Data Sheet
August 2006
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
Applications
nDistributed power architectures
nCommunicat ion s eq uip m en t
nComputer equipment
Options
nHeat sinks available for extended operation
nAuto-restar t af ter overtemper ature, overvoltage, or
overcurren t sh utdow n
nCase ground pin
nShort pins
Features
nSmall size: 36.8 mm x 57.9 mm x 12.7 mm
(1.45 in. x 2.28 in. x 0.50 in.)
nHigh power densi ty
nExtra high efficiency: 87.5% typical
nLow output noise
nConstant frequency
nMetal baseplate
n2:1 input voltage range
nOvervoltage and overcurrent, overtemperature
protection
nNegative remote on/off
nRemote sense
nAdjustable outpu t voltage
nISO* 9001 and ISO 14001 Certified manufacturing
facilities
nUL60950 Recognized, CSA C22.2 No. 60950-00
Certified, and VDE § 0805 (EN60950) Licensed
nCE mark meets 73/23/EEC and 93/68/EEC direc-
tives**
* ISO is a registered trademark of the International Organization
for Standardization.
UL is a registered trademark of Underwriters Laboratories, Inc.
CSA is a registered trademark of Canadian Standards Associa-
tion.
§VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
** This product is intended for integration into end-use equipment.
All the required procedures for CE marking of end-use equip-
ment should be followed. (The CE mark is placed on selected
products.)
The QHW Series Power Modules use advanced, surface-
mount technology and deliver high-quality, efficient, and
compact dc-dc conversion.
Description
The QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules are dc-dc converters that operate over
an input volt age range of 36 Vdc to 75 Vdc and provide a precisely regulated dc output. The outputs are fully
isolated from the inputs, allowing versatile polarity configurations and grounding connections. The modules
have maximum power ratings from 50 W to 100 W at a typical full-load efficiency of 87.5%.
The sealed modules offer a metal baseplate for excellent thermal perfor mance. Thr eaded-throu gh holes ar e p ro-
vided to allow easy mounting or addition of a heat sink for high- temperature applica tions. The st andard feature se t
includes remote sensing, output trim, and remote on/off for convenient flexibility in distributed power applications.
2Tyco Electronics Corp.
Data Sheet
August 2006
dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanen t da mag e to the d evice . The se ar e abso-
lute stress ratings only. Functional operation of the device is not implied at these or any other conditions in excess
of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended
periods can adversely affect device reliability.
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions.
Table 1. Input Specifications
Fusing Considerations
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone
operation to an integrated part of a sophisticated power architecture. To preserve maximum flexibility, internal fus-
ing is not included; however, to achieve maximum sa fety and system protection, always use an input line fuse. The
safety agencies require a normal-blow fuse with a maximum rating of 20 A (see Safe ty Considerations section).
Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same
type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data for further information.
Parameter Symbol Min Max Unit
Input Voltage:
Continuous
Transient (100 ms) VI
VI, trans
75
100 Vdc
V
Operating Case Temperature
(See Thermal Considerations section.) TC–40 100 °C
Storage Temperature Tstg –55 125 °C
I/O Isolation Voltage (for 1 minute) 1500 Vdc
Parameter Symbol Min Typ Max Unit
Operating Input Vo ltage VI36 48 75 Vdc
Maximum Input Current:
VI = 0 V to 75 V; IO = IO, max; see Figures 1—3:
QHW050A1-Q
QHW075A1-Q
QHW100A1-Q
VI = 36 V to 75 V; IO = IO, max:
QHW050A1-Q
QHW075A1-Q
QHW100A1-Q
II, max
II, max
II, max
II, max
II, max
II, max
2.5
3.5
4.5
1.9
2.7
3.5
A
A
A
A
A
A
Inrush Transient i2t—1.0A
2s
Input Reflected-ripple Current, Peak-to-peak
(5 Hz to 20 MHz, 12 µH source impedance;
see Figure 17.)
II —10—mAp-p
Input Ripple Rejection (120 Hz) 60 dB
Tyco Electronics Corp. 3
Data Sheet
August 2006 dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Electrical Specifications (continued)
Table 2. Output Specifications
* Consult your sales representative or the factory.
† These are manufacturing test limits. In some situations, results may differ.
Table 3. Isolation Specifications
Parameter Device Symbol Min Typ Max Unit
Output Capacitance
Standard Version
–T version All
All CO
CO
µf
µf
Output Voltage Set Point
(VI = 48 V; IO = IO, max; TC = 25 °C) All VO, set 4.92 5.0 5.08 Vdc
Output Voltage
(Over all operating input voltage, resistive load,
and temperature conditions until end of life. See
Figure 19.)
All VO4.85 5.15 Vdc
Output Regulation:
Line (VI = 36 V to 75 V)
Load (IO = IO, min to IO, max)
Tem p erature (TC = –40 °C to +100 °C)
All
All
All
0.01
0.05
15
0.1
0.2
50
%VO
%VO
mV
Output Ripple and Noise Voltage
(See Figure 18.):
RMS
Peak-to-peak (5 Hz to 20 MHz) All
All
40
150 mVrms
mVp-p
External Load Capacitance All 0 *µF
Output Current
(At IO < IO, min, the modules may exceed output
ripple specifications.)
QHW050A1-Q
QHW075A1-Q
QHW100A1-Q
IO
IO
IO
0.5
0.5
0.5
10
15
20
A
A
A
Output Current-limit Inception
(VO = 90% of VO, nom)QHW050A1-Q
QHW075A1-Q
QHW100A1-Q
IO, cli
IO, cli
IO, cli
15
20
25
20
26
32
A
A
A
Efficiency (VI = 48 V; IO = IO, max; T C = 70 °C; see
Figure 19.) QHW050A1-Q
QHW075A1-Q
QHW100A1-Q
η
η
η
87.5
88.5
87.5
%
%
%
Switching Frequency All 400 kHz
Dynamic Response
(IO/t = 1 A/10 µs, VI = 48 V, TC = 25 °C; tested
with a 1000 µF aluminum and a 1.0 µF ceramic
capacitor across the load.):
Load Change from I O = 50% to 75% of IO, max:
Peak Deviation
Settling Time (VO < 10% of peak deviation)
Load Change from I O = 50% to 25% of IO, max:
Peak Deviation
Settling Time (VO < 10% of peak deviation)
All
All
All
All
5
700
5
700
%VO,
set
µs
%VO,
set
µs
Parameter Min Typ Max Unit
Isolation Capa citance 2500 pF
Isolation Resistance 10
4Tyco Electronics Corp.
Data Sheet
August 2006
dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
General Specifications
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions. See the Feature Descriptions section for additional information.
* These are manufacturing test limits. In some situations, results may differ.
Solder, Cleaning, and Drying Considerations
Post solder cleaning is usually the final circuit-b oard asse mbly process prio r to electrical testing. The result of inad-
equate circuit-board cleaning and drying can affect both the reliability of a power module and the testability of the
finished circuit- bo ar d assembly. For guid an ce on ap pr o pr i ate soldering, cleaning, and drying procedures, refer to
Tyco Electronics Board-Mounted Power Modules Soldering and Cleaning Application Note (AP97-021EPS). In
addition follow below listed guidelines.
Cleaning & Application
Warning: If this module is processed through de-ionized clean ing process, we recommend that end user exercise
listed precautions.
nApplication Assembly Cooling requirement after Solder Process: Power modules and their associated
application PWB assemblies should not be wash-cleaned after soldering until the power modules have had an
opportunity to cool to within 10 ×C of the cleaning solution temperature. This will prevent vacuum absorption of
the cleaning liquid into the module between the pins and the potting during cooling.
nWashing Nozzle pressure: Modules should be carefully washed with nozzle pressures less the 50 PSI.
Parameter Min Typ Max Unit
Calculated MTBF (IO = 80% of IO, max; TC = 40 °C) 2,231,000 hours
Weight 75 (2.7) g (oz.)
Parameter Symbol Min Typ Max Unit
Remote On/Off Signal Interface
(VI = 0 V to 75 V; open collector or equivalent compatible;
signal referenced to VI(–) terminal):
Logic Low—Module On
Logic High—Module Off
Logic Low:
At Ion/off = 1.0 mA
At Von/off = 0.0 V
Logic High:
At Ion/off = 0.0 µA
Leakage Current
Turn-on Time (See Figure 16.)
(IO = 80% of IO, max; VO within ±1% of steady state)
Von/off
Ion/off
Von/off
Ion/off
0
20
1.2
1.0
15
50
35
V
mA
V
µA
ms
Output Voltage Adjustment:
Output Voltage Remote-sense Range
Output Voltage Set-point Adjustment Range (trim)
65
0.5
110 V
%VO, nom
Output Overvoltage Protection VO, sd 5.7* 6.8* V
Overtemperature Protection TC—105— °C
Data Sheet
August 2006
Tyco Electronics Corp. 5
dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Cleaning & Application Precautions (continued)
nDrying: It is recommended that after washing these modules be dried at 100 ×C for a minimu m of 10 min and
possibly more depending on use (see below).
nPower Module PEM Stud use:
1) For module applications using the PEMs in any way, the dr ying ti me at 100 ×C sho u l d be increa se d to 30
minutes since liquid is more prone to enter any stress fractures induced between the PEMs and the potting
compound during fastener insertion and tightening.
2) The PEMs are specifically intended to enable mounting heat sinks onto the top surface of the module with
fasteners inserted through the heat sink.
3) It is recommended that threaded objects or other components not be inserted into the threaded PEMs from
the under-surface side of these modules. Objects inserted at the underside can lead to cleaning solution
entrapment in the fastener hole area and subsequent ingestion of the liquid into the module and failur e. If such
objects or attachments are used, then the drying method of 100 ×C for longer than 30 minutes may be required
for adequate liquid purging.
nPEM torque: Maximum fastener/ PEM stud torque when attaching items from the heat sink mounting surface is
5.0 in lbs.; Maximum fastener/ PEM stud torque when attaching items from the potting surface is 2.5 in lbs.
Characteristic Curves
The following figures provide typical characteristics for the power modules.
8-3250 (F)
Figure 1. Typical QHW050A1-Q Input
Characteristics at Room Temperature
8-3449 (F)
Figure 2. Typical QHW075A1-Q Input
Characteristics at Room Temperature
2
20
INPUT VOLTAGE, VI (V)
INPUT CURRENT, II (A)
25 30 35 40 45 50 55 60
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
065 70 75 80
IO = 10 A
IO = 5.5 A
IO = 1 A
3
2.5
20
INPUT VOLTAGE, VI (V)
INPUT CURRENT, II (A)
2
1.5
1
0.5
025 30 35 40 45 50 55 60 65 70 75
IO = 15 A
IO = 8.25 A
IO = 1.5 A
6Tyco Electronics Corp.
Data Sheet
August 2006
dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Characteristic Curves (continued)
1-0120
Figure 3. Typical QHW100A1-Q Input
Characteristics at Room Temperature
8-3252 (F)
Figure 4. Typical QHW050A1-Q Converter
Efficiency vs. Output Current at Room
Temperature
8-3450 (F)
Figure 5. Typical QHW075A1-Q Converter
Efficiency vs. Output Current at Room
Temperature
8-3253 (F)
Figure 6. Typical QHW100A1-Q Converter
Efficiency vs. Output Current at Room
Temperature
INPUT V OLTAGE, V
I
(V)
INPUT CURRENT, I
I
(A)
0.0
0.5
1.0
1.5
2.0
2.5
25 30 35 40 45 50 55 70
3.0
6560
I
O
= 2 A
I
O
= 20 A
I
O
= 11 A
20 7
5
3.5
90
1OUTPUT CURRENT IO (A)
EFFICIENCY, η (%)
23456789
85
80
75
70
65
60 10
VI = 75 V
VI = 48 V
VI = 36 V
89
3
OUTPUT CURRENT, IO (A)
EFFICIENCY, η (%)
456789101112 13 14
88
87
86
85
84
83
82
81
80
79 15
VI = 75 V
VI = 48 V
VI = 36 V
90
OUTPUT CURRENT IO (A)
EFFICIENCY, η (%)
345678910 11 12 13 14 15 16 17 18 19 20
89
88
87
86
85
84
83
82
81
80
VI = 75 V
VI = 48 V
VI = 36 V
Tyco Electronics Corp. 7
Data Sheet
August 2006 dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Characteristic Curves (continued)
8-3254 (F)
Note: See Figure 18 for test conditions.
Figure 7. Typical QHW050A1-Q Output Ripple
Voltage at Room Temperature and
IO = IO, max
8-3451 (F)
Note: See Figure 18 for test conditions.
Figure 8. Typical QHW075A1-Q Output Ripple
Voltage at Room Temperature and
IO = IO, max
8-3255 (F)
Note: See Figure 18 for test conditions.
Figure 9. Typical QHW100A1-Q Output Ripple
Voltage at Room Temperature and
IO = IO, max
8-3256 (F)
Note: Tested with a 1000 µF aluminum and a 1.0 µF ceramic capaci-
tor across the load.
Figure 10. Typical QHW050A1-Q Transient
Response to S te p Increas e in Load from
50% to 75% of IO, max at Room
Temperature and 48 Vdc Input
(W aveform A veraged to Eliminat e Ripple
Component.)
OUTPUT VOLTAGE, VO (V)
(50 mV/div)
TIME, t (1 µs/div)
VI = 36 V
VI = 48 V
VI = 75 V
OUTPUT VOLTAGE, VO (V)
(50 mV/div)
TIME, t (1 µs/div)
VI = 36 V
VI = 48 V
VI = 75 V
OUTPUT VOLTAGE, VO (V)
(50 mV/div)
TIME, t (1 µs/div)
VI = 75 V
VI = 48 V
VI = 36 V
OUTPUT VOLTAGE, VO (V)
(100 mV/div)
TIME, t (100 µs/div)
OUTPUT CURRENT, IO (A)
(2 A/div)
88 Tyco Electronics Corp.
Data Sheet
August 2006
dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Characteristic Curves (continued)
8-3452 (F)
Note: Tested with a 1000 µF aluminum and a 1.0 µF ceramic capaci-
tor across the load.
Figure 11. Typical QHW075A1-Q Transient
Response to S t ep Increa se in Load f rom
50% to 75% of IO, max at Room
Temperature and 54 Vdc Input
(W aveform A vera ged to Eliminate Ripple
Component.)
8-3257 (F)
Note: Tested with a 1000 µF aluminum and a 1.0 µF ceramic capaci-
tor across the load.
Figure 12. Typical QHW100A1-Q Transient
Response to S t ep Increa se in Load f rom
50% to 75% of IO, max at Room
Temperature and 54 Vdc Input
(W aveform A vera ged to Eliminate Ripple
Component.)
1-0090
Note: Tested with a 1000 µF aluminum and a 1.0 µF ceramic capaci-
tor across the load.
Figure 13. Typical QHW050A1-Q Transient
Response to Step Decrease in Load
from 50% to 25% of IO, max at Room
Temperature and 48 Vdc Input
(W aveform A veraged to Eliminate Ripple
Component.)
8-3453 (F)
Note: Tested with a 1000 µF aluminum and a 1.0 µF ceramic capaci-
tor across the load.
Figure 14. Typical QHW075A1-Q Transient
Response to Step Decrease in Load
from 50% to 25% of IO, max at Room
Temperature and 54 Vdc Input
(W aveform A veraged to Eliminate Ripple
Component.)
OUTPUT VOLTAGE, V
O
(V)
(100 mV/div)
TIME, t (100
µ
s/div)
OUTPUT CURRENT, IO (A)
(5 A/div)
OUTPUT VOLTAGE, V
O
(V)
(200 mV/div )
TIME, t (100
µ
s/div)
OUTPUT CURRE NT, I
O
(A)
(5 A/div)
TIME, t (200 µs/div)
OUTPUT V OLTAGE, VO (V)
(100 mV/div)
OUTPUT CURRENT, IO (A)
(1 A/div)
OUTPUT VOLTAGE, V
O
(V)
(100 mV/div)
TIME, t (100
µ
s/div)
OUTPUT CURRENT, I
O
(A)
(2 A/div)
Tyco Electronics Corp. 9
Data Sheet
August 2006 dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Characteristic Curves (continued)
1-0091
Note: Tested with a 1000 µF aluminum and a 1.0 µF ceramic capaci-
tor across the load.
Figure 15. Typical QHW100A1-Q Transient
Response to Step Decrease in Load
from 50% to 25% of IO, max at Room
Temperature and 54 Vdc Input
(W aveform A vera ged to Eliminate Ripple
Component.)
8-3258 (F)
Figure 16. QHW050A1-Q, QHW075A1-Q, and
QHW100A1-Q Typical Start-Up from
Remote On/Off; IO = IO, max
Test Configurations
8-203 (F).l
Note: Measure input reflected-ripple current with a simulated source
inductance (LTEST) of 12 µH. Capacitor CS offsets possible bat-
tery impedance. Measure current as shown above.
Figure 17. Output Reflected-Ripple Test Setup
8-513 (F). d
Note: Use a 1.0 µF ceramic capacitor and a 10 µF aluminum or tan-
talum capacitor. Scope measurement should be made using a
BNC socket. Position the load between 51 mm and 76 mm
(2 in. and 3 in.) from the module.
Figure 18. Peak-to-Peak Output Noise
Measurement Test Setup
8-749 (F)
Note: All measurements are taken at the module terminals. When
socketing, place Kelvin connections at module terminals to
avoid measurement errors due to socket contact resistance.
Figure 19. Output Voltage and Efficiency
Measurement Test Setup
TIME, t (100 µs/div)
OUTPUT CURRENT, IO (A)
(5 A/div) OUTPUT VOLTAGE, VO (V)
(200 mV/div)
REMOTE ON/OFF
VON/OFF (V)
TIME, t (5 ms/div)
OUTPUT VOLTAGE, VO (V)
(1 V/div)
NO CAP
NO LOAD
800 µF
3300 µF
9400 µF
TO OSCILLOSCOPE
CURRENT
PROBE
BATTERY
LTEST
12 µH
CS 220 µF
ESR < 0.1
@ 20 °C, 100 kHz 33 µF
ESR < 0.7
@ 100 kHz
VI(+)
VI(–)
1.0 µFRESISTIVE
SCOPE
COPPER STRIP
10 µFLOAD
VO(+)
VO(–)
VI(+)
IIIO
SUPPLY
CONTACT
CONTACT AND
LOAD
SENSE(+)
VI(–)
VO(+)
VO(–)
SENSE(–)
RESISTANCE
DISTRIBUTION LOSSES
ηVO(+) VO(–)[]IO
VI(+) VI(–)[]II
------------------------------------------------
⎝⎠
⎛⎞
x100=%
1010 Tyco Electronics Corp.
Data Sheet
August 2006
dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Design Considerations
Input Source Impedance
The power module should be connected to a low
ac-impedance input source. Highly inductive source
impedances can affect the stability of the power mod-
ule. For the test config u ra tio n in Fig ure 17 , a 33 µF
electrolytic capacitor (ESR < 0.7 at 100 kHz)
mounted clos e to the power module helps ensure sta-
bility of the unit. For other highly inductive source
impedances, consult the factory for further application
guidelines.
Output Capacitance
High output current tran sient rate of change (high di/dt)
loads may require high va lues of outp ut cap a cit ance to
supply the instantaneous energy requirement to the
load. To minimize the output voltage transient drop dur-
ing this transient, low E.S.R. (equivalent series resis-
tance) cap acitor s may be require d, since a high E.S.R.
will produce a correspondingly higher voltage drop dur-
ing the current transient.
Output capacitance and load impedance interact with
the power module’s output voltage regulation control
system and may produce an ’un stable’ output co ndition
for the required values of capacita nce and E.S.R. may
be dictated, depending on the modules control system.
Variations to a module’s control system to accommo-
date larger values of capacitance a re referred to by a
’–T’ suffix to the model number. There may be several
different ’–T’ variations for a specific basic module.
The process of determining the acceptable values of
capacitance and E.S.R. is complex and is load-depen-
dant. Tyco provides Web-based tools to assist the
power module end-u ser in appraising and ad justing the
effect of various load conditions and output capaci-
tances on specific power modules for various load con-
ditions.
1. Access the web at power.tycoelectronics.com/
power
2. Under Products, click on the DC-DC link
3. Under Design Tools, click on Stability Assess-
ment
4. Various design tools will be found under the
appropriate co de. Each of th ese too ls h as ce rtain
benefits to aid in the application of the power
module to capacitive loads.
5. The Excel download file will allow calculation of
phase and gain margin for specific values of load,
including output capacitance, associated E.S.R.,
and interconnect impedance. Be sure the Analy-
sis tool-pak add-in is enabled in Excel. Tutorials
on acceptable gain and phase margin are also
available using the appropriate links.
Safety Considerations
For safety-agency approval of the system in which the
power module is used, the power module must be
installed in co mpliance with the spacing and sep aration
requirements of the end-use safety agency standard,
i.e., UL60950, CSA C22.2 No. 60950-00, and VDE
0805 (EN60950).
If the input source is non-SELV (ELV or a hazardous
voltage greater than 60 Vdc and less than or equal to
75 Vdc), for the module’s output to be considered
meeting the re qu ire m en ts of safety ex tra -lo w vo ltage
(SELV), all of the following must be true:
nThe input source is to be provided with reinforced
insulation from any hazardous voltages, including the
ac mains.
nOne VI pin and one VO pin are to be grounded, or
both the input and output pins are to be kept floating.
nThe input pins of the module are not operator acces-
sible.
nAnother SELV reliability test is conducted on the
whole system, as required by the safety agencies, on
the combination of supply source and the subject
module to verify that under a single fault, hazardous
voltages do not appear at the module’s output.
Note: Do not ground either of the input pins of the
module without groundin g one of the output pins.
This may allows a non-SELV voltage to appear
between the output pin and ground.
The power module has e xtra-low voltag e (ELV) outputs
when all inputs are ELV.
The input to these units is to be provided with a maxi-
mum 20 A normal-blow fuse in the ungrounded lead.
Tyco Electronics Corp. 11
Data Sheet
August 2006 dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Feature Descriptions
Overcurrent Protection
To provide protection in a fault (output overload) condi-
tion, the unit is equipped with internal current-limiting
circuitry and can endure current limiting for up to one
second. If overcurren t exists for more than one second,
the unit will shut down.
At the point of current-limit inception, the unit shifts
from voltage control to current co ntrol. If the output vo lt-
age is pulled very low during a sever e fault, the current-
limit circuit can exhibit either foldback or tailout charac-
teristics (output current decrease or increase).
The module is available in two overcurrent configura-
tions. In one configuration, when the unit shuts down it
will latch off. The overcurrent latch is reset by either
cycling the input power or by toggling the ON/OFF pin
for one second. In the other configuration, the unit will
try to restart after shutdown. If the output overload con-
dition still exists when the unit rest arts, it will shut down
again. This operation will continue indefinitely until the
overcurren t con d i tion is corrected.
Remote On/Off
Negative logic remote on/off turns the module off dur-
ing a logic high and on during a logic low. To turn the
power module on and off, the user must supply a
switch to control the voltage between the on/off termi-
nal and the VI(–) terminal (Von/off). The switch can be an
open collector or equival ent (see Figure 20). A logic
low is V on/off = 0 V to 1.2 V. The maximum Ion/off duri ng a
logic low is 1 mA. The switch should maintain a logic-
low voltage while sinking 1 mA.
During a logic high, the maximum Von/off generated by
the power module is 15 V. The maximum allowable
leakage current of the switch at Von/off = 15 V is 50 µA.
If not using the remote on/off feature, short the
ON/OFF pin to VI(–).
8-720 (F).c
Figure 20. Remote On/Off Implementation
Remote Sense
Remote sense minimizes the effects of distribution
losses by regulating the voltage at the remote-sense
connections. The voltage between the remote-sense
pins and the output terminals must not exceed the out-
put volt age se nse r ange given in the Fea ture Specifica-
tions table, i.e.:
[VO(+) – VO(–)] – [SENSE(+) – SENSE(–)] 0.5 V
The voltage between the VO(+) and VO(–) terminals
must not exceed the minimum output overvoltage pro -
tection value shown in the Feature Specifications table.
This limit includes any increase in voltage due to
remote-sense compensation and output voltage set-
point adjustment (trim). See Figure 21.
If not using the remote-sense feature to regulate the
output at the point of load, then connect SENSE(+) to
VO(+) and SENSE(–) to VO(–) at the module.
Although the output voltage can be increased by both
the remote sense and by the trim, the maximum
increase for the output voltage is not the sum of both.
The maximum increase is the larger of either the
remote sense or the trim. Consult the factory if you
need to increase the output voltage more than the
above limitatio n.
The amount of power delivered by the module is
defined as the voltage at the output terminals multiplied
by the output curr ent. When using remote sense and
trim, the output voltage of the module can be
increased, which at the same output current would
increase the power output of the module. Care should
be taken to ensure that the maximum output power of
the module remains at or below the maximum rated
power.
SENSE(+)
VO(+)
SENSE(–)
VO(–)
VI(–)
+
Ion/off ON/OFF
VI(+)
LOAD
Von/off
1212 Tyco Electronics Corp.
Data Sheet
August 2006
dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Feature Descriptions (continued)
Remote Sense (continued)
8-651 (F).m
Figure 21. Effective Circuit Configuration for
Single-Module Remote-Sense Operation
Output Voltage Set-Point Adjustment (Trim)
Output voltage trim allows the user to increase or
decrease the output volt age set point of a module. This
is accomplished by connecting an external resistor
between the TRIM pin and either th e SENSE( +) or
SENSE(–) pins. The trim resistor should be positioned
close to the module.
If not using the trim feature, leave the TRIM pin open.
With an external resistor between the TRIM and
SENSE(–) pins (Radj-down), the output volta ge set point
(VO, adj) decreases (see Figure 22). The following equa-
tion determines the required external-re sistor value to
obtain a percentage output voltage change of %.
With an external resistor connected betwe en the TRIM
and SENSE(+) pins (Radj-up), the output voltage set
point (VO, adj) increases (see Figure 23).
The following equation determines the required exter-
nal-resistor value to obt ain a percentage output volta ge
change of %.
The voltage between the VO(+) and VO(–) terminals
must not exceed the minimum output overvoltage pro-
tection value shown in the Feature S pecifications table.
This limit includes any increase in voltage due to
remote-sense co mpensation and output voltage set-
point adjustment (trim). See Figure 21.
Although the output voltage can be increased by both
the remote sense and by the trim, the maximum
increase for the output voltage is not the sum of both.
The maximum increase is the larger of either the
remote sense or the trim. Consult the factory if you
need to increase the output voltage more than the
above limitatio n.
The amount of power delivered by the module is
defined as the volt age at the output terminals multiplied
by the output current. When using remote sense and
trim, the output voltage of the module can be
increased, which at the same output current would
increase the power output of the module. Care should
be taken to ensure that the maximum output power of
the module remains at or below the maximum rated
power.
8-748 (F).b
Figure 22. Circuit Configuration to Decrease
Output Voltage
8-715 (F).b
Figure 23. Circuit Configuration to Increase
Output Voltage
Note: The output voltage of this module may be
increased by a maximum of 0.5 V. The 0.5 V is
the combination of both the remote-sense and
the output voltage set-point adjustment (trim).
Do not exceed 5.5 V between the VO(+) and
VO(–) terminals.
SENSE(+)
SENSE(–)
VI(+)
VI(–)
IOLOAD
CONTACT AND
SUPPLY II
CONTACT
VO(+)
VO(–)
DISTRIBUTION LOSSESRESISTANCE
Radj-down 510
%
----------10.2
⎝⎠
⎛⎞
k=
Radj-up 5.1VO100 %+()
1.225%
-----------------------------------------------510
%
----------
10.2
⎝⎠
⎛⎞
k=
VI
(+)
VI(–)
ON/OFF
CASE
VO(+)
VO(–)
SENSE(+)
TRIM
SENSE(–) Radj-down RLOAD
VI
(+)
VI(–)
ON/OFF
CASE
VO(+)
VO(–)
SENSE(+)
TRIM
SENSE(–)
Radj-up RLOAD
Tyco Electronics Corp. 13
Data Sheet
August 2006 dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Feature Descriptions (continued)
Output Overvoltage Protection
The output overvoltage protection consists of circuitry
that monitors the volt age on the output te rminals. If the
voltage on the output terminals exceeds the overvolt-
age protection threshold, then the module will shut
down and latch off. The overvoltage latch is reset by
either cycling the input power for one second or by tog-
gling the on/of f signal for one second. If the auto -restart
option is chosen, the unit will “hiccup” until the tempera-
ture is within specification.
Overtemperature Protection
These modules feature an overtemperature protection
circuit to safeguard against thermal damage. The cir-
cuit shuts down and latches off the module when the
maximum case temperature is exceeded. The module
can be restarted by cycling the dc input power for at
least one second or by toggling the remote on/of f signal
for at least one second. If the auto-restart option is cho-
sen, the unit will “hiccup” until the temperature is within
specification.
Thermal Considerations
Introduction
The power modules operate in a variety of thermal
environments; however, sufficient cooling should be
provided to help ensure reliable operation of the unit.
Heat-dissipating components inside the unit are ther-
mally coupled to the case. Heat is removed by conduc-
tion, convection, and r adiation to the surrounding
environment. Proper cooling can be verified by mea-
suring the case temperature. Peak temperature (TC)
occurs at the position indicated in Figure 24.
8-2104 (F)
Note: Top view, pin locations are for reference only.
Measurements shown in millimeters and (inches).
Figure 24. Case Temperature Measureme nt
Location
The temperature at this location should not exceed
100 °C. The output power of the module should not
exceed the rated power for the module as listed in the
Ordering Information table.
Although the maximum case temperature of the power
modules is 100 °C, you can limit this temperature to a
lower value for extremely high reliability.
Heat Transfer Without Heat Sinks
Increasing airflow over the module enhances the heat
transfer via convection. Figures 25 and 26 show the
maximum power that can be di ssipated by the module
without exceeding the maximum ca se temper ature ve r-
sus local ambient temperature (TA) for natural convec-
tion through 3 m/s (600 ft./min.).
Note that the natural convection condition was mea-
sured at 0.05 m/s to 0.1 m/s (1 0 ft./min. to 20 ft./min.);
however, systems in which these power modules may
be used typically generate natural convection airflow
rates of 0.3 m/s (60 ft./min.) due to other heat dissipat-
ing components in the system. The use of Figure 25 is
shown in the followin g ex am p le.
Example
What is the minimum airflow necessary for a
QHW075A1-Q operating at VI = 48 V, an output current
of 15 A, transverse orientatio n, and a maximum ambi-
ent temperature of 40 °C?
Solution
Given: VI = 48 V
IO = 15 A
TA = 40 °C
Determine PD (Use Figure 28.):
PD = 10.25 W
Determine airflow (v) (Use Figure 25.):
v = 1.0 m/s (200 ft./min.)
14
(0.55)
ON/OFF TRIM
(+)SENSE
(–)SENSE
33 (1.30)
VI(+)
VI(–) VO(–)
VO(+)
1414 Tyco Electronics Corp.
Data Sheet
August 2006
dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Thermal Considerations (continued)
Heat Transfer Without Heat Sinks (continued)
8-2321 (F).a
Figure 25. Forced Convection Power Derati ng with
No Heat Sink; Transverse Orientation
8-2318 (F).c
Figure 26. Forced Convection Power Derati ng with
No Heat Sink; Longitudinal Orientation
8-3259 (F)
Figure 27. QHW050A1-Q Power Dissipation vs.
Output Current at 25 °C
8-3454 (F)
Figure 28. QHW075A1-Q Power Dissipation vs.
Output Current at 25 °C
20
0LOCAL AMBIENT TEMPERATURE, TA (°C)
POWER DISSIPATION, PD (W)
10 20 30 40 50 60 70 80 90 100
3.0 m/s (600 ft./min.)
2.0 m/s (400 ft./min.)
1.0 m/s (200 ft./min.)
15
10
5
0
0.1 m/s (20 ft./min.)
NATURAL
CONVECTION
20
0LOCAL AMBIENT TEMPERATURE, TA (°C)
POWER DISSIPATION, PD (W)
10 20 30 40 50 60 70 80 90 100
3.0 m/s (600 ft./min.)
2.0 m/s (400 ft./min.)
1.0 m/s (200 ft./min.)
15
10
5
0
0.1 m/s (20 ft./min.)
NATURAL
CONVECTION
9
OUTPUT CURRENT, IO (A)
POWER DISSIPATION, PD (W)
345678910
8
7
6
5
4
3
2
1
021
VI = 36 V
VI = 48 V
VI = 75 V
14
3
OUTPUT CURRENT, IO (A)
POWER DISSIPATION, PD (W)
456789101112 13 14
12
10
8
6
4
2
01521
VI = 75 V
VI = 48 V
VI = 36 V
Tyco Electronics Corp. 15
Data Sheet
August 2006 dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Thermal Considerations (continued)
Heat Transfer Without Heat Sinks (continued)
8-3260 (F)
Figure 29. QHW100A1-Q Power Dissipation vs.
Output Current at 25 °C
Heat Transfer with Heat Sinks
The power modules have through-threaded, M3 x 0.5
mounting holes, which en able heat sinks or cold pl ates
to attach to the module. The mounting torque must not
exceed 0.56 N-m (5 in.-lbs.). Fo r a scr ew attachme nt
from the pin side, the recommended hole size on the
customer’s PWB around the mounting holes is 0.130
± 0.005 inches. If a larger hole is used, the mounting
torque from the pin side must not exceed 0.25 N-m
(2.2 in.-lbs.).
Thermal derating with h eat sinks is expres sed by using
the overall thermal resistance of the module. Total
module thermal resistance (θca) is defined as the max-
imum case temperature rise (TC, max) divided by the
module power dissipation (PD):
The location to measure case temperature (TC) is
shown in Figure 24. Case-to-ambient thermal resis-
tance vs. airflow is shown, for various heat sink config-
urations, heights, and orientations, as shown in
Figures 30 and 31. Longitu dinal orientation is de fined
as when the long axis of the module is parallel to the
airflow direction, whereas in the tra nsverse orient ation,
the long axis is perpendicular to the airflow. These
curves were obtain ed by experimental testing of heat
sinks, which are offered in the product catalog.
8-2323 (F).a
Figure 30. Case-to-Ambient Thermal Resistance
Curves; Transverse Orientation
8-2324 (F).a
Figure 31. Case-to-Ambient Thermal Resistance
Curves; Longitudinal Orientation
16
OUTPUT CURRENT, IO (A)
POWER DISSIPATION, PD (W)
345678910
14
12
10
8
6
42 11121314151617181920
VI = 75 V
VI = 48 V
VI = 36 V
θca TCmax,
PD
---------------------TCTA()
PD
------------------------
==
10
0
VELOCITY, m/s (ft./min.)
CASE-TO-AMBIENT THERMAL
0.5 1.0 1.5 2.0 2.5 3.0
9
8
7
6
5
4
3
2
1
0
RESISTANCE, θCA (°C/W)
(100) (200) (300) (400) (500) (600)
NO HEAT SINK
1/4 IN. HEAT SINK
1/2 IN. HEAT SINK
1 IN. HEAT SINK
10
0
VELOCITY, m/s (ft./min.)
CASE-TO-AMBIENT THERMAL
0.5 1.0 1.5 2.0 2.5 3.0
9
8
7
6
5
4
3
2
1
0
RESISTANCE, θCA (°C/W)
(100) (200) (300) (400) (500) (600)
NO HEAT SINK
1/4 IN. HEAT SINK
1/2 IN. HEAT SINK
1 IN. HEAT SINK
11
1616 Tyco Electronics Corp.
Data Sheet
August 2006
dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Thermal Considerations (continued)
Heat Transfer with Heat Sinks (continued)
8-2317 (F).a
Figure 32. Heat Sink Power Derating Curves;
Natural Convection; Transverse
Orientation
8-2316 (F).a
Figure 33. Heat Sink Power Derating Curves;
Natural Convection; Longitudinal
Orientation
8-2315 (F)
Figure 34. Heat Sink Power Derating Curves;
1.0 m/s (200 lfm); Transverse
Orientation
8-2314 (F)
Figure 35. Heat Sink Power Derating Curves;
1.0 m/s (200 lfm); Longitudinal
Orientation
These measured resistances are from heat transfer
from the sides and bottom of the module as well as the
top side with the attached heat sink; therefore, the
case-to-ambient thermal resistances shown are gener-
ally lower than the resistance of the heat sink by itself.
The module used to collect the data in Figures 30 and
31 had a thermal-cond uctive dry pa d between the case
and the heat sink to minimize contact resistance. The
use of Figure 30 is shown in the following example.
20
0LOCAL AMBIENT TEMPERATURE, TA (°C)
POWER DISSIPATION, PD (W)
10 20 30 40 50 60 70 80 90 100
1 IN. HEAT SINK
1/2 IN. HEAT SINK
1/4 IN. HEAT SINK
15
10
5
0
NO HEAT SINK
20
0LOCAL AMBIENT TEMPERATURE, TA (°C)
POWER DISSIPATION, PD (W)
10 20 30 40 50 60 70 80 90 100
1 IN. HEAT SINK
1/2 IN. HEAT SINK
1/4 IN. HEAT SINK
15
10
5
0
NO HEAT SINK
20
0LOCAL AMBIENT TEMPERATURE, TA (°C)
POWER DISSIPATION, PD (W)
10 20 30 40 50 60 70 80 90 100
NO HEAT SINK
1/4 IN. HEAT SINK
1/2 IN. HEAT SINK
15
10
5
0
1 IN. HEAT SINK
20
0LOCAL AMBIENT TEMPERATURE, TA (°C)
POWER DISSIPATION, PD (W)
10 20 30 40 50 60 70 80 90 100
NO HEAT SINK
1/4 IN. HEAT SINK
1/2 IN. HEAT SINK
15
10
5
0
1 IN. HEAT SINK
Tyco Electronics Corp. 17
Data Sheet
August 2006 dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Thermal Considerations (continued)
Heat Transfer with Heat Sinks (continued)
Example
If an 85 °C case temperature is desired, what is the
minimum airflow necessary? Assume the
QHW075A1-Q modu le is opera ting at V I = 4 8 V an d an
output current of 15 A, maximum ambient air tempera-
ture of 40 °C, and the heat sink is 1/2 inch. The module
is oriented in the transverse direction.
Solution
Given: VI = 48 V
IO = 15 A
TA = 40 °C
TC = 85 °C
Heat sink = 1/2 inch
Determine PD by using Figure 28:
PD = 10.25 W
Then solve the following equation:
Use Figure 30 to determine air velocity for the 1/2 inch
heat sink.
The minimum airflow necessary for this module is
0.6 m/s (120 ft./min.).
Custom Heat Sinks
A more detailed model can be use d to deter min e th e
required thermal resistance of a heat sink to provide
necessary cooling. The total module resist an ce ca n be
sepa rated into a resist ance from case-to-sink (θcs) and
sink-to-ambient (θsa) as shown in Figure 36.
8-1304 (F).e
Figure 36. Resi stance from Cas e -t o-S in k and
Sink-to-Ambient
For a managed inte rface using thermal grease or foils,
a value of θcs = 0.1 °C/W to 0.3 °C/W is typical. The
solution for heat sink resistance is:
This equation assumes that all dissipated power must
be shed by the heat sink. Depending on the user-
defined application environment, a more accurate
model, including heat transfer from the sides and bot-
tom of the module, can be used. This equation pro-
vides a conservative estimate for such instances.
EMC Considerations
For assistance with designing for EMC compliance,
please refer to the FLTR100V10 Filter Module Data
Sheet (DS99-294EPS).
Layout Considerations
Copper paths must not be routed beneath the power
module mounting inserts. For additiona l layout guide-
lines, refer to the FLTR100V10 Filter Module Data
Sheet (DS99-294EPS).
θca TCTA()
PD
------------------------
=
θca 85 40()
10.25
------------------------
=
θca 4.39 °C/W=
PDTCTSTA
θcs θsa
θsa TCTA()
PD
-------------------------θcs=
18 Tyco Electronics Corp.
Data Sheet
August 2006
dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Outline Diagram
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.)
x.xx mm ± 0.25 mm (x.xxx in. ± 0.010 in.)
Top View
Side View
Bottom View
8-1769 (F).b
* Side label includes Tyco name, product designation, safety agency markings, input/output voltage and current ratings, and bar code.
57.9
(2.28)
36.8
(1.45)
1.02 (0.040) DIA
SOLDER-PLATED
BRASS, 6 PLACES
1.57 (0.062) DIA
SOLDER-PLATED
BRASS, 2 PLACES
12.7
(0.50)
4.1 (0.16) MIN, 2 PLACES
0.51
(0.020)
4.1 (0.16) MIN,
6 PLACES 3.5 (0.14) MIN
SIDE LABEL*
3.6 (0.14)
10.9
(0.43)
5.3
(0.21)
26.16
(1.030)
15.24
(0.600)
5.3
(0.21)
MOUNTING INSERTS
M3 x 0.5 THROUGH,
4 PLACES
– SENSE
TRIM
+ SENSE
ON/OFF
3.81
(0.150)
7.62
(0.300)
11.43
(0.450)
15.24
(0.600)
50.80
(2.000)
7.62
(0.300) 47.2
(1.86)
VO(+)
VO(–)
VI(–)
VI(+)
11.2
(0.44) 12.7
(0.50)
RIVETED CASE PIN (OPTIONAL)
1.09 x 0.76 (0.043 x 0.030)
Tyco Electronics Corp. 19
Data Sheet
August 2006 dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Recommended Hole Pattern
Component-side footprint.
Dimensions are in millimeters and (inches).
8-1769 (F).b
3.6
(0.14)
10.9
(0.43)
26.16
(1.030)15.24
(0.600)
7.62
(0.300)
5.3
(0.21)
MOUNTING INSERTS
M3 x 0.5 THROUGH,
4 PLACES
– SENSE
TRIM
+ SENSE
ON/OFF
5.3
(0.21)
47.2
(1.86)
15.24
(0.600)7.62
(0.300)
11.43
(0.450)
3.81
(0.150)
VO(+)
VO(–)
VI(–)
VI(+)
CASE PIN (OPTIONAL)
11.2
(0.44) 12.7
(0.50)
50.80
(2.000)
2020 Tyco Electronics Corp.
Data Sheet
August 2006
dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Post Solder Cleaning and Drying Consid-
eratrions
Post solder cleaning is usually the final circuit-board
assembly proc ess prior to electrical boa r d tes tin g.The
result of inadequate cleaning and drying can affect
both the reliability of a power module and the testability
of the finished circuit-board assembly.For guidance on
appropriate soldering,cleaning and drying proce-
dures,refer to Tyco Electonics Board Mounted Power
Modules:Soldering and Cleaning Application Note.
Through-Hole Lead Free Soldering Infor-
mation
The RoHS-compliant through- Hole products use the
SAC(Sn/Ag/Cu) Pb-free solder and RoHS- compliant
components.They are designed to be processed
through single or dual wave soldering machines.The
pins have an RoHS-compliant finish that is compatible
with both Pb and Pb-fre e wav e so ld e ring pr oc esses.A
Maximum preheat rate 30C/s is suggested.The wave
preheat process should be such that the temperature
of the power module board is ke pt below 2100C.For Pb
solder,the recommended pot temperature is
2600C,while the Pb-free solder pot is 2700C max.Not
all RoHS-complian t thr o ug h- hole pro du cts can be pro-
cessed with paste-through-hole Pb or Pb-free reflow
process.If additional information is needed,plea se con-
sult with your Tyco Electronics Power System repre-
sentative for more details.
Tyco Electronics Corp. 21
Data Sheet
August 2006 dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Ordering Information
Please contact your Tyco Electronics Account Manager or Field Application Engineer for pricing and availability.
Table 4. Device Codes
Optional features can be ordered using the suffixes shown in Table 5. To order more than one option, list device
codes suffixes in numerically descending order . For example, the device code for a QHW075A1-Q module with the
following option is shown below:
Auto-restart after overtempe rature, overvoltage, or overcurrent shutdown QHW075A41-Q
Table 5. Device Options
Input
Voltage Output
Voltage Output
Power Output
Current Remote On/Off
Logic Device
Code Comcode
48 Vdc 5 Vdc 50 W 10 A Negative QHW050A1-Q 108741588
48 Vdc 5 Vdc 75 W 15 A Negative QHW075A1-Q 108741604
48 Vdc 5 Vdc 100 W 20 A Negative QHW100A1-Q 108741562
Option Device Code
Suffix
Case ground pin 7
Short pins: 3.68 mm ± 0.25 mm
(0.145 in. ± 0.010 in.) 6
Auto-restart after overtemperature, over-
volt age, or overcurrent shutdown 4
Data Sheet
August 2006
dc-dc Converters: 36 to 75 Vdc Input, 5 Vdc Output; 50 W to 100 W
QHW050A1-Q, QHW075A1-Q, and QHW100A1-Q Power Modules;
Printed on
Recycled Paper
World Wide Headquarters
Tyco Electronics Power Systems, Inc.
3000 Skyline Drive, Mesquite, TX 75149, USA
+1-800-526-7819 FAX: +1-888-315-5182
(Outside U.S.A.: +1-972-284-2626, FAX: +1-972-284-2900)
www.power.tycoelectronics.com
e-mail: techsupport1@tycoelectronics.com
Tyco Electr onics Corporation reserves the right to make changes to the product(s) or information c ontained herein without notice. No liability is assumed as a result of their use or application.
No rights under any patent accompany the sale of any such product(s) or information.
© 2001 Tyco Electronics Power Systems, Inc. (Mesquite, Texas) All International Rights Reserved.
Printed in U.S.A.
August 2006
FDS01-053EPS (Replaces DS00-183EPS)
Europe, Middle-East and Africa Headquarters
Tyco Electronics (UK) Ltd
Tel: +44 (0) 1344 469 300, Fax: +44 (0) 1344 4 69 301
Central America-Latin America Headquarters
Tyco Electronics Power Systems
Tel: +54 11 4316 2866, Fax: +54 11 4312 9508
Asia-Pacific Headquarters
Tyco Electronics Singapore Pte Ltd
Tel: +65 482 0311, Fax: 65 480 9299
Ordering Information (continued)
Table 6. Device Accessories
Dimensions are in millimeters and (inches).
8-2473 (F)
Figure 37. Longitudinal Heat Sink
8-2472 (F)
Figure 38. Transverse Heat Sink
Accessory Comcode
1/4 in. transverse kit (heat sink, thermal pad, and screws) 848060992
1/4 in. longitudinal kit (heat sink, thermal pad, and screws) 848061008
1/2 in. transverse kit (heat sink, thermal pad, and screws) 848061016
1/2 in. longitudinal kit (heat sink, thermal pad, and screws) 848061024
1 in. transverse kit (heat sink, thermal pad, and screws) 848061032
1 in. longitudinal kit (heat sink, thermal pad, and screws) 848061040
26.16 ± 0.13
(1.030 ± 0.005)
57.91 ± 0.38
(2.280 ± 0.015)
1/4 IN.
1/2 IN.
1 IN.
36.83 ± 0.38
(1.450 ± 0.015)
47.24 ± 0.13
(1.850 ± 0.005)
1/4 IN.
1/2 IN.
1 IN.