OPEN FRAME HAND CRIMP TOOL HX4 DANIELS r= MANUFACTURING PEER OR CORPORATION DATASHEE THIS HAND TOOL MUST NOT BE USED IN ANY POWERED "PRESS" AS DEFINED BY OSHA AT CFR 1910.211 (46) SEE REVERSE SIDE FOR IMPORTANT INFORMATION CONCERNING LIMITED WARRANTY, AND LIMITATION OF LIABILITY. HOW TO USE THE DANIELS HX4 (M22520 /501) CRIMP TOOL AND DIES DIE RAIL SLOT GENERAL INFORMATION The DANIELS HX4 crimp tool is designed to crimp various sizes and types of ferrules, coaxial connectors, contacts, splices and terminal lugs to cables and wires. Interchangeable dies may be installed and locked in place with pins. CAUTION: BEFORE ATTEMPTING TO REMOVE DIES FROM TOOL, ASSURE THAT ALL LOCK PINS HAVE BEEN REMOVED (SEE FIGURE 4). FAILURE TO DO SO MAY RESULT IN SERIOUS DAMAGE TO THE TOOL. DIE INSTALLATION 1. Align die rail slots in die halves with the rail in the crimp tool and push shank of dies into holes. Dies will snap into place. (See Figure 1) 2. Close taal handle ta make sure dies are properly seated. The tool is now ready for use. DIE_ REMOVAL 1. With the crimp tool handle open, place die removal tool against end of knockout pin and tap gently with small hammer (See Figure 2). The die will be released from the front die halder. It can now be removed by hand. 2. Close the crimp tool handle and slide the die removal tool between the die and tool bady (See Figure 3). Pull handle open with a snap action. The die will be released and can then be removed by hand. PERMANENT DIE ASSEMBLY 1. Install dies in crimp tool. 2. Drive lock pins, supplied with dies, through holes and flush with outside surfaces. Long pin through tool body and short pin through push rod. (see Figure 4) NOTE: Die removal tool part number HX582 is furnished with crimp tool. (If die removal tool is not available, a rod approximately 3/16" diameter X 1 3/4 long may be used) DIE RAIL FIG, 1 TAP WITH HAMMER (HX3-82) LOCK PINS NOTE: Use anly "Y" series dies with HX4 crimp tool. DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA, PHONE 407/655-6161, FAX 407/855-6884 COPYRIGHT 2005 DANIELS MANUFACTURING GORPF., USA. WWW.GMGTUOLS.COM E-MAIL; DMO@GOGMCTOOLS.COM ALL RIGHTS RESERVED. 4/05 REV. @ HX4-DSDane tine DATASHEE HEX DIE GAGING 1. Hold the tool handles firmly closed. 2. Insert the GO gage (qreen) member as shown; gaging only those hex flats parallel to the die face (parting line). The GO gage member should freely enter the die cavity. 3. Attempt to insert the NOGO gage (red) member in the same manner. The NOGO gage member may enter slightly into the die cavity, but shall not pass fully through the cavity. If the NOGO gage member does enter the cavity fully, the die is warn and should be replaced. = GAGING GAGE ~_ DIMENSION CAUTION: DO NOT CRIMP THE GAGE MEMBER; MEMBER TSE TO DO SO MAY SERIOUSLY DAMAGE : (PARTING LINE) THE DIE SET. TO AR TING GENERAL_INFORMATION TOU BLOSED) The DANIELS HX4 crimp tool features a system of interchangeable dies. There are already a wide voriety of these dies, available at DANIELS, for the HX4 tool frame. As new requirements evalve, the ongoing process of developing new die sets continues. CARE OF TOOL We strongly recommend that you: 1. DO NOT immerse tools in cleaning solution. 2. DO NOT spray oil into tool to lubricate. 3. DO NOT attempt to disassemble tool or make repairs. This is a precision crimp tool and should be handled as such. DMC offers complete refurbishing and recalibration services. DMC specially engineers and manufactures complete tool kits to satisfy individual customer requirements, such as total aircraft support, general shop maintenance or production, on board ship and vehicle service, etc. LIMITATION OF LIABILITY DANIELS MANUFACTURING CORPORATION IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES DF ANY NATURE OR KIND RESULTING FROM THE USE, OR MISUSE, OF ANY OF ITS PRODUCTS. OWNERS AND USERS OF DMC PRODUCTS ASSUME FULL RESPONSIBILITY FOR INSTRUCTING THEIR EMPLOYEES IN THE PROPER AND SAFE USE OF SUCH PRODUCTS. LIMITED WARRANTY DMC (Daniels Manufacturing Corporation) warrants each new product aald by it te he fres fram dafacts in material and workmanship under normal use and service. DM's obligation under thls warranty Is limited to the free correction or, at DMUs option, the refund of the purchases price of any such product which proves defective In normal service withh ninety (90) days after delivery te the first user, provided that the product is returned ta DMC with all transportotion charges prepald and which shall oppear to DMCs satisfactian, ofter DMCs inspection, ta hove been defective in moterid or workmanship, It being understaad that DMC producta are net consumer products. This werranty shall net caver ony damage bo any product which, in the epnion of DMC, was caueed by normal wear, miause, Improper operation, tampering, Negect or accident. This warranty is fn lieu of all other warranties express or Implied. No warranty, expraea or implied, 1a mada or autherlzed ta be mada or assumed with respect te products of Daniels Manufacturing Corperation other than those hereIn eet farth.