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AV02-1937EN - March 24, 2010
Process Zone Symbol 'T
Maximum 'T/'time
or Duration
Heat Up P1, R1 25°C to 150°C 3°C/s
Solder Paste Dry P2, R2 150°C to 200°C 100s to 180s
Solder Reflow P3, R3
P3, R4
200°C to 260°C
260°C to 200°C
3°C/s
-6°C/s
Cool Down P4, R5 200°C to 25°C -6°C/s
Time maintained above liquidus point, 217°C > 217°C 60s to 120s
Peak Temperature 260°C –
Time within 5°C of actual Peak Temperature – 20s to 40s
Time 25°C to Peak Temperature 25°C to 260°C 8mins
Recommended Reflow Profile
50 100 300150 200 250
t-TIME
(SECONDS)
25
80
120
150
180
200
230
255
0
T - TEMPERATURE (°C)
R1
R2
R3 R4
R5
217
MAX 260C
60 sec to 90 sec
Above 217 C
P1
HEAT
UP
P2
SOLDER PASTE DRY
P3
SOLDER
REFLOW
P4
COOL DOWN
The reflow profile is a straight-line representation of
a nominal temperature profile for a convective reflow
solder process. The temperature profile is divided into
four process zones, each with different 'T/'time tem-
perature change rates or duration. The 'T/'time rates
or duration are detailed in the above table. The tempera-
tures are measured at the component to printed circuit
board connections.
In process zone P1, the PC board and component pins are
heated to a temperature of 150°C to activate the flux in
the solder paste. The temperature ramp up rate, R1, is
limited to 3°C per second to allow for even heating of
both the PC board and component pins.
Process zone P2 should be of sufficient time duration (100 to
180 seconds) to dry the solder paste. The temperature is
raised to a level just below the liquidus point of the solder.
Process zone P3 is the solder reflow zone. In zone P3, the tem-
perature is quickly raised above the liquidus point of solder
to 260°C (500°F) for optimum results. The dwell time above
the liquidus point of solder should be between 60 and 90
seconds. This is to assure proper coalescing of the solder
paste into liquid solder and the formation of good solder
connections. Beyond the recommended dwell time the in-
termetallic growth within the solder connections becomes
excessive, resulting in the formation of weak and unreli-
able connections. The temperature is then rapidly reduced
to a point below the solidus temperature of the solder to
allow the solder within the connections to freeze solid.
Process zone P4 is the cool down after solder freeze. The cool
down rate, R5, from the liquidus point of the solder to
25°C (77°F) should not exceed 6°C per second maximum.
This limitation is necessary to allow the PC board and
component pins to change dimensions evenly, putting
minimal stresses on the component.
It is recommended to perform reflow soldering no more
than twice.