NUMBER TYPE GS-12-362 PRODUCT SPECIFICATION TITLE PAGE MICRO TCA CONNECTOR REVISION 1 of 10 AUTHORIZED BY J DATE ERIC WU 12/15/05 CLASSIFICATION UNRESTRICTED MICRO TCA Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER TYPE PRODUCT SPECIFICATION GS-12-362 TITLE PAGE REVISION 2 of 10 MICRO TCA CONNECTOR AUTHORIZED BY J DATE ERIC WU 12/15/05 CLASSIFICATION UNRESTRICTED 1.0 General This document covers the performance, minimum quality requirement and application of MICRO TCA connectors of solder surface mounting style for AMC modules. 2.0 Applicable documents The following document of the issue in effect on the date of the latest revision of this specification shall form a part of this specification to the extent specified herein. 2.1 Specification FCI engineering drawing P/N 10058835. 2.2 Material Parts Housing Material High temperature resin Finish / Grade UL 94-V0 Under plate: 50 Nickel Terminal Hi performance copper alloy Contact: gold plated Solder tail: 100u"min matte Tin Hold down Copper alloy Plate: matte Tin 100" cover 50" Nickel The product meets the RoHS requirements for banned substances. 2.3 Recommended foot print & module configuration See customer drawing 10058835 for detail. 3.0 Mechanical requirements 3.1 visual inspection There should be no defect that would impair normal operation. 3.2 Durability (IEC 60512, test 9a) Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER TYPE PRODUCT SPECIFICATION GS-12-362 TITLE PAGE MICRO TCA CONNECTOR REVISION 3 of 10 AUTHORIZED BY J DATE ERIC WU 12/15/05 CLASSIFICATION UNRESTRICTED 200 mating cycles with one AMC connector with 10 mm per sec. max., rest 5 sec.(unmated). The cycle rate per hour shall be 500 50. Note: "*" only half of specified durability is performed at each interval (100 cycles each time) 3.3 Contact force (EIA 364-04) The contact normal force shall not be less than 40 grams when tested in accordance with FCI test specification BUS-03-404. 3.4 Engaging and separating forces (IEC 60512, test 13a) Mating sides Maximum engaging force Maximum separating force Force 100N 65N 3.5 Vibration (IEC 60512, test 6d) 10 Hz to 500 Hz with an amplitude of 0.35 mm or an acceleration of 10 G eight sweepings in each direction, duration 3x8 h/axis in there axes. Duration of disturbance = 1s max. The specimen shall be installed in a fixture according to Fig.1. 3.6 Shock (IEC 60512, test 6c) 2 Shock acceleration 300 m/s , duration of impact 11 ms, three shocks in two directions/axis, in three axies(18 shocks in total). Duration of disturbance = 1s max. The specimen shall be installed in a fixture according to Fig.1. 3.7 Minute disturbance Disturb module PCB slightly from connector, and then reseat, measure arrangement as Fig.2 Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER TYPE PRODUCT SPECIFICATION GS-12-362 TITLE PAGE REVISION 4 of 10 MICRO TCA CONNECTOR AUTHORIZED BY J DATE ERIC WU 12/15/05 CLASSIFICATION UNRESTRICTED Fig.2 Contact disturbance measure arrangement 4.0 Electrical requirements 4.1 Voltage proof (IEC 60512, test 4a) There shall be no breakdown or flashover under minimum insulation voltage 80 VAC, leakage limit 0.5mA. 4.2 Current carrying capacity (IEC 60512, test 5b) Connectors perform at 70 which is 100.. ambient condition plus additional 30 temperature rise by current 1A, 4.3 Contact resistance (IEC 60512, test 2a) Under Max. voltage = 20 mV in open circuit, and max. current = 100 mA Initial line resistance = 25 m max. *change after test = 10 m max. Measure position as Fig.3. Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER TYPE PRODUCT SPECIFICATION GS-12-362 TITLE PAGE MICRO TCA CONNECTOR REVISION 5 of 10 AUTHORIZED BY J DATE ERIC WU 12/15/05 CLASSIFICATION UNRESTRICTED Fig.3 Contact resistance measure position 4.4 Insulation resistance (IEC 60512, test 3a) Test voltage 500 V DC Initial value = 100 M min. After moisture = 10 M min. 5.0 High-speed requirements 5.1 Differential impedance (IEC 60512 test 23d method B) Measured step rise time 30 ps max. throughout interconnection Environment impedance = 100 differential Adjacent lines terminated at both ends. RequirementAverage impedance 1005 Peak values 10010 5.2 Cross talk (IEC 60512 test 25a) Measured step rise time 30 ps max. throughout interconnection Environment impedance = 100 differential Adjacent lines terminated at both ends. Requirementnear end and far end cross talk between adjacent pairs < 2% (far end) between one quiet pair and two surrounding driven pairs < 2% (far end) between facing lines on component side 1 and component side 2 < 1% (far end) 5.3 Attenuation (IEC 60512 test 25b) Environment impedance = 100 differential Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER TYPE PRODUCT SPECIFICATION GS-12-362 TITLE PAGE MICRO TCA CONNECTOR REVISION 6 of 10 J AUTHORIZED BY DATE ERIC WU 12/15/05 CLASSIFICATION UNRESTRICTED Adjacent lines terminated at both ends Frequency range 0 to 20 GHz. Requirement< 1 dB at 8 GHz < 2 dB at 12 GHz < 4 dB at 14.5 GHz 5.4 Return loss (IEC 60512 test 25e) Environment impedance = 100 differential Adjacent lines terminated at both ends Frequency range 0 to 20 GHz. Requirement> 20 dB at 5 GHz > 13 dB at 8 GHz > 8 dB at 14.5 GHz 6.0 Environmental requirements 6.1 High temperature life (EIA 364-14) , duration 42 days. 6.2 Mixed flowing gas (EIA 364-65A Class A) Ambiant temperature 105 20 days for gold flash plating, 10 days unmated (connector only) followed by 10 days mated. NO2: 200 ppb(50) Cl2 : 20 ppb( 5) H2S: 100 ppb(20) SO2: 200 ppb(50) 6.3 Dust exposure (EIA 364-91) Unmated connectors 3 Begin dust concentration of 300 g/cm of chamber volume, flow rate = 300 m/s and exposure time of 1 hr. 6.4 Thermal shock (EIA 364-35C) 5 cycles of alternating high and low temperature with no discontinuity for mated connectors. 30 min. dwell at each extreme, with a max. transfer time of 5 sec. between extremes -65 to 105 6.5 Temperature cycling (EIA 364-31B Method ) . Mated connectors. Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER TYPE PRODUCT SPECIFICATION GS-12-362 TITLE PAGE REVISION 7 of 10 MICRO TCA CONNECTOR AUTHORIZED BY J DATE ERIC WU 12/15/05 CLASSIFICATION UNRESTRICTED Thermal cycling between 5 and 85 with 80% to 98% relative humidity 50 cycles, duration 500 hrs. 6.6 Damp heat steady state (EIA 364-31) No electrical load, polarizing voltage 60 Vdc. Ambient temperature 40 , 93% relative humidity, 10days. 7.0 Test schedule This section defines six groups of connector test requirements referenced from GR-1217-CORE. These are applicable to all connectors mounted on Micro TCA system. Group A - Mixed flowing gas Group B - Mechanical endurance and dust Group C - Thermal shock and moisture Group D - High temperature Group E - Electrical load Temperature Rise Group F - Signal integrity validation 7.1 Specimen measure arrangements Set 1 - Contact resistance measure arrangement Set 2 - Insulation resistance and voltage-proofing measure arrangement Set 3 - Current carrying capacity measure arrangement Set 4 - Contact disturbance measure arrangement Set 5 - Signal integrity measure arrangement Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER TYPE PRODUCT SPECIFICATION GS-12-362 TITLE PAGE REVISION 8 of 10 MICRO TCA CONNECTOR J AUTHORIZED BY DATE ERIC WU 12/15/05 CLASSIFICATION UNRESTRICTED 7.2 Test schedule Test group Sets arrangement Number of specimen General inspection Durability Contact force Engaging and separating forces Vibration Shock Minute disturbance Voltage proof Current carrying capacity A Refer Set1 Set2 item 4 3 3.1 1,15 1,10 3.2 4*,12* 5*,8* 3.3 2,14 3.4 3.5 3.6 3.7 4.1 2,9 6 7 C D E Set2 Set4 Set1 Set2 Set3 3 3 4 3 3 1,11 1,6 1,7 1,6,10 1,3 5 2 2,6 2,8 2,7 4,10 4,9 F Set5 3 1 4 5 10 4 4,11 4.2 3,5,7, 4.3 9,11, 13 Insulation Resistance 4.4 Differential impedance 5.1 Cross talk 5.2 Attenuation 5.3 Return loss 5.4 Temperature life 6.1 6 Mixed flowing gas 6.2 8 Dust exposure 6.3 Thermal shock 6.4 Temperature cycling 6.5 Damp heat, steady 6.6 state Note: 1. "*" refer to item 3.2 Form E-3334 Rev F 2,9 8 10 Contact Resistance Copyright B Set1 Set2 Set4 Set1 4 3 3 4 1,15 1,12 1,7 1,13 4*,12* 5*8* 2*,6* 4 2,14 2,12 2 3,5,7, 9,11, 13 3 3,5,7, 9,11 3,10 3,5 3,9 3,8 3 4 5 6 6 7 4 6 3 6 8 10 6 7 5 3 4 5 2 FCI GS-01-001 NUMBER TYPE PRODUCT SPECIFICATION GS-12-362 TITLE PAGE MICRO TCA CONNECTOR REVISION 9 of 10 AUTHORIZED BY J DATE ERIC WU 12/15/05 CLASSIFICATION UNRESTRICTED 8.0 Packaging Packing per FCI spec. GS-14-1047, the traceability of all parts must be guaranteed by date code on each product. 9.0 Manufacturing environment 9.1 Customer environment SMT environment Copyright Form E-3334 Rev F FCI GS-01-001 NUMBER TYPE PRODUCT SPECIFICATION GS-12-362 TITLE PAGE REVISION 10 of 10 MICRO TCA CONNECTOR AUTHORIZED BY J DATE ERIC WU 12/15/05 CLASSIFICATION UNRESTRICTED REVISION RECORD REV A B PAGE ALL 4 6 7 C 3 6 7 D E F G 8 ALL 8 8 4 H J 3 ALL Copyright Form E-3334 Rev F DESCRIPTION RELEASED Item 3.5 change acceleration to 10G Item 6.1 change duration to 42 days Item 6.4 change cycles to 100, temperature extremes -65 to 105 Item 3.1 add cycle rate per hour 500 50 Item 6.2 add days of exposure Item 6.3 unmated connector Item 6.4 change cycles to 5 Item 6.5 change title to Temperature cycling, temperature extremes 5 to 85 Item 7 change test group A~D sequence Change according to MicroTCA.0 Draft0.9 Add set2 to test groupD based on DraftRC1.0 Update test schedule Contact resistance was 90 milliohms Max initial With 15 milliohms maximum changed. Remove the added weight for vibration test Change document from Confidential to Unrestricted ECR # T05-0285 T06-0028 DATE 12/15/2005 02/13/2006 T06-0034 02/23/2006 T06-0110 T06-0121 T06-0124 06/02/2006 06/20/2006 06/26/2006 DG06-0562 DG07-0134 DG07-0204 12/26/2006 4/07/2006 5/18/2007 FCI GS-01-001 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI: 10058835-1000LF