24 UNEF
12S 1.213 3/4-20 UNEF 2.031 ––– 3/4-20 UNEF
12 1.213 3/4-20 UNEF 2.125 ––– 3/4-20 UNEF
14S 1.358 7/8-20 UNEF 2.031 ––– 7/8-20 UNEF
14 1.358 7/8-20 UNEF 2.125 ––– 7/8-20 UNEF
16S 1.463 1-20 UNEF 2.031 ––– 1-20 UNEF
16 1.463 1-20 UNEF 2.125 2.500 1-20 UNEF
18 1.588 1 1/8-18 UNEF 2.125 2.500 1 1/16-18 UNEF
20 1.713 1 1/4-18 UNEF 2.125 2.500 1 3/16-18 UNEF
22 1.788 1 3/8-18 UNEF 2.125 2.500 1 5/16-18 UNEF
24 1.963 1 1/2-18 UNEF 2.125 2.500 1 7/16-18 UNEF
28 2.213 1 3/4-18 UNS 2.125 2.500 1 3/4-18 UNS
32 2.463 2-18 UNS 2.125 2.500 2-18 UNS
36 2.713 2 1/4-16 UN 2.125 2.500 2 1/4-16 UN
40 2.963 2 1/2-16 UN 2.125 2.500 2 1/2-16 UN
Shell Size
C Max.
Contact
Size
C
A
MILD-DTL-5015 SERIES III
MS3459 PLUG, SELF LOCKING
SHELL SIZE: 16
D
B
C
A
MILD-DTL-5015 SERIES III
MS3459 PLUG, SELF LOCKING
SHELL SIZE: 16
D
B
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MASTER
KEYWAY
INDEXING RADIUS
OF INSERT
CL OF MASTER KEY OR
KEYWAY OF A SHELL
ENGAGING FACE
OF PIN INSERT
(SOCKET INSERT OPPOSITE)
ALTERNATIVE CLOCKING POSITIONS
SERIES II & III, MIL-DTL-5015
NORMAL POSITIONS - THE CENTERLINE OF THE FACE VIEW OF THE INSERT
PATTERN (SEE INSERT PATTERN LAYOUT CHART) IS ALIGNED WITH THE SHELL
KEYWAY ON THE PLUG AND THE KEY ON THE RECEPTACLE. THEREFORE,
ANGLE A ON THE OPPOSITE DRAWING WOULD BE ZERO DEGREES.
ALTERNATE POSITIONS - THE CENTERLINE OF THE FACE VIEW OF THE INSERT
PATTERN ( SEE INSERT PATTERN LAYOUT CHART) IS ROTATED IN
RELATIONSHIP TO TH ESHELL KEYWAY ON THE PLUG AND KEY ON THE
RECEPTACLE. PIN INSERTS ARE ROTATED COUNTER CLOCKWISE. THEREFORE
A 12S-3 PIN INSERT LAYOUT IN THE W POSITION WOULD HAVE AN ANGLE A (
ON THE OPPOSITE DRAWIN GO F70 DEGREES.
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
MIL-DTL-5015
SERIES II & III
ALTERATIVE CLOCKING POSITIONS
MIL-DTL-5015 SERIES II & III
M50151 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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69
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
MIL-DTL-5015
SERIES II & III
INSERT ARRANGEMENTS
MIL-DTL-5015 SERIES II & III
M50151 OF 6
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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MIL-DTL-5015
SERIES II & III
INSERT ARRANGEMENTS
MIL-DTL-5015 SERIES II & III
M50152 OF 6
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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71
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
MIL-DTL-5015
SERIES II & III
INSERT ARRANGEMENTS
MIL-DTL-5015 SERIES II & III
M50153 OF 6
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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72
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
MIL-DTL-5015
SERIES II & III
INSERT ARRANGEMENTS
MIL-DTL-5015 SERIES II & III
M50154 OF 6
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
MIL-DTL-5015
SERIES II & III
INSERT ARRANGEMENTS
MIL-DTL-5015 SERIES II & III
M50155 OF 6
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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74
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors
MIL-DTL-5015
SERIES II & III
INSERT ARRANGEMENTS
MIL-DTL-5015 SERIES II & III
M50156 OF 6
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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75
A
B
C
J
E
F
G
H
D
I
A
C
A
B
C
A
C
EB
G
H
D
F
A
C
E
F
GB
D
A
AAB
A
F
E
D
B
B
D
BD
C
E
A
CBC
C
D
A
CB
D
A
C
B
E
D
A
B
C
B
A
A
B
C
E
D
BA
B
A
C
B
A
B
CA
B
CD
A
A
B
C
E
D
A
B
C
E
F
G
D
A
B
C
D
B
CA
B
A
BA
A
C
B
E
F
D
A
B
B
C
A
8S–1
1–#16
10S–2
1#–16
14S–6
6–#16
14S–7
3–#16
14S–9
2–#16
16–2
1–#12
16S–3
1–#16
18–1
10– #16
18–5
1–#16, 2–#12
18–6
1–#4
16S–4
2–#16
18–9
5–#16, 2–#12
18–4
4–#16
18–7
1–#8
18–8
7-#16, 1-#12
18–10
4–#12
18–12
6–#16
18–13
3–#12, 1–#8
18–20
5–#16
18–16
1–#12
18–11
5–#12
18–14
1–#16, 1–#4
18–15
4–#12
16–7
2–#16, 1–#8
16–12
1–#4
16–9
2–#16, 2–#12
16–13
2–#12
16S–8
5–#16
16–10
3–#12
16–11
2–#12
16S–1
7–#16
10SL–3
3–#16
10SL–4
2–#16
12S–3
2–#16
12S–4
1#16
12S–5
1–#12
14S–1
3–#16
14S–2
4–#16
14–3
1–#8
14S–5
5–#16
NOTE:
The following patterns are also available.
18-23 is 18-1 rotated 100º C/W in shell.
18-24 is 18-1 rotated 250º C/W in shell.
18-27 is 18-5 rotated 100º C/W in shell.
18-28 is 18-5 rotated 250º C/W in shell.
These are in addition to the standard
W, X, Y and Z polarztions available
for insert pattern 18-1 and 18-5.
NOTE:
The following patterns are also available.
18-17 is 18-9 rotated 100º C/W in shell.
18-18 is 18-9 rotated 250º C/W in shell.
These are in addition to the standard
W, X, Y and Z polarztions available
for insert pattern 18-9.
NOTE:
14S-10 is 14S-2 rotated100º C/W in shell.
14S-11 is 14S-2 rotated 250º C/W in shell.
14S-12 is 14S-1 rotated100º C/W in shell.
14S-13 is 14S-1 rotated 260º C/W in shell.
SHELL SIZE 18 INSERT PATTERNS
D
B
SHELL SIZES 18 INSERT PATTERNS
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS
SHELL SIZES 8, 10, 12, 14 AND 16 INSERT PATTERNS
MIL-DTL-5015
SERIES II & III
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
M50151 OF 7
A
B
C
J
E
F
G
H
D
I
A
C
A
B
C
A
C
EB
G
H
D
F
A
C
E
F
GB
D
A
AAB
A
F
E
D
B
B
D
BD
C
E
A
CBC
C
D
A
CB
D
A
C
B
E
D
A
B
C
B
A
A
B
C
E
D
BA
B
A
C
B
A
B
CA
B
CD
A
A
B
C
E
D
A
B
C
E
F
G
D
A
B
C
D
B
CA
B
A
BA
A
C
B
E
F
D
A
B
B
C
A
8S–1
1–#16
10S–2
1#–16
14S–6
6–#16
14S–7
3–#16
14S–9
2–#16
16–2
1–#12
16S–3
1–#16
18–1
10 #16
18–5
1–#16, 2–#12
18–6
1–#4
16S–4
2–#16
18–9
5–#16, 2–#12
18–4
4–#16
18–7
1–#8
18–8
7-#16, 1-#12
18–10
4–#12
18–12
6–#16
18–13
3–#12, 1–#8
18–20
5–#16
18–16
1–#12
18–11
5–#12
18–14
1–#16, 1–#4
18–15
4–#12
16–7
2–#16, 1–#8
16–12
1–#4
16–9
2–#16, 2–#12
16–13
2–#12
16S–8
5–#16
16–10
3–#12
16–11
2–#12
16S–1
7–#16
10SL–3
3–#16
10SL–4
2–#16
12S–3
2–#16
12S–4
1#16
12S–5
1–#12
14S–1
3–#16
14S–2
4–#16
14–3
1–#8
14S–5
5–#16
NOTE:
The following patterns are also available.
18-23 is 18-1 rotated 100º C/W in shell.
18-24 is 18-1 rotated 250º C/W in shell.
18-27 is 18-5 rotated 100º C/W in shell.
18-28 is 18-5 rotated 250º C/W in shell.
These are in addition to the standard
W, X, Y and Z polarztions available
for insert pattern 18-1 and 18-5.
NOTE:
The following patterns are also available.
18-17 is 18-9 rotated 100º C/W in shell.
18-18 is 18-9 rotated 250º C/W in shell.
These are in addition to the standard
W, X, Y and Z polarztions available
for insert pattern 18-9.
NOTE:
14S-10 is 14S-2 rotated100º C/W in shell.
14S-11 is 14S-2 rotated 250º C/W in shell.
14S-12 is 14S-1 rotated100º C/W in shell.
14S-13 is 14S-1 rotated 260º C/W in shell.
SHELL SIZE 18 INSERT PATTERNS
D
B
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS
SHELL SIZE 20 INSERT PATTERNS
H
A
B
C
A
B
C
D
A
E
C
D
B
F
G
H
A
E
C
D
B
F
G
H
BC
J
E
K
M
D
F
GH
C
B
A
EF
D
A
H
C
G
H
D
E
F
I
A
B
C
D
EA
B
C
G
D
E
F
E
F
G
A
B
H
CN
A
L
D
A
B
C
E
F
GH
D
I
A
C
DB
I
F
B
K
L
M
N
A
C
J
E
D
G
H
J
F
K
B
C
L
M
D
E
H
A
N
S
P
L
R
F
M
T
B
K
A
C
JE
D
G
H
E
F
A
B
C
D
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR RACE OF SOCKET INSERTS
SHELL SIZE 20 INSERT PAT TERNS
A
B
C
E
F
D
B
C
D
A
E
F
G
H
I
A
B
C
20–9
1– #12, 7–#16
20–11
13 #16
20–15
7– #12
20–14
3– #12, 2–#8
20–16
7– #16, 2–#12
20–17
1– #16, 5–#12
20–18
6– #16, 3–#12
20–21
8– #16, 1–#12
20–19
3– #8
20–22
3– #16, 3–#8
20–27
14– #16
20–32
8– #16
20–29
17– #16
20–33
11 #16
20–24
2–#16, 2–#8
20–1
14– #20
20–2
1– #0
20–4
4– #12
20–3
3– #12
20–7
8– #16
20–8
4–#16, 2–#8
E
F
A
B
C
J
K
M
N
D
I
G
L
MIL-DTL-5015
SERIES II & III
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
M50152 OF 7
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
77
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS
SHELL SIZE 22 INSERT PATTERNS
A
BD
A
B
C
A
B
C
A
B
C
A
B
C
A
B
A
B
C
D
C
FA
B
E
D
C
FA
B
E
D
A
E
B
C
D
N
A
B
CP
J
E
K
M
HDR
F
G
L
V
T
S
U
N
A
B
CP
J
E
K
M
HDR
F
G
L
V
T
S
U
A
A
A
B
C
D
E
F
G
H
D
B
B
C
D
E
F
G
H
C
B
C
AB
C
D
E
F
G
H
J
K
L
M
P
N
A
A
B
C
E
D
F
G
A
J
A
GB
C
D
E
F
B
C
E
D
F
G
H
A
B
C
E
J
H
D
G
F
E
A
B
C
D
E
F
GA
B
H
C
D
A
C
D
B
E
F
A
J
B
C
D
H
E
F
G
22–1
2– #8
22–2
3– #8
22–4
2– #12, 2–#8
22–5
4– #16, 2–#12
22–6
1– #16, 2–#8
22–7
1– #0
22–9
3– #12
22–10
4– #16
22–11
2– #16
22–12
3– #16, 2–#8
22–13
1– #16, 4–#12
22–15
1– #16, 5–#12
22–14
19– #16
22–17
8– #16, 1–#12
22–18
8– #16
22–19
14– #16
22–21
2– #16, 1–#0
22–20
9– #16
22–22
4– #8
22–23
8– #12
22–27
1– #8, 8–#16
22–30
19– #16
22–28
7– #12
22–32
4– #16, 2–#12
22–33
3– #16, 4–#16
22–36
8– #12
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR RACE OF SOCKET INSERTS
SHELL SIZE 22 INSERT PATTERNS
MIL-DTL-5015
SERIES II & III
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
M50153 OF 7
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
78
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS
SHELL SIZE 24 INSERT PATTERNS
A
A
A
B
B
B
C
C
E
F
G
D
D
C
H
F
G
H
P
J
D
D
I
N
K
E
F
D
L
E
IO
N
M
E
P
H
Q
G
R
F
STUV
XY
W
X
Z
H
G
A
A
A
A
A
A
A
A
F
A
A
F
B
C
B
C
B
B
B
C
C
E
C
AL
B
F
A
H
J
F
B
B
A
B
B
J
H
K
D
G
B
D
G
H
G
D
D
G
DB
M
E
E
C
C
E
E
E
B
E
E
C
F
C
J
K
C
D
F
D
F
D
J
G
D
K
L
G
C
G
RSTUV
X
WZ
HJ
KLN
MPQ
ACB D
EFG
LN
R
S
K
M
P
H
A
C
B
J
DE
FG
LN
R
S
K
M
P
H
A
C
B
J
DE
FG
LN
R
S
K
M
P
24–1
1– #12, 1–#0
24–4
3–#16, 1–#0
24–7
14–#16, 2– #12
24–6
8–#12
24–5
16–#16
24–2
7– #12
24–12
3– #12, 2–#4
24–15
16–#16
24–10
7– #8
24–11
6– #12, 3–#8
24–9
2– #4
24–16
3– #16, 1–#8, 3– #12
24–20
9– #16, 2–#12
24–21
9– #16, 1–#8
24–22
4– #8
24–24
16–#16
24–28
24–#16
24–80
23–#16
24–27
7– #16
SHELL SIZE 24 INSERT PATTERNS
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR RACE OF SOCKET INSERTS
MIL-DTL-5015
SERIES II & III
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
M50154 OF 7
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
79
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS
SHELL SIZE 28 INSERT PATTERNS
HC
28–12
26– #16
28–21
37– #16
28–18
12– #16
28–17
15– #16
28–16
20– #16
28–15
35– #16
28–3
3– #8
28–2
12– #16, 2–#12
28–5
2– #16, 1–#12, 2–#4
28–4
7– #16, 2–#12
28–10
3– #12, 2–#8, 2–#4
28–9
6– #16, 6–#12
28–11
18– #16, 4–#12
28–22
3– #16, 3–#4
28–20
4– #16, 10–#12
28–19
6– #16, 4–#12
28–8
2– #12, 10–#16
28–1
6– #12, 3–#8
D
G
M
P
B
A
L
E
F
N
J
K
D
B
A
G
S
PC
EF
B
M
J
LC
E
G
K
H
A
B
D
G
M
H
L
C
E
F
K
J
A
G
M
B
E
F
J
D
H
L
C
K
A
G
M
B
E
FJ
D
H
L
C
K
AB
P
D
G
R
d
b
a
MU
S
V
Y
H
L
Z
W
C
X
E
F
K
N
J
A
T
D
G
R
M
U
S
B
V
Y
H
J
Q
P
b
f
c
i
d
j
tq
s
wu
zjj
n
l
o
v
k
mp
r
y
x
eg
h
a
L
Z
Z
W
C
X
EF
KNO
A
D
G
M
B
H
J
P
LC
E
F
K
N
A
D
G
R
M
B
H
P
L
C
E
F
K
J
N
A
T
D
G
M
U
S
B
V
HJ
PR
bcd
j
r
ns
km
p
ef
gh
a
L
W
C
X
EF
KN
A
T
D
G
R
M
U
S
B
V
HQ
J
P
LC
E
F
N
A
T
K
DG
R
M
U
S
B
V
Yb
f
c
d
j
i
k
m
egh
a
P
JH L
Z
W
C
X
EF
KN
A
T
24–28
24– #16
D
B
C
E
F
A
B
D
G
C
E
FA
A
B
C
D
E
F
G
H
I
J
K
L
M
N
P
R
S
T
U
V
W
X
BC
A
B
A
DC
E
D
G
B
H
C
E
F
J
A
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR RACE OF SOCKET INSERTS
SHELL SIZE 28 INSERT PATTERNS
D
B
C
E
F
A
MIL-DTL-5015
SERIES II & III
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
M50155 OF 7
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
80
MIL-DTL-5015 SERIES III INSERT PATTERNS
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS
SHELL SIZE 32 INSERT PATTERNS
32–3
4– #16, 2–#12,
2– #4, 1–#0
32–10
3– #16, 2–#8,
2– #4
32–2
2– #16, 3–#4
32–7
28– #16, 7–#12
32–8
24– #16, 6–#12
32–1
3– #12, 2–#0
32–9
12– #16, 2–#4
32–15
6– #12, 2–#0
32–13
18– #16, 5–#12
32-20
16-#16, 2-#12
3-#8, 2-#4
32–22
54-#16
32–63
5-#4
36-3
3-#12, 3-#0
36-5
4-#0
36-6
4-#4, 2-#0
36-7
40-#16, 7-#12
36-8
46-#16, 1-#12
36-9
14-#16, 14-#12,
2-#8, 1-#4
36-66
52-#16, 4-#12
36-52
52-#16
36-15
35-#16
36-10
48-#16
NOTE:
Insert Patterns 36-11 and 36-12 are available.
36-11 is identical to 36-10, but with the insert
clocked 100 degrees CW.
36-12 is identical to 36-10, but with the insert
clocked 250 degrees CW. This is an addition
to the standard W, X, Y, and Z alternate
polarizations that are available.
SHELL SIZE 32 INSERT PATTERNS
MIL-DTL-5015 III INSERT PATTERNS
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE OF PIN AND REAR FACE OF SOCKET INSERTS
32–73
46-#16
32–17
4– #4
32–19
3-#12, 2-#0
B
C
A
E
D
B
C
A
D
32–6
16– #16, 2–#12,
3– #8, 2–#4
BC
A
E
D
G
FH
D
B
E
F
C
A
D
B
E
F
C
A
DB
C
A
D
B
C
E
A
D
B
C
A
E
B
C
A
G
E
D
F
hB
B
B
B
B
B
B
B
B
B
B
B
B
U
U
U
U
U
U
U
U
U
U
U
U
A
A
A
A
A
A
A
12
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20 21
22 23
24
25
26
27
29
30 28
31
32
33
34
19
35
36
37
38
39
40
41
42
43
44
46
45
A
A
A
A
A
A
C
C
C
C
C
C
C
C
C
C
C
C
C
Q
Q
P
P
P
P
P
P
P
P
P
P
P
P
O
O
O
O
O
O
O
O
R
R
R
R
R
R
R
R
R
R
R
R
N
N
N
N
N
N
N
N
N
N
N
N
N
I
I
I
I
I
I
I
T
T
T
T
T
T
T
T
T
T
T
T
X
X
X
X
X
X
X
X
X
X
X
X
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
J
J
J
J
J
J
J
J
J
J
J
J
J
Z
Z
Z
Z
Z
Z
Z
Z
Z
Z
Y
Z
L
L
L
L
L
L
L
L
L
L
L
L
L
K
K
K
K
K
K
K
K
K
K
K
K
K
M
M
M
M
M
M
M
M
M
M
M
M
M
G
G
G
G
G
G
G
G
G
G
G
G
W
W
W
W
W
W
W
W
W
W
W
W
H
H
H
H
H
H
H
H
H
H
H
H
H
S
S
S
S
S
S
S
S
S
S
S
S
FF
F
F
F
F
F
F
F
F
F
F
F
D
D
D
D
D
D
D
D
D
D
D
D
E
E
E
E
E
E
E
E
E
E
E
E
E
V
V
V
V
V
V
V
V
V
V
V
b
b
b
b
b
b
b
b
b
b
u
u
u
u
u
u
a
a
a
a
a
a
a
a
a
a
c
c
c
c
c
c
c
c
c
c
q
q
q
q
p
p
p
p
p
p
r
r
r
r
r
n
n
n
n
n
n
i
i
i
t
t
t
t
t
t
x
x
x
x
x
x
y
y
y
y
y
y
j
j
j
j
j
j
j
z
z
z
z
z
z
lk
k
k
k
k
k
k
m
m
m
m
m
m
m
g
g
g
g
g
g
g
w
w
w
w
w
w
h
h
h
h
h
h
h
h
s
s
s
s
s
f
f
f
f
f
f
f
f
f
d
d
d
d
d
d
d
d
d
d
e
e
e
e
e
e
e
e
e
v
v
v
v
v
v
AA
AA
AB AB
AC AC
AD
AD
AE
AE
AH
AH
AJ
AK
AF
AF
AG
AA
AB AC
AD AE
AG
AF
B
A
C
P
ORN
I
T
X
J
L
KM
G
W
U
H
S
F
D
E
V
D
G
B
H
C
EF
J
A
32–5
2– #0
B
A
D
B
C
EA
SHELL SIZE 36 INSERT PATTERNS
MIL-DTL-5015
SERIES II & III
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
M50156 OF 7
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
81
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS
SHELL SIZE 40 INSERT PATTERNS
40–1
24– #16, 6– #12
40–3
18– #16, 4– #12, 1– #4
40–7
18– #16, 2– #12, 2 –#0
40–6
24– #16, 1– #12, 1– #0
40–9
24– #16, 22– #12, 1– #8
40–10
16– #16, 9– #8, 4– #4
40–4
16– #16, 2– #12,
3– #8, 2– #4
40–11
18– #16, 4– #12,
1– #8, 1– #4, 1– #0
40–5
6– #12, 4– #8,
2– #4, 3– #0
40–2
23– #16
40–56
85– #16
40–62
60– #16
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR RACE OF SOCKET INSERTS
SHELL SIZE 40 INSERT PATTERNS
2
1
B
B
B
BB
B
B
B
B
B
B
U
U
U
U
U
U
U
U
U
U
A
A
A
A
A
A
A
A
A
A
A
3
C
C
C
C
C
C
C
C
C
C
C
Q
Q
Q
P
P
P
P
P
P
P
P
P
P
O
O
O
O
O
O
OO
O
R
R
R
R
R
V
R
R
R
R
R
N
N
N
N
N
N
N
N
N
N
N
9
I
I
I
I
I
I
T
T
T
T
T
T
T
T
T
T
X
X
X
X
X
X
X
X
X
X
Y
Y
Y
Y
Y
Z
Y
Y
10
J
J
J
J
J
J
J
J
J
J
J
Z
Z
Z
Z
Z
Z
12
L
L
L
L
L
L
L
L
L
L
11
KL
K
K
K
K
K
K
K
K
K
K
13
14
15
16
17
18
19
20
21
22
23 24
25
42
54
60
59
50
35
36
52
53
51
41
40
39
38
37
26
27
44
45
29
56 46
57 30
47
31
48
32
34
49
33
58
55
43
28
M
M
M
M
M
M
M
M
M
M
M
7
G
G
G
G
G
G
G
G
G
G
W
W
W
W
W
W
W
W
W
W
8
H
H
H
H
H
H
H
H
H
H
H
S
S
S
S
S
S
S
S
S
S
6
F
F
F
F
F
F
F
F
F
F
F
4
D
D
D
D
D
D
D
D
D
D
D
E
5
E
E
E
E
E
E
E
E
E
E
V
V
V
V
V
V
V
V
V
b
b
b
b
b
u
u
a
a
a
a
a
c
c
c
c
q
q
p
p
o
o
r
r
n
n
i
i
t
t
xy
j
j
z
l
k
m
m
g
g
w
h
h
s
s
f
f
d
d
d
e
e
vAB
AU
AA
AC
AP AR
AN
AT AX AY
AJ
AZ
AL
AK AM
AW
AH
AS
AF
AD AE
BB
BU
BA BC
BP BR
BN
BT
BJ BL
BK BM
BH
BS
BF
BD BE
BV
AV
MIL-DTL-5015
SERIES II & III
INSERT PATTERNS
MIL-DTL-5015 SERIES II & III
M50157 OF 7
40–1
24– #16, 6– #12
40–3
18– #16, 4– #12, 1– #4
40–7
18– #16, 2– #12, 2 –#0
40–6
24– #16, 1– #12, 1– #0
40–9
24– #16, 22– #12, 1– #8
40–10
16– #16, 9– #8, 4– #4
40–4
16– #16, 2– #12,
3– #8, 2– #4
40–11
18– #16, 4– #12,
1– #8, 1– #4, 1– #0
40–5
6– #12, 4– #8,
2– #4, 3– #0
40–2
23– #16
40–56
85– #16
40–62
60– #16
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR RACE OF SOCKET INSERTS
SHELL SIZE 40 INSERT PATTERNS
2
1
B
B
B
BB
B
B
B
B
B
B
U
U
U
U
U
U
U
U
U
U
A
A
A
A
A
A
A
A
A
A
A
3
C
C
C
C
C
C
C
C
C
C
C
Q
Q
Q
P
P
P
P
P
P
P
P
P
P
O
O
O
O
O
O
OO
O
R
R
R
R
R
V
R
R
R
R
R
N
N
N
N
N
N
N
N
N
N
N
9
I
I
I
I
I
I
T
T
T
T
T
T
T
T
T
T
X
X
X
X
X
X
X
X
X
X
Y
Y
Y
Y
Y
Z
Y
Y
10
J
J
J
J
J
J
J
J
J
J
J
Z
Z
Z
Z
Z
Z
12
L
L
L
L
L
L
L
L
L
L
11
KL
K
K
K
K
K
K
K
K
K
K
13
14
15
16
17
18
19
20
21
22
23 24
25
42
54
60
59
50
35
36
52
53
51
41
40
39
38
37
26
27
44
45
29
56 46
57 30
47
31
48
32
34
49
33
58
55
43
28
M
M
M
M
M
M
M
M
M
M
M
7
G
G
G
G
G
G
G
G
G
G
W
W
W
W
W
W
W
W
W
W
8
H
H
H
H
H
H
H
H
H
H
H
S
S
S
S
S
S
S
S
S
S
6
F
F
F
F
F
F
F
F
F
F
F
4
D
D
D
D
D
D
D
D
D
D
D
E
5
E
E
E
E
E
E
E
E
E
E
V
V
V
V
V
V
V
V
V
b
b
b
b
b
u
u
a
a
a
a
a
c
c
c
c
q
q
p
p
o
o
r
r
n
n
i
i
t
t
xy
j
j
z
l
k
m
m
g
g
w
h
h
s
s
f
f
d
d
d
e
e
vAB
AU
AA
AC
AP AR
AN
AT AX AY
AJ
AZ
AL
AK AM
AW
AH
AS
AF
AD AE
BB
BU
BA BC
BP BR
BN
BT
BJ BL
BK BM
BH
BS
BF
BD BE
BV
AV
40–1
24– #16, 6– #12
40–3
18– #16, 4– #12, 1– #4
40–7
18– #16, 2– #12, 2 –#0
40–6
24– #16, 1– #12, 1– #0
40–9
24– #16, 22– #12, 1– #8
40–10
16– #16, 9– #8, 4– #4
40–4
16– #16, 2– #12,
3– #8, 2– #4
40–11
18– #16, 4– #12,
1– #8, 1– #4, 1– #0
40–5
6– #12, 4– #8,
2– #4, 3– #0
40–2
23– #16
40–56
85– #16
40–62
60– #16
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR RACE OF SOCKET INSERTS
SHELL SIZE 40 INSERT PATTERNS
2
1
B
B
B
BB
B
B
B
B
B
B
U
U
U
U
U
U
U
U
U
U
A
A
A
A
A
A
A
A
A
A
A
3
C
C
C
C
C
C
C
C
C
C
C
Q
Q
Q
P
P
P
P
P
P
P
P
P
P
O
O
O
O
O
O
OO
O
R
R
R
R
R
V
R
R
R
R
R
N
N
N
N
N
N
N
N
N
N
N
9
I
I
I
I
I
I
T
T
T
T
T
T
T
T
T
T
X
X
X
X
X
X
X
X
X
X
Y
Y
Y
Y
Y
Z
Y
Y
10
J
J
J
J
J
J
J
J
J
J
J
Z
Z
Z
Z
Z
Z
12
L
L
L
L
L
L
L
L
L
L
11
KL
K
K
K
K
K
K
K
K
K
K
13
14
15
16
17
18
19
20
21
22
23 24
25
42
54
60
59
50
35
36
52
53
51
41
40
39
38
37
26
27
44
45
29
56 46
57 30
47
31
48
32
34
49
33
58
55
43
28
M
M
M
M
M
M
M
M
M
M
M
7
G
G
G
G
G
G
G
G
G
G
W
W
W
W
W
W
W
W
W
W
8
H
H
H
H
H
H
H
H
H
H
H
S
S
S
S
S
S
S
S
S
S
6
F
F
F
F
F
F
F
F
F
F
F
4
D
D
D
D
D
D
D
D
D
D
D
E
5
E
E
E
E
E
E
E
E
E
E
V
V
V
V
V
V
V
V
V
b
b
b
b
b
u
u
a
a
a
a
a
c
c
c
c
q
q
p
p
o
o
r
r
n
n
i
i
t
t
xy
j
j
z
l
k
m
m
g
g
w
h
h
s
s
f
f
d
d
d
e
e
vAB
AU
AA
AC
AP AR
AN
AT AX AY
AJ
AZ
AL
AK AM
AW
AH
AS
AF
AD AE
BB
BU
BA BC
BP BR
BN
BT
BJ BL
BK BM
BH
BS
BF
BD BE
BV
AV
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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82
MIL-DTL-26482
SERIES 2
MIL-DTL-26482, SERIES 2, CORSAIR
PART NUMBER CROSS REFERENCE
MIL-DTL-264821 OF 1
MIL-DTL-26482 SERIES 2 AND CORSAIR PART NUMBER CROSS REFERENCE
Military Prex MS34 70 W 14 4 P X
Corsair Prex CJ09 70 W 14 4 P X
Shell Conguration
70 Receptacle, narrow ange
71 Receptacle, cable connecting
72 Receptacle, wide ange
74 Receptacle, jam nut
75 Plug, RFI grounding
76 Plug, straight
Class (materials/nish)
A Aluminum, black anodized
L Aluminum, electroless nickel
W Aluminum, olive drab cadmium
over electroless nickel
S Stainless steel, passivated
Shell Size
8, 10, 12, 14, 16, 18, 20, 22, or 24
Insert arrangement
Refer to layout patterns per MIL-STD-1669
Contact Type
P Pin
S Socket
A Connector less pins
B Connector less sockets
Polarization
N Normal (not included in part number)
W, X, Y, or Z Alternate positions,
refer to polarization chart
MIL-DTL-26482 SERIES 2 POLARIZING POSITIONS
8-2 0 58 122 ––– 0 18-8 0 180 ––– ––– –––
8-3 0 60 210 ––– ––– 18-11 0 62 119 241 340
8-4 0 45 ––– ––– ––– 18-30 0 180 193 285 350
8-33 0 90 ––– ––– ––– 18-32 0 85 138 222 265
8-98 0 ––– ––– ––– ––– 18-85 0 45 90 180 240
10-6 0 90 ––– ––– ––– 18-88 0 12 45 168 202
10-98 0 90 180 240 270 20-16 0 238 318 333 347
12-3 0 ––– ––– 180 ––– 20-24 0 70 145 215 290
12-8 0 90 112 203 292 20-27 0 72 144 216 288
12-10 0 60 155 270 295 20-39 0 63 144 252 333
14-4 0 45 ––– ––– ––– 20-41 0 45 126 225 –––
14-5 0 40 92 184 273 20-90 0 18 60 240 270
14-9 0 15 90 180 240 22-12 0 ––– ––– ––– –––
14-12 0 43 90 ––– ––– 22-19 0 15 90 225 308
14-15 0 17 110 155 234 22-21 0 16 135 175 349
14-18 0 15 90 180 270 22-32 0 72 145 215 288
14-19 0 30 165 315 ––– 22-34 0 62 142 218 298
14-22 0 45 ––– ––– ––– 22-41 0 39 135 264 –––
16-8 0 54 152 180 331 22-55 0 30 142 226 314
16-14 0 25 78 180 240 22-95 0 26 180 266 –––
16-23 0 158 270 ––– ––– 22-96 0 19 41 ––– –––
16-26 0 60 ––– 275 338 24-19 0 30 165 315 –––
16-95 0 25 90 153 ––– 24-27 0 45 110 140 225
16-99 0 66 156 223 340 24-31 0 90 225 255 –––
24-61 0 90 180 270 324
E Degrees
Insert
Insert
E Degrees
E
FIGURE 1
MASTER
KEYWAY
The normal position (N) has the insert centerline
coinciding with the centerline of the master key
(or keyway) of the shell. The alternate clocking
positions (W,X,Y,Z) are accomplished by rotating
the pin insert clockwise. The socket insert is
rotated counter clockwise.
Figure 1 illustrates the centerline of the insert
rotation clockwise, with the table showing the
degree of rotation. Figure 1 looking at the
engaging face of the pin insert.
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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83
MIL-DTL-26482 SERIES 2
A
B
C
4 X O E
D DIA
MIL-DTL-26482 SERIES 2
RECEPTACLE PANEL CUTOUTS
MS3474 RECEPTACLE, JAM NUT
MS3470 RECEPTACLE, NARROW FLANGE
MS3472 RECEPTACLE, WIDE FLANGE
A
B
C
4 X O E
D DIA
MIL-DTL-26482 SERIES 2
RECEPTACLE PANEL CUTOUTS
MS3474 RECEPTACLE, JAM NUT
MS3470 RECEPTACLE, NARROW FLANGE
MS3472 RECEPTACLE, WIDE FLANGE
Narrow Wide
Flange Falnge DIA DIA
Shell Size A ± .005 B ± .005 C ±.005 C ± .005 D ± .005 E ± .005
8 0.572 0.536 0.594 0.734 0.568 0.120
10 0.697 0.661 0.719 0.812 0.685 0.120
12 0.895 0.824 0.812 0.938 0.864 0.120
14 1.010 0.948 0.906 1.031 0.989 0.120
16 1.135 1.072
0.969 1.125 1.113 0.120
18 1.260 1.197 1.062 1.203 1.238 0.120
20 1.385 1.322 1.156 1.297 1.363 0.120
22 1.510 1.447 1.250 1.375 1.488 0.120
24 1.635 1.572 1.375 1.500 1.615 0.147
Square Flange Mount Receptacles
Jam Nut
Receptacle
MS3474 RECEPTACLE, JAM NUT
RECEPTACLE PANEL CUTOUTS
M3470 RECEPTACLE, NARROW FLANGE
M3472 RECEPTACLE, WIDE FLANGE
Service Rating Service Rating Service Rating
Wire Test
Condition I II Shielded
Range Current
Sea Level 600 1000 500 volts, dc
70,000 ft. 300 450 –––
20
16
12
20
16
12
20
16
12
Military
Pat Number
Gage
MIL-C-40029/4-110 PIN
MIL-C-39029/5-115 SOCKET
MIL-C-39029/4-111 PIN
MIL-C-39029/5-116 SOCKET
MIL-C-39029-4-113 PIN
Size
Military
Part Number
Gage
Military
Pat Number
MS27488-20
MS27488-16
MS27488-12
M81969/14-03
M81969/14-04
M81969/14-02
20-24
16-20
12-14
7.5 amps
13.0 amps
23 amps
MIL-C-39029-5-118 SOCKET
Wire Test
Range Current
20 20
16 16
12 12
MS27488-20
MS27488-16
MS27488-12
M81969/14-03
M81969/14-04
M81969/14-02
20-24
16-20
12-14
7.5 amps
13.0 amps
23 amps
M39029-5-118 SOCKET
Size
Military
Part Number
Gage
Military
Part Number
20
16
12
Military
Part Number
Gage
M39029/4-110 PIN
M39029/5-115 SOCKET
M39029/4-111 PIN
M39029/5-116 SOCKET
M39029-4-113 PIN
Military
Part Number
MS27488-20-2
MS27488-16-2
MS27488-12-2
GENERAL SPECIFICATIONS
Rear release contact retention system.
9 shell sizes (8 to 24) in 49 insert
arrangements utilizing contact sizes
20, 16, and 12 gage crimp contacts
per MIL-C-39029.
Bayonet coupling mechanism.
Polarization by insert rotation, per
MIL-STD-1669.
Operating temperature range:
-55 degrees C (-67 degrees F)
to 200 degrees C (392 degrees F).
Uses high reliability metal contact
retention clips.
Environmental Flourosilicone Elastomers
Refer to page 96 for additional
contact and tooling information.
VOLTAGE RATING
CONTACTS
INSTALLING / REMOVING TOOLS (PLASTIC) SEALING PLUGS
ALTITUDE WORKING VOLTAGE, AC, RMS
The following insert arrangements have a Service Rating II.
12-3 14-5 16-8 18-11 20-16 22-21 24-19
All others have a Service Rating I.
20 20
16 16
12
12
M81969/14-04
Gage
Military
Size
Part Number
M81969/14-11
M81969/14-03
MIL-DTL-26482
SERIES 2
GENERAL SPECIFICATION
& RECOMMENDED PANEL DIMENSIONS.
MIL-DTL-26482 SERIES 2
M264821 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
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84
MIL-DTL-26482 SERIES 2 INSERT PATTERNS PER MIL-STD-1669
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS
G
H
A
B
C
D
E
F
M
J
L
K
1402
2– #12
1808
8– #12
2041
41– #20
2419
19– #12
2431
31– #16
2461
61– #20
2255
55– #20
2212
12– #12
2221
21– #16
1832
32– #20
2016
16– #16
2024
24– #20
1830
29 #20
1– #16
1811
11 #16
1418
18– #20
1419
19– #20
1608
8– #16
1626
26– #20
1404
4– #12
1405
5– #16
1409
5– #20
4– #12
1623
1– #16
22– #20
1614
8– #20
6– #12
2039
2– #16
37– #20
2241
14– #16
27– #20
2295
6– #12
26– #20
1412
4– #16
8– #20
1415
1– #16
14– #20
0898
3– #20
0833
3– #20
1006
6– #20
1203
3– #16
1208
8– #20
1210
10– #20
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR RACE OF SOCKET INSERTS
G
F
E
A
J
H
B
C
D
K
L
R
M
N
P
G
F
E
A
H
B
C
D
GJ
FE
A
K
HB
C
D
G
F
E
A
J
H
B
C
D
L
MK
A
B
C
D
F
E
A
B
C
D
E
A
B
C
D
A
B
C
A
B
C
A
B
C
A
J
H
G
B
C
DF
E
A
B
A
J
K
L
H
G
M
UP
R
T
NB
C
D
F
S
E
A
J
KR
HG
L
M
S
P
T
N
B
C
D
U
F
V
E
A
B
C
D
H
G
F
E
A
B
C
D
F
G
H
J
P
K
L
N
M
E
A
B
C
D
U
V
W
S
T
G
F
E
H
X
J
L
M
N
K
P
R
Z
Y
A
B
C
D
F
E
G
S
U
W
X
Y
ZV
T
P
N
H
J
K
b
L
Mc
a
R
J
J
J
J
J
J
J
J
J
J
J
J
J
s
p
W
q
q
a
R
h
f
K
K
K
K
K
K
K
K
K
K
K
K
K
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
B
B
B
B
B
B
B
B
B
B
B
C
C
C
C
C
C
C
C
C
C
C
C
C
D
D
D
D
D
D
D
D
D
D
D
D
D
G
G
G
G
G
G
G
G
G
G
G
G
G
F
F
F
F
F
F
F
F
F
F
F
F
F
E
E
E
E
E
E
E
E
E
E
E
E
E
H
H
H
H
H
H
H
H
H
H
H
H
H
L
L
L
L
L
L
L
L
N
N
N
N
N
N
N
N
N
N
N
N
N
M
M
M
M
M
M
L
L
L
L
L
M
M
M
M
M
M
M
P
P
P
P
P
P
P
P
P
PP
P
P
R
R
R
R
R
R
R
R
R
R
R
R
S
S
S
S
S
S
S
S
S
S
S
S
T
T
T
T
T
T
T
T
T
T
T
T
W
W
W
W
W
W
X
W
W
W
W
U
U
U
U
U
U
U
U
U
U
U
U
V
V
V
V
V
V
V
V
V
V
V
V
Z
Z
Z
Z
Z
Z
Z
Z
Z
Z
c
c
c
c
c
c
c
c
c
b
b
b
b
b
b
b
b
b
a
a
a
a
a
a
a
a
a
X
X
X
X
X
X
X
X
X
d
d
d
d
d
d
d
d
d
e
e
e
e
e
e
e
e
e
ff
f
f
f
f
s
t
f
f
g
g
gg
g
g
g
h
h
h
h
h
hi
i
i
i
i
i
j
j
j
j
jk
k
k
k
k
m
m
m
m
mn
n
p
p
n
n
np
p
q
q
q
r
s
s
t
t
u
u
v
v
w
w
BB
CC
CC
DD
DD
EE
EE
FF
FF
GG
GG
HH
JJ
KK
LL
MM
NN
PP
BB
AA
AA
x
x
y
y
z
z
r
r
p
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
t
Q
X
r
r
S
g
i
g
A
B
C
D
H
L
J
K
G
F
E
A
B
C
D
H
G
F
E
MIL-DTL-26482
SERIES 2
INSERT PATTERNS
MIL-DTL-26482 SERIES 2
M264821 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MS3470
MIL-DTL-26482 SERIES 2
CONNECTOR, ELECTRICAL, NARROW WALL MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
MS34701 OF 1
MS3470 NARROW FLANGE RECEPTACLE
G
A B C D E F Accessory
Max. ± .005 .006 Max. .031 ±.016 Thread
8 0.828 0.594 0.474 1.215 0.462 0.062
1/2-20 UNF 2A
10 0.954 0.719 0.591 1.215 0.462 0.062 5/8-24 UNEF 2A
12 1.047 0.812 0.751 1.215 0.462 0.062 3/4-20 UNEF 2A
14 1.141 0.906 0.876 1.215 0.462 0.062 7/8-20 UNEF 2A
16 1.234 0.969 1.001 1.215 0.462 0.062 1-20 UNEF 2A
18 1.328 1.062 1.126 1.215 0.462 0.062 1 1/16-16 UNEF 2A
20 1.453 1.156 1.251 1.275 0.587 0.094 1 3/16-16 UNEF 2A
22 1.578 1.250 1.376 1.275 0.587 0.094 1 5/16-16 UNEF 2A
24 1.703 1.375 1.501 1.275 0.620 0.094 1 7/16-18 UNEF 2A
MS3470 NARROW FLANGE RECEPTACLE
G
A B C D E F Accessory
Max. ± .005 .006 Max. .031 ±.016 Thread
8 1.065 0.734 0.474 1.215 0.493 0.062
1/2-20 UNF 2A
10 1.141 0.812 0.591 1.215 0.493 0.062 5/8-24 UNEF 2A
12 1.266 0.938 0.751 1.215 0.493 0.062 3/4-20 UNEF 2A
14 1.360 1.031 0.876 1.215 0.493 0.062 7/8-20 UNEF 2A
16 1.453 1.125 1.001 1.215 0.493 0.062 1-20 UNEF 2A
18 1.532 1.203 1.126 1.215 0.493 0.062 1 1/16-16 UNEF 2A
20 1.688 1.297 1.251 1.275 0.587 0.094 1 3/16-16 UNEF 2A
22 1.766 1.375 1.376 1.275 0.587 0.094 1 5/16-16 UNEF 2A
24 1.891 1.500 1.501 1.275 0.620 0.094 1 7/16-18 UNEF 2A
MS3472 WIDE FLANGE RECEPTACLE
Shell Size
Shell Size
A
B
D
C
E F
.190
.130
MIL-DTL-26482 SERIES 2
MS3470 NARROW FLANGE RECEPTACLE
SHELL SIZE: 16
G
MASTER
KEYWAY
A
B
D
C
E F
.190
.130
MIL-DTL-26482 SERIES 2
MS3470 NARROW FLANGE RECEPTACLE
SHELL SIZE: 16
G
MASTER
KEYWAY
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MS3472
MIL-DTL-26482 SERIES 2
CONNECTOR, ELECTRICAL, WIDE WALL MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
MS34721 OF 1
MS3472 WIDE FLANGE RECEPTACLE
G
A B C D E F Accessory
Max. ± .005 .006 Max. .031 ±.016 Thread
8 1.065 0.734 0.474 1.215 0.493 0.062
1/2-20 UNF 2A
10 1.141 0.812 0.591 1.215 0.493 0.062 5/8-24 UNEF 2A
12 1.266 0.938 0.751 1.215 0.493 0.062 3/4-20 UNEF 2A
14 1.360 1.031 0.876 1.215 0.493 0.062 7/8-20 UNEF 2A
16 1.453 1.125 1.001 1.215 0.493 0.062 1-20 UNEF 2A
18 1.532 1.203 1.126 1.215 0.493 0.062 1 1/16-16 UNEF 2A
20 1.688 1.297 1.251 1.275 0.587 0.094 1 3/16-16 UNEF 2A
22 1.766 1.375 1.376 1.275 0.587 0.094 1 5/16-16 UNEF 2A
24 1.891 1.500 1.501 1.275 0.620 0.094 1 7/16-18 UNEF 2A
Shell Size
A
B
D
C
E F
.190
.130
MIL-DTL-26482 SERIES 2
MS3472 NARROW FLANGE RECEPTACLE
SHELL SIZE: 16
G
MASTER KEYWAY
A
B
D
C
E F
.190
.130
MIL-DTL-26482 SERIES 2
MS3472 NARROW FLANGE RECEPTACLE
SHELL SIZE: 16
G
MASTER KEYWAY
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MS3471
MIL-DTL-26482 SERIES 2
CONNECTOR, ELECTRICAL, IN LINE
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
MS34711 OF 1
MS3471 RECEPTACLE, IN LINE
G
A B C D E F Accessory
Max. + .020 + .003 Max. ±.016 Thread
8 0.828 0.938 0.471 1.405 .462/.431 0.062 1/2-20 UNF-2A
10 0.954 1.062 0.588 1.405 .462/.431 0.062 5/8-24 UNEF-2A
12 1.047 1.156 0.748 1.405 .462/.431 0.062 3/4-20 UNEF-2A
14 1.141 1.250 0.873 1.405 .462/.431 0.062 7/8-20 UNEF-2A
16 1.234 1.344 0.998 1.405 .462/.431 0.062 1-20 UNEF-2A
18 1.328 1.438 1.123 1.405 .462/.431 0.062 1 1/16-18 UNEF-2A
20 1.453 1.562 1.248 1.465 .587/.556 0.094 1 3/16-18 UNEF-2A
22 1.578 1.688 1.373 1.465 .587/.556 0.094 1 5/16-18 UNEF-2A
24 1.703 1.812 1.498 1.465 .620/.589 0.094 1 7/16-18 UNEF-2A
MS3471 RECEPTACLE, IN LINE
Shell Size
A
D
C
E F
.130
.190
B
MIL-DTL-26482 SERIES 2
MS3471 RECEPTACLE, IN LINE
SHELL SIZE: 16
G
A
D
C
E F
.130
.190
B
MIL-DTL-26482 SERIES 2
MS3471 RECEPTACLE, IN LINE
SHELL SIZE: 16
G
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MS3474
MIL-DTL-26482 SERIES 2
CONNECTOR, ELECTRICAL, JAM NUT WALL MTG.
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
MS34741 OF 1
G H
A B C D E F Accessory Mounting
Max. ± .005 + .006 Max. Thread Thread
8 0.954 0.525 0.468 1.405 1/2-20 UNF-2A 9/16-24 UNEF-2A
10 1.078 0.650 0.585 1.405 5/8-24 UNEF-2A 11/16-24 UNEF-2A
12 1.266 0.813 0.745 1.405 3/4-20 UNEF-2A 7/8-20 UNEF-2A
14 1.391 0.937 0.870 1.405 7/8-20 UNEF-2A 1-20 UNEF-2A
16 1.516 1.061 0.995 1.405 1-20 UNEF-2A 1 1/8-18 UNEF-2A
18 1.641 1.186 1.220 1.405 1 1/16-18 UNEF-2A 1 1/4-18 UNEF-2A
20 1.828 1.311 1.245 1.465 1 3/16-18 UNEF-2A 1 3/8-18 UNEF-2A
22 1.954 1.436 1.370 0.772 0.148 1.465 1 5/16-18 UNEF-2A 1 1/2-18 UNEF-2A
24 2.078 1.561 1.495 0.721 0.096 1.465 1 7/16-18 UNEF-2A 1 5/8-18 UNEF-2A
Shell Size
0.707
0.113
0.658 0.086
A
B
F
C
D E
.190
.130
MIL-DTL-26482 SERIES 2
MS3474 JAM NUT RECEPTACLE
SHELL SIZE: 16
G
H
MASTER
KEYWAY
A
B
F
C
D E
.190
.130
MIL-DTL-26482 SERIES 2
MS3474 JAM NUT RECEPTACLE
SHELL SIZE: 16
G
H
MASTER
KEYWAY
MS3474 JAM NUT RECEPTACLE
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MS3475/MS3476
MIL-DTL-26482 SERIES 2
CONNECTOR, ELECTRICAL, RFI PLUG & STD. PLUG
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
MS3475/MS34761 OF 1
MS3475 PLUG, RFI GROUNDING
MS3476 PLUG, STANDARD
A
B
Max.Shell Size
Accessory
Thread
8
10
12
14
16
18
20
22
24
0.782
0.926
1.043
1.183
1.305
1.391
1.531
1.656
1.777
1/2-20 UNEF-2A
5/8-24 UNEF-2A
3/4-20 UNEF-2A
7/8-20 UNEF-2A
1-20 UNEF-2A
1 1/16-18 UNEF-2A
1 3/16-18 UNEF-2A
1 5/15-18 UNEF-2A
1 7/16-18 UNEF-2A
1.420 MAX
.320
MIN
.190
.130
MIL-DTL-26482 SERIES 2
MS3475 PLUG, STANDARD
SHELL SIZE: 16
A
B
1.420 MAX
.320
MIN
.190
.130
MIL-DTL-26482 SERIES 2
MS3475 PLUG, STANDARD
SHELL SIZE: 16
A
B
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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Crimp
Tool
M22520/1-01 M22520/1-02
or or
M22520/2-02 M22520/2-02
PIN: 264-2001-009
M81969/14-01
Contact
Part Nmber
Insertion/Removal
Tool
Turret
SOCKET: 244-2001-009
MIL-C-26482 TYPE REAR RELEASE PLUGS
(Corsair CJ series intermateable with MIL-C-26482 Solder or Hermetic pin receptacles)
CONTACT AND TOOLING INFORMATION
These three insert layouts, are not qualied
to MIL-C-26482 Series 2. However, they
are rear release and meet all of the appropriate
parameters of Series 2, thus providing a
higher level of environmental capabilities.
ORDERING NOMENCLATURE
Corsair Prex CJ09 76 W 08 02
Shell Conguration
70 Receptacle, narrow ange
71 Receptacle, cable connecting
72 Receptacle, wide ange
74 Receptacle, jam nut
75 Plug, RFI grounding
76 Plug, straight
Class (materials/nish)
A Aluminum, black anodized
L Aluminum, electroless nickel
W Aluminum, olive drab cadmium
Over electroless nickel
Shell Size
08
Insert Arrangement
02, 03, 04
Contact Type
P = Pin, S = Socket
BA
0802
C
B
A
0803
AD
0804
BC
BA
0802
C
B
A
0803
AD
0804
BC
BA
0802
C
B
A
0803
AD
0804
BC
MIL-DTL-26482
SERIES 2
CONNECTOR, ELECTRICAL,CJ SERIES, PLUG,SOLDER
CONTACTS, MIL-DTL-26482 SERIES 2
MIL-DTL-264821 OF 1
P
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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AS81790
CONNECTOR, ELECTRICAL,POWER
RECEPTACLE ,AS81790
AS817901 OF 5
MS 90362 (SIX PIN) GENERAL SPECIFICATIONS
Contacts, Power Thread, 3/8-24UNF-2A Contacts, Control Thread, 10-32UNF-2A
Silver plated Copper Alloy Silver plated Copper Alloy
Nut MS35650-3385T Nut MS35650-305T
Flat Washer AN961-616T Flat Washer AN961-10T
Lock Washer MS35335-91 Lock Washer MS35335-88
Receptacle Base Molded Polyester / Glass
MS 3506-1 (THREE PIN) GENERAL SPECIFICATIONS
Contacts, Power Thread, 3/8-24UNF-2A Contacts, Control Thread, 10-32UNF-2A
Silver plated Copper Alloy Silver plated Copper Alloy
Nut MS35650-3385T Nut MS35650-305T
Flat Washer AN961-616T Flat Washer AN961-10T
Lock Washer MS35335-91 Lock Washer MS35335-88
Receptacle Base Molded Polyester / Glass
Shield Aluminum, Epoxy Coated, permanently attached
ORDERING NOMENCLATURE
EXTERNAL AIRCRAFT RECEPTACLES AND ASSOCIATED COMPONENTS
MILITARY AND CORSAIR PART NUMBER CROSS REFERENCE
Description Military Part No. Corsair Part No. Remarks
Connector, Receptacle, MS 90362-1 CJ01 GP6RP-1 with Shield only
External Electric Power MS 90362-3 CJ01 GP6RP basic receptacle only
Aircraft, 115/200 volt, MS 90362-4 CJ01 GP6RP-4 with Shield and Cover
400 Hertz, (six pin)
Shield (for six pin) MS 17845-1 014-1627-001
Cover (for six pin) MS 3505-1 411-1600-001
Description Military Part No. Corsair Part No. Remarks
Connector, Receptacle, MS 3506-1 CJ01GP3RP Receptacle with shield
External Electrical Power, N/A CJ01GP3RP-1 Receptacle with no shield,
Aircraft, 28 VDC (with no applicable military
Operating power, part number)
(three pin)
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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AS81790
CONNECTOR, ELECTRICAL,POWER
RECEPTACLE ,AS81790
AS817902 OF 5
MS 90362 SERIES
CONNECTOR, RECEPTACLE, EXTERNAL ELECTRIC POWER, AIRCRAFT, 115/200 VOLT, 400 HERTZ, SIX PIN
MS 90362-1 Six pin receptacle with
Shield (MS 17845-1)
MS 90362-3 Six pin receptacle only
MS 90362-4 Six pin receptacle with
Shield (MS 17845-1)
and Cover (MS 3505-1)
MS 90362-3 Six Pin Receptacle Only
MS 90362-1 Six Pin Receptacle with Shield (MS 17845-1)
MS 90362-1
SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1)
MS 90362-3
SIX PIN RECEPTACLE ONLY
MS 90362-4
SIX PIN RECEPTACLE
WITH SHIELD (MS 17845-1)
AND COVER (MS 3505-1)
SHIELD MS17845-1
RECEPTACLE BASE AND
CONTACT ASSEMBLY
REF: MS 90362-3
BASE
TERMINAL POST
TERMINAL PAD
TERMINAL POST
POWER PIN
CONTACT
CONTROL PIN
CONTACT
SHIELD MS17845-1
COVER MS3505-1 RECEPTACLE BASE AND
CONTACT ASSEMBLY
E
F
A
N
C
B
MS 90362-1
SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1)
MS 90362-3
SIX PIN RECEPTA
CLE ONLY
MS 90362-4
SIX PIN RECEPTACLE
WITH SHIELD (MS 17845-1)
AND COVER (MS 3505-1)
SHIELD MS17845-1
RECEPTACLE BASE AND
CONTACT ASSEMBLY
REF: MS 90362-3
BASE
TERMINAL POST
TERMINAL PAD
TERMINAL POST
POWER PIN
CONTACT
CONTROL PIN
CONTACT
SHIELD MS17845-1
COVER MS3505-1 RECEPTACLE BASE AND
CONTACT ASSEMBLY
E
F
A
N
C
B
MS 90362-4 Six Pin Receptacle with Shield (MS 17845-1) and Cover (MS 3505-1)
MS 90362-1
SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1)
MS 90362-3
SIX PIN RECEPTACLE ONLY
MS 90362-4
SIX PIN RECEPTACLE
WITH SHIELD (MS 17845-1)
AND COVER (MS 3505-1)
SHIELD MS17845-1
RECEPTACLE BASE AND
CONTACT ASSEMBLY
REF: MS 90362-3
BASE
TERMINAL POST
TERMINAL PAD
TERMINAL POST
POWER PIN
CONTACT
CONTROL PIN
CONTACT
SHIELD MS17845-1
COVER MS3505-1 RECEPTACLE BASE AND
CONTACT ASSEMBLY
E
F
A
N
C
B
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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AS81790
CONNECTOR, ELECTRICAL,POWER
RECEPTACLE ,AS81790
AS817903 OF 5
OPTIONAL LOCATION
OF AIRFRAME
TYPICAL INSTALLATION
SHIELD MS17845-1
RECEPTACLE BASE AND
CONTACT ASSEMBLY
COVER MS3505-1
AIRFRAME
1.750
1.600
1.000
1.750
3.124
1.375
2.562
1.562 1.875 2.250
5.124
MS3505-1 COVER
FOR USE WITH MS90362 EXTERNAL POWER RECPTACLE
MS 3505-1 COVER
FOR USE WITH MS 90362 EXTERNAL POWER RECEPTACLE
TYPICAL INSTALLATION
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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AS81790
CONNECTOR, ELECTRICAL,POWER
RECEPTACLE ,AS81790
AS817904 OF 5
MS17845-1 SHIELD
FOR USE WITH MS 90362 EXTERNAL POWER RECEPTACLE
1.540
4.500
3.500
1.375
1.750
1.875 2.250
R .205
4 HOLES
MS17845-1 SHIELD
FOR USE WITH MS 90362 EXTERNAL POWER RECEPTACLE
SCALE 0.500
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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AS81790
CONNECTOR, ELECTRICAL,POWER
RECEPTACLE ,AS81790
AS817905 OF 5
BASE
.750
1.500
1.988
TERMINAL PAD
.750
TERMINAL POST
BASE
.500
.250
.500
.750
CONTROL PIN
CONTACT
1.000
1.000
POWER PIN
CONTACT
MS 3506-1
CONNECTOR RECEPTACLE
,
EXTERNAL ELECTRICAL POWER
AIRCRAFT, 28VDC, THREE PIN
R .205
4 HOLES
2.250
1.875
.375
3.750
4.500
2.125
SHIELD
RECEPTACLE BASE AND
CONTACT ASSEMBLY
TERMINAL POST
TERMINAL POST
SEE SPECIFICATIONS
ON PAGE 22 FOR REQUIRED
NUTS AND WASHERS
SHIELD PERMANENTLY
AT TACHED TO BASE
MS 3506-1
CONNECTOR, RECEPTACLE, EXTERNAL ELECTRICAL POWER, AIRCRAFT, 28 VDC, THREE PIN
BASE
.750
1.500
1.988
TERMINAL PAD
.750
TERMINAL POST
BASE
.500
.250
.500
.750
CONTROL PIN
CONTACT
1.000
1.000
POWER PIN
CONTACT
MS 3506-1
CONNECTOR RECEPTACLE,
EXTERNAL ELECTRICAL POWER
AIRCRAFT, 28VDC, THREE PIN
R .205
4 HOLES
2.250
1.875
.375
3.750
4.500
2.125
SHIELD
RECEPTACLE BASE AND
CONTACT ASSEMBLY
TERMINAL POST
TERMINAL POST
SEE SPECIFICATIONS
ON PAGE 22 FOR REQUIRED
NUTS AND WASHERS
SHIELD PERMANENTLY
AT TACHED TO BASE
SPECIFICATIONS
DETAILS OF BASE AND CONTACT ASSEMBLY
MS 3506-1 Three pin receptacle, with
Shield permanently attached
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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ADDITIONAL CONTACT INFORMATION
FOR MIL-DTL-5015 III CONNECTORS
ADDITIONAL CONTACT INFORMATION
FOR MIL-DTL-26482 SERIES 2 CONNECTORS
The proper stripping length of the conductor is the length of wire in the contact wire barrel
(properly seated, and seen through the wire inspection hole), plus 1/32” to 3/32” of exposed wire between
the insulation and the wire barrel. This exposed wire insures that the assembler will not crimp
on the insulation, and also adds a point of exibility.
MIL-DTL-5015 III ASSEMBLY INFORMATION
CRIMP TOOLS AND INSERTION / REMOVAL TOOLS
INSPECTION HOLE
CRIMP BARREL
CONDUCTOR
INSULATION NOTE: INSULATION SHOULD NOT
TOUCH THE CRIMP BARREL
1/32" TO 3/32"
Insulation Sealing
Contact DC Test Wire Sealing Plugs
Size Current PIN (Color Code) Socket Range Range ø MS27488
16S 13 AMPS N/A 20-16 AWG .053-.103 -16-3 (BLU)
16 13 AMPS /29-212 RED/BRN/RED /30-218 RED/BRN/GRY 20-16 AWG .053-.103 -16-3 (BLU)
12 23 AMPS /29-213 RED/BRN/ORN /30-219 RED/BRN/WHT 14-12 AWG .085-.158 -12-3 (YEL)
846 AMPS /29-214 RED/BRN/YEL /30-220 RED/RED/BLK 10-8* AWG .132-.255 -8-3 (RED)
480 AMPS /29-215 RED/BRN/GRN /30-221 RED/RED/BRN 6-4* AWG .237-.370 -4-3 (BLU)
0150 AMPS /29-216 RED/BRN/BLU /30-222 RED/RED/RED 2-0* AWG .360-.550 -0-3 (YEL)
MIL-DTL-5015, SERIES III CONNECTORS
MIL-C-39029 (P/N = M39029)
Contact Slash Sheet Number-PIN
/30-217 RED/BRN/BLU
*Utilization of smaller wire is accomplished by use of MS3348 bushings
Extraction Insertion
Contact Crimping Tool Removal Tool
Size Tool Positioner Die Locator Metal Plastic
16S M22520/1-01 M22520/1-02 N/A N/A M81969/8-208 M81969/14-03
16 M22520/1-01 M22520/1-02 N/A N/A M81969/8-208 M81969/14-03
12 M22520/1-01 M22520/1-02 N/A N/A M81969/8-210 M81969/14-04
8 M22520/23-01 N/A* M22520/23-02 M22520/23-09 M81969/15-01 M81969/14-06
4 M22520/23-01 N/A* M22520/23-03 M22520/23-11 M81969/15-02 M81969/14-07
0 M22520/23-01 N/A* M22520/23-04 M22520/23-13 M81969/15-03 M81969/14-08
*Pneumatic Crimping Machine required.
Insulation Sealing
Contact DC Test Wire Sealing Plugs
Size Current PIN (Color Code) Socket Range Range ø MS27488
20 7.5 AMPS /4-110 BRN/BRN/BLK /5-115 BRN/BRN/GRN 24-20 AWG .040 - .083 -20-2 (RED)
16 13 AMPS /4-111 BRN/BRN/BRN /5-116 BRN/BRN/BLU 20-16 AWG .053 - .103 -16-2 (GRN)
12 23 AMPS /4-113 BRN/BRN/ORN /5-118 BRN/BRN/GRY 14-12 AWG .097 - .158 -12-2 (ORN)
MIL-C-39029 (P/N = M39029)
Contact Slash Sheet Number-PIN
Other information for MIL-DTL-26482 is provided on page 17.
MIL-DTL-5015
SERIES II
ADDITIONAL CONTACT AND ASSEMBLY
TOOLING INFORMATION
M50151 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
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MIL-DTL-5015 SERIES II
Corsair Electrical Connectors CONTACT AND ASSEMBLY
TOOLING INFORMATION
MIL-DTL-5015
SERIES II
MIL-DTL-5015 SERIES II,
CONTACT AND ASSEMBLY TOOLING INFORMATION
M5015 1 OF 1
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
98
MIL-DTL-38999
SERIES I, II & III
ADDITIONAL CONTACT AND ASSEMBLY TOOLING
INFORMATION, MIL-DTL-38999
MIL-DTL-389991 OF 2
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
99
MIL-DTL-38999
SERIES I, II & III
ADDITIONAL CONTACT AND ASSEMBLY TOOLING
INFORMATION, MIL-DTL-38999
MIL-DTL-389992 OF 2
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
100
MIL-DTL-38999
SERIES I, II & III
RECOMMENDED PANEL DIMENSIONS, THREAD DETAILS,
SERIES I, II AND III, MIL-DTL-38999
D389991 OF 2
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
101
MIL-DTL-38999
SERIES I, II & III
RECOMMENDED PANEL DIMENSIONS, THREAD DETAILS,
SERIES I, II AND III, MIL-DTL-38999
D389992 OF 2
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
102
APPLICABLE MANUFACTURING PROCESS FINISHES
CLASS W Cadmium (Olive Drab) over Nickel Plate, used for 500 hour salt spray
requirements. Cadmium plate per QQ-P416 Type II, Class 2. Color: Olive Drab
(Electrically conductive) over Electroless Nickel per MIL-C-26074, Class 4, Grade
B. (Total thickness to be .0010” minimum. Bake after nickel plate 1 hour @ 375
+/- 10 degrees F. Bake after cadmium plate and chromed treatment for 1 hour
@ 375 +/- 10 degrees F.
CLASS L Nickel Plate (Electroless) Electroless Nickel per MIL-C-20674, Class 3 or 4,
Grade B. Total thickness to be .0010” minimum.
CLASS A Hard Black Anodize (Aluminum parts only) Anodize (non-conductive) per
MIL-A-2685, Type III, Class 2, .0004” minimum for military, and .0010” for industrial.
CLASS Passivate (Stainless Steel parts only) Passivate per QQ-P-35
G/KS/LS
CLASS N Electrodeposited Nickel Finish (Stainless Steel parts only)
Electrodeposited nickel per QQ-N-290
CLASS KT Cadmium (Olive Drab) per QQ-P-416, Type II, Class 2.
SHIELDS Chemically Surface Treated (Green) per MIL-C-5541, Class 2, over Epoxy Primer
Coat per MIL-P-85582
MANUFACTURING
PROCESS FINISHES
MANUFACTURING PROCESS FINISHES
M50
15/M26482/AS81790
1 OF 1
MIL-DTL-5015, MIL-DTL-26482 & AS81790
TOLERANCE
XX ± .010
.XXX ± .005
ANGLES ± 1°
TITLE SHEET DWG. NO. REV
-
http://www.corsairelectricalconnectors.com (949) 833-0273
103
MANUFACTURING
PROCESS FINISHES
MANUFACTURING PROCESS FINISHES
MIL-DTL-389991 OF 1
CORSAIR ELECTRICAL CONNECTORS
17100 Murphy Ave. | Irvine, California 92614
Phone: 949-833-0273 | Fax: 949-833-0280 | Web: www.corsairelectricalconnectors.com