W-Series Switch Carling Technologies set the standard for performance and aesthetics with the widely successful, often imitated but never duplicated, V-Series rocker switches. Building further upon that platform, Carling has once again raised the bar with the fully sealed W-Series. The W-Series' traditional appearance features complete IP68 protection, including below the panel, where the critical connection is made from wiring harness. When used in conjunction with the integrated connector, the totally submersible W-Series provides a seal for up to ten individual wires, assuring compatibility with even the most complex circuitry. The W-Series also offers a wide variety of accoutrements including endless illumination options featuring dual level and multicolor LEDs, progressive and hazard warning circuits, ratings up to 10A 24V, choice of paddle, rocker, locking or laser etched actuators, hundreds of standard legend choices and the electrical performance and reliability that is the hallmark of Carling Technologies products. Carling Technologies, Inc. 60 Johnson Avenue * Plainville, CT 06062-1177 Phone: (860) 793-9281 * Fax: (860) 793-9231 Email: sales@carlingtech.com * www.carlingtech.com Key Features: Fully sealed and submersible IP68 protection including below the panel Tri-seal design Connector with twin locking tabs Typical Applications: Marine equipment Transportation equipment 2 | W-Series Fully Sealed Rocker Switches W-Series Switch DESIGN FEATURES TRI-SEAL DESIGN Affords IP68 protection for the entire switch including terminals and connector. AN EASY RETROFIT Fits industry standard mounting hole 1.450 x .830 [36.83mm x 21.08mm]. CONNECTOR WITH TWIN LOCKING TABS Provides sealed water tight connections as simple removal using only your hands. FUNCTIONALITY UNDER EXTREME CONDITIONS Roller pin mechanism is lubricant free, withstanding temperatures from -40C to +85C. PROVEN SWITCH MECHANISM Butt-Action contacts are available in a wide variety of circuitry and platings to accommodate most any application. 60 Johnson Avenue * Plainville, CT 06062-1177 * Phone: (860) 793-9281 * Fax: (860) 793-9231 Email: sales@carlingtech.com * www.carlingtech.com W-Series Fully Sealed Rocker Switches - General Specifications | 3 Electrical Contact Rating .4VA @ 24VDC 10 amps, 3-24VDC Dielectric Strength 1500 Volts RMS Insulation Resistance 50 Megaohms Initial Contact Resistance 10 milliohms max. @ 4 VDC Life 100,000 cycles Contacts Silver tin-oxide, 88/12 Terminals Copper with silver or gold plating. Quick Connect terminations. Voltage 3-24 VDC Overcurrent 15A for 50 cycles Mechanical Endurance Physical Lighted Seals Base Actuator Lens Function Operation Base Actuator Bracket Connector 250,000 cycles minimum LED - rated 100,000 hours 1/2 life (LED is internally ballasted for voltages to 24 VDC) Neoprene Polyester blend rated to 125C with a UL flammability rating of 94V0. Basic actuator structure molded of thermoplastic polycarbonate with a hard Nylon 66 thermoplastic surface overlay. Polycarbonate rated at 100C 2 & 3 Position Rocker Style Maintained & Momentary PA 6/6 30GF (glass filled) PA 6/6 13GF PBT 10GF PBT 10GF, polarized Actuator Travel (Angular Displacement) 24 full throw Environmental Environmental Corrosion/ Chemical Splash IP68, Fully sealed Flowing Mixed Gas (FMG) Class III 3 year accelerated exposure per ASTM B-827, B-845 Operating Temperature -40C to +85C, 22 cycles, 300 hours Vibration 1 Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G's 10-500 Hz. Vibration 2 Resonance search 24-50 Hz 0.40 DA 50-2000 10 G's peak Results Horizontal Axis 3-5 G's max. Random 24 Hz 0.06 PSD-Gsq/Hz 60 Hz 0.50 100 Hz 0.50 200 Hz 0.025 2000 Hz 0.025 Handling/Drop One meter onto concrete floor Salt Spray Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs. Dust IP6X Thermal Shock Per Mil-Std 202F, Method 107F, Test Condition A, -55C to 85C. Test criteria - pre and post test contact resistance Moisture Resistance/ Humidity Per Mil-Std 202F, Method 106F, Test Criteria - pre and post test contact resistance Mounting Specifications Panel Thickness Range .032 to .125 For optimum panel fit, the following panel thicknesses are suggested: .032, .062, .093, .125 .830[21.08] 1.450[36.83] TEST CUT HOLE IN ACTUAL MATERIAL SWITCH MOUNTING HOLE *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue * Plainville, CT 06062-1177 * Phone: (860) 793-9281 * Fax: (860) 793-9231 Email: sales@carlingtech.com * www.carlingtech.com 4 | W-Series Fully Sealed Rocker Switches - Dimensional Specifications in. [mm] Dimensional Specifications: in. [mm] 1.000 [25.40] 1.724 [43.78] 12 1.962 [49.83] SWITCH SHOWN WITH CONNECTOR INSTALLED .418 [10.62] 1.707 [43.36] 2.162 [54.91] .031 [.79] .465 [11.81] .110 [2.79] KEYING FEATURE 1.664 [42.27] 1.178 [29.93] .714 [18.14] 1.080 [27.43] WCH CONNECTOR (190-31214-001) 1.200 [30.48] Notes: WCH connector is intended for use with Tyco/Amp .110 Junior Power Timer, female contacts, and wire seals. For 14-16 awg wire, specify Tyco/Amp P/N 927766-3 For 16-20 awg wire, specify Tyco/Amp P/N 927770-3 Tyco/Amp cable seal P/N 828904-1 (20-18 awg wire) or P/N 828905-1 (16-14 awg wire) is required for each individual wire lead, and Tyco/Amp cable plug, P/N 828922-1, is required to seal each unused connector opening. Consult Tyco/Amp for the cable seal recommended for your specific wire gauge and thickness. 60 Johnson Avenue * Plainville, CT 06062-1177 * Phone: (860) 793-9281 * Fax: (860) 793-9231 Email: sales@carlingtech.com * www.carlingtech.com W-Series Fully Sealed Rocker Switches - Ordering Scheme | 5 W 11 D 2 B C 0 1 -- A 7 Z 00 -- 0 00 2 Circuit 3 Rating 4 5 6 Termination Illumination Lamp 7 Lamp 8 Bracket 1 SERIES W 1 DP 21 22 23 24 25 26 27 28 49 2 & 3, 6 & 8 ON (ON) ON ON ON ON ON (ON) ON ( ) - momentary SP - single pole - uses terminals 1, 2 & 3. DP - double pole uses terminals 1, 2, 3, 4, 5 & 6. Terminals 7, 8, 9 & 10 for lamp circuit only. 2 Connected Terminals NONE NONE NONE NONE NONE OFF OFF OFF ON 3 1 & 2, 5 & 6 OFF OFF (OFF) ON (ON) ON (ON) (ON) ON Red A B C D 2VDC 6VDC 12VDC 24VDC Amber L M N P superbright Green White F 4 G 5 H 6 J 8 * Consult factory for "daylight bright", blue/green and white LED options. Typical current draw for LED is 20ma. 8 BRACKET COLOR1 1 Black 9 ACTUATOR1,3 3 A Black with Laser Etch Black 10 LENS - ABOVE LAMP #1 TERMINALS1,4 11 LENS - ABOVE LAMP #2 TERMINALS3,6 0 - No Actuator Clear White 1 7 3 9 5 A .110 TAB (QC) 5 ILLUMINATION Lamp #1:above terminals 1&4 end of switch.; Lamp #2 above terminals 3&6 end of switch. Positive (+) and negative (-) symbols apply to LED lamps only Actuator Lens Position Lamp wired to Terminals 8+ 3+ 3+ 3+ 1+ 1+ 3+ 8+ 3+ 8+ 3+ 8+ 777777776777- 3+ 6+ 8+ 6+ 8777- 3+ 3+ 3+ 1+ 1+ 3+ 3+ 6+ 6+ 8+ 8+ 10+ 10+ 8+ 10+ 8+ 8+ 66644677777997777- Z - No Lens Amber Green B G C H D J E K - Red M N P R - Blue T Large Transparent U Large Translucent V Bar Transparent W Bar Translucent - Laser Etch background color 12 ACTUATOR LENS OR BODY LEGEND2 00 - No Legend this location/No actuator 11 ON 12 OFF 13 I 14 O OFF ON O I 15 O O 16 O O 17 O I 18 I O F N N F F F 21 22 23 24 OFF ON O I 25 O F F 26 O N 27 O 28 I For additional legend options & codes, see pages 54-65 of the Carling Transportation catalog Orientation 1 13 LEGEND ORIENTATION 0 1 2 3 4 No legend (used with codes 11-18 in selection 12) Orientation 1 Orientation 2 Orientation 3 Orientation 4 P P P Orientation 2 Lamps Illumination Type NONE #1 Independent #1 Down #2 Up #1 Down &#2 Down #1 Up E &#2 Up #1 Independent F &#2 Up #1 Independent G &#2 Up #2 Independent H Selections for Single Pole Witches Only: #1 Down J &#2 Independent #1 Independent K &#2 Independent Selections for Double Pole Switches Only: #1 Down L #2 Up M #1 Down N &#2 Down #1 Up P &#2 Up #1 Down R &#2 Up #1 Down S &#2 Independent #1 Independent U &#2 Independent #2 Independent V #1 Independent W &#2 Independent #1&2 Independent in Series Y #1&2 Independent in Parrallel Z O A B C D 13 14 Legend Actuator Orientation Lens Legend Lens color for LEDs must be clear, white, or match color of LED. 10A 24V 10A 12V 10A 6V 10A 3V 4 TERMINATION/BASE STYLE 2 12 Legend 0 No lamp LED* 3 RATING B D G H 11 Lens Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6 Terminal Connections as viewed from bottom of switch: 8 terminal 10 terminal 8- -7 8- -7 1- -4 1- -4 2- -5 2- -5 3- -6 3- -6 10 - - 9 SP 11 12 13 14 15 16 17 18 - 10 Lens 6,7 LAMP (SAME CODING FOR BOTH SELECTIONS) 2 CIRCUIT Position: 9 Actuator Orientation 4 1 Series P P AY3-200 P AY3-100 Orientation 3 14 ACTUATOR LENS LEGEND2 00 No legend this location/no actuator (used with codes 11-18 in selection 12) Selection 14 required when switch requires two legends. If the two legends consist of one lens & one body legend, lens legend must be specified in selection 12; body legend specified in selection 14. For legend options & codes, see pages 54-65 of the Carling Transportation catalog. Notes: 1 Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red & gray actuators; Custom colors are available, consult factory. 3 Locking rocker version is also available, consult factory for details. 60 Johnson Avenue * Plainville, CT 06062-1177 * Phone: (860) 793-9281 * Fax: (860) 793-9231 Email: sales@carlingtech.com * www.carlingtech.com 6 | * Intentionally left blank 60 Johnson Avenue * Plainville, CT 06062-1177 * Phone: (860) 793-9281 * Fax: (860) 793-9231 Email: sales@carlingtech.com * www.carlingtech.com | 7 * Intentionally left blank 60 Johnson Avenue * Plainville, CT 06062-1177 * Phone: (860) 793-9281 * Fax: (860) 793-9231 Email: sales@carlingtech.com * www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue * Plainville, CT 06062-1177 Phone: (860) 793-9281 * Fax: (860) 793-9231 Email: sales@carlingtech.com * www.carlingtech.com East Region Sales Office, CT * ersm@carlingtech.com Midwest Region Sales Office, IL * mrsm@carlingtech.com West Region Sales Office, CA * wrsm@carlingtech.com Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Int + 852-2737-2277 * Fax: Int + 852-2736-9332 Email: sales@carlingtech.com.hk Shenzhen, China * shenzhen@carlingtech.com Shanghai, China * shanghai@carlingtech.com Pune, India * india@carlingtech.com Kaohsiung, Taiwan * taiwan@carlingtech.com Yokohama, Japan * japan@carlingtech.com Europe/Middle East/Africa Headquarters Carling Technologies, Ltd., Devon, England 06062-1177 Int + 44 1392-364422 * Fax: Int + 44 1392-364477 Email: ltd.sales@carlingtech.com GmbH, Germany * gmbh@carlingtech.com SAS, France * sas@carlingtech.com REV_SW_W_0412